ARCTIC CATSHARE OUR PASSION.

Illustrated Parts Manual

2007

2007

M6 EFIModel Number S2007M6D1EUSG (141)Model Number S2007M6D1EUSB (141)Model Number S2007M6D1EUSO (141)Model Number S2007M6D3EUSG (153)Model Number S2007M6D3EUSB (153)Model Number S2007M6D3EUSO (153)

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TABLE OF CONTENTS2007 M6 EFI

(Model No. S2007M6D1EUSG) - (141) (Model No. S2007M6D3EUSG) - (153)(Model No. S2007M6D1EUSB) - (141) (Model No. S2007M6D3EUSB) - (153)(Model No. S2007M6D1EUSO) - (141) (Model No. S2007M6D3EUSO) - (153)

SKI AND SPINDLE ASSEMBLY .............................................................................................................................. 1A-ARM ASSEMBLY ................................................................................................................................................. 2FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY ..................................................................................... 3FRONT SUSPENSION SHOCK ABSORBER ......................................................................................................... 4STEERING POST ASSEMBLY ............................................................................................................................... 5TIE ROD ASSEMBLY .............................................................................................................................................. 6HANDLEBAR AND CONTROLS .............................................................................................................................. 7HYDRAULIC BRAKE CONTROL ASSEMBLY ........................................................................................................ 8DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES ................................................................................................ 9GEARCASE ASSEMBLY ....................................................................................................................................... 10SLIDE RAIL AND TRACK ASSEMBLY ................................................................................................................. 11SLIDE RAIL AND TRACK ASSEMBLY (153) ........................................................................................................ 12IDLER WHEEL ASSEMBLY .................................................................................................................................. 13REAR SUSPENSION FRONT ARM ASSEMBLY .................................................................................................. 14REAR SUSPENSION FRONT ARM SHOCK ABSORBER ................................................................................... 15REAR SUSPENSION REAR ARM ASSEMBLY .................................................................................................... 16REAR SUSPENSION REAR ARM SHOCK ABSORBER ...................................................................................... 17FRONT FRAME AND FOOTREST ASSEMBLY .................................................................................................... 18HOOD AND WINDSHIELD ASSEMBLY ................................................................................................................ 19HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES ............................................................................... 20CONSOLE AND SWITCH ASSEMBLY ................................................................................................................. 21BELLY PAN ASSEMBLY ....................................................................................................................................... 22BELT GUARD ASSEMBLY .................................................................................................................................... 23GAS TANK ASSEMBLY ........................................................................................................................................ 24FUEL PUMP ASSEMBLY ...................................................................................................................................... 25SEAT ASSEMBLY ................................................................................................................................................. 26TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY ................................................................................... 27COOLING ASSEMBLY .......................................................................................................................................... 28ENGINE AND RELATED PARTS .......................................................................................................................... 29EXHAUST ASSEMBLY .......................................................................................................................................... 30AIR INTAKE ASSEMBLY ....................................................................................................................................... 31AIR SILENCER ASSEMBLY .................................................................................................................................. 32OIL TANK ASSEMBLY .......................................................................................................................................... 33DRIVE CLUTCH .................................................................................................................................................... 34DRIVEN CLUTCH .................................................................................................................................................. 35CYLINDER AND HEAD ASSEMBLY ..................................................................................................................... 36CRANKCASE ASSEMBLY .................................................................................................................................... 37PISTON AND CRANKSHAFT ................................................................................................................................ 38REED VALVE ASSEMBLY .................................................................................................................................... 39THROTTLE BODY ASSEMBLY ............................................................................................................................ 40OIL PUMP .............................................................................................................................................................. 41WATER PUMP AND THERMOSTAT .................................................................................................................... 42RECOIL STARTER ................................................................................................................................................ 43MAGNETO ............................................................................................................................................................. 44ELECTRICAL ......................................................................................................................................................... 45SERVOMOTOR ASSEMBLY ................................................................................................................................. 46RELATED ITEMS .....................................................................................................................................Back Cover

NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2007 model year.2006 Arctic Cat Inc. Printed July 2006®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

2007 M6 EFI

SKI AND SPINDLE ASSEMBLY0741-665

1 2603-586 2 Ski, Plastic - Black2 2603-397 4 Insert, Ski3 0703-871 2 Wearbar4 8047-486 8 Nut, Lock5 2603-598 2 Handle, Plastic - Black6 8047-366 4 Nut, Lock7 8017-587 2 Screw, Machine8 8017-584 2 Screw, Machine9 0623-776 2 Screw, Cap

10 0123-458 2 Pin, Cotter11 0623-728 4 Washer12 0123-296 2 Nut, Lock13 2603-553 2 Damper, Ski14 2603-548 2 Axle, Spindle15 1703-630 1 Spindle, Steering - Right - Platinum

(inc. 16-23)1703-631 1 Spindle, Steering - Left - Platinum

(inc. 16-23)

11112222222

6 0603-647 4 Insert, Spindle7 1623-010 2 Fitting, Grease8 0603-083 4 Bearing9 0603-158 4 Bearing0 1603-203 6 Washer, Thrust1 8005-584 2 Screw, Cap2 1703-659 2 Arm, Steering - Black3 0623-796 2 Ring, Retaining4 0623-831 2 Cap, Spindle5 1603-908 4 Spacer6 7611-360 1 Decal, “AWS” - Spindle - Right

7611-361 1 Decal, “AWS” - Spindle - Left7611-362 1 Decal, “AWS” - Spindle - Right (Black)

(Orange)7611-363 1 Decal, “AWS” - Spindle - Left (Black)

(Orange)

1

2007 M6 EFI

A-ARM ASSEMBLY0741-664

1 1703-253 2 A-Arm, Lower - Platinum (inc. 2)2 1603-895 8 Bearing3 2703-119 2 A-Arm, Upper - Platinum (inc. 4)4 0603-083 8 Bearing5 0623-952 2 Screw, Cap6 0623-664 4 Washer7 1603-563 2 Axle, Inner - Upper Arm8 8047-486 10 Nut, Lock

111111

2

9 0603-864 2 Tube, Axle0 8020-230 4 Screw, Cap1 4606-402 1 Brace, Lower A-Arm2 2603-179 4 Axle, Inner - Lower Arm3 8026-236 2 Screw, Cap4 8026-232 2 Screw, Cap5 2603-591 4 Axle, Powder Metal

2007 M6 EFI

FRONT SUSPENSION SHOCK ABSORBER ASSEMBLY0739-805

1 1703-783 2 Shock, Ski2 1603-890 2 Retainer, Spring3 8047-486 4 Nut, Lock4 1603-023 4 Sleeve, Shock5 0623-991 2 Washer

6 8020-232 2 Screw, Cap7 0603-648 2 Spacer, Shock Mount8 1703-787 2 Spring, Compression - Green

1703-890 2 Spring, Compression - Orange (Black) (Orange)

3

2007 M6 EFI

FRONT SUSPENSION SHOCK ABSORBER (Complete Shock Absorber p/n 1703-783)

0740-022 *Not Illustrated

1 0603-955 4 Bushing, Shock2 1603-209 2 Sleeve, Eyelet3 0603-910 1 Eyelet, Shock4 2603-416 1 Rod, Shock5 2603-459 1 Bumper, Shock6 2604-812 1 Bearing - Assembly7 2604-815 1 Kit, Seal/Rebuild8 2603-474 1 Spacer9 0603-540 1 Washer, Top Out

10 0603-338 3 Valve, 0.900 x 0.010 in.11 0603-341 2 Valve, 1.000 x 0.010 in.12 0603-343 2 Valve, 1.100 x 0.008 in.13 0603-346 2 Valve, 1.250 x 0.008 in.14 0603-335 2 Valve, 0.800 x 0.010 in.15 0603-342 1 Valve, 1.100 x 0.006 in.16 0603-348 1 Valve, 1.300 x 0.006 in.17 2603-309 1 Piston, 0.093 in. - Orifice

1122222222223333

4

8 0603-347 1 Valve, 1.250 x 0.010 in.9 0603-389 1 Washer, Backup0 0603-301 1 Nut, Lock1 2604-816 1 Piston, Floating2 1604-316 1 Screw, Relief (inc. 23)3 1604-425 1 O-Ring4 2603-245 2 Retainer, Sleeve5 2603-246 1 Sleeve, Protector6 2604-840 1 Nut, Adjuster7 2604-841 1 Nut, Locking - Adjuster8 2603-460 1 Body, Shock9 2604-817 1 End Cap, Shock (inc. 30-31)0 0703-341 1 Valve, Pressure (inc. 31)1 1604-318 1 O-Ring, Valve2 0624-097 1 Screw, Valve3 2604-897 1 Decal, Shock* 4639-368 AR Oil, Gas Shock - 1 qt

2007 M6 EFI

STEERING POST ASSEMBLY0741-613

1 8002-138 4 Screw, Cap2 0605-506 2 Cap, Adjusting Block3 0605-507 1 Block, Adjusting4 1705-164 1 Post, Steering5 8047-426 6 Nut, Lock6 0605-576 2 Block, Mounting - Steering Post7 1705-168 1 Stop, Steering Post8 8047-366 4 Nut, Lock9 0623-044 2 Washer

10 0623-025 3 Nut, Lock11 8004-225 1 Screw, Cap12 0605-504 1 Ball Joint, Tie Rod - Right-Hand Thread13 0623-294 1 Nut, Hex - Right-Hand Thread14 0605-856 1 Tube, Tie Rod15 0123-917 1 Nut, Hex - Left-Hand Thread

11112222222222

6 0605-511 1 Ball Joint, Tie Rod - Left-Hand Thread7 4606-756 1 Panel, Close-Out8 1623-353 3 Screw, Self-Tapping9 0705-994 1 Support, Steering0 0623-677 2 Cable Tie, Push-Mount1 1623-406 4 Clip, Retaining2 8050-252 2 Washer3 1623-482 4 Screw, Cap4 2706-814 1 Plate, Mounting - Servomotor5 8060-686 2 Rivet6 2606-129 1 Cover, Servomotor7 3606-814 1 Foil, Protective8 0617-538 1 Foam, Steering Post9 0123-788 1 Cable Tie

5

2007 M6 EFI

TIE ROD ASSEMBLY0740-797

1 1705-159 1 Shaft, Steering2 0623-954 4 Washer, Thrust3 0623-955 2 Washer, Thrust4 0605-635 2 Arm, Shaft5 0623-956 2 Snap Ring6 8005-584 2 Screw, Cap7 1705-162 1 Shaft, Idler8 0605-607 2 Ball Joint, Tie Rod - Left-Hand Thread9 1623-176 2 Screw, Cap

111111111

6

0 0605-680 2 Tube, Tie Rod - Spindle1 0123-917 3 Nut, Hex - Left-Hand Thread2 0623-294 3 Nut, Hex - Right-Hand Thread3 0605-608 2 Ball Joint, Tie Rod - Right-Hand Thread4 0623-957 2 Screw, Cap5 0605-605 1 Ball Joint, Tie Rod - Left-Hand Thread6 0605-312 1 Tube, Tie Rod7 0605-606 1 Ball Joint, Tie Rod - Right-Hand Thread8 3606-799 2 Plug

2007 M6 EFI

HANDLEBAR AND CONTROLS0741-618RR *Included in Kit

1 0687-198 1 Cable, Throttle2 0123-788 AR Cable Tie - 8 in.3 4606-801 2 Grip, Handlebar4 0609-751 1 Control, Throttle - Rear - Right (inc. 5-8)5 0609-799 1 Kit, Throttle Lever Mounting (inc. 6-7)6 * 1 Axle, Lever - Throttle7 * 2 Cap, Lever Axle8 0609-797 1 Lever, Throttle9 0609-775 1 Element, Thumbwarmer

10 0617-248 1 Pad, Insulator11 0609-595 1 Clip, Retaining12 0609-819 1 Control, Throttle - Front - Right13 7611-770 1 Decal, Reverse - Throttle Control - Right

1111112

22222

4 0609-792 1 Cover, Connector5 0609-793 1 Screw, Self-Tapping6 0609-791 8 Screw, Machine7 1705-127 1 Handlebar8 0609-805 1 Control, Dimmer - Front - Left9 0609-811 1 Control, Dimmer - Rear - Left0 0609-812 1 Element, Handwarmer - Right

0609-813 1 Element, Handwarmer - Left1 1686-343 1 Harness, Handlebar2 0123-811 1 Cable Tie - 4 in.3 1705-149 1 Wrap, Handlebar4 1623-687 2 Screw, Machine5 1623-242 2 Washer, Backing

7

2007 M6 EFI

HYDRAULIC BRAKE CONTROL ASSEMBLY0740-889 *Not Illustrated

1 1602-930 1 Brake Assembly (inc. 2-10)2 1602-929 1 Master Cylinder - Assembly3 1602-931 1 Lever, Brake (inc. 4)4 1602-932 1 Lock, Brake Lever - Kit5 1602-933 1 Cover, Reservoir6 1602-934 2 Screw, Reservoir Cover - Kit7 1602-935 1 Clamp, Brake

1111

8

8 1602-936 2 Screw, Brake Clamp - Kit9 1602-937 1 Pin, Brake Lever - Kit0 1602-938 1 Switch, Brake1 0423-178 2 Washer, Crush2 0423-413 1 Bolt, Banjo-Fitting3 2602-009 1 Brakeline, Hydraulic* 0436-908 AR Fluid, Brake - Synthetic Race - 12 oz

2007 M6 EFI

DRIVE TRAIN SHAFT AND BRAKE ASSEMBLIES0742-025R *Not a Service Part **VIN: V47T106717 and Above

1 1602-957 1 Nut, Retaining2 1623-461 1 Screw, Cap3 1602-656 1 Disc, Brake4 1602-497 1 Spacer, Brake Caliper5 0728-164 1 Track, Drive - Assembly (inc. 6-7)6 0702-880 1 Driveshaft7 1602-592 2 Sprocket, Drive8 2602-068 1 Spacer9 1602-984 1 Seal

10 0702-882 1 Plate, Mounting - Gearcase11 1623-355 8 Nut, Push12 0702-895 1 Gearcase Assembly

0702-935 1 Gearcase Assembly**13 8047-426 13 Nut, Lock14 0648-442 AR Washer

0648-443 AR Washer15 0726-264 1 Clutch, Driven16 0648-714 AR Washer

0648-715 AR Washer0648-716 AR Washer

17 0648-762 1 Adjuster, Sheave18 0648-441 1 O-Ring19 8050-277 1 Washer20 8051-272 1 Washer, Lock21 1623-572 1 Screw, Cap22 2602-010 1 Caliper, Brake - Assembly (inc. 23-41)

2222222333333333344444444

3 1623-360 5 Bolt, Carriage - Ribbed4 * 1 Housing5 1602-458 1 Fitting, Bleed6 1602-461 2 Piston7 1602-669 2 O-Ring8 0702-563 1 Pad, Brake - Set (inc. 29-30)9 1602-466 4 Clip, Anti-Rattle0 1602-467 1 Clip, Hairpin1 1602-464 1 Pin, Retaining - Brake Pad2 * 1 Housing3 0602-729 1 O-Ring, Housing4 0402-165 4 Washer5 1602-671 2 Screw, Cap6 1602-670 2 Screw, Cap7 1602-515 2 Spacer, Speedometer Bracket8 1602-462 2 Bearing9 1602-463 2 Sleeve, Driveshaft0 1602-456 1 Ring, Retaining1 0602-590 1 Fitting, Adapter2 4606-309 1 Plate, Mounting - Speedometer Sensor3 8468-616 1 Screw, Machine4 1623-676 1 Clamp, Speedometer Sensor5 0630-207 1 Sensor, Speedometer6 8060-602 1 Rivet7 8060-486 1 Rivet

9

2007 M6 EFI

GEARCASE ASSEMBLY(Complete Gearcase Assembly p/n 0702-895; p/n 0702-935***)

0741-621 *Not a Service Part **Not Illustrated ***VIN: V47T106717 and Above

1 0702-889 1 Gearcase (inc. 2-3)2 1602-915 4 Pin, Dowel3 2602-067 1 Seal, Oil4 0702-891 1 Bracket, Mounting - Reverse Actuator

(inc. 5-6)5 1602-916 1 Bearing6 0630-228 1 Switch, Alarm7 0423-538 1 Screw, Machine8 0630-220 1 Actuator, Reverse9 8468-536 3 Screw, Machine

10 0702-875 1 Fork, Shift - Assembly (inc. 11-13)11 2602-013 2 Seal, Oil12 2602-057 2 Ring, Retaining13 2602-007 1 Arm, Shift Fork14 1602-847 2 Block, Slider15 0702-910 1 Slider, Outer - Assembly (inc. 16-20)16 2602-040 1 Ring, Retaining17 2602-064 1 Washer, Thrust18 0702-758 1 Shaft, Output (inc. 19)19 * 1 Bearing20 2602-063 1 Slider, Outer

2

222222223

3333333

*

10

1 0702-779 1 Gear, Transfer - 63T/34T - Assembly(inc. 22-27 and one No. 28)

2 1602-842 1 Bearing3 2602-058 1 Washer, Spacer4 0702-867 1 Gear, Planetary - Assembly 5 1602-840 1 Bearing, Thrust6 1602-841 1 Washer, Thrust7 0702-778 1 Gear Transfer (inc. one No. 28)8 1602-981 2 Bearing9 0702-688 1 Shaft, Input - 57T (inc. one No. 28)0 0702-893 1 Cover, Gearcase (inc. 31-36)

0702-934 1 Cover, Gearcase (inc. 31-36)***1 1602-875 1 Seal, Oil2 1602-982 1 Bearing3 0623-293 1 Plug, Gearcase4 1602-213 1 O-Ring5 0812-006 1 Plug, Drain - Magnetic6 0830-017 1 Gasket, Metal7 8468-616 13 Screw, Machine

1623-683 13 Screw, Machine**** 4639-628 AR Fluid, Gearcase - 12 oz

2007 M6 EFI

SLIDE RAIL AND TRACK ASSEMBLY(Complete Skid Frame Assembly p/n 1704-530; p/n 1704-529 Black/Orange)

0741-661

1 2604-999 2 Rail, Formed - Stamped2 0604-426 3 Support, Rail3 2604-659 2 Spacer4 2604-660 1 Spacer5 8002-043 2 Screw, Cap6 8050-217 4 Washer7 3604-003 2 End Cap, Slide Rail8 8047-366 8 Nut, Lock9 0123-859 2 Screw, Machine

10 2604-745 2 Wearstrip, Slide Rail11 1623-502 6 Screw, Cap

11111111222

2 0123-767 2 Rivet, Solid3 0104-631 2 Pad, Shock4 0123-766 2 Nut, Push5 2604-733 2 Insert, Rail6 8041-246 2 Nut, Lock7 1604-429 2 Pad, Shock8 8017-405 2 Screw, Machine9 0704-352 2 Adjuster, Track0 8002-042 4 Screw, Cap1 1602-994 1 Track Assembly (inc. 22)2 2602-037 48 Clip, Guide

11

2007 M6 EFI

SLIDE RAIL AND TRACK ASSEMBLY (153)(Complete Skid Frame Assembly p/n 1704-532; p/n 1704-531 Black/Orange)

0741-660

1 3604-001 2 Rail, Formed - Stamped2 0604-426 4 Support, Rail3 2604-659 2 Spacer4 2604-660 1 Spacer5 8002-043 2 Screw, Cap6 8050-217 4 Washer7 3604-003 2 End Cap, Slide Rail8 8047-366 8 Nut, Lock9 0123-859 2 Screw, Machine

10 2604-798 2 Wearstrip, Slide Rail11 1623-502 8 Screw, Cap

11111111222

12

2 0123-767 2 Rivet, Solid3 0104-631 2 Pad, Shock4 0123-766 2 Nut, Push5 2604-733 2 Insert, Rail6 8041-246 2 Nut, Lock7 1604-429 2 Pad, Shock8 8017-405 2 Screw, Machine9 0704-352 2 Adjuster, Track0 8002-042 4 Screw, Cap1 1602-995 1 Track Assembly (inc. 22)2 2602-037 52 Clip, Guide

2007 M6 EFI

IDLER WHEEL ASSEMBLY0741-659

1 1623-037 1 Screw, Cap2 0623-044 1 Washer3 3604-080 1 Axle4 0623-912 2 Washer5 3604-083 2 Spacer, Front Arm Shock6 8047-490 2 Nut, Lock7 8020-224 2 Screw, Cap8 8047-486 6 Nut, Lock9 3604-004 2 Block, Mounting - Idler Wheel

10 3604-047 2 Wheel, Idler - Green (inc. 11-12)3604-048 2 Wheel, Idler - Orange (inc. 11-12) (Black)

(Orange)11 3604-033 6 Bearing12 0623-946 6 Ring, Retaining13 8050-282 2 Washer14 8020-232 2 Screw, Cap15 2604-378 2 Block, Slide16 2604-515 2 Slide, Spring17 8050-282 2 Washer18 8020-229 2 Screw, Cap19 1623-037 1 Screw, Cap20 0623-044 1 Washer21 1604-213 2 Spacer22 0623-675 4 Washer

2222222333333333344

444

3 1604-684 2 Wheel, Idler (inc. 24-27)4 1604-773 2 Insert, Wheel - Outside5 0107-598 2 Bearing6 0123-798 2 Ring, Retaining7 1604-772 2 Insert, Wheel - Inside8 1604-209 1 Axle, Inner9 1704-016 1 Pivot, Shock (inc. 30-31)0 1623-011 1 Washer, Grease Fitting1 1623-010 1 Fitting, Grease2 0603-105 1 Spacer3 1604-810 1 Spacer, Rear Wheel4 2604-283 1 Axle, Rear Wheel5 3604-069 2 Wheel, Idler (inc. 11-12)6 1704-489 4 Bushing, Adjuster7 0704-854 2 Spacer8 8051-277 2 Washer, Lock9 8042-486 2 Nut0 0623-123 2 Screw, Cap1 3604-075 2 Wheel, Idler - Green (inc. 11-12)

3604-191 2 Wheel, Idler - Orange (inc. 11-12) (Black) (Orange)

2 0623-664 2 Washer3 1623-248 2 Screw, Cap4 1604-952 2 Cap, Idler Wheel

13

2007 M6 EFI

REAR SUSPENSION FRONT ARM ASSEMBLY0741-657

1 1704-589 1 Arm, Front Suspension - Black (inc. 2-5)2 1623-011 1 Washer, Grease Fitting3 1623-010 3 Fitting, Grease - Self-Tapping4 0604-889 4 Bushing, Front Arm5 2604-128 2 Bushing, Front Arm6 2604-591 1 Axle, Aluminum7 1604-162 2 Axle, Inner Carriage8 1623-248 2 Screw, Cap9 8020-229 2 Screw, Cap

10 0114-197 2 Washer11 8047-486 3 Nut, Lock12 1623-044 2 Knob, Adjuster

11111112222

14

3 0623-184 8 Washer4 2604-657 2 Strap, Limiter5 0623-325 2 Nut, Wing6 8047-366 2 Nut, Lock7 8002-043 2 Screw, Cap8 0604-590 1 Cover, Shock9 1704-461 1 Spring, Compression - Black0 1603-890 1 Retainer, Spring1 1603-531 1 Axle, Serrated2 8020-226 1 Screw, Cap3 1704-351 1 Shock Absorber, Front Arm

2007 M6 EFI

REAR SUSPENSION FRONT ARM SHOCK ABSORBER(Complete Shock Absorber p/n 1704-351)

0741-656 *Not Illustrated

1 0604-625 1 Eyelet, Shock2 2604-861 1 Rod, Shock3 2604-812 1 Bearing - Assembly4 2604-815 1 Kit, Seal/Rebuild5 0603-540 1 Washer, Top Out6 0603-334 1 Valve, 0.800 x 0.008 in.7 0603-338 2 Valve, 0.900 x 0.010 in.8 0603-881 2 Valve, 1.000 x 0.012 in.9 0603-882 1 Valve, 1.100 x 0.012 in.

10 0603-891 1 Valve, 1.300 x 0.012 in.11 0603-206 1 Piston, 0.059 in. - Orifice12 0603-347 1 Valve, 1.250 x 0.010 in.13 0603-344 1 Valve, 1.100 x 0.010 in.14 0603-335 1 Valve, 0.800 x 0.010 in.15 0603-389 1 Washer, Backup16 0603-301 1 Nut, Lock

11122222222223

7 2604-816 1 Piston, Floating - Assembly8 1604-316 1 Screw, Relief (inc. 19)9 1604-425 1 O-Ring0 2603-246 1 Sleeve, Wear1 2604-840 1 Nut, Spring Adjuster2 2604-841 1 Nut, Locking - Adjuster3 2604-862 1 Body, Shock4 2603-245 2 Retainer, Wear Sleeve5 2603-475 1 Decal, Shock6 2604-817 1 End Cap, Shock (inc. 27-28)7 0703-341 1 Valve, Pressure (inc. 28)8 1604-318 1 O-Ring, Valve9 0624-097 1 Screw, Valve 0 2604-415 1 Bushing, Shock* 4639-368 AR Oil, Gas Shock - 1 qt

15

2007 M6 EFI

REAR SUSPENSION REAR ARM ASSEMBLY0741-655

1 1704-591 1 Arm, Idler - Black (inc. 2 and one No. 3-5)2 2604-128 2 Bushing, Flared3 1623-011 2 Washer, Grease Fitting4 1623-010 3 Fitting, Grease - Self-Tapping5 2604-147 2 Bearing6 1623-037 1 Screw, Cap7 0623-439 1 Washer8 2604-664 2 Bushing, Rear Arm9 1704-593 1 Arm, Rear - Black (inc. one No. 3-4)

10 2604-663 1 Tube, Axle11 8047-490 1 Nut, Lock12 1623-503 2 Screw, Cap13 2604-176 1 Axle, Aluminum14 1604-204 1 Block, Spring Adjuster - Right

1604-205 1 Block, Spring Adjuster - Left15 0623-138 2 Ring, Retaining

111

122222222223

16

6 3604-085 1 Axle, Inner Carriage7 2604-764 4 Sleeve, Spring8 1704-260 1 Spring, Suspension - Right

1704-261 1 Spring, Suspension - Left9 1604-690 2 Wheel, Idler (inc. 20-21)0 0107-598 2 Bearing1 0123-798 2 Ring, Retaining 2 1623-166 2 Screw, Cap3 1704-557 1 Shock Absorber - Rear Arm4 1604-139 3 Sleeve, Shock5 8020-226 1 Screw, Cap6 8047-486 1 Nut, Lock7 0704-350 2 Link, Rear Shock8 1604-498 4 Axle, Link - Flanged9 8020-233 2 Screw, Cap0 8041-486 2 Nut, Lock

2007 M6 EFI

REAR SUSPENSION REAR ARM SHOCK ABSORBER(Complete Shock Absorber p/n 1704-557)

0741-653 *Not Illustrated

1 1604-222 4 Bushing, Shock2 2604-223 2 Sleeve, Eyelet3 0604-893 1 Eyelet, Shock4 2604-863 1 Rod, Shock5 2604-413 1 Bearing - Assembly6 2604-815 1 Kit, Seal/Rebuild7 0603-540 1 Washer, Top Out8 0603-886 1 Valve, 0.900 x 0.015 in.9 0603-887 1 Valve, 1.000 x 0.015 in.

10 0603-888 1 Valve, 1.100 x 0.015 in.11 0603-347 1 Valve, 1.250 x 0.010 in.12 0603-336 1 Valve, 0.900 x 0.006 in.13 0603-344 2 Valve, 1.100 x 0.010 in.14 0603-350 1 Valve, 1.300 x 0.010 in.15 1604-437 1 Piston, 0.039 in. - Orifice16 0603-883 1 Valve, 1.250 x 0.012 in.

11122222222223

7 0603-341 1 Valve, 1.000 x 0.010 in.8 0603-338 1 Valve, 0.900 x 0.010 in.9 0603-335 1 Valve, 0.800 x 0.010 in.0 0603-389 1 Washer, Backup1 0603-301 1 Nut, Lock2 2604-816 1 Piston, Floating - Assembly3 1604-316 1 Screw, Relief (inc. 24)4 1604-425 1 O-Ring5 2604-864 1 Body, Shock6 2604-817 1 End Cap, Shock (inc. 27-28)7 0703-341 1 Valve, Pressure (inc. 28)8 1604-318 1 O-Ring9 0624-097 1 Screw, Valve0 2604-897 1 Decal, Shock* 4639-368 AR Oil, Gas Shock - 1 qt

17

2007 M6 EFI

FRONT FRAME AND FOOTREST ASSEMBLY(Complete Chassis Assembly p/n 1707-118; p/n 1707-119 153)

0741-627R

1 1707-117 1 Chassis - Assembly (inc. 2-8)2 1623-359 3 Bolt, Carriage - Ribbed3 1623-019 2 Bolt, Carriage - Ribbed4 0675-161 4 Bearing5 0607-656 2 Bushing, Upper A-Arm Mount6 0607-657 6 Bushing, Lower A-Arm Mount7 1623-010 2 Fitting, Grease8 0623-581 8 Insert9 1623-022 2 Screw

10 1623-480 4 Screw, Cap11 1623-481 3 Screw, Cap12 4606-200 1 Brace, Side Plate - Right13 1623-561 1 Screw, Cap14 4606-793 1 Protector, Main Harness15 1623-353 3 Screw, Self-Tapping16 1623-204 1 Screw, Self-Tapping17 0608-449 1 Guide, Rope18 8041-426 1 Nut, Lock19 2706-580 2 Plate, Backing20 8060-686 AR Rivet21 3706-418 1 Footrest - Right (inc. 22-24 and 26)

3706-419 1 Footrest - Left (inc. 22-26)

2222222

2

33

3

33333

18

2 8060-484 AR Rivet3 3606-837 2 Plate, Retaining4 1623-657 8 Insert5 0607-835 1 Plate, Mounting - Belt Guard6 1623-529 2 Grommet7 1623-264 AR Rivet8 3606-904 1 Bracket, Support - Footrest - Right

4606-353 1 Bracket, Support - Footrest - Left9 3706-673 1 Panel, Close-Out - Footrest

(inc. two No. 24)0 1623-498 12 Screw, Machine1 4606-742 1 Bracket, Support - Footrest - Lower Right

4606-743 1 Bracket, Support - Footrest - Lower Left2 4606-434 1 Cover, Footrest - Right

4606-435 1 Cover, Footrest - Left3 3706-033 1 Retainer, Tool Kit4 1623-171 1 Clip5 0623-454 1 Clip, Routing6 1623-406 7 Clip, Routing7 3706-111 1 Brace, Side Plate - Left

2007 M6 EFI

HOOD AND WINDSHIELD ASSEMBLY0741-489

1 1718-987 1 Hood w/Decals - Green (inc. 2-8) 1718-957 1 Hood w/Decals - Black (inc. 2-8) (Black)1718-958 1 Hood w/Decals - Orange (inc. 2-8) (Orange)

2 1718-918 1 Hood w/o Decals - Green (inc. 3-6)1718-917 1 Hood w/o Decals - Black (inc. 3-6) (Black)1718-919 1 Hood w/o Decals - Orange (inc. 3-6)

(Orange)3 1623-026 2 Pin, Clevis4 0623-847 2 Clip, Hairpin5 6611-143 1 Decal, Caution6 6611-144 1 Decal, Warning - English

6611-145 1 Decal, Warning - French7 7611-368 1 Decal, Hood - Lower Right

7611-369 1 Decal, Hood - Lower Left7611-370 1 Decal, Hood - Lower Right (Black)7611-371 1 Decal, Hood - Lower Left (Black)7611-554 1 Decal, Hood - Lower Right (Orange)7611-555 1 Decal, Hood - Lower Left (Orange)

8 7611-382 1 Decal, Hood - Crest7611-383 1 Decal, Hood - Crest (Black)7611-553 1 Decal, Hood - Crest (Orange)

1

1

11

11111

1

222

9 2706-793 1 Screen, Vent - Center0 3706-260 1 Screen, Vent - Front - Right

3706-261 1 Screen, Vent - Front - Left1 2706-796 1 Screen, Vent - Rear - Right

2706-797 1 Screen, Vent - Rear - Left2 0123-394 38 Clip, Retaining3 0617-510 1 Foam, Hood - Right

0617-545 1 Foam, Hood - Left4 0617-489 1 Foam, Hood - Rear5 3606-868 1 Windshield6 0616-032 2 O-Ring7 0623-362 4 Rivet, Reinstallable8 0617-486 1 Foam, Intake Bezel - Right

0617-487 1 Foam, Intake Bezel - Left9 3606-428 1 Bezel, Intake - Right

3606-429 1 Bezel, Intake - Left0 0623-302 4 Screw, Self-Tapping1 2606-726 2 Cable, Hood2 1623-052 2 U-Nut

19

2007 M6 EFI

HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES0741-572

1 1686-322 1 Harness, Main (inc. 2)2 0630-024 1 Fuse, 15 Amp3 1686-328 1 Harness, Hood4 0609-694 1 Lens/Reflector - Headlight - Right (inc. 5-6)

0609-695 1 Lens/Reflector - Headlight - Left (inc. 5-6)5 0609-251 2 Bulb, Headlight6 0609-693 2 Bulb, Headlight7 1623-025 2 Insert8 0623-360 2 Spring, Adjuster9 1623-024 2 Screw, Adjuster

10 1623-137 2 Clip, Hairpin11 1623-272 2 Clip - Right

1623-273 2 Clip - Left

11111111

2222

20

2 0620-304 1 Tachometer/Speedometer (inc. 13-14)3 0620-281 1 Bracket, Retaining4 0620-280 4 Nut w/Washer5 0617-501 2 Foam, Hood/Headlight6 0630-218 1 CCU7 8017-584 2 Screw, Cap8 8047-366 2 Nut, Lock9 1686-160 1 Harness, Extension - Taillight

1686-340 1 Harness, Extension - Taillight (153)0 0630-010 1 Alarm, Reverse (inc. 21)1 0630-017 1 Ring, Retaining2 0123-788 AR Cable Tie - 8 in.3 3706-761 1 Wrap, Wire Harness

2007 M6 EFI

CONSOLE AND SWITCH ASSEMBLY0740-716

1 3606-442 1 Console2 1623-498 7 Screw, Machine3 8017-397 4 Screw, Machine4 8041-246 4 Nut, Lock5 0609-728 1 Switch, Ignition (inc. 6)6 * 1 Key7 0609-113 1 Nut, Retaining

1

8 0123-899 1 Washer, Ignition Switch9 0609-450 1 Spacer, Ignition Switch0 6611-581 1 Decal, Console

*Key is coded to switch; see dealer to determine part number.

21

2007 M6 EFI

BELLY PAN ASSEMBLY0741-650R

1 3706-606 1 Belly Pan - Right - Black3706-429 1 Belly Pan - Left - Black

2 4606-256 1 Panel, Access - Right - Black4606-257 1 Panel, Access - Left - Black

3 1623-666 2 Screw, Retaining - Access Panel4 1623-546 2 Clip, Retaining - Access Panel5 0617-502 1 Foam, Side Panel - Right

0617-503 1 Foam, Side Panel - Left6 0123-394 11 Clip, Retaining7 3606-867 1 Belly Pan, Center - Black8 4606-040 1 Bumper, Front - Black9 2606-911 1 Screen, Belly Pan - Center

10 0623-784 10 Screw, Self-Tapping11 0623-797 31 Screw, Self-Tapping12 1623-129 6 Screw, Self-Tapping13 1612-853 1 Shield, Heat14 1612-861 1 Deflector, Exhaust15 0623-778 14 Rivet16 1623-030 2 Nut, Speed17 8017-581 4 Screw, Machine18 8050-217 4 Washer

1222222222233

3

3

22

9 8047-366 4 Nut, Lock0 7611-701 1 Decal, Clutching1 4606-157 1 Foil, Protective - Access Panel2 4606-207 1 Foil, Protective - Upper Belly Pan3 4606-208 1 Foil, Protective - Lower Belly Pan4 0607-447 2 Cable5 0605-283 5 Clip, Hairpin6 8061-426 2 Rivet7 4606-417 1 Protector, Driven Clutch8 0123-802 7 Washer9 8061-628 7 Rivet0 4606-993 1 Deflector, Driven Clutch Protector1 7611-160 1 Decal, Reflector - Amber - Right

7611-161 1 Decal, Reflector - Amber - Left2 7611-364 1 Decal, Access Panel - Right

7611-365 1 Decal, Access Panel - Left7611-366 1 Decal, Access Panel - Right (Black)

(Orange)7611-367 1 Decal, Access Panel - Left (Black) (Orange)

3 2606-624 2 Strap, Hold-Down

2007 M6 EFI

BELT GUARD ASSEMBLY0741-638

1 1707-094 1 Guard, Belt2 1611-565 1 Decal, Warning - Belt Guard3 3611-969 1 Decal, “ACT - Roller Driven Clutch”4 0707-582 1 Retainer, Drive Belt

5 0617-497 1 Foam, Belt Guard6 0607-836 1 Bracket, Mounting7 8061-506 4 Rivet

23

2007 M6 EFI

GAS TANK ASSEMBLY0740-735

1 0770-767 1 Tank, Gas (inc. 2-15)2 1670-824 1 Gauge, Fuel w/Seal (inc. 3)3 0470-400 1 Seal, Fuel Gauge4 1670-447 1 Cap, Gas Tank (inc. 5)5 1670-511 1 Seal, Gas Tank Cap6 1705-116 1 Plate, Mounting - Steering Post

(inc. 7 and two No. 8)7 1623-447 2 Bolt, Carriage8 1623-448 4 O-Ring9 1623-483 2 Nut, Aluminum

1111111111

24

0 1670-801 1 Neck, Gas Tank Extension1 8061-630 2 Rivet2 3606-173 1 Strap, Hold-Down - Coolant Tank3 4606-160 1 Strap, Hold-Down - Spark Plug4 8050-157 2 Washer5 1623-636 7 Insert6 8047-366 2 Nut, Lock7 0123-765 2 Washer, Cup8 1623-077 2 Nut9 8017-582 2 Screw, Machine

2007 M6 EFI

FUEL PUMP ASSEMBLY0740-736

1 1670-851 1 Pump, Fuel - Assembly (inc. 2-9)2 1670-535 1 Grommet3 1670-476 1 O-Ring4 1670-475 1 Nut, Fuel Pump Fitting5 1670-534 1 Grommet6 1670-479 1 Washer, Sealing - Threaded7 1670-478 1 Washer8 1670-477 1 Nut, Mounting9 1670-579 1 Retainer, Wire

10 0610-563 2 Clamp, Hose11 0610-691 AR Hose, Gasline - 10 ft

1111111122

2 1670-701 1 Pickup, Fuel3 1670-706 6 Clamp, Hose4 1670-703 1 Hose, Gasline5 1670-705 1 Y-Fitting6 1670-702 1 Hose, Gasline7 1670-619 1 Pickup, Fuel8 1670-704 1 Hose, Gasline9 1670-618 1 Pickup, Fuel0 0623-373 2 Clamp, Hose1 0716-507 AR Conduit, Flexible

25

2007 M6 EFI

SEAT ASSEMBLY0741-649

1 7999-212 1 Complete Seat Assembly (inc. 2-11)7999-211 1 Complete Seat Assembly (inc. 2-11)(Black)

(Orange)2 3706-425 1 Cover, Seat

3706-424 1 Cover, Seat (Black) (Orange)3 0624-528 AR Staple, Seat Cover4 2706-647 1 Foam, Seat Cushion5 8050-127 1 Washer6 3606-813 1 Strap, Hold-Down - Seat Pad

111111

26

7 8061-508 1 Rivet8 4606-128 1 Seat-Base9 1623-393 2 Clip, Retaining - Seat-Base0 0123-788 2 Cable Tie - 7 in.1 0617-512 1 Foam, Compartment - Seat2 1623-458 2 Stud, Latch - Seat-Base3 8061-628 1 Rivet4 4606-322 1 Cover, Latch - Seat - Right5 8047-426 2 Nut, Lock

2007 M6 EFI

TUNNEL, REAR BUMPER, AND TAILLIGHT ASSEMBLY(Complete Chassis Assembly p/n 1707-118; p/n 1707-119 153)

0741-646 *Optional

1 2718-053 1 Tunnel Assembly (inc. 2-9)2718-055 1 Tunnel Assembly (inc. 2-9) (153)

2 2718-051 1 Tunnel, Front (inc. 3-4)3 1623-127 2 Insert4 1623-657 4 Insert5 2718-052 1 Tunnel, Rear (inc. 6)

2718-054 1 Tunnel, Rear (inc. 6) (153)6 0623-582 2 Insert7 2706-456 1 Bracket, Suspension Mounting - Right -

Rear2706-457 1 Bracket, Suspension Mounting - Left -

Rear8 8060-686 AR Rivet9 8060-484 AR Rivet

10 3606-530 1 Roll, Tunnel - Right4606-857 1 Roll, Tunnel - Left3606-478 1 Roll, Tunnel - Right (153)4606-859 1 Roll, Tunnel - Left (153)

11 0123-418 AR Rivet8060-486 AR Rivet*

12 0623-562 1 Plug, Hole13 1623-045 2 Spacer14 1623-671 2 Screw, Machine15 3606-584 2 Rack16 1623-499 10 Screw, Machine17 3606-585 1 Pad, Rubber18 7611-342 1 Decal, “141” - Right

7611-343 1 Decal, “141” - Left7611-348 1 Decal, “141” - Right (Black) (Orange)7611-349 1 Decal, “141” - Left (Black) (Orange)7611-344 1 Decal, “153” - Right (153)7611-345 1 Decal, “153” - Left (153)7611-350 1 Decal, “153” - Right (153 Black)

(153 Orange)7611-351 1 Decal, “153” - Left (153 Black)

(153 Orange)

122222222223333

33333344

44

9 0509-022 1 Taillight Assembly (inc. 20-22)0 0509-025 1 Housing, Taillight1 0409-057 1 Socket, Taillight2 0409-056 1 Bulb, Taillight3 4606-382 1 Spacer, Taillight4 3606-747 1 Housing, Taillight Mounting5 8050-127 2 Washer6 0623-297 2 Screw, Self-Tapping7 1623-513 1 Screw, Machine8 3606-431 1 Bumper, Rear9 5611-853 1 Decal, Warning - Towing (English)0 5611-852 1 Decal, Warning - Towing (French)1 1623-501 2 Screw, Machine2 8017-581 4 Screw, Machine3 8611-010 1 Decal, Reflector - Red - Right

8611-011 1 Decal, Reflector - Red - Left4 3606-748 1 Snowflap5 3606-776 1 Support, Snowflap6 0623-184 4 Washer7 8047-366 4 Nut, Lock8 1623-022 4 Screw, Self-Tapping9 3002-964 1 Clamp, Wire0 8060-486 1 Rivet1 4606-790 1 Guide, Track - Tunnel - Right

4606-791 1 Guide, Track - Tunnel - Left2 8060-688 6 Rivet3 0123-802 6 Washer

27

2007 M6 EFI

COOLING ASSEMBLY0741-684R

1 3706-388 1 Heat Exchanger - Rear (inc. 2-3)2 0623-582 1 Insert3 0617-534 1 Foam, Tunnel/Heat Exchanger4 8060-686 12 Rivet5 1623-349 6 Clamp, Hose6 0610-552 2 Hose, Coolant7 3606-564 2 Protector, Hose - Rear8 8060-484 AR Rivet

8060-488 AR Rivet9 4606-772 1 Heat Exchanger - Right

4606-774 1 Heat Exchanger - Right (153)10 4606-773 1 Heat Exchanger - Left

4606-775 1 Heat Exchanger - Left (153)11 4606-270 1 Protector, Hose - Front12 0610-679 1 Hose, Coolant - Front Exchanger13 1623-656 1 Clamp, Hose14 1623-229 1 Clamp, Screw15 0610-625 1 Hose, Coolant Tank/Engine

111

1222222

2222

28

6 1623-093 2 Clamp, Hose7 3706-684 1 Tank, Coolant 8 0610-016 AR Hose, Vent - 25 ft

0610-015 AR Hose, Vent - 100 ft9 4606-209 1 Cap, Filler Neck0 0124-045 1 Clamp, Hose1 0610-538 AR Hose, Coolant - 25 ft2 1623-619 1 Clamp, Hose3 0123-788 3 Cable Tie - 7.5 in.4 2604-539 AR Loom - 10 ft5 0610-659 1 Hose, Coolant - Tank/Right Heat

Exchanger6 1619-038 1 Protector, Hose - 7 in.7 1623-322 1 Clamp, Hose8 1623-350 1 Clamp, Hose9 0610-700 1 Hose, Coolant - Engine/Front Heat

Exchanger

2007 M6 EFI

ENGINE AND RELATED PARTS0741-645

1 0662-471 1 Engine, AJ60L4 w/o EFI Components2 0636-363 1 Handle, Recoil3 0606-885 1 Cap, Recoil Handle4 8020-136 2 Screw, Cap5 0708-498 1 Bracket, Engine Mounting - Rear - Right6 8047-426 5 Nut, Lock7 1623-568 2 Screw, Cap8 1670-328 1 Foil, Protective9 0619-619 1 Conduit, Flexible - 4 in.

10 0619-994 1 Conduit, Flexible (3/4 in. ID) - 6 in.11 0623-373 5 Clamp, Hose12 0610-076 AR Hose, Coolant - 10 ft13 0610-581 3 Clamp, Hose14 1670-596 1 Y-Fitting15 0619-776 AR Conduit, Flexible - 5 ft16 0708-523 1 Bracket, Engine Mounting - Assembly

(inc. one No. 4, one No. 6, and 17-18)17 0708-519 1 Bracket, Engine Mounting - Front - Lower

Right

1122222222223333333

8 0608-549 1 Bracket, Engine Mounting - Upper Right9 1623-504 2 Screw, Cap0 0608-467 1 Cap, Mounting Bracket - Engine1 1623-603 2 Screw, Cap2 0708-497 1 Bracket, Engine Mounting - Left (inc. 23-24)3 8060-730 2 Rivet4 0608-565 1 Plate, Backing - Torque Bumper5 0608-462 1 Bumper, Torque6 0623-987 3 Washer7 8050-252 4 Washer8 1623-565 4 Screw, Cap9 0746-416 1 Clutch, Drive - Uncalibrated0 0627-046 1 Belt, Drive1 0623-210 1 Washer, High Collar2 0623-804 1 Bolt, Clutch3 0623-677 1 Cable Tie, Push-Mount4 0123-788 2 Cable Tie5 0645-410 1 Ring, Damper6 1623-128 6 Screw, Machine

29

2007 M6 EFI

EXHAUST ASSEMBLY0741-643

1 1712-352 1 Chamber, Expansion - Assembly (inc. 2-8)2 1712-351 1 Chamber, Expansion3 0624-526 AR Tie, Perforated Band - 5 ft

0624-541 AR Tie, Perforated Band - 25 ft4 1612-178 3 Spring, Exhaust5 1612-910 1 Packing, Expansion Chamber - Upper6 1612-909 1 Cover, Expansion Chamber - Upper7 1612-804 1 Cover, Expansion Chamber - Lower8 1612-805 1 Packing, Expansion Chamber - Lower9 1712-314 1 Manifold, Exhaust

10 2612-257 4 Spring, Exhaust11 2612-059 1 Gasket, Exhaust

11111111222

30

2 1612-323 1 Gasket, Exhaust - Tailpipe3 1712-144 1 Resonator4 0612-471 3 Spring, Extension5 1623-569 1 Pin, Mounting - Resonator6 1623-375 1 Grommet7 1623-379 1 Clip, Hairpin8 1612-873 2 Grommet9 2612-210 1 Washer, Tab0 8047-486 1 Nut, Lock1 0630-145 1 Sensor, Exhaust Temperature2 0123-788 1 Cable Tie

2007 M6 EFI

AIR INTAKE ASSEMBLY0740-143

1 0617-500 2 Foam, Air Intake2 8017-581 2 Screw, Machine3 3606-480 1 Intake, Air - Right4 1623-137 1 Clip, Hairpin5 1623-409 2 Nut, Push6 0623-184 2 Washer7 8047-366 2 Nut, Lock8 0623-600 1 Plug

111111

9 0617-488 1 Foam, Air Intake0 3606-811 1 Foil, Protective1 3606-779 1 Foil, Protective2 0623-165 6 Clip, Retaining3 1670-517 1 Screen, Vent4 0617-499 1 Seal, Air Intake5 3606-481 1 Intake, Air - Left

31

2007 M6 EFI

AIR SILENCER ASSEMBLY0740-868

1 0770-719 1 Silencer, Air - Assembly (inc. 2-3)2 1670-473 1 Intake, Air3 1670-754 1 Silencer, Air4 1670-514 1 Connector, Air-Intake5 1623-132 2 Clamp, Air-Intake Connector6 1623-031 1 Screw, Self-Tapping7 3606-146 1 Hold-Down, Air Silencer

11111

32

8 1623-204 2 Screw, Plastite9 1670-613 1 Boot, Air Silencer0 0623-165 2 Clip, Retaining1 7611-813 1 Decal, ECU2 3002-964 1 Clamp, Wire3 0617-485 2 Foam, Air Silencer4 1623-171 1 Clip, Routing

2007 M6 EFI

OIL TANK ASSEMBLY0740-066

1 1670-604 1 Tank, Oil2 1670-325 1 Grommet3 1670-481 1 Fitting, Oil Tank4 0609-503 1 Sensor, Low Oil - Assembly (inc. 5-6)5 0609-518 1 Switch, Oil Sensor w/Harness6 0609-237 1 Seal, Grommet - Oil Sensor7 1670-365 1 Cap, Oil Tank (inc. 8)8 0109-733 1 Seal, Cap - Oil Tank9 4611-532 1 Decal, Oil Tank

11

111111

0 0124-045 2 Clamp, Hose1 0610-693 AR Hose, Oil - 100 ft

0610-692 AR Hose, Oil - 25 ft2 1623-256 1 Grommet3 3606-982 1 Shield, Heat4 8050-157 2 Washer5 1623-495 2 Screw, Machine6 1623-499 3 Screw, Machine7 0123-788 1 Cable Tie - 4 in.

33

2007 M6 EFI

DRIVE CLUTCH(Uncalibrated Drive Clutch - p/n 0746-416)

0741-939

Cam Arm Kit - p/n 4639-674 (inc. 5-8)

1 1623-442 6 Screw, Machine2 8051-212 6 Washer, Lock - Spring 3 0646-229 1 Spring, Drive Clutch - Yellow/White 4 0746-694 3 Arm, Cam (inc. 5)

0746-671 3 Arm, Cam (inc. 5) (0-3,000 ft Alt.)0746-670 3 Arm, Cam (inc. 5) (3-6,000 ft Alt.)0746-669 3 Arm, Cam (inc. 5) (Over 9,000 ft Alt.)

34

5 1623-183 3 Screw, Set 6 1602-692 6 O-Ring7 0646-747 3 Pin, Cam Arm8 8048-366 3 Nut, Lock

2007 M6 EFI

DRIVEN CLUTCH(Assembly p/n 0726-264)

0741-790

1 0748-622 1 Bracket, Torque 36° (inc. 2-3) 0748-636 1 Bracket, Torque 44°/40° (inc. 2-3)

(0-6,000 ft Alt.)2 0648-433 1 Ring, Snap 3 0648-009 1 Bearing 4 0648-713 2 Seat, Spring - Driven Clutch5 0648-774 1 Spring, Driven Clutch - Orange

111

6 0648-753 1 Spacer7 0648-453 1 Seat, Spring8 0648-097 6 Pin, Cam Roller 9 0648-139 6 Roller, Cam 0 8070-224 6 Pin, Spring 1 0648-650 1 Retainer, Torque Bracket 2 1623-517 9 Screw, Machine

35

2007 M6 EFI

CYLINDER AND HEAD ASSEMBLY739-379A

1 3006-642 1 Head, Cylinder2 0217-709 2 Plug, Spark (BR9EYA)3 3007-432 1 Bolt4 3006-496 1 Hook, Engine5 3006-538 12 Bolt6 3003-227 12 O-Ring7 3003-335 2 O-Ring8 3006-490 2 O-Ring9 3005-747 1 Holder, Exhaust Valve Cable

10 3007-391 4 Nut11 3007-415 6 Bolt, Stud12 3007-390 6 Nut13 3006-516 2 Gasket, Exhaust14 3006-643 2 Cylinder15 3006-493 1 Gasket, Cylinder16 3004-975 4 Pin, Dowel17 3005-847 4 Bolt, Stud

1122222222223333

36

8 3006-644 2 Valve, Exhaust9 3006-321 4 Pin, Exhaust Valve Dowel0 3006-329 2 Gasket, Exhaust Valve1 3006-495 2 Plate, Exhaust Valve2 3005-860 2 Stopper, Exhaust Valve3 3006-484 2 Spring4 3005-983 2 Pin, Exhaust Valve Stopper5 3006-436 2 Gasket, Exhaust Valve Cover6 3006-425 2 Cover, Exhaust Valve7 3007-434 4 Bolt8 3005-226 2 O-Ring9 3007-433 4 Bolt0 3005-808 1 Clamp1 3006-689 2 Cable, Exhaust Valve2 3006-322 2 Seal, Oil3 3005-846 4 Bolt

2007 M6 EFI

CRANKCASE ASSEMBLY0740-807

1 3007-430 1 Crankcase (inc. 2-7)2 3006-488 10 Bolt3 3007-380 1 Bolt4 3006-650 1 Bolt5 3007-434 1 Bolt6 3003-647 1 Bushing

111

7 3005-206 2 Pin, Dowel8 3007-436 2 Bolt9 3006-967 1 Case, Magneto0 3007-024 4 Washer1 3007-435 2 Bolt2 3006-547 2 Pin, Dowel

37

2007 M6 EFI

PISTON AND CRANKSHAFT0741-804

1 3006-645 2 Piston Set (inc. 2-3)2 3006-004 2 Ring Set, Piston3 3005-304 4 Circlip, Piston4 3006-501 2 Pin, Piston5 3008-500 4 Washer6 3008-503 2 Bearing7 3007-330 1 Crankshaft Assembly (inc. 8-24)8 3005-308 2 Connecting Rod9 3004-147 2 Washer, Crank Pin Bearing

10 3008-504 2 Bearing11 3006-489 1 Washer12 3006-551 1 Bearing13 3008-495 2 Shim14 3006-503 1 Crankshaft - Right15 3006-719 2 Balancer, Crankshaft

111122222222223

38

6 3007-440 6 Screw7 3007-438 1 Wheel, Crankshaft8 3005-508 2 Ring, Middle Crank Seal9 3008-421 2 Bearing0 3006-508 2 Race, Middle Crank Seal1 3006-519 1 Gear, Oil Pump Drive2 3007-437 1 Crankshaft - Middle3 3006-506 1 Crankshaft - Left4 3007-439 1 Bearing5 3006-552 1 Spacer, Oil Seal6 3003-759 1 Seal, Oil7 3003-658 4 Pin, Alignment8 3003-359 1 C-Ring9 3004-540 1 Key0 3003-367 1 Seal, Oil

2007 M6 EFI

REED VALVE ASSEMBLY0739-369

1 3006-510 2 Valve, Reed - Assembly (inc. 2-4)2 3006-553 4 Stopper3 3005-878 4 Valve, Reed4 3004-506 16 Screw5 3005-879 2 Gasket, Reed Valve

6 3006-527 2 Pipe, Intake7 3004-463 2 Clamp8 3007-380 12 Bolt9 3002-964 1 Clamp, Wire

39

2007 M6 EFI

THROTTLE BODY ASSEMBLY0740-804 *Not a Service Part

1 * 1 Body, Throttle - Assembly (inc. 2-9) 3007-441 1 Body, Throttle - Assembly (inc. 2-9)

* 1 Body, Throttle - Assembly (inc. 2-9) 2 3007-442 1 Pipe, Delivery 3 3006-059 2 Injector, Fuel - Assembly

3006-060 2 Injector, Fuel - Assembly 3006-061 2 Injector, Fuel - Assembly

4 3007-443 4 Screw 1

40

5 3006-723 1 Hose 6 3004-193 2 Clamp, Hose 7 3005-692 1 O-Ring Set

(inc. All Throttle Body O-Rings) 8 3006-939 1 Sensor, Throttle - Assembly9 3007-026 2 Screw0 3006-514 1 Rod, Control - Oil Pump

2007 M6 EFI

OIL PUMP0740-871

1 3007-444 1 Pump, Oil2 3008-030 1 O-Ring3 3005-884 1 Retainer, Oil Pump Input Shaft4 3005-126 1 O-Ring5 3003-661 1 Union6 3402-009 8 Gasket7 3004-346 4 Bolt8 3008-037 6 Clamp, Hose

1111111

9 3005-357 1 Hose0 3003-217 3 Valve, Check1 3007-445 2 Bolt2 3008-035 2 Hose, Oil3 3005-032 2 Protector, Hose4 3005-696 1 Clamp5 3006-520 1 Gear, Driven - Oil Pump6 3423-300 1 Shim, Oil Pump Shaft

41

2007 M6 EFI

WATER PUMP AND THERMOSTAT0740-806

1 3006-914 1 Cap2 3007-446 3 Bolt 3 3007-041 1 Thermostat 4 3005-899 2 Pin, Dowel 5 3006-942 1 Cover, Water Pump6 3007-409 6 Bolt7 3006-324 2 Clamp8 3006-521 1 Hose, Water Inlet

1111111

42

9 3006-356 1 O-Ring, Water Pump Cover0 3005-697 1 Impeller, Water Pump1 3003-432 1 Gasket2 3003-431 1 Washer3 3003-426 1 Bolt4 3007-180 1 Seal, Water Pump - Kit5 3004-009 1 Circlip6 3004-431 1 Seal, Oil

2007 M6 EFI

RECOIL STARTER0739-364 *Not a Service Part

1 3006-915 1 Starter Assembly (inc. 2-10)2 3003-179 1 Roller, Starter3 3002-921 1 Spring4 3006-457 1 Ratchet Set (inc. 5-7)5 * 1 Spring, Friction6 * 1 Washer7 * 1 Spring, Return

1111

8 3006-475 1 Plate, Friction9 3006-456 1 Nut0 3006-889 1 Rope, Starter1 3007-027 6 Screw, Cap2 3006-522 1 Pulley, Starter3 3007-407 3 Screw, Cap

43

2007 M6 EFI

MAGNETO0741-803

1 3007-449 4 Bolt2 3006-524 1 Base, Stator - Plate3 3007-447 1 Stator4 3007-321 1 Bolt5 3007-448 1 Rotor/Flywheel6 3007-450 3 Bolt7 3005-987 1 Washer

1111

44

8 3006-476 1 Bolt9 3007-433 3 Screw0 3003-972 1 Clamp, Sensor1 3006-453 1 Sensor, Ignition Timing2 3005-960 1 Plate, Stator Lead Wire3 3005-775 1 Grommet, Stator Lead Wire

2007 M6 EFI

ELECTRICAL0741-805

1 3007-451 1 Coil, Ignition - Assembly2 3006-367 2 Cap, Spark Plug3 3005-387 1 Clamp4 3006-728 1 Sensor, Temperature5 3006-725 1 Sensor, Coolant6 3005-233 1 Washer, Coolant Sensor

7 3007-346 1 ECU 3007-347 1 ECU 3007-348 1 ECU

8 3005-908 1 Cap, Rubber9 3005-237 1 Cable Tie

45

2007 M6 EFI

SERVOMOTOR ASSEMBLY0739-377

1 3007-067 1 Servomotor2 3005-661 1 Pulley, Controller

46

3 3006-700 1 Nut

RELATED ITEMS2007 M6 EFI

(Model No. S2007M6D1EUSG) - (141) (Model No. S2007M6D3EUSG) - (153)(Model No. S2007M6D1EUSB) - (141) (Model No. S2007M6D3EUSB) - (153)(Model No. S2007M6D1EUSO) - (141) (Model No. S2007M6D3EUSO) - (153)

4639-315 Altitude Kit (0-3000 ft)4639-316 Altitude Kit (3-6000 ft)3639-987 Altitude Kit (Over 9000 ft)3639-087 Avalanche Probe4639-386 Cover, Machine (Deluxe)4639-387 Cover, Machine - Green (Premium)4639-388 Cover, Machine - Orange (Premium)4639-428 Dash Pockets3639-538 Gasket Set2257-231 Handbook, Safety (E/F)0639-456 Handlebar Muffs4639-432 Handlebar Bag3639-734 Hitch, Pivot2257-752 Manual, Illustrated Parts2257-617 Manual, Operator’s (E)

2257-834 Manuel de opérateur (F)0652-115 Paint, Hood - Green (1/2 oz)0652-100 Paint, Hood - Black (1/2 oz)0652-105 Paint, Hood - Orange (1/2 oz)0652-024 Paint, Metal - Black3639-725 Rack Bag3639-579 Rack Strap3639-597 Seat Liner Bag3639-588 Shovel, Snow w/Saw (Deluxe)3639-838 Skid Plate - Black4639-029 Tank Pads - Black4639-140 Tether Switch3706-731 Tool Kit4639-190 Windscreen, Low - Chrome4639-203 Windshield, Mid - Smoke

NOTE: For a complete list of related items, refer to the current accessory catalog.

Printed in U.S.A p/n 2257-752