Illustrated Parts List - EatonBenefitspub/... · How To Use The Illustrated Parts List ... the...
20
Illustrated Parts List TA-J37-400026 (ETS-20410) August 2012
Transcript of Illustrated Parts List - EatonBenefitspub/... · How To Use The Illustrated Parts List ... the...
Illustrated Parts ListTA-J37-400026 (ETS-20410) August 2012
2
Contents How To Use The Illustrated Parts List .................................................................................................................................................. 3 AUXILIARY COUNTERSHAFT ASSEMBLY ................................................................................................................................... 4 AUXILIARY DRIVE GEAR ASSEMBLY ........................................................................................................................................... 5 AUXILIARY MAINSHAFT ASSEMBLY ............................................................................................................................................ 6 COUNTERSHAFT ASSEMBLY ........................................................................................................................................................... 7 CYLINDER HOUSING .......................................................................................................................................................................... 9 ELECTRONIC CONTROL UNIT ....................................................................................................................................................... 10 FRONT HOUSING ................................................................................................................................................................................ 11 INPUT SHAFT ASSEMBLY / REVERSE IDLER ............................................................................................................................ 12 LRC ASSEMBLY .................................................................................................................................................................................. 13 MAINSHAFT ASSEMBLY .................................................................................................................................................................. 15 REAR HOUSING .................................................................................................................................................................................. 16 SHIFT BAR HOUSING ........................................................................................................................................................................ 18 YOKE ASSEMBLY ............................................................................................................................................................................... 19
3
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Model Designation or Nomenclature • For information regarding Model Designation and Nomenclature, visit
http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm
Kits and Assemblies (K/A's) • Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem. • Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies • Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations • Illustrations show parts in assembly groups. • Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. • Notes are included on illustrations where additional information is needed.
Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories • Item Number - corresponding with numbers on illlustrations for part identification. • Current Part - indentifies part as it is available for service. • Description - specifies part name or description. • Replaced Part - specifies part number of replaced part. • Quantity - quantity required for assembly. • Notes - defines unique characteristics or requirements. • Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.
4
Group: AUXILIARY COUNTERSHAFT ASSEMBLY
AUXILIARY COUNTERSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 4302074 BEARING 4 2 4303937 GEAR C/S AUX DRIVE 2 3 4303914 COUNTERSHAFT AUX 2 4 21342 SPACER 2 5 A-6843 AUXILIARY
COUNTERSHAFT ASSEMBLY
2 INCLUDED 4303914 & 4303937
5
Group: AUXILIARY DRIVE GEAR ASSEMBLY
AUXILIARY DRIVE GEAR ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 16 A-7699 BEARING ASSEMBLY
AUX DRIVE 1 INCLUDED 1009543 & 5566507
17 1009543 BEARING HUB 1 18 5566507 BEARING 1 19 1009563 RETAINER PLATE 1 20 X-8-1003M SCREW 6 M10X1.5 X 25MM 21 1010089 AUXILIARY DRIVE GEAR 1 22 1009542 CIRCLIP 1
6
Group: AUXILIARY MAINSHAFT ASSEMBLY
AUXILIARY MAINSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 0 A-5197 GEAR ASSEMBLY AUX
REDUCTION 1 INCLUDED 21319, 21350, 21652 & A-
5156
0 A-7422 ROTOR/SLINGER ASSEMBLY
1 INCLUDED 4302323 & 5501544
1 A-7331 SYNCHRONIZER ASSEMBLY HIGH
1 INCLUDED 4304397 & 4304396
2 14897 SPRING 3 3 20323 SLIDING CLUTCH 1 4 A-7254 SYNCHRONIZER
ASSEMBLY LOW SIDE 1 INCLUDED 4304968 & 4304969
5 A-5918 SYNCHRONIZER HIGH AND LOW
1
6 21350 RETAINING WASHER 1 7 21319 RANGE GEAR 1 8 21365 NUT 1 9 21347 WASHER 1 10 17332 ROLL PIN 1 11 21352 BUSHING 2 12 21652 PIN 2 13 A-5156 DRIVE SHAFT 1 INCLUDED 21351 (DRIVE SHAFT) &
21352 (BUSHING) (2)
14 21360 SLIDING CLUTCH 1 15 21361 DEEP RANGE GEAR 1 16 4303359 AUXILIARY MAINSHAFT 1 17 21354 SPACER 1 18 21358 WASHER 1 19 5556503 BEARING 1 20 4302323 SLINGER 1 21 5568511 O RING 1 22 5501544 SPEEDOMETER ROTOR 1 23 4304653 DIRT SHIELD 1 24 5505629 FLANGE COMPANION 1 25 4302321 OUTPUTSHAFT NUT 1
7
Group: COUNTERSHAFT ASSEMBLY
COUNTERSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 X-7-1601M SCREW HEX HEAD 2 M16 X 45 2 1009608 RETAINER 2 3 19198 CIRCLIP 2 4 4306027 BEARING 2 5 1009519 DRIVE GEAR
COUNTERSHAFT RIGHT 1
5 1009613 DRIVE GEAR COUNTERSHAFT LEFT
1
6 1009541 SLEEVE 4 7 1009520 3RD GEAR
COUNTERSHAFT RIGHT 1
7 1009614 3RD GEAR COUNTERSHAFT LEFT
1
8 1009521 2ND GEAR COUNTERSHAFT
1
8 1009615 2ND GEAR COUNTERSHAFT LEFT
1
9 1009522 1ST GEAR COUNTERSHAFT RIGHT
1
9 1009616 1ST GEAR COUNTERSHAFT LEFT
1
10 1009539 KEY 2 11 62511 ROLL PIN 2 12 X-6-E KEY WOODRUFF 2 13 1009525 COUNTERSHAFT RIGHT 1
8
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
SIDE 14 4306029 BEARING 2 15 4302082 CIRCLIP 2 16 1009524 COUNTERSHAFT LEFT
SIDE 1
9
Group: CYLINDER HOUSING
CYLINDER HOUSING Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 A-7931 SHIFT YOKE ASSY. -
RANGE 1 INCLUDED 1010124 (YOKE) & 20969
(BAR)
2 A-5160 SHIFT YOKE ASSY. - DEEP RANGE
1 INCLUDED 21335 (YOKE) & 21336 (BAR)
3 1010121 GASKET 1 4 1010107 CYLINDER HOUSING 1 5 14765 O RING 1 6 14344 PISTON O RING 1 7 1010162 PISTON 1 8 14345 PISTON O RING 1 9 X-1-1010 NUT 1 5/8 - 18 HEX ESLOK 10 85003 CONNECTOR 1 11 1010109 CYLINDER HOUSING
COVER 1
12 1009593 GASKET 1 13 1010127 RANGE SWITCH 1 14 X-8C-
1035M SCREW HEX HD WASHER ASSEMBLY
5 M10 X 1.5 X 130
15 1010060 DETENT PLUG 1 16 15900 GASKET 1 17 1010141 SPRING COMPRESSION 1 18 1010140 DETENT PLUNGER 1 19 15719 PLUG 1 20 19974 PLUNGER 1 21 1010110 GASKET 1 22 X-1-803 NUT 1 1/2 - 20 ELS STOP 23 4301348 O RING 1 24 4301320 PISTON 1 25 20423 O RING 1 26 14644 O RING 1
10
Group: ELECTRONIC CONTROL UNIT
ELECTRONIC CONTROL UNIT Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 0 A-7928 BRACKET ASSEMBLY
HSD MODULE 1
1 X-9C-0601M
NUT ASSEMBLY 3 M6 X 1
2 5533021 ELECTRONIC CONTROL UNIT (ECU)
1
3 1010122 STUD 3 4 1010084 BRACKET HSD MODULE 1 5 1010161 SPACER VIBRATION
ISOLATOR 3
6 1010263 PAD ISOLATOR ECU MOUNTING
3
7 1010128 WASHER 2 8 1010112 HARNESS CONTROL
MODULE 1
3
PU0076
3
3
4
5
5
5
6
6
6
8
1
11
2
7
7
11
Group: FRONT HOUSING
FRONT HOUSING Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 4306208 GASKET 1 2 1010195 FRONT HOUSING 1 3 5575515 DOWEL 1 4 14373 DISC MAGNET 3 5 5577504 STUD 2 M16X2 X 52MM 6 X-1-1606M NUT HEX SELF LOCKING 8 M16 X 1.5 7 18128 GUIDE PIN 2 8 1009587 FILLER / DRAIN PLUG 2 9 4305310 GASKET 1 10 4302809 PTO COVER 1 11 X-8-1200M SCREW 8 M12 X 1.75 X 20MM 12 X12-802 PLUG, PIPE, 1/2 1 13 5577509 STUD 6 M16 (M16X60) 14 1010029 OIL DEFLECTOR 1 15 4305309 GASKET 1 16 14575 COVER PTO 1 17 X-8-1002M SCREW 6 M10X1.5 X 20MM
PU0071
1
1716
153
14
2
44
4
7
7
5
5
66
8
8
91011
1213
6
12
Group: INPUT SHAFT ASSEMBLY / REVERSE IDLER
INPUT SHAFT ASSEMBLY / REVERSE IDLER Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 16980 CIRCLIP 1 2 4301417 BEARING 1 3 16463 SPACER 1 4 14750 CIRCLIP 1 5 1009512 MAIN DRIVE GEAR 1 6 1009661 INPUT SHAFT 1 7 16566 BUSHING 1 8 4303336 SNAP RING 4 9 1009580 REVERSE IDLER SHAFT 2 10 4302982 THRUST WASHER 4 11 4306028 NEEDLE ROLLER
BEARING 2
12 16757 REVERSE IDLER GEAR 2 13 23559 SEAL 1
PU0092
13
13
Group: LRC ASSEMBLY
LRC ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 X-8-1004M SCREW 5 M10X1.5 X 30MM 2 1009709 SCREW 2 M10 X 25 3 1009704 COVER TOP LRC 1 4 1009705 GASEKT TOP COVER 1 5 1009706 SHAFT SELECT 1 6 1009778 O-RING 1 7 1009835 KEY 1 8 1009703 FINGER SELECT 1 9 1009708 WASHER SELECT SHAFT 1 10 1009822 SCREW 1 M10 X 16 11 1819 WIRE 2 12 4304602 BREATHER 1 1/4" NPT 13 1009770 SCREW 4 M8 X 22 14 1009858 LOCKWASHER 4 M8 15 1009751 PLATE END 1 16 1009754 GASKET END PLATE 1 17 1009968 HOUSING CONTROL (H
DR RH) 1
18 1009732 BUSHING 2 19 1009963 SHAFT CROSS RH (HDR) 1 20 1009761 ACTUATOR SWITCH - 1
1
PU0073
1
22
3
4
5
67
8
91011 17
1213
14 1516
1819
2022
23 2418 25
261
2127
28
11
14
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
REV/LOW 21 1009774 PIN ROLL 1 6 X 36.5MM 22 1009697 SLEEVE SPLINED CROSS
SHAFT 1
23 1009698 SHAFT EXTENSION 1 24 1009702 GASKET END COVER 1 25 1009734 SEAL OIL 1 26 1009700 COVER END LRC 1 27 1009892 FINGER SHIFT INNER 1 28 1009696 PIN RETAINING 1
15
Group: MAINSHAFT ASSEMBLY
MAINSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 1010445 MAINSHAFT 1 2 1009538 KEY 1 3 1009537 SYNCHRO CUP 4 4 A-7716 SYNCHRONIZER 1 5 1009516 LOW GEAR MAINSHAFT 1 6 1009518 SLIDING CLUTCH 1 7 1009517 REVERSE GEAR
MAINSHAFT 1
8 1009540 WASHER 1 9 1009548 SPACER 1 10 1009549 CIRCLIP 1 11 1009550 SPACER 6 12 1009513 3RD GEAR MAINSHAFT 1 13 1009514 2ND GEAR MAINSHAFT 1 14 1009515 1ST GEAR MAINSHAFT 1 15 A-8204 SYNCHRONIZER
ASSEMBLY 1 1ST/2ND SET
PU0070
21
3
4 11
312 11
15
11
13
3
11
11
3
14 11
56
7 89
10
17
18
1920
21 22
16
16
Group: REAR HOUSING
REAR HOUSING Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 0 3002106 COVER ASSEMBLY REAR
BEARING 1 INCLUDED 1009551, 3002107 &
4302322
1 1009568 GASKET 1 2 1010223 REAR HOUSING 1 3 X-8C-
1036M SCREW HEX HD WASHER ASSEMBLY
17 M10X1.5X38
4 X-8C-1043M
SCREW HEX HD WASHER ASSEMBLY
4 M10X1.5X85
6 21073 PLUG 1 7 X-8C-
1038M SCREW HEX HD/WASHER ASSEMBLY
2 M10-1.5X52
7 X-8C-1038M
SCREW HEX HD/WASHER ASSEMBLY
2 M10-1.5X52
8 21452 SHIM 2 0.915 / 0.939 MM 8 21453 SHIM 2 0.991 / 1.016 MM 8 21454 SHIM 2 1.067 / 1.092 MM 8 21455 SHIM 2 1.143 / 1.168 MM 8 21457 SHIM 2 1.296 / 1.320 MM 8 21458 SHIM 2 1.372 / 1.397 MM 8 21459 SHIM 2 1.448 / 1.473 MM 8 21460 SHIM 2 1.524 / 1.549 MM 8 21461 SHIM 2 1.601 / 1.625 MM 8 21684 SHIM 1 1.677 / 1.701 MM 8 21685 SHIM 1 1.753 / 1.778 MM 8 23151 SHIM 1 2.540 / 2.553 MM 8 4302345 SHIM 1 0.838 / 0.863 9 4305978 GASKET 2 10 4302320 REAR COVER - 2
17
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed
AUXILIARY COUNTERSHAFT
11 X-8-1003M SCREW 6 M10X1.5 X 25MM 12 20815 LIFTING EYE 2 13 X-8-1004M SCREW 2 M10X1.5 X 30MM 14 1009551 GASKET 1 15 3002107 COVER REAR BEARING 1 16 X8880925 SPEDO PICKUP 1 17 X-8-0801M SCREW 1 M8X1.25 X 12MM 18 14142 O RING 1 19 A-7449 ELECTRONIC SENSOR
MODULE 1 UNCLUDED 691957 (SPEED
SENSOR) & 691956 (COVER)
20 4302322 OIL SEAL 1
18
Group: SHIFT BAR HOUSING
SHIFT BAR HOUSING Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 1010092 SHIFT BAR HOUSING 1 2 1009566 GASKET 1 3 X12-405 PLUG PIPE 1 1/4 SPL 4 20815 LIFTING EYE 3 5 X-8C-
1036M SCREW HEX HD WASHER ASSEMBLY
3 M10X1.5X38
6 1009557 OIL DEFLECTOR 1 7 X-8-0801M SCREW 2 M8X1.25 X 12MM 8 X-8C-
1030M SCREW HEX HD WASHER ASSEMBLY
9 M10X35M
9 15899 ACTUATOR PIN 1 10 17179 GASKET 1 11 4303655 PLUG 1 12 3002118 PIN REVERSE SWITCH 1
19
Group: YOKE ASSEMBLY
YOKE ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed 1 1010182 SHIFT YOKE LOW /
REVERSE 1
2 1009569 SCREW 4 3 1009556 PLUG 1 4 6392 SPRING 1 5 10019 DETENT PLUNGER 1 6 1010066 ACTUATOR PIN 2 7 1010063 SHIFT RAIL LOW /
REVERSE 1
8 X14-800 BALL STEEL 1/2 3 9 15918 SPRING 3 10 X14-1200 BALL STEEL 3/4 2 11 1010064 SHIFT RAIL 1ST / 2ND 1 12 1010067 ACTUATOR PIN 2 13 1009631 SHIFT YOKE 1ST / 2ND 1 14 2770138 YOKE PAD 4 15 1009510 SHIFT YOKE 3RD / 4TH 1 16 1010065 SHIFT RAIL 3RD / 4TH 1 17 X-8-0606M SCREW HEX FLANGE HD 1 M6 X 1.0 X 16 18 1010068 PLUNGER - RANGE
INTERLOCK 1
19 1010193 ACTUATOR PIN 1 20 1010194 SPRING - ACTUATOR PIN 1 21 1009633 SHIFT BLOCK 3RD / 4TH 1 22 19790 DETENT PLUNGER 1 23 19791 SPRING COMPRESSION 1 24 19792 SPRING RETAINER 1 25 19793 CIRCLIP 1 26 19838 SPRING COMPRESSION 1 27 1634 INTERLOCK PIN 1
20
