Illustrated Parts List3002640 August 2012

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Contents How To Use The Illustrated Parts List .................................................................................................................................................. 3 CASE ASSY.............................................................................................................................................................................................. 4 CLUTCH RELEASE MECHANISM .................................................................................................................................................... 6 CONTROL HOUSING ASSY. ............................................................................................................................................................... 7 COUNTER SHAFT ASSEMBLY .......................................................................................................................................................... 8 INPUT SHAFT ASSEMBLY .................................................................................................................................................................. 9 MAINSHAFT ASSEMBLY .................................................................................................................................................................. 10 REVERSE IDLER ASSEMBLY .......................................................................................................................................................... 12 SHIFT BAR HOUSING ASSY. ............................................................................................................................................................ 14

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How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Model Designation or Nomenclature • For information regarding Model Designation and Nomenclature, visit

http://www.eaton.com/EatonCom/TruckEurope/TruckEurope/index.htm

Kits and Assemblies (K/A's) • Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service

problem. • Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies • Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations • Illustrations show parts in assembly groups. • Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. • Notes are included on illustrations where additional information is needed.

Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories • Item Number - corresponding with numbers on illlustrations for part identification. • Current Part - indentifies part as it is available for service. • Description - specifies part name or description. • Replaced Part - specifies part number of replaced part. • Quantity - quantity required for assembly. • Notes - defines unique characteristics or requirements. • Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part.

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Group: CASE ASSY.

CASE ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 0 3002458 CASE ASSY. 1 1 4305097 FRONT BEARING COVER 1 2 239614 SCREW 6 5/16 - 18 X .81 3 4300204 OIL SEAL 1 4 3315659 GASKET 1 5 12815 BUSHING 4 6 A-5634 CLUTCH HOUSING ASSY. 1 7 23380 COVER 1 8 X-8L-408 SCREW & WASHER ASSY. 2 9 11H15 FITTING 2 10 3315679 PLUG 1 11 3002459 TRANSMISSION CASE 1 12 X12-1207 FILLER PLUG 1 13 226858 MAGNETIC PLUG 1 14 3316555 SCREW 2 15 3000809 NAME PLATE 1 16 201398 PTO OPENING COVER 2 17 239613 CAPSCREW 12 18 3315681 SHIM 0.102 1 AS REQUIRED 18 3315682 SHIM 0.178 1 AS REQUIRED 18 3315683 SHIM 0.254 1 AS REQUIRED 18 3315684 SHIM 0.508 1 AS REQUIRED, AS REQUIRED 18 4300977 SHIM 1.016 1 AS REQUIRED, AS REQUIRED 19 8880066 BEARING COVER

LAYSHAFT 1

20 X-8-1208M SCREW 4 21 5501548 SPEEDO ROTOR 1 22 239433 STUD 4 23 3315662 SHIM 0.102 1 23 3315663 SHIM 0.178 1 23 3315664 SHIM 0.254 1 23 3315665 SHIM 0.508 1 23 4300978 SHIM 1.016 1 24 5557502 BEARING CUP 1 NOT SERVICEABLE SEPARATELY

(ORDER 5557502 & 5556509)

25 4304391 REAR BEARING COVER 1 26 239436 WASHER 4 27 86D8 NUT 4 28 3002091 SPEEDO PICKUP 1 29 X8872722 OIL SEAL 1 30 5505602 COUPLING FLANGE 1 31 X8870553 NYLOC NUT 1 M39 32 X-3-1000 LOCKWASHER 4 33 X-8-1013 SCREW 4

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Group: CLUTCH RELEASE MECHANISM

CLUTCH RELEASE MECHANISM Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 3000839 SCREW 1 2 1EM00080 WASHER 2 3 3003220 LEVER CLUTCH RELEASE 1 4 3000840 NUT 1 5 022926 KEY SHAFT 2 6 3001534 SHAFT CLUTCH RELEASE 1 7 090031 SCREW 2 8 X-3-700 LOCKWASHER 2 9 125731 YOKE 1 10 3001517 SHAFT CLUTCH RELEASE 1

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Group: CONTROL HOUSING ASSY.

CONTROL HOUSING ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 0 3316308 CONTRL HOUSING ASSY. 1 1 X-8C-604 SCREW 4 2 12F000100 EXPANSION PLUG 1 3 3312252 BUSHING 3 4 22941 NEUTRAL SWITCH 1 5 3316309 HOUSING AND BUSHING

ASSY. 1

6 4301958 GASKET 1 7 X2014210 BREATHER 1 8 3316290 INNER SHIFT LEVER 1 9 3315272 SCREW 2 10 3315272 SCREW 1 11 4305120 SPRING 1 12 3312745 THRUST WASHER 1 13 3312225 OIL SEAL 1 14 3314302 BOOT 1 15 3002642 SHAFT AND LEVER ASSY. 1

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Group: COUNTER SHAFT ASSEMBLY

COUNTER SHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 3315686 SNAP RING 1 2 3315687 WASHER 1 3 1313645 BEARING CUP 1 4 791943 BEARING CONE 1 5 3315752 SNAP RING 1 6 4304541 DRIVE GEAR C/S 1 7 4304542 5TH GEAR C/S

(OVERDRIVE) 1

8 4304097 4TH GEAR C/S 1 9 4304056 3RD GEAR C/S 1 10 230292 KEY 2 11 4303238 COUNTERSHAFT 1 12 658981 BEARING CONE 1 13 660181 BEARING CUP 1

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6 7 8

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1213

10 10

PU0106

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Group: INPUT SHAFT ASSEMBLY

INPUT SHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 675250 BEARING CUP 1 2 742259 BEARING CONE 1 3 4304540 INPUT SHAFT 1

PU0105

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Group: MAINSHAFT ASSEMBLY

MAINSHAFT ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 710787 BEARING CONE 1 2 4301467 SYNCHRO CUP 5/6 2 3 A-6608 SYNCHRONIZER ASSY.

5/6 1

4 4301476 CLUTCH HUB 5/6 1 5 4304543 5TH GEAR M/S

(OVERDRIVE) 1

6 3315737 BEARING 2 7 3315728 SNAP RING 1 8 3315727 WASHER 1 9 10J06 STEEL BALL 1 3/16" 10 4304098 4TH GEAR M/S 2 11 4124075 BEARING 2 12 4301466 SYNCHRO CUP 3/4 2 13 A-6136 SYNCHRO ASSY. 3/4 1 14 3315725 SNAP RING 1 15 4301475 CLUTCH HUB 3/4 1 16 4304057 3RD GEAR M/S 1 17 3315722 BEARING 2 18 3315717 SNAP RING 1 19 3315719 WASHER 1 20 4304544 2ND GEAR M/S 1

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Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where Needed

21 3315703 BEARING 4 22 A-6932 SYNCHRONIZER ASSY.

1/2 1

23 4304373 MAINSHAFT 1 24 4304545 1ST GEAR M/S 1 25 4304371 CLUTCH HUB REVERSE 1 26 4304550 SLIDING CLUTCH

REVERSE 1

27 3315725 SNAP RING 1 28 4304364 BEARING 1 29 4304374 REVERSE GEAR M/S 1 30 4304372 THRUST WASHER 1 31 5557002 BEARING CONE 1

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Group: REVERSE IDLER ASSEMBLY

REVERSE IDLER ASSEMBLY Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 0 A-7308 REVERSE IDLER SHAFT

ASSY. 1 COMPRISES ITEM 1-5

1 3315674 BEARING 2 2 3315676 SPACER 1 3 4304318 REVERSE IDLER GEAR 1 4 3315672 REVERSE IDLER SHAFT 1 5 10J06 STEEL BALL 1 3/16", 3/16"

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Group: SHIFT BAR HOUSING ASSY.

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SHIFT BAR HOUSING ASSY. Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where

Needed 1 4300854 GASKET 1 2 3002291 SHIFT BAR HOUSING 1 3 10J14 STEEL BALL 16 4 4301718 RETAINER BALL 1 5 235052 PLUG 1 6 238370 LIFTING PLATE 3 7 X-8-688 CAPSCREW 3 8 22940 REVERSE SWITCH 1 9 15900 GASKET 1 10 4301719 RETAINER BALL 1 11 X-8C-600 CAPSCREW 14 12 3315765 SPRING 4 13 3316295 WASHER 1 14 21736 SNAP RING 1 15 22834 SPRING 1 16 22155 SPRING 1 17 3316298 WASHER 1 18 3316300 SHIFT BLOCK REVERSE 1 19 3315897 YOKE ASSY. REVERSE 1 20 1JM6028 PIN 6 21 1JM3528 PIN 6 22 4302636 YOKE BAR REVERSE 1 23 201044 PIN 3 24 4304561 YOKE BAR 1ST/2ND 1 25 3315778 SHIFT BLOCK 1ST/2ND 1 26 3315772 YOKE ASSY. 1ST/2ND 1 INCLUDES 3315770 & 227675 27 227675 YOKE PAD 6 28 A-6139 YOKE ASSY. 3RD/4TH 1 INCLUDES 4301486 & 227675 29 3315757 SHIFT BAR RETAINER 1 30 233043 CAPSCREW 5 31 4301279 SHIFT BAR RETAINER 1 32 4304627 SHIFT BLOCK 5TH/6TH 1 33 4304536 YOKE BAR 5TH/6TH 1 34 4304323 MOUNTING BRACKET 1 35 4303287 ACTUATOR PIN 1 36 4302079 SNAP RING 1 37 X-8-6110 SCREW 4 38 4303225 ACTUATOR 1 39 4302070 SNAP RING 1 40 4302079 SNAP RING 1 41 4304537 YOKE BAR 1 42 A-6969 YOKE ASSY. 5TH/6TH 1 INCLUDES 4304535 & 227675 43 3316296 PLUNGER 1

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