Illustrated Assembly Manual k8018
16
Connect to your computer and create your own 3D LED effect. K8018W (White LED) K8018B (Blue LED) R K8018W R K8018B ILLUSTRATED ASSEMBLY MANUAL H8018IP’1 K8018 3D LED CUBE 5x5x5
description
LED build Instructions
Transcript of Illustrated Assembly Manual k8018
Connect to your computer and create your own 3D LED effect.
K8018W (White LED)K8018B (Blue LED)
R K8018W R K8018B
ILLUSTRATED ASSEMBLY MANUAL H8018IP’1
K8018
3D LED CUBE5x5x5
ForumForumParticipate our Velleman Projects Forum
Subscribing our newsletter?, visit www.vellemanprojects.eu
Leds and how to use them
FeaturesLEDs: 5 x 5 x 5 = 125 LEDs•user programmable via USB • (creation of animation/scenes)large amount of user programmable frames•frames are separately dimmable•4 transition speeds•available frames: 3200•5 levels LED dimming available•no coding skills required•regulated power supply: 9VDC•
Build your 3D led cube and created unlimited 3D effects. The unit comes standard loaded with effects. Connect to your computer (USB) and create your own!
It is advised to start with the mini 3D LED cube MK193.
View the assembly movie of MK193 as guideline for assembly of the LEDs.
Expert soldering skills required!
For software, visit www.vellemanprojects.eu
Supply voltage (V) - led voltage (V)
required current (A)= series resistance (ohms)
required current (A)= series resistance (ohms)
Required resistor power handling= voltage over resistor x current passed trough resistor
9V - 1.7V
0.005A= 1460 ohm
9V - (3 x1.7V)
0.005A= 780 ohm
(9V - 1.7V) x 0.005A = 0.036W
closest value : use a 1k5 resistor
use an 820 ohm resistor
a standard 1/4W resistor will do the job
Supply voltage (V) - (number of leds x led voltage (V))
How to Calculate the series resistor:Example: operate a red led (1.7V) on a 9Vdc source. Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
LEDs in series:
Example: 3 x red led (1.7V) on 9V battery Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
Ledsfeatureaspecificvoltagedrop, depending on type and colour. Check the datasheet for exact voltage drop and rated current !
Never connect leds in parallel
Leds and how to use them
An open collector output can be compared to a switch which switches to ground when operated
Example: How to switch an LED by means of an open collector output
open collector outputs
Build your 3D led cube and created unlimited 3D effects. The unit comes standard loaded with effects. Connect to your computer (USB) and create your own!
assembly hints
- 5 -
1. Assembly (Skipping this can lead to troubles ! )Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:A good quality soldering iron (25-40W) with a small tip.•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and •will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.Thinraisin-coresolder.Donotuseanyfluxorgrease.•A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot •flytowardstheeyes.Needle nose pliers, for bending leads, or to hold components in place.•SmallbladeandPhillipsscrewdrivers.Abasicrangeisfine.•
For some projects, a basic multi-meter is required, or might be handy )
1.2 Assembly Hints :Make sure the skill level matches your experience, to avoid disappointments.•Follow the instructions carefully. Read and understand the entire step before you perform each operation. •Perform the assembly in the correct order as stated in this manual•Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. •Values on the circuit diagram are subject to changes, the values in this assembly guide are correct*•Use the check-boxes to mark your progress.•Please read the included information on safety and customer service•
*Typographicalinaccuraciesexcluded.Alwayslookforpossiblelastminutemanualupdates,indicatedas‘NOTE’onaseparateleaflet.
1.3 Soldering Hints :
Mount the component against the PCB surface and carefully solder the leads1.
Make sure the solder joints are cone-shaped and shiny2.
Trim excess leads as close as possible to the solder joint3.
0.000
- 6 -
- 5 -
1. Assembly (Skipping this can lead to troubles ! )Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:A good quality soldering iron (25-40W) with a small tip.•Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and •will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.Thinraisin-coresolder.Donotuseanyfluxorgrease.•A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot •flytowardstheeyes.Needle nose pliers, for bending leads, or to hold components in place.•SmallbladeandPhillipsscrewdrivers.Abasicrangeisfine.•
For some projects, a basic multi-meter is required, or might be handy )
1.2 Assembly Hints :Make sure the skill level matches your experience, to avoid disappointments.•Follow the instructions carefully. Read and understand the entire step before you perform each operation. •Perform the assembly in the correct order as stated in this manual•Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. •Values on the circuit diagram are subject to changes, the values in this assembly guide are correct*•Use the check-boxes to mark your progress.•Please read the included information on safety and customer service•
*Typographicalinaccuraciesexcluded.Alwayslookforpossiblelastminutemanualupdates,indicatedas‘NOTE’onaseparateleaflet.
1.3 Soldering Hints :
Mount the component against the PCB surface and carefully solder the leads1.
Make sure the solder joints are cone-shaped and shiny2.
Trim excess leads as close as possible to the solder joint3.
- 6 -
DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR
VALUE ON THE PARTS LIST!
- 7 - - 8 -
Construction
R...
R1, R2 : 2K2 (2 - 2 - 2 - B) �R3 : 10 (1 - 0 - 0 - B) �R4 ... R8 : 390 (3 - 9 - 1 - B) �R9 : 4K7 (4 - 7 - 2 - B) �R10 : 470 (4 - 7 - 0 - 0 - 1) �R11 : 1K1 (1 - 1 - 0 - 1 - 1) �
Resistors
Ceramic CapacitorsC2..C6, C8 : 100nF (104) �
Diodes (Check polarity!)
CATHODE
D...
D1...D3: 1N4007 �
4
2
1
SMD IC3
Quartz crystal5X1 : 12MHz �
X1
IC2, IC3: STP16CP05 �
Watch the position of the notch!
IC socket6
IC1: 28p �
COLOR= 2...5
LD...
CATHODE LD1 : 3mm RED �
Watch the polarity!
LED7
SW...
SW1 : Mode �SW2 : SPEED �
Push buttons8
Ceramic Capacitors9
c...
C7 : 470nF (474) �C10 : 10nF (103) �C11, C12 : 22pF (22) �
1
ICSP SERVICE
ONLY
USB
SK4
WWW.VELLEMAN.EUP8018'1 3D LED CUBE
5x5x5 = 125 LEDS
MODE SPEED
9V
DC
USB
CONTROLLER-PCB
5x5x5 = 125 LEDS
P8018'1 3D LED CUBE
WWW.VELLEMAN.EU
this side faces down!On final assembly
OK!
NOT OK!
AC
SK5
C
A
C
A
C
A
C
A
C
A
LED-PCB
PLANE-1
PLANE-2
PLANE-3
PLANE-4
PLANE-5
R11
R3
C14
IC1
C1
C2
C3
C4 C5
C6
C7
C8
C9
C10
C11
C12
C13
COL1.1
COL1.2
COL1.3
COL1.4
COL1.5
COL2.1
COL2.2
COL2.3
COL2.4
COL2.5
COL3.1
COL3.2
COL3.3
COL3.4
COL3.5
COL4.1
COL4.2
COL4.3
COL4.4
COL4.5
COL5.1
COL5.2
COL5.3
COL5.4
COL5.5
D1
D2
D3
IC3PLANE1
PLANE2
PLANE3
PLANE4
PLANE5
R1
R2
R4
R5
R6
R7
R8
R9
SK1
SK2
SK3
SW1 SW2
T1
T2
T3
T4
T5
X1
IC2
LD1
R10 VR1
1x3mm
P8018 - TOP
!Watch the position of
the notch!
10
J ...
J ...
11
12
13
- 7 - - 8 -
Construction
IC socket6
IC1: 28p �
LD1 : 3mm RED �
LED7
SW1 : Mode �SW2 : SPEED �
Push buttons8
Ceramic Capacitors9C7 : 470nF (474) �C10 : 10nF (103) �C11, C12 : 22pF (22) �
C...
Female Header10Watch the polarity!
C9 : 4,7µF �C13 : 100µF �C14 : 10µF �C1 : 470µF �
J ...
J ...
SK4 : 30pins �
Transistors11
T1 ... T5 : BC640 �
DC-Jack12
SK3 : 9VDC �
USB connector13
SK2 �
Electrolytic capacitors14
IC13Watch the position
of the notch!
IC1: VK8018 � (programmed PIC18F27J53ISP)
!
P8018 - BOTTOM
1ICSP SERVICE
ONLYUSB
SK4
WWW.VELLEMAN.EU
P8018
'1 3D LED CUBE
5x5x5 = 125 LEDS
MODE
SPEED
9VDC
USB
CONTROLLER-PCB
5x5x5 = 125 LEDSP8018'1 3D LED CUBEWWW.VELLEMAN.EU
this side faces down!
On final assembly
OK!
NOT OK!
AC
SK5C A
C A
C A
C A
C A
LED-PCB
PLANE-1 PLANE-2PLANE-3PLANE-4PLANE-5
R11
R3
C14
IC1
C1C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
COL1.1COL1.2COL1.3COL1.4COL1.5
COL2.1COL2.2COL2.3COL2.4COL2.5
COL3.1COL3.2COL3.3COL3.4COL3.5
COL4.1COL4.2COL4.3COL4.4COL4.5
COL5.1COL5.2COL5.3COL5.4COL5.5
D1D2
D3
IC3
PLANE1PLANE2PLANE3PLANE4PLANE5
R1
R2
R4
R5R6
R7
R8
R9
SK1
SK2 SK3
SW1
SW2
T1
T2
T3
T4
T5
X1IC2
LD1
R10
VR1
1x3mm
J ...
MOUNT ON TOP-OVERLAY SIDE
VR1 : LM317 �
Voltage regulator15
- 9 - - 10 -
Construction
ASSEMBLY OF THE LEDS
Step 1 x 100
Bend
a
+ 2mm
C
+ 2mm
C
Step 2 x 20
Solder
! Bend
Step 3 x 4Solder
CUT
Step 4
View the assembly movie of MK193 as guideline for assembly of the LEDs.
COLOR= 2...5
LD...
CATHODE
- 9 - - 10 -
Construction
ASSEMBLY OF THE LEDS
Solder
BendSolder
Step 4 Step 5
Step 6
x 1 x 25
x 5
A
Bend
a
+ 2mm
C
Solder
! Bend
- 11 - - 12 -
Construction
Solder
CUT
Step 7 Step 8x 1 x 1
Solder
C!
C
Step 9
- 11 - - 12 -
Construction
Step 9 Step 10
Solder
Step 11
- 13 - - 14 -
Software PCB
Donwload the LEDcube software on our website www.velleman.eu
Create, edit or remove your own animation
Help instructions
Choose 5x5 to send or read the animations of your 5x5x5 LED cube.
For software, visit www.vellemanprojects.eu
- 13 - - 14 -
PCB
- 15 -
VPP
1V
DD
2G
ND
3PG
D4
PGC
5ICSP CONNECTORSK1
GND
1N4007
D1
GND GND
470µ
-25V
C1
SDO22
SDI2
CLK3
LE/DM14
VD
D24
OUT0 5
OUT1 6
OUT2 7
OUT3 8
OUT4 9
OUT5 10
OUT6 11
OUT7 12
OUT8 13
OUT9 14
OUT10 15
OUT11 16
OUT12 17
OUT13 18
OUT14 19
OUT15 20GN
D1
R-EXT23
OE/DM221
STP16CP05MTRIC2
GND
+5Vpic
+5Vpic
GND
PLANE1
PLANE2
PLANE3
PLANE4
PLANE5COL5.5
COL5.4
COL5.3
COL5.2
COL5.1
COL4.5
COL4.4
COL4.3
COL4.2
COL4.1
COL3.5
COL3.4
COL3.3
COL3.2
COL3.1
COL2.5
COL2.4
COL2.3
COL2.2
COL2.1
COL1.5
COL1.4
COL1.3
COL1.2
COL1.1
SDO22
SDI2
CLK3
LE/DM14
VD
D24
OUT0 5
OUT1 6
OUT2 7
OUT3 8
OUT4 9
OUT5 10
OUT6 11
OUT7 12
OUT8 13
OUT9 14
OUT10 15
OUT11 16
OUT12 17
OUT13 18
OUT14 19
OUT15 20GND
1
R-EXT23
OE/DM221
STP16CP05MTRIC3
COL1.1
COL1.2
COL1.3
COL1.4
COL1.5
COL1.1COL1.2COL1.3COL1.4COL1.5COL2.1COL2.2COL2.3COL2.4COL2.5COL3.1COL3.2COL3.3COL3.4COL3.5COL4.1
COL4.2COL4.3COL4.4COL4.5COL5.1COL5.2COL5.3COL5.4COL5.5
COL2.1
COL2.2
COL2.3
COL2.4
COL2.5
COL3.1
COL3.2
COL3.3
COL3.4
COL3.5
COL4.1
COL4.2
COL4.3
COL4.4
COL4.5
COL5.1
COL5.2
COL5.3
COL5.4
COL5.5
PLANE1
PLANE2
PLANE3
PLANE4
PLANE5
PLANE1PLANE2PLANE3PLANE4PLANE5
GND
GND
+5Vpic
+5Vpic
GND
GND
2K2
R1
2K2
R2
GND
GNDGND
VU
SB1
USB
_D-
2U
SB_D
+3
GN
D4
65
USB CON MINISK2
D-D+
D-
D+GND
100n
C6
100n
C5
100n
C4
100nC3
100nC2
470NC7
GND
100n
C8
4µ7
C9
GND
3R 01
OE
BU
TTO
N 2
10nC10
+5Vpic
GND
4K7R9
+5V
GND
22PC12
22PC11
BC640T1
4R 093
+5V
GND
BC640T2
5R 093
+5V
BC640T3
6R 093
+5V
BC640T4
7R 093
+5V
BC640T5
8R 093
+5V
SW
-
+
DC JACK
SK3
KR
S061
1SW
1
KR
S061
1SW
2
GN
DG
ND
1N4007
D3
+5V1N4007
D2
100µ
/16-
25V
C13
12MHz
X1
RA0/AN0/C1INA/ULPWU/RP02
RA1/AN1/C2INA/VBG/RP13
RA2/AN2/C2INB/C1IND/C3INB/VREF-/CVREF4
RA3/AN3/C1INB/VREF+5
VD
DC
ORE
/VC
AP6
RA5/AN4/C1INC/SS1/HLVDIN/RCV/RP27
RB0/AN12/C3IND/INT0/RP3 21
RB4/CCP4/KBI0/SCK1/SCL1/RP7 25
RB2/AN8/C2INC/CTED1/VMO/REFO/RP5 23
RB3/AN9/C3INA/CTED2/VPO/RP6 24
RB1/AN10/C3INC/RTCC/RP4 22
RB5/CCP5/KBI1/SDA1/RP8 26
RB6/CCP6/KBI2/PGC/RP9 27
RB7/CCP7/KBI3/PGD/RP10 28
RC0/T1OSO/T1CKI/RP11 11
RC1/CCP8/T1OSI/UOE/RP12 12
RC2/AN11/C2IND/CTPLS/RP13 13VU
SB14
RC4/D-/VM 15
RC5/D+/VP 16
RC6/CCP9/TX1/CK1/RP17 17
RC7/CCP10/RX1/DT1/SDO1/RP18 18
VSS
18
VSS
219
MCLR1
RA7/OSC1/CLKI9
RA6/OSC2/CLKO10
VDD
20
PIC18F27J53-I/SPIC1
BUTTON 2BUTTON 1
BUTTON 2
BUTTON 1
SDICLK
LATCHOE
LATCHOE
CLK
OE
CLKLATCH
SDI
ELCO RAD 10µC14
I O
ADJ
LM317VR1
470R10
1K1R11
GND
LED3RLLD1
GND GND
Diagram
The new Velleman Projects catalogue is now available. Download your copy here:
www.vellemanprojects.eu
Modificationsandtypographicalerrorsreserved-©Vellemannv.H8018’IPVelleman NV, Legen Heirweg 33 - 9890 Gavere.
