ILLUSTRATED ASSEMBLY MANUAL H8097IP’1ILLLLU STTRATTE … · 2018. 11. 4. · ILLUSTRATED ASSEMBLY...
Transcript of ILLUSTRATED ASSEMBLY MANUAL H8097IP’1ILLLLU STTRATTE … · 2018. 11. 4. · ILLUSTRATED ASSEMBLY...
With the K8097 4-channel stepper motor card you can drive 4 stepper motors via USB, and monitor and assign actions if needed to 5 dry contacts
(for example an emergency stop signal, current limit detection).
Optional stepping motor: MOTS3
ILLUSTRATED ASSEMBLY MANUAL H8097IP’1ILILLLLILLLULULULULULU TSTSTSTRARARARARARARATTTETETETEDDDDDDD ASASASASASASASASSSSSESESEMBMBMBBBBBLYLYLYLYLYLYLYLY MMMMM MANANNNNUAUAAUAUAUAUAUALLLLLLL HHH80909099997I7I7I7I7I7IPPPPP’1
K8097K8097
4- Channel USB4- Channel USBstepper motor cardstepper motor card
ForumForumParticipate our Velleman Projects Forum
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Featurescapable of driving 4 stepper motors • suited for bipolar motors• current of the motor can be adjusted (trimmer)• over current protection sensing• onboard switch mode supply• USB connection: control the motor using your computer• DLL fi le supplied to write your own software• Includes board to wire connections•
For software, visit www.vellemanprojects.eu
Specifi cationspower output: 750mA continuous, ( 1A peak)• wide range AC - power input: 5 ... 30V• 5 dry-contact inputs• 1 logic open collector output• power supply: 10 ... 30VAC• dimensions: 117 x 65.5 x 25mm / 4.6 x 2.58 x 0.98”•
With the K8097 4-channel stepper motor card you can drive 4 stepper motors via USB, and monitor and assign actions if needed to 5 dry contacts (for example an emergency stop signal, current limit detection).
There is 1 open collector output that can be switched via USB. Write your own application (.DLL in-cluded). Suitable for all positioning applications (for example plotters, printers, valves, automation, etc.).
Supply voltage (V) - led voltage (V)
required current (A)= series resistance (ohms)
required current (A)= series resistance (ohms)
Required resistor power handling= voltage over resistor x current passed trough resistor
9V - 1.7V
0.005A= 1460 ohm
9V - (3 x1.7V)
0.005A= 780 ohm
(9V - 1.7V) x 0.005A = 0.036W
closest value : use a 1k5 resistor
use an 820 ohm resistor
a standard 1/4W resistor will do the job
Supply voltage (V) - (number of leds x led voltage (V))
How to Calculate the series resistor:Example: operate a red led (1.7V) on a 9Vdc source. Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
LEDs in series:
Example: 3 x red led (1.7V) on 9V battery Required led current for full brightness: 5mA (this can be found in the datasheet of the led)
series resistor:
Leds feature a specifi c voltage drop, depending on type and colour. Check the datasheet for exact voltage drop and rated current !
Never connect leds in parallel
Leds and how to use them
An open collector output can be compared to a switch which switches to ground when operated
Example: How to switch an LED by means of an open collector output
open collector outputs
assembly hints
1. Assembly (Skipping this can lead to troubles ! )Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:A good quality soldering iron (25-40W) with a small tip.• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and • will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.Thin raisin-core solder. Do not use any fl ux or grease.• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they cannot • fl y towards the eyes.Needle nose pliers, for bending leads, or to hold components in place.• Small blade and Phillips screwdrivers. A basic range is fi ne.•
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :Make sure the skill level matches your experience, to avoid disappointments.• Follow the instructions carefully. Read and understand the entire step before you perform each operation. • Perform the assembly in the correct order as stated in this manual• Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. • Values on the circuit diagram are subject to changes, the values in this assembly guide are correct*• Use the check-boxes to mark your progress.• Please read the included information on safety and customer service•
* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leafl et.
1.3 Soldering Hints :
Mount the component against the PCB surface and carefully solder the leads1.
Make sure the solder joints are cone-shaped and shiny2.
Trim excess leads as close as possible to the solder joint3.
0.000
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DO NOT BLINDLY FOLLOW THE ORDER OF THE COMPONENTS ONTO THE TAPE. ALWAYS CHECK THEIR
VALUE ON THE PARTS LIST!
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Construction
R1 : 10Ω (1 - 0 - 0 - B) R2 : 4K7 (4 - 7 - 2 - B) R3 : 1Ω (1 - 0 - B - B - 9) *
R4 : 1Ω (1 - 0 - B - B - 9) *
R5 : 1K (1 - 0 - 2 - B) R6 : 1Ω (1 - 0 - B - B - 9) *
R7 : 1Ω (1 - 0 - B - B - 9) *
R8 : 1K (1 - 0 - 2 - B) R9 : 1Ω (1 - 0 - B - B - 9) *
R10 : 1Ω (1 - 0 - B - B - 9) *
R11 : 1K (1 - 0 - 2 - B) R12 : 1Ω (1 - 0 - B - B - 9) *
R13 : 1Ω (1 - 0 - B - B - 9) *
R14 : 1K (1 - 0 - 2 - B) R15 : 1Ω (1 - 0 - B - B - 9) *
R16 : 1Ω (1 - 0 - B - B - 9) *
R17 : 1K (1 - 0 - 2 - B) R18 : 1Ω (1 - 0 - B - B - 9) *
R19 : 1Ω (1 - 0 - B - B - 9) *
R20 : 1K (1 - 0 - 2 - B)
Resistors1
IC socket4
!
Watch the Watch the popsition of popsition of the notch!the notch!
R...
!
Schottky diode 3
Watch the Watch the polarity!polarity!
D...
CATHODE
D3 : SB130
* metalfi lm resistor !
Ceramic Capacitors2C2 : 100nF (104) C3 : 100nF (104) C4 : 100nF (104) C5 : 100nF (104) C7 : 100nF (104) C8 : 100nF (104) C10 : 100nF (104) C11 : 100nF (104) C13 : 100nF (104) C14 : 100nF (104) C36 : 100nF (104)
IC1: 40p IC4: 24p IC2: 24p IC5: 24p IC3: 24p IC6: 16p
R21 : 1Ω (1 - 0 - B - B - 9) *
R22 : 1Ω (1 - 0 - B - B - 9) *
R23 : 1K (1 - 0 - 2 - B) R24 : 56K (5 - 6 - 3 - B) R25 : 56K (5 - 6 - 3 - B) R26 : 56K (5 - 6 - 3 - B) R27 : 56K (5 - 6 - 3 - B) R28 : 56K (5 - 6 - 3 - B) R29 : 56K (5 - 6 - 3 - B) R30 : 56K (5 - 6 - 3 - B) R31 : 56K (5 - 6 - 3 - B) R32 : 10KΩ (1 - 0 - 3 - B) R33 : 10KΩ (1 - 0 - 3 - B) R34 : 10KΩ (1 - 0 - 3 - B) R35 : 10KΩ (1 - 0 - 3 - B) R36 : 10KΩ (1 - 0 - 3 - B) R37 : 10KΩ (1 - 0 - 3 - B) R38 : 1K (1 - 0 - 2 - B) R39 : 1K (1 - 0 - 2 - B) R40 : 1Ω (1 - 0 - B - B - 9) *
R41 : 1Ω (1 - 0 - B - B - 9) *
R42 : 1K (1 - 0 - 2 - B) R43 : 1K2 (1 - 2 - 0 - 1 - 1) R44 : 3K9 (3 - 9 - 0 - 1 - 1) R45 : 10KΩ (1 - 0 - 3 - B) R46 : 10KΩ (1 - 0 - 3 - B) R47 : 10KΩ (1 - 0 - 3 - B) R48 : 10KΩ (1 - 0 - 3 - B) R49 : 10KΩ (1 - 0 - 3 - B) R50 : 10KΩ (1 - 0 - 3 - B)
c...
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Construction
Ceramic CapacitorsC17 ... C32 : 820pF (821) C33, C34 : 22pF (22) C35 : 470nF (474)
Vertical diodes7
6
SK6
C...
D...
CATHODE
D1, D2 : 1N4007
Watch the polarity!Watch the polarity!
Trimmer5RV... RV1 : 10K
RV2 : 10K RV3 : 10K RV4 : 10K
USB connector8
Adjust trimmer for apropriate output current.
C...
C...
Board to wire 9SK1 : 4p (MOTOR 1)SK2 : 4p (MOTOR 2)SK3 : 4p (MOTOR 3)SK4 : 4p (MOTOR 4)SK7 : 2p (SW1)SK8 : 2p (SW2)SK9 : 2p (SW3)SK10 : 2p (SW4)SK11 : 2p (SW5)SK12 : 2p (SW6)
SK13 : 3p (OUT)
L...
L1, L2 : 330μH
Inductor10
C...
Watch the Watch the polarity!polarity!
C1 : 4,7μF (50V) C6 : 100μF (35V) C9 : 100μF (35V) C12 : 100μF (35V) C15 : 100μF (35V) C39 : 100μF (35V) C40 : 330μF (16V) C41 : 100μF ( 16V)!!!
Electrolytic capacitors11
X1 : 12MHz
X. . . . .
Terminal Block
Quartz crystal
12
13
SK14 : 2p (AC power 10 -30V)
VR1: LM2575TADJ
Switch regulator14
VR1: LM257
Bridge15
BR1 : RS603 (6A-200V)
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Construction
IC17Watch the position Watch the position
of the notch!of the notch!
IC1 : VK8097 (programmed PIC18F4450-I/P)
IC2 : L6219 IC3 : L6219 IC4 : L6219 IC5 : L6219 IC6 : ULN2003
!
Rubber feet18
C...
Watch the polarity!Watch the polarity!
C37 : 3300μF
Electrolytic capacitors16 Rubber feet18
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Software installation
19. SOFTWARE INSTALLATIONAfter assembly of the circuit, it is now time to install the software.
For software, visit www.vellemanprojects.eu
Step 1: Download the software on our website or via the QR-code.
Step 2: open the fi le en select the software. Step 3: Select “next” to begin the installation procedure.
Step 4: Select the destination on your PC Step 5: Select the type of installation, we recommend the full installation
Step 6: Select “next” or browse to select a different folder.
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Software installtion
Step 7: Select “install” for installing the software.
Step 8: Select the additional tasks you would like, then click “next”.
Step 9 : Click “fi nish” to exit setup.
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Driver installation
20. DRIVER INSTALLATIONConnect the USB connector of the K8097 to your PC using an USB cable. With the fi rst connection, you should install the USB driver of the Stepper Motor Card onto the PC fi rst.
Step 1: Select “specifi c location” Step 2: Choose the desired location on your hard drive (the default location is C:\Program Files\Velleman\
stepper motor cards\…).
Step 3: Click “Continue Anyway”
Step 4: Click “ Finish”
Installation is succesful
The screens can change The screens can change depending the used depending the used
Windows™ software version.Windows™ software version.
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Connection diagram
AC10...
30V
ex. optional stepping motor: MOTS3
21. CONNECTION DIAGRAM : OUTPUT - POWER SUPPLY - PC
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Connection diagram
22. CONNECTION DIAGRAM : INPUTS
ex. alert switch ex. limit switch
INPUTINP
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Connection diagram
23. CONNECTION DIAGRAM : OPEN-COLLECTOR
1 open-collector output
-
+
OUT
- +OUT+ -
external power supply
Min. 5V Max 30V
+Orange
Brown Red
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Motor demo
24. MOTOR DEMOStart the program by clicking the icon on your desktop.
* The fi rst channel is only active if K8096 is selected.
Card Type: Select the type of motor card that you want to control*
Port: Fill in the COM port number to which the card is connected. You can fi nd this as follows:You can fi nd this as follows: STARTSTART CONTROL PANEL CONTROL PANEL DEVICE DEVICE MANAGERMANAGER PORTSPORTS..
Disconnect: When closing the program or removing the card, always use Disconnect to guarantee a correct shutdown.
Connect: You can connect to the card when “Card type” and “Port” are fi lled in.
Steps: Fill in the number of steps the motor needs to execute..
Speed: This indicated the time between each step. A larger number results in a slower running motor. A lower number results in a faster running motor. Min: 1. Max: 255. If the number is too low, it is possible that the motor stops running, depending on the motor’s properties.
Left: Let the motor turn to the left accord-ing to the selected number of steps. This button lights when the motor runs or stops.
Right: Let the motor turn to the right according to the selected number of steps. This button lights when the motor runs or stops.
Stop: Cancel a command.
Torque: By pressing this button, you can lock the rotor. Commands are still possible, but if the motor is not running, the rotor is locked so it cannot rotate by applying an external force. The indicator shows when the rotor is locked or when the motor is running (because the motor then cannot be infl uenced by external forces).
Inputs: The inputs show the status of each input, activated or not.
Output: This button switches the output on or off. The indicator shows the current setting.
Demo: This button switches the demo mode on or off. The indicator shows the current setting.
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PCB
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VP
P1
VD
D2
GN
D3
PG
D4
PG
C5
ROTCENNOC PSCI5KS
DNG
100n2C
4μ7
1C
DNG
1R01
cipV5+
DNG
3ER/PPV/RLCM1
0NA/0AR2
1NA/1AR3
-FERV/2NA/2AR4
+FERV/3NA/3AR5
VCR/IKC0T/4AR6
NIDVLH/4NA/5AR7
5NA/0ER8
6NA/1ER9
7NA/2ER01
VD
D11
VS
S12
IKLC/1CSO31
6AR/OKLC/2CSO41
IKC1T/OSO1T/0CR51
EOU/ISO1T/1CR61
1PCC/2CR71
VU
SB
18
0DR 911DR 022DR 123DR 22
MV/-D/4CR 32PV/+D/5CR 42
KC/XT/6CR 52TD/XR/7CR 62
4DR 725DR 826DR 927DR 03
VS
S31
VD
D32
0TNI/21NA/0BR 331TNI/01NA/1BR 43OMV/2TNI/8NA/2BR 53OPV/9NA/3BR 630IBK/11NA/4BR 73MGP/1IBK/5BR 83CGP/2IBK/6BR 93DGP/3IBK/7BR 04
P/I-0544F81CIP1CI
cipV5+
cipV5+
DNG n001
3C
DNG
cipV5+
2R 7K4
10I0211I71
1ESAHP61
2ESAHP01
20I821I9
1CR41
2CR21
GN
D6
GN
D7
GN
D18
GN
D19
2NI PMOC 4
2SNES 3
1NI PMOC 22
1SNES 32
A1TUO 1
B1TUO 12
B2TUO 5
A2TUO 2
1FERV51
2FERV11 VL
13
VM
24
9126L2CI
10I02
11I71
1ESAHP61
2ESAHP01
20I8
21I9
1CR41
2CR21
GN
D6
GN
D7
GN
D18
GN
D19
2NI PMOC 4
2SNES 3
1NI PMOC 22
1SNES 32
A1TUO 1
B1TUO 12
B2TUO 5
A2TUO 2
1FERV51
2FERV11 VL
13
VM
24
9126L3CI
10I02
11I71
1ESAHP61
2ESAHP01
20I8
21I9
1CR41
2CR21
GN
D6
GN
D7
GN
D18
GN
D19
2NI PMOC 4
2SNES 3
1NI PMOC 22
1SNES 32
A1TUO 1
B1TUO 12
B2TUO 5
A2TUO 2
1FERV51
2FERV11 VL
13
VM
24
9126L4CI
10I02
11I71
1ESAHP61
2ESAHP01
20I8
21I9
1CR41
2CR21
GN
D6
GN
D7
GN
D18
GN
D19
2NI PMOC 4
2SNES 3
1NI PMOC 22
1SNES 32
A1TUO 1
B1TUO 12
B2TUO 5
A2TUO 2
1FERV51
2FERV11 VL
13
VM
24
9126L5CI
K013VR
DNG
cipV5+
K011VR
DNG
cipV5+
K014VR
DNG
cipV5+
K012VR
DNG
DNG
DNG DNGDNG
DNG
n0014C
n0015C
DNG DNG
V05-53/μ001 DAR OCLE6C
DNG
n0017C
n0018C
DNG DNG
V05-53/μ001 DAR OCLE9C
DNG
cipV5+
n00101C
n00111C
DNG DNG
V05-53/μ001 DAR OCLE21C
DNG
n00131C
n00141C
DNG DNG
V05-53/μ001 DAR OCLE51C
DNG
LP20WERCS41KS
V03-01+
DNG
V03-01+ V03-01+
V03-01+V03-01+
W6.0 - 13R
W6.0 - 14RK15R
Fp02871C
DNG
W6.0 - 19R
W6.0 - 101RK111R
Fp02891C
DNG
W6.0 - 151R
W6.0 - 161RK1
71R
Fp02812C
DNG
W6.0 - 104R
W6.0 - 114R
Fp02832C
W6.0 - 16R
W6.0 - 17RK18R
Fp02881C
W6.0 - 121R
W6.0 - 131RK141R
Fp02802C
W6.0 - 181R
W6.0 - 191RK102R
Fp02822C
W6.0 - 112R
W6.0 - 122RK132R
Fp02842C
Fp02852C K65
42R
Fp02862C K65
52R
DNG
Fp02872C K65
62R
Fp02882C K65
72R
DNG
Fp02892C K65
82R
Fp02803C K65
92R
DNGFp028
13C K6503R
Fp02823C K65
13R
DNG
10I 1M20I 1M
1ESAHP 1M11I 1M21I 1M
2ESAHP 1M
10I 2M20I 2M
1ESAHP 2M11I 2M21I 2M
2ESAHP 2M10I 3M20I 3M
1ESAHP 3M11I 3M21I 3M
2ESAHP 3M10I 4M20I 4M
10I 1M11I 1M
1ESAHP 1M
2ESAHP 1M21I 1M20I 1M
10I 3M11I 3M
1ESAHP 3M
20I 3M21I 3M
2ESAHP 3M
10I 4M11I 4M
1ESAHP 4M
20I 4M21I 4M
2ESAHP 4M
10I 2M11I 2M
1ESAHP 2M
20I 2M21I 2M
2ESAHP 2M
1ESAHP 4M11I 4M21I 4M
2ESAHP 4M
p2243C
p2233C
zHM21
1X
n07453C
+-
AC
1A
C2
306SR EGDIRB1RB
DNG
n001
63C
DNG
1NI1
2NI2
3NI3
4NI4
5NI5
6NI6
7NI7
1TUO 61
2TUO 51
3TUO 41
4TUO 31
5TUO 21
6TUO 11
7TUO 01
DMOC 9DNG8
A3002NLU6CI
DNGK01
23R
K01
33R
K01
43R
K01
53R K01
63R K01
73R
cipV5+
12
8KS
12
7KS
12
9KS
12
11KS
12
01KS
12
21KS
cipV5+
1234
4MWTB NOC
1KS
1234
4MWTB NOC
3KS
1234
4MWTB NOC
2KS
1234
4MWTB NOC
4KS
123
3MWTB NOC31KS
K183R
K193R
VB
US
1U
SB
_D-
2U
SB
_D+
3G
ND
4
65
980CC NOC BSU6KS
K124R
V05/μ003373C
V03-01+
7004N1
1D
7004N12D
NIV1
GN
D3
ON
/0FF
5
TUPTUO 2
KCABDEEF 430BLWOLFJDA-T5752ML
1RV
)AM( 2K134R
)AM( 9K344R
V05-53/μ00193C
DNG
1L033 LIOC
1L
031BS3D V61/μ033
04CV52-61/μ001
14C
1L033 LIOC2L
K0154R
K0164R
K0174R
K0184R
K0194R
K0105R
DNG DNG DNG DNG DNG DNG
V0VV3-0--1+
Diagram
Velleman N.V.Legen Heirweg 33
9890 Gavere(België)
The new Velleman Projects catalogue is now available. Download your copy here:
www.vellemanprojects.eu
Modifi cations and typographical errors reserved - © Velleman nv. H8097’IP Velleman NV, Legen Heirweg 33 - 9890 Gavere.5 410329 444761