IIT Bombay, B. I.I.T. Idea to...
Transcript of IIT Bombay, B. I.I.T. Idea to...
© Prof. B. Ravi, I.I.T. Bombay
Prof. B. Ravi, OrthoCAD LabMechanical Engineering, IIT Bombay
Idea to Reality:Translational R&D Opportunities in
Medical Device Innovation
IIT Bombay, 27 March 2014
© Prof. B. Ravi, I.I.T. Bombay
Top Imports Value
Crude Petroleum $ 172 b
Precious Metals & Stones $ 91 b
Capital Goods $ 72 b
Chemicals, Fertilizers $ 35 b
Electronics, IT, Medical $ 25 b
Top Exports Value
Metals, Minerals, Oils $ 57 b
Gems & Jewelry $ 47 b
Engineering Goods $ 44 b
Cotton, Textile, Leather $ 31 b
Chemicals, Pharma, Food $ 29 b
GDP = US$ 1842 billionWorking Population (15‐64 y) = 770 million
National Manufacturing Policy:By 2022, increase share to:
25% of GDP 100 million additional jobs
Sector Employed GVA
Agriculture 53 19
Services 24 53
Industry 23 28
[Source: Planning Commission, March 2014]
Mfg. 10 15
India – Economic Perspective
US$ 1 b = Rs. 6000 crore
© Prof. B. Ravi, I.I.T. Bombay
Indian Healthcare: US$ 20 bDevices & Equipment: US$ 4 bImports (75%): US$ 3 b
India: Strong in Pharma (~ 10,000 firms)USA: 6,000 medical device firmsTaiwan: Devices worth US$ 1.5 b mfd.
DIAGNOSTIC THERAPEUTIC
Medical Device Industry
© Prof. B. Ravi, I.I.T. Bombay
Inspiration Initial MDI Projects Relevant Technologies Training: Flipped Class Recent MDI Projects Opportunities
Overview
© Prof. B. Ravi, I.I.T. BombayInspiration – India’s Medical Heritage
Plastic surgery for repair of nose using a pedicle flap from the cheek as described by Susruta(later in 18th century practitioners used the flap from forehead)
Charaka’s House for treatmentRooms for patients, physicians, attendants, medications, procedures, musicians, story tellers and friends. It was located in serene surroundings. Based on Charaka’s description and design of houses in Kusana period.
Source: Towards Ayurvedic Biology, Dr. MS Valiathan
© Prof. B. Ravi, I.I.T. Bombay
Sree Chitra Tirunal Institute for Medical Sciences and TechnologyThiruvananthapuram
Inspiration – SCTIMST, Trivandrum
© Prof. B. Ravi, I.I.T. Bombay
Sree Chitra Tirunal Institute for Medical Sciences and TechnologyThiruvananthapuram
Inspiration – SCTIMST, Trivandrum
© Prof. B. Ravi, I.I.T. BombayInspiration – Sushrut Surgicals
Sushrut Surgicals Pvt. Ltd. Mumbai (Office) / Pune (R&D) / Ratnagiri (Works)
Orthopedic trauma implants & instruments
© Prof. B. Ravi, I.I.T. Bombay
Stanford Biodesign ProgrammeIndia: IITD and AIIMS, New Delhi
Inspiration – Stanford Biodesign Programme
© Prof. B. Ravi, I.I.T. Bombay
Medical Device Innovation CentreNational Cheng Kung University, Tainan, Taiwan
Inspiration – Taiwan Medical Device Centre
Bio‐Mechanics Lab Dental Surgery Training System Dynamic Testing
© Prof. B. Ravi, I.I.T. Bombay
Technology Business ParkTainan, Taiwan
Inspiration – Taiwan Medical Device Industry
© Prof. B. Ravi, I.I.T. BombayMedical Devices for India
Billion Dollar Question: Can India innovate its own medical devices?
© Prof. B. Ravi, I.I.T. Bombay
Maxillofacial surgery planning model
Auricular prosthesis
Custom pelvic implant
Early Projects: 2003‐2006
© Prof. B. Ravi, I.I.T. Bombay
Patient with severe midface undergrowth
Distraction Osteogenesis
Courtesy: Dr. Shama Rao, NM Institute of Maxillofacial Surgery, Mangalore
© Prof. B. Ravi, I.I.T. BombayModel Fabrication and Protocol Planning
Fabrication on Stratasys FDM RP machine at IIT Distraction osteogenesis plan
© Prof. B. Ravi, I.I.T. Bombay
An 18 yr male patient with microtia of the right ear
Requires an adhesive retained auricular prosthesis with maximum accuracy, details, aesthetics, and fit.
Customized Ear Prosthesis (Cosmetic)
Courtesy: Dr. Chandana Nair, Dr. S. Rajesh, Govt. Dental College & Hospital, Mumbai
© Prof. B. Ravi, I.I.T. BombayRapid Fabrication of Prosthesis Model
CAD Model RP Model Plaster Mold Wax Piece
© Prof. B. Ravi, I.I.T. BombayRapid Fabrication of Final Model
Silicone Rubber Colour Match Mold Stripping Finishing
© Prof. B. Ravi, I.I.T. BombayCustomized Hip Prosthesis
Resection of malignant pelvic bone tumour to be planned and practiced in advance, communicated to prosthesis manufacturer, and mutual fit checked on physical model, using CAD and RP technologies.
Hip prosthesis
Saddle
Tumour
Courtesy: Dr. Manish Agarwal, Tata Memorial Hospital, Mumbai
© Prof. B. Ravi, I.I.T. BombayTumor Demarcation in CT Scan
Bone and tumour demarcation in 3D Doctor
Bonedemarcation
Tumourdemarcation
© Prof. B. Ravi, I.I.T. BombayProsthesis Implantation
Entire project was completed in 3 weeks (2 weeks for manufacture) Gap between prosthesis and remaining pelvic bone < 2 mm, as planned Today: The patient is walking and even climbing stairs (aided)
© Prof. B. Ravi, I.I.T. Bombay
Limb saving surgery in a child with bone cancer
using imported prosthesis,by Dr. Manish Agarwal in
TMH Mumbai, March 2004
Tumour Knee Prosthesis Surgery
Bone tumor in childrenand Limb‐saving surgery
CAD model
RP model
Final Prosthesis
Knee mega endo‐prosthesis(Modular rotating‐hinge design suitable for Indian patients)
Ti‐6Al‐4VStem
HA Collar
Co‐Cr‐MoCondyle
UHMWPETibial Poly
TUMOUR
OrthoCAD Project: Low‐cost High‐Quality TKP
Femoral Measurement and Cutting JigError‐prone protocol replaced with guided device
Tibial Cutting Jig ensures cutting plane is perpendicular to bone canal
PATENT
Surgical Instruments
Stress AnalysisFEM MeshFinal Prosthesis and Surgical Instruments
R&D, Materials and Manufacturing Partner:NFTDC, Hyderabad
Voxel model
RP Model Ceramic ShellCasting Simulation
Stress Analysis
CondyleModel
CNC Machining
CNC Tool Path
Cast CondyleFinish Condyle
Surgery Planning
Automated Inspection
3D CADModel
FEM Mesh
Casting Simulation
FEM Mesh
FEM Analysis
Leveraging 3D Technologies
3D CAD Solid Modelling
Solid models can also be generated from a cloud of points obtained from 3D laser scanning
Layer‐by‐layer additive manufacture with polymersfor quick validation of design: form, fit and function
Rapid Prototyping (Additive Manufacture)
Biocompatibility Surgical Suitability
Functional Suitability
Structural Integrity
Morphological Suitability
Underhang Underhang
Implantability & Revisability
KinematicSuitability
Static Safety
Dynamic Safety
Longevity(Life)
Integrated Testing Protocol
Hemant BhansaliLaparoscopic Surgeon
Nanavati Hospital
B. RaviEngg. ProfessorOrthoCAD LabIIT Bombay
Guruprasad RaoRapid
PrototypingImaginarium
SC KalyanpurPrecision
ManufacturerSridevi Tool Engg.
Chirag TannaPatentAttorneyInk Idee
Arun SapreMember Secretary
Rajiv GandhiS&T Commission
IDEA DESIGN PROTOTYPE DEVICE PATENT SCALE‐UP
Novel Suture Device
Dr.HB RGSTCMAHARASHTRA
Recent Project: From Idea to Reality
Jointly presented at WIROC 2014 (Western India Regional Orthopedic Conference), Mumbai
Advance needle along curvature Suture location, span, tissue bite Needle entrance, advancing Knot ‐ secure, stable, strong Minimize tissue trauma
“Most surgeons do not knowwhat is ideal suturing.”
‐ Dr. S. Saki, ICS Journal, 1997Japan Metropolitan Hospital
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP Dr.HB
Suturing
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP Dr.HB
Translation Roll (Gross)
Roll
Pitch
xy
zFulcrumCoordinateFrame
Translation Roll
Pitch
xy
zFulcrumCoordinateFrame
Yaw
Suturing
Major limitations(based on instrument)
Special needles Needle slippage Skill‐intensive High cost
[SuturTek Endo 360]
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP Dr.HB
Suture Instruments
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Needle
Needle holder(grip, turn, release, return)
Suture
Suture Device Concept
Suture Mechanism(Stainless Steel)
Front Assembly (Stainless Steel)
Back Housing: (HDPE / Aluminum)
Trigger(Stainless Steel)
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
CAD Model Mock‐up
Suture Device Design
Material = PlasticParts > 40Time < 2 daysCost < Rs. 40,000
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Suture Device Prototype (Plastic)
Suture device: many small components Mating constraints, tight tolerances, finish Short lead time (only days) available Process and machine selection critical
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Manufacturing Challenges
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Laser Welding
CNC MillingWirecut EDM
Suture Device Components
1995, 1996, 2009US Patent (SUTURTEK)
PRIOR ART
2009, 2011US Patent
(ENDOEVOLTION)
INVENTION
2013INDIAN Patent
(Dr. Hemant Bansali & IIT‐B)
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Intellectual Property Rights
Surgeons(Hospitals)
Engineers(Institutes)
Entrepreneurs(Companies)
Ravine
RGSTCMAHARASHTRA
Deep Canyon
Patients(Society)
Valley
IDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Translational R&D – Need
Biomedical Engineering: Priority Area Start supporting indigenous innovations Bring multi‐disciplinary researchers closer Indigenous capability and industry in the long run
RGSTCMAHARASHTRAIDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Translational R&D
Rajiv Gandhi Science & Technology Commission, Maharashtra
Anil Kakodkar T. Ramasami M.S.Swaminathan Ram Takwale Pramod Kale
Focus on applications All disciplines of Science and Technology Interface between Research and end‐users Supported over 50 projects at various institutions Priority for multi‐disciplinary and networked projects.
REQUIREMENT ANALYSIS
DEVICE DESIGN & PROTOTYPING
MATERIALS & MANUFACTURING
CHARACTERIZATION & TESTING
CLINICAL ENGG, FIELD TRIALS
IPR, TRAINING, TECH TRANSFER
MEDICALINSTITUTES
IIT BombayVNIT NagpurCOE Pune
RESEARCHINSTITUTES
SCTIMST,CLINICIANS
DEVICEPRODUCERS
REGULATORYBODIES
BETiC
Integrated network facility for surgeons to bring their ideas to reality
RGSTCMAHARASHTRAIDEA DESIGN PROTO DEVICE PATENT SCALE‐UP
Biomedical Engg. & Technology Incubation Centre
Clinical Champion
Significant Local Need
R&D Capability
Innovation Potential
Project Selection Criteria
© Prof. B. Ravi, I.I.T. Bombay
I. Define1. Identify a suitable problem
2. Form the project team
3. List device requirements
II. Develop4. Evolve the design concept
5. Select component materials
6. Decide manufacturing route
III. Deliver 7. Prototype and test
8. Optimize the design
9. Prepare a business plan
PRINCIPLES
TOOLS, SKILLS
EXAM
PLES
COURS
E PR
OJECT
Medical Device Innovation Training
© Prof. B. Ravi, I.I.T. BombayMedical Device Innovation Training
‘Flipped Classroom’ pedagogy in ME 676 Collaborative Engineering course
© Prof. B. Ravi, I.I.T. BombayMedical Device Innovation Training
Student project evaluations by expert surgeons and industry experts
Dear Prof. Ravi,
My heart filled congratulations for a most meticulous, perfect time bound & neat event. It is a most PROUD event of my life.
I feel our BETiC should be like a Strait connecting the Mediterranean Sea (DOCTORS) with Atlantic Ocean (ENGINEERS).
I hope & dream that BETiC one day should be a total Governing & Certifying Body for all medical devices in the market (like or better than the US FDA).
Prof Dr. Suresh DeshpandeHead, Department of Minimal Access SurgeryA S Hospital, KolhapurPresident IAGES 2010‐12 and Trustee, IAGESwww.swaruprobotics.comwww.lapindianrobot.com
© Prof. B. Ravi, I.I.T. BombayMedical Devices Patented
Shah, Ghyar, Ravi and Shetty, “Modular knee joint implant for anatomical variation” Indian Patent 2575/MUM/2012
Karade and Ravi, “Unerring alignment and resection guide assembly” Indian Patent 85/MUM/2012
Bhansali, Ghyar and Ravi “Auto‐suturing device for laparoscopic surgery”
Indian Patent 1880/MUM/2013
Class 1,2 Class 3Class 2
Clinical Immersion
Med. DeviceDesign
Prototype, Evaluation
DeviceManufacture
Bio‐mechTesting
Clinical Trials
IPR, TechTransfer
Implants, Instruments, Diagnostic and Rehabilitation
Devices
Summary: Medical Device Innovation Lifecycle
Medical Device Innovation: Multi‐disciplinary and multi‐talented challenge Clinical pull found to be better than technology push Critical: Surgeon‐engineer interaction, correct problem definition
OrthoCAD Experience: CAD and 3D Printing help reduce overall time and costMDI can be easily learnt by self‐driven collaborative groups Useful: ‘Flipped classroom’ pedagogy; clear focus on project
BETiC Opportunity: Medical domain increasingly driven by engineering & technology Translational R&D to develop affordable devices for local populationWelcome: Medical device innovators and entrepreneurs
Conclusion