IIoT and how Smart Machines help shape the future

Digital Conference

Clemens Blum - Executive Vice President, Industry Business

Dr Rainer Beudert - Marketing Director, Machine Solutions (System and Network)

Jean-Marie Amann - Vice President, Drive Products

#SEsps2015

Schneider Electric live from SPS Nuremberg - Press

conference

> Meet our Industry experts on:

- The Industrial Internet of Things: an

Evolution to a Smart Manufacturing

Enterprise by Clemens Blum

- SMART Machines: what they are and

how they contribute to the future of the

industry by Dr. Rainer

Watch NOW!

https://www.youtube.com/watch?v=WI7JnKh3eV0

https://www.youtube.com/watch?v=WI7JnKh3eV0

Agenda

• Industrial Internet of Things (IIoT): The evolution of the Smart Manufacturing Enterprise

Clemens Blum - Executive Vice President, Industry Business

• SMART Machines: What they are and how they contribute to the future of industry

Dr Rainer Beudert - Marketing Director, Machine Solutions (System and Network)

• SMART Devices: The Altivar Machine range of variable speed drives, an innovative concept

to meet any machine performance requirement

Jean-Marie Amann - Vice President, Drive Products

We see the Industrial Internet of Things

as an “evolution” not a “revolution”

The Industrial Internet of Things is bringing about a world where our smart, connected

products and systems operate as part of larger systems of systems. In our world, smart

plants and machines with intelligence embedded at their core cooperate to enable the

Smart Enterprise – where tangible business value is realized through improvements to

efficiency and profitability, increased cyber security and innovation, and better

management of safety, performance, and environmental impact.

With products and solutions you can buy today

Schneider Electric - an Industrial

Internet of Things Pioneer

A History of Innovation….

1996 The first of a series of patents for Web servers in

automation devices

1997 Introduction of Modbus/TCP and ‘Transparent

Factory’ for Automation

1999 Computerworld Smithsonian award winner

2004 MB/TCP submitted to IEC for standardization

2010 Convergence of MB/TCP & Ethernet/IP

• Eurotherm Online Services:

anywhere anytime web access to vital

plant information, and calibration certificates

stored in a secured cloud platform

• Altivar Process: built-in optimisation

algorithms and dynamic QR codes for

improved asset performance

…that continues with offers you can buy today

• Modicon 580 ePAC: the award-winning

IIoT-ready controller with embedded Ethernet

backplane & cyber security

Asset Performance

Using cost-effective wireless sensors, easy cloud

connectivity (including WAN), and data analytics

will improve the performance of an asset or set

of assets.

Focus of IIoT

Tomorrow’s Smart Manufacturing Enterprises will excel in 3 areas

Augmented Operators

The combination of mobile devices,

data analytics, augmented reality, and

transparent connectivity will increase

operator productivity.

Device-centric to User-centric

Smart Enterprise Control

Next-generation IIoT systems will allow better integration of legacy

production, life-cycle, and supply chain systems to improve overall

enterprise efficiency and flexibility.

Principle Objective of Industry 4.0

ERP

MOM/MES

Control

Sensors/

Actuators

IIoT

Next GEN

System

Interfacting

With Legacy

“Wrap

& reuse”

PLM

SCM

CRM

Product

Life Cycle Mgt

Supply Chain Mgt

Customer

Relationship Mgt

• Cloud-based apps

• Wireless connectivity

• Low-power WAN

• Low-cost sensors

Smart Glance

Altivar Process Zelio Relay RE22

Today, we have answers for these 3 areas. Visit our booth!

Asset Performance

Altivar™ Process, the first

range of services oriented

drives

Wireless Devices

Industrial Switches Smart Machines

Smart Enterprise Control Augmented Operators

Dynamic QR Code Maintenance

Smart Glance

Harmony eXLhoist

Smart Machines How they will reshape the future

Presented by: Dr Rainer Beudert

Marketing Director, Machine Solutions (System and Network)

What Smart Machines are…

The term “smart machine” implies

a machine that is better connected,

more flexible, more efficient

and safe.

Aspects of smart machine technologies

And how they will shape the future

It can quickly respond to new demands. Based upon

a collection of smart, connected products, it maximizes

efficiency through intuitive collaboration with its users.

A smart machine is also capable of participating in

predictive maintenance practices while minimizing

its own environmental footprint and total cost

of ownership.

Case Study: Tassimo “T-Disc” Coffee Pads Tassimo’s Smart Machines are self aware, modular and closely networked

Palletizer

Coffee

Doser

T-Disc

Feeder

Robotic

Sorting

and

Inserter

Sealing

and

Filling

Collect

Packer

Flow

Wrap

Carton

Box

Erector

and

Loader

T-Discs Wrap

Film Boxes

T-Discs

Parts

Warehouse ect.

Smart Machines provide

information about their status,

configuration, condition, quality,

and features.

Standardization is key - therefore our machine PLCs

support standards like:

• OPC and OPC UA

• PackML, S88

And have features like:

• Support for motion with transparency combined

with the openness of standard Ethernet

• C2C via Sercos, allowing modular architectures

with distributed controllers and high

synchronization accuracy

Automatic switchgear mounting on DIN rails Innovative IIoT cabinet production

• Decentralized cloud-based data collection and use

• Each switchgear equipped with communications technology

• Consumption, referencing and status data from the control cabinet in the field to the cloud

• Access to current readings worldwide for individual electrical devices

• Automated assembly of complete switchgear will also allow users to link online measurement data with CAD planning

• Solution engineering for

line automation and

data management

• Industrie 4.0 enabler

based on QR Codes

• Solutions for complete automation

• Customer benefits from the Ethernet connectivity

of Schneider Electric PLCs

• PacDrive 3 as Line Control

M251 for each magazine tower

Customers

Mangelberger

Elektrotechnik GmbH

Cloud

Energy data of

all installations

CAD Program

Energy

data

Energy

data by

type

Mangelberger

Control Cabinet Production

Assembly

plan

Update

• Analysis

• Optimization

• Documentation

• Material flow

• Manufacturing

The benefit of digitized machines in a fully virtualized engineering environment

Save costs (e.g. invest less in real

equipment/machines) and limit the

impact of poor design on the project

Machine simulation in packaging

Increase product quality by testing

a wider variety of processes and systems Save time in development by creating PLC

programs in a simulation model

CAD-Layout SolidWorks Simulation IndustrialPhysics

Motion Builder (ECAM)

live live

What

How Customer benefits

• Create new business opportunities

for our customers

• Get harmonized standards for data

exchange, presentation, and syntax

• Simplify integration in any

given environment

• Support standardization in bodies

• Focus on software

• Build services

• Help OEMs to change their

business models

• Invest in Ethernet

• Innovate with virtualization

• Connect to the cloud

• Simplify technology

Altivar Machine A range of variable speed drives for smart machines

Presented by: Jean-Marie Amann - Vice President, Drive Products

Get ready to make your machines smarter

Smart machines in modern processes are:

• Connected, to give production insights in real-time

• Flexible, to meet and exceed every challenge in production

• Efficient and Safe, for better reliability

To meet those criteria, smart machines require variable

speed drives that:

• Unleash creativity thanks to their performance and automation capabilities

• Can provide substantial savings on machine build costs

• Offer reliability thanks to robustness and safety

Altivar Machine variable speed drives

Altivar Machine drives are up to that challenge

Improved device connectivity and integration

Access machine information in real-time thanks to

unprecedented connectivity.

Full Ethernet compatibility is available:

• Either embedded or as an option in all variable speed drives

• For all functionalities, from the most basic applications up to

real-time communication

Thanks to tight integration with Schneider Electric’s

MachineStruxure™ solutions, Altivar Machine drives offer

the best route to:

• Reduced engineering and design time thanks to ready-to-use,

PLCopen-compliant libraries.

• Real-time production data at all levels of the automation system. Ready for the machine of the future. Advanced Ethernet

connectivity efficiently integrated into MachineStruxure

Altivar Machine drives offer extensive ethernet connectivity out-of-the-box

These variable speed drives fear no limits

Complete flexibility in machine design. Inside the machine

body or side-by -side in the machine cabinet... whatever

the constraint, Altivar Machine has the answer.

Achieve maximum flexibility

Machine design with no limits

• Available in both book and compact form factors, Altivar Machine

drives reduce installation costs. Whether mounted in a machine frame

or electrical cabinet, they optimize machine construction.

• Fewer additional devices are needed to manage machine safety and repeated

sequential movements, as both are managed internally within

the drive.

• Regardless of motor technology (asynchronous or synchronous)

the unprecedented motor control capabilities of Altivar Machine drives

maximize machine performance.

Altivar Machine simplifies integration into any given environment

Altivar Machine drives set the new standard for machine performance

Extended machine availability

When robustness is at stake, machine builders accept no compromise.

Altivar Machine drives are the result of more than 20 years’ experience

in the design of variable speed drives.

In addition to a proven record of robustness, Altivar Machine drives offer:

• Continuity in machine operation: Even in harsh environments with high

levels of ambient temperature, dust, electrical interruptions, or mechanical

disturbances, Altivar Machine drives remain operational at all times.

• Maximized machine operating time: Production changes, maintenance,

safety diagnostics, network configuration, and system integration can all be

accomplished quickly.

Altivar Machine drives carry on their predecessors’ tradition

Harsh environment. Altivar machine can withstand extreme

conditions with high temperatures and dust levels.

Altivar Machine drives operate reliably wherever installed

Extended machine availability

Functional Safety. A complete range of functionality to

meet challenging requirements easily.

Altivar Machine drives meet modern machine safety requirements

For modern machinery, functional safety is no longer optional.

• Thanks to the embedded functionalities of Altivar Machine drives, machine

safety compliance has never been so easy. Comprehensive configuration and

complete, ready-to-submit commissioning reports make certification just

a formality.

• Safe Torque Off functionality is a standard feature of all drives in the range.

• Whether in simple or high performance applications, Altivar Machine

drives offer an extensive list of functions for machine safety. Any safety

requirement for any motor technology can be managed quickly.

Altivar Machine drives make meeting the most demanding safety

needs just a formality.

Versatile drive solutions for the machines of the future The Altivar Machine range comprises two models

Altivar 320 Altivar 340

• Power Range: 0.18kW to 15kW

• Designed for simple or advanced machines

• Open-loop speed and torque control for asynchronous

and asynchronous motors

• Available in both compact and book form factors that allow

efficient space usage in various cabinet layouts

• Power Range: 0.75kW to 75kW

• Designed for high-performance machines

• Open and closed-loop control of speed, torque, and

position for asynchronous and synchronous motors

• Designed for real-time communication and

maximum performance

Questions?

THANK YOU.

IIoT and how Smart Machines help shape the future

Technology

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