HZ0884－E

Assembling manual

carport KCR-seriesShort extension・In-line Connection type

Follow the instructions and be sure that all the specified screws and bolts for assembly are tightened securely.Do not use anything other than the specified parts or optional parts.Be sure to put the sealant glue as follows.1.Be sure to apply a sealant, as specified.2.Wipe off any stains from the sealing part.3.After putting the sealant glue on the hole made in its all wall body, fully tighten the screw.4.Seal completely deep enough and finish the surface with a pallet.After construction, check that all that specified screws and bolts for assembly are tightened securely,and there is no danger of injury to the users.After all installation,confirm that there is no scratch or dent of the product.

Precautions during installation

Position of posts dimension

■Short extension type

Thank you very much for choosing our company's products.

Please be sure to thoroughly read these instructions for assembly in order to properly and smoothly

assemble or attach this product.

The precautions provided herein contain important information to ensure product performance,function,strength and safety.Please be sure to follow them during construction.Construction shall be implemented by professionals. Problems may occur if the product is installed by someone without the proper knowledge.Please read each assembling manual for the whole installation.

■In-line connection type（n = number of connection）

This is not avai lable for W22 type.

standard post position

standard post position

（only D30）

（only D30）

main unit W

Please open the captioned carton and check all contents in advance.

Please check the parts defective or any damage.

We packed some extra screw in the parts box.（x）number is necessary

Qty for installation.

Parts contents

When △mark is P, it is the polycarbonate panel.When △mark is MP, it is the polycarbonate mat panel.When △mark is CP, it is the heat protection polycarbonate panel.When △mark is F, it is the FRP panel.�When △mark is CF, it is the heat protection FRP panel.

■Short extension type

content

name quantityParts ID

shape

content

name quantityParts ID

shapepost set

（standard post）

post set（long post）

short extensionset

beam set

post

round gutterGA4923

post

round gutterGA4923

post

round gutterGA4923

round gutterGA4923

front frame

beam

gutter

main frame

rubberchannelGB2444

short extensionroof rafter set

cornerparts set

bracket

GA7209（S）GA8836（L）

roof panelset

roof rafter

roof retainer

drilling screw4×10×8

small trussscrew4×10×7ES0243

gutter set

post set（extra long post）

short extensionset

roof panelcushionGB4084

roof panelGA5762

（polycarbonate SI）GB4612

（polycarbonate：AO,BR）GB4575

（heat protection polycarbonate）GA8667

（FRP）GB0709

（heat protection FRP）

content

name quantityParts ID

shape

content

name quantityParts ID

shape

short extensionparts set

short extensionparts set

anchor rodGA0073

beam capGA4925

hexagon bolt（with washer,spring washer）Ｍ8×25ES0249

front frame,gutterattachment bracketGB1734

small truss screw5×14×10

front frameconnecting partsGB3111

gutterconnecting parts AGB4621

main frameconnecting partsGB4108

gutterconnecting partsＢGB4624

drilling screw4×10×8

sealφ14GA0150

saddleGA4933

gasketGA4930

gutter attachmentGA4929

elbowGA4932

drain elbowGA6461

drilling screw4×19×8

glueGA4934

assembling manualHZ0884

Two types of corner cap are included.Please refer

below.（The number is marked on the cap.）

depth less than 20 depth more than 24

The quantity is different according to the size of depth.

Please refer below.

quantity 2

depth size less than 20

3

24～27

4

30

corner capGA5983

tapping screw（flat-head）5×45×10

corner capGA4926

Right Lefteach 1 pc

Right Lefteach 1 pc

content

name quantityParts ID

shape

content

name quantityParts ID

shape

content

name quantityParts ID

shape

■In-line connection type

※The quantity is different according to the size of depth.

　Please refer below.

quantity 2

depth size less than 20

3

24～27

4

30

in-line connection roof rafter set

roof rafter

roof retainer

in-line connection roof rafter set

drilling screw4×10×8

small trussscrew4×10×7ES0243

small truss screw5×14×10

in-line connectionparts set

gutterconnecting parts AGB4612

gutterconnecting partsＢGB4624

main frameconnecting partsGA4108

front frameconnecting partsGB3111

assembling manualHZ0884

Installation procedure

Process of front frame・gutter・main frame

Front frame Gutter

Main frame

※Install from 　 installation of post beam～ 　 installation of corner cap according to the assembling manual

HZ0882 beforehand.

Puncture φ 4.5 hole on the body and connecting side of the front frame・gutter・main frame

on the short extension・connecting side.（Both processes are same.）

puncture is donepuncture is done

※Connect the front frame・gutter with the gutter connecting parts and front frame connecting parts temporary

according to the assembling manual HZ0882 " � Installation of gutter and front frame".

Attach carefully not to come out from

the top of gutter.

Attach not to make clearance around

the adhesive side.

Please be noted the tape has very

strong adhesion.

Connection of gutter・front frame

Insert the gutter connecting parts A until it touches the gutters.

Fix the gutter connecting parts A and gutter with the drilling screw 4×10×8.

Put the gutter connecting parts B on the gutter connecting parts and attach with

the two-sided tape and fix with the drilling screw 4×10×8.

Do sealing work around the gutter connecting parts B.

■Sealing part of the gutter connecting parts B（④）

Gutter side

※

①

②

③

④

two-sided tape

gutter （connecting side）

gutter connecting parts A

gutter connecting parts B

drilling screw4×10×8

drilling screw4×10×8

gutter（main unit side）

gutter connecting parts B

top

Be sure to do sealing work around screws in order to prevent danger when cleaning as well as for water proof

Remark

※Install the side frame of the main unit side first and the one of the connecting side after 　 installation of the main 　

　frame.

Do sealing work around front frame of the connecting side （main unit side,extension or connecting side）.

Insert the front frame connecting parts until it touches the front frame （main unit side,extension or connecting

side）.

Fix with the drilling screw 4×10×8.

Install the side frame

Fix the front frame・gutter attachment bracket.

Front frame side

■Sealing part of the front frame（①）

※Refer 　 installation of side frame of the assembling manual HZ0882

3 Installation of side frame

①

②

③

front frame （connecting side）

front frame connecting parts

drilling screw4×10×8

front frame（main unit side）

①

②

main frame connecting parts

main frame （connecting side）

main frame（main unit side）

drilling screw4×10×8beam

beam

punctureφ4.5 hole

roof rafter

front frame

main frame

gutter

drilling screw4×10×8

connecting part

※Puncture the hole on only the roof rafter of connecting part as below picture

and fix the gutter, main frame・front frame of both side.

Install the main frame of the main unit side on the beam.Install the main frame of the connecting side with the main frame connecting parts first, and install the main frame of the main unit side.Install the main frame of the connecting side on the beam same as the one of the main unit side.Install the side frame of the connecting side.

※Refer 　 installation of side frame, 　 installation of main frame of the assembling manual HZ0882

Installation of the main frame

※Refer 　 installation of roof panel cushion, 　 installation of roof rafter of the assembling manual HZ0882

See the hole of the main frame connecting part and install the roof rafter.

Installation of roof rafter for connecting

■Standard 　roof rafter

■Connecting 　part 　roof rafter

①②

③

④

※Be careful of the direction of the main frame.

※ℓ2 at the standard post position is 95mm.

Installation of the roof panel・roof retainer

Installation of rubber channel・rain gutter

Install the rubber channel・rain gutter.

①

②

Install the roof panel

Install the roof retainer

・If the screw of installing the roof retainer 　（middle part）is tighten too much,the 　screw will run idle.　（tightening torque less than15kgf.cm）・If the screw head leans when installing 　the roof retainer,it will cause water 　leakage（water will enter from the screw 　head clearance）, So install it not to 　make clearance.

※Refer 　 installation of roof panel, 　 installation of roof retainer of the assembling manual HZ0882

※Refer 　 lnsert rubber channel　 installation of rain gutter of the assembling manual HZ0882

main frame

gutter

drilling screw4×10×8

small truss screw4×10×7

small truss screw4×10×7

roof rafter

roof rafter

roof retainer

（middle）

roof retainer

（middle）

roof retainer（middle）

roof retainer

（end）

roof retainer

side frame

V shaped gutter

roof rafter roof rafter

sealing

※Regarding sealing work, it is mentioned in

　installation of rain gutter of the assembling

　manual.

Remark