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IGS 600 Movable Nitrogen Wear-resisting Cladding Machine

Introduction:

To resolve the strengthening and repair problems of wear parts of importantequipment in industrial and mining enterprises, Henan Meikeyuan Wear-resisting

Technology Co., Ltd have succeeded in developing Hollow Cathode Nitrogen Ion

Cladding Wear-resisting technology and IGS600 Movable Nitrogen Ion

Wear-resisting Cladding Equipment based on a lot of researches and repeated tests.

The IGS600 equipment is featured by high degree of integration, small in size, light in

weight, low output voltage, safe and reliable, simple and convenient use and

maintenance. It can easily arrive at the work place for the processed equipment,

instantly melt and re-smelt the alloy ceramic powder and wear surface of work

pieces in the manner of handheld operation, produce the wear and corrosion

resisting intensified layer in the original position, just as simple as crayon drawing inoperation, which can be mastered by the electric welder by learning half an hour

generally, exactly is a kind of movable, secure, and continuously working surface

wear-resisting strengthening equipment. Its successful development offers a kind of

new method for strengthening and repair of equipment in the field of coal, cement,

metallurgy, electricity, petroleum, 5-6 times that of hardfacing electrode(electrode

wire) in the cladding efficiency, 10 times that of sintering wear-resisting piece of

technology. By actual measurement, the strengthened trough of scraper conveyor,

roller, mixing blade, auger of power plant, cement plant, brickfield is prolonged 4-7

times in service life, saving the equipment purchase funds and reducing

disassembling and repair times as well, physical labor eased, production efficiency

increased, with the huge economic and social benefits.

The technology have been awarded the First Prize of Science and Technology by

Department of Industry and Information Technology of Henan Province, Second Prize

of Science and Technology Progress by Henan province government, and won one

National Invention Patent (certificate), 3 Utility Model Patents. (certificate).

Main Parts:

1.Main machine

2.Low voltage safety cladding power

3.IGS-3 accuracy powder feeder

4.Heat-exchange silent air cooling system

5.Hand-held air cooling plasma torch

6.Meter display and control panel

Main uses:

1.Hardfacing and remanufacture all the key elements of armoured face conveyor and

http://app/ds/metallurgyhttp://app/ds/metallurgy

7/27/2019 IGS600 AFC line pan hardfacing machine

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beam stage loader,including the line pans,head and tail frames.

2.Remanufacture and reinforcement the wear parts of longwall miner,road header

and coal washer.

3.Reinforcement and remediation to mill roller, grinder roller, guide board, coal

feeder trough and bend.4.Wear-resistant strengthening and repair the drum and hammer of crushers, lining board and

mixing blade of mixer.

5.Produce the regular-shaped and irregular-shaped high hardness (HRC70)

wear-resisting composite plates.

Technical data:

Input power voltage 380V10% Wear layer thickness 1~6mm

Rated input capacity 30kVA Depth of fusion 1~3mm

Rated load ratio 60%20 Scanning speed 500mm/min

Output voltage 755V Cladding layer rigidity HRC60~70

Fusion current 250~450A Feeding gas consumption 6~10L/min

Max. current 600A Compressed air consumption 16~25L/min

Overall dimension 1195620980 Weight 195kg

Applications:

Strengthen the AFC line pans ramp plate

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Remanufacture and strengthen the 764 drive head

Remanufacture the Kennametal cutting drum

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Remanufacture the crusher drum for cement plant.

This machine could help you improving the parts efficiency and cut

the cost,please contact us now to learn about it!

Karen Zhang

Henan Meikeyuan Wear-resisting Technology Co.,Ltd

Email/MSN/Skype:Karen-igood@hotmail.com

Tel:86-371-67836378

Fax:86-371-63868336

Add:No.17 fengyang road,high-tech development Zone,Zhengzhou,China