IGC questions and answers

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    A serious accident has occurred. During investigation it is found that an inspection of theworkplace had taken place before the accident. Outline possible reasons why the inspection failedto identify a problem.

    Management has not acted on time to put suggested control measures in place/lack of managementcommitment (no procedure to fix serious issues immediately).

    Not all hazards are obvious or visible during inspection

    Unsafe practices may not happen during the inspection Eliminating the hazard may be dealing with the symptoms rather than the cause

    Person conducting inspection has limited knowledge of workplace

    Person conducting inspection could have limited knowledge of the controls provided/to be provided.

    Person conducting inspection could have less experience of the process

    Training in inspection techniques was not effective which could have resulted in poor interpretation of hazards.

    Communication and writing skills of the person conducted inspection could have not been effective(interpretation of inspection report was difficult).

    Outline what the organization needs to consider when deciding who should carry out risk

    assessment

    Thorough understanding of processes and procedures involved

    Good communication skills

    Knowledge of risk assessment process

    Cooperative and flexible

    Good listener

    Keep an open mind

    Knowledge of local legislation

    Outline why it is important to involve workers in the development of Safe System of Work. (4)

    People feel valued and involved in decision making a more.

    Creates a more positive HSE climate.

    Better control of workplace risks.

    Helps in accurately identifying hazards, assess risks and develop ways to control and remove risks.

    Since employees have extensive knowledge about work activities they take better decision in developing SSOW.

    A stronger commitment to implement decision and actions as employees are actively involved in the process.

    It helps in applying joint problem solving techniques.

    Outline why it is important to for SSOW to be in writing. (4)

    Changes monitored

    Basis of reference

    Legal requirements

    To indicate approval or authorization

    Version control and document change management.

    Roles and responsibilities clearly defined.

    Helps in standardization of processes.

    Outline factors that could reduce the effectiveness of Respiratory Protective Equipment (8)

    Incorrect selection of RPE Incorrect usage

    Lack of training and knowledge in correct use of RPE

    Incorrect storage of RPE

    Level of personal comfortfelt too hot

    Enforcement of use within the company

    Nature of hazard

    Type of RPE

    Lack of availability and Interfered with work

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    Identify hazards related to office cleaning activity (8)

    Slips trips and fallso Spillageso Wet floors

    Musculoskeletal disorders and injurieso Heavy loadso Cleaning machineso Full mopping bucket

    Working at heights

    Contact with bleach and other cleaning chemicals e.g. solvents, detergents and chemical vapors may causebreathing problems.

    Machine cleaning of floors

    Lone workingElectricalcheck plugs, sockets, cables etc

    Outline the factors to be considered when assessing the risks to a long distance transport vehicledriver. (8)

    Drivero Experienceo Valid driving license for the type of vehicle

    o Skills and expertiseo Fitness and health

    Medical examination Eye sight Do not drive while taking a course of medicine that might impair their judgment

    Vehicleo Suitability for load etc.o Fit for purposedesert driveo Condition

    Maintenance Safety equipmentfirst aid kit, fire extinguisher etc. Safety critical informationtyre pressure, engine temperature etc.

    Ergonomicso Seatwhether adjustable or not?o Seating postureo Driving posture

    Journeyo Route

    Identify hazards related to warehouse activities (8)

    Fall from heightracking

    Manual handlingconveyor, pallet truck, lift truck

    Slip, trip and fallsspillages, debris, packing material

    Falling objects from rackingload limit signs on racking, defective pallets withdrawn

    Operation of lift truck

    Traffic movementdelivery vans

    Machineryo Stretch-wrap machine

    o Conveyor belt for unloading from lorry Portable electric appliances

    o Industrial cleanero Kettleo Heater

    Fire

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    Hazardous substanceso Vehicle exhaust fumesengine stopped, ventilationo Eye irritationo Respiratory problems

    Bleach and cleaning

    Battery chargingo Release of hydrogen

    o Spillage of acid Lighting

    Hygiene

    Temperaturehot and cold

    The use of a road drill (pneumatic breaker) can expose workers to hand-arm vibration and whole

    body vibration.

    a) Identify two health effects from exposure to HAV (2)

    b) Identify two health effects from exposure to WBV (2)

    c) Outline factors that should be considered when carrying out RA for workers exposed to

    vibration when using the road drill (8)

    d) Outline control measures to be considered to reduce risk for above (8)

    (a) Hand arm vibration syndromea. Tinglingb. Numbness in fingersc. Loss of strengthd. Fingers going white (VWF)

    Carpel Tunnel Syndrome

    a. Pain and swollen joints(b) Back pain, increased heart rate, blood pressure, chronicpermanent spinal damage, damage of

    central nervous system, hearing loss, circulatory and digestive problems.(c)

    a. Processes exposure to vibrationb. Which jobs and tools produce a risk?c. Refer to machine manual to verify whether any warning of vibration risks mentionedd. Who is likely to be effectede. Estimate of employees exposuref. Identify what you need to do to comply with legislation

    (d)a. Alternative work methoduse of breaker attachment on an excavating machineb. Equipment selectionlowest vibration

    i. Large hole in brickwork use a diamond tipped hole cutting drill bit with a rotatory actionrather than tungsten tipped hole bit which requires rotatory and hammer action

    c. Work station designi. To minimize loads on employees hands use jigs and suspension systems to reduce the

    need to grip heavy tools tightlyii. Heavy grinder suspended from a counterbalance system to reduce the load on operators

    arms and tightness on gripd. Maintenance program

    i. Sharpen chainsaw teeth regularlye. Work schedulesi. Limit timeii. Shorter periodiii. Employee rotaiv. Team workv. Warm and dry

    f. clothing

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    Identify precautions that would need to be considered before welding work can commence. (8)

    Prevent fire

    o Remove nearby combustible material

    o Protect nearby combustible material that cannot be removed e.g. metal sheets, fire retardant

    blanket

    o

    Keep fire extinguishers nearby.o Check all connections and equipment for faults and leaks

    Flash back arrestor

    Prevent cylinders from falling or knocked down by securing them and use of trolleys

    Use of PTW

    Adequate ventilation to be made available

    Lighting

    Adequate PPE e.g. welders gloved, welding goggles/face shield, apron, boots, hand shield etc.

    Competence, training and qualified welder

    Contractors are carrying out a major building project for an organization.

    Outline how this organization could reduce the risks to contractors

    carrying out the project.

    The organization could reduce the risks to contractors by;

    1 Selecting competent contractors

    carrying out checks to ensure they have experience of the type of job and industry,

    suitable references,

    suitable safety management documentation - policy, risk assessments,

    safe systems of work, accident data, means of demonstrating employee competence,

    selection of subcontractors ,

    supervision etc

    2 Planning the job

    information to be provided to the contractor by the organization regarding the nature of the job,

    The task, site specific hazards, site rules etc. so the contractor can incorporate these into riskassessments and safety method statements which are then checked by the organization.

    Each partys responsibilities for H&S must be clearly defined.

    3 Controlling contractors on site

    H&S rules communicated to the contractors before attending site and reinforced on site withinduction training.

    Organization to nominate a site contact to provide general communication,

    pre- commencement checks to ensure contractor can carry out work as agreed,

    Ensuring site controls in place e.g. permits to work.

    Emergency arrangements and monitoring performance.

    4 Checking contractors work

    Monitoring at agreed intervals and also carrying out unannounced checks.

    Frequency of monitoring depends on the degree of risk.

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    QuestionGive reasons why visitors to a work place might be at a greater risk of injury than workers?

    AnswerVisitors are unaware of the sites layout, rules and procedures including emergency procedures. As a result they aremore likely to behave in a dangerous way that puts them at risk of an accident. Visitors are not competent to worksafely on site and endanger themselves by using incorrect and unsafe working practices. Sometimes visitors may not

    be correctly supervised and lead them to work in a dangerous way. At times visitors do not have the necessary safetypersonal protective equipment and can put them at risk of personal injury. Visitors are not even aware of thehazardous activities going on at site and they are not aware of risk assessments.

    Visitors do not receive appropriate supervision leading to unsafe conditions especially when there is constructionmachinery operational at site.

    QuestionIdentify the information given to the workers in a training session on a safe system of work.

    AnswerThe training session on a safe system of work will include:

    Method of development of safe system of work.Systematic examination of task

    Analysis of task considering materials, equipment, environment and people involved.The method of implementation of the safe system including PPE, training, supervision and legislation requirements.Monitoring the system using reactive and proactive monitoring techniques.The activities which need safe system of work e.g. cleaning, maintenance, emergency breakdowns and contractworks.

    Q - Out l ine the contro l measure to reduce the r isk to workers wh en using non powered tools?

    Answer:

    Examples of non powered tools are picks, crowbars, shovels, axes, wrenches, saws, chisels, hammers, screwdriversetc.

    Suitability

    Every tool has its proper application. The correct size, type and weight of tool should be selected for the job. All toolsshould be suitable for the purpose and location in which they are used. This will include:

    1. insulated tools for electricians2. non-sparking tools for flammable atmospheres3. tools made of suitable quality materials which will not chip or splay in normal use4. correct tools for the job, for example, using the right-sized spanner and the use of mallets on chisel heads5. safety knives with enclosed blades for regular cutting operations6. scissors with blunted ends

    Inspection

    1. regular inspection of hand tools to be carried out

    2. discarding or prompt repair of defective tools3. proper storage to prevent damage and corrosion4. locking tools away when not in use to prevent them being used by unauthorized people5. Grease moisture and dirt should be regularly cleaned off6. cutting edges should be kept sharp to permit accurate working and to avoid unnecessary pressure

    Training

    1. Proper training to be provided in safe use of these tools2. This will be particularly important with specialist working conditions or work involving young people.

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    Display screen equipment

    Welding

    Working in cement industry

    Painting and sand blasting

    Working in dusty environment e.g. road works, sand blasting etc.

    Outline role of health surveillance in the control of exposure to hazardous substances.(8)

    Health surveillance results could indicate the effectiveness of the control system provided to controlexposure to hazardous substances.

    It helps giving early warning that the protective measures are adequate or not.

    It helps to identify work-related ill health at an early stage so that steps can be taken to treat the conditionand prevent further damage.

    Protect workers who are at an increased risk.

    Compliance status in regards to local/international laws/regulations gets verified.

    Outline how national government can contribute towards good standards of health and safety within theirterritories.(8)

    National government can contribute towards good standards of health and safety within their territories by;

    o Issuing or approving regulations, code of practices ono health and safety,o By reviewing legislative enactments,o By providing information and advice regarding Health and Safety matters,o By providing specific measures to prevent major catastrophe,o By Liaising with international bodies to keep themselves updated,o By conducting inspections of workplace to evaluate compliance to HSE requlations,o By initiating health and safety campaign to spread awareness,o By liaising with organizations in regards to emergency planning,o Setting requirements such as RIDDOR 1995, to enforce organizations to report injuries to enforcing

    authorities

    Outline what an organization may need to consider when setting health and safety objectives.(8)

    Health and safety objectives need to be specific, measurable, agreed with those who deliver them, realisticand set against a suitable timescale (SMART).

    Size and nature of organization

    Both short- and long-term objectives should be set and prioritized against business needs.

    Objectives at different levels or within different parts of an organization should be aligned so they support

    the overall policy objectives.

    Personal targets can also be agreed with individuals to secure the attainment of objectives.

    Training people so that an improved health and safety planning process can be established

    Adequacy of workplace precautions and compliance with the law will also be necessary.

    Competency of employees.

    Identify principles to be followed when siting (positioning) fire extinguishers.(8)

    Accessibility Visibility

    Proximity to escape routes

    Travel distance

    Means of supporting the extinguishers off the ground

    Weight of fire extinguisher

    Need to protect fire extinguishers from the weather and other sources of damage.

    The height at which fire extinguisher to be positioned.

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    Identify sources of radon that could affect workers in a building (4)

    Underground spaces such as basements, caves, mines

    High concentration in ground floor buildings because they are usually at slightly lower pressure than

    surrounding atmosphere this allows radon from the sub-soil underneath buildings to enter through cracks

    and gaps in floor.

    Radon is emitted by radium in the ground, ground water and building material Radon enters a building through the lowest level in the home that is in contact with open ground.

    Identify control measures that could be used in a workplace affected by significant levels of radon gas (4)

    Improving ventilation of the house and avoiding the transport of radon from the basement into living rooms.

    Installing a radon sump system in the basement

    Installing a positive supply ventilation system

    Sealing small gaps around service penetrations such as pipes and cables, and cracks in the floor itself.

    A factory producing furniture uses wood in the manufacturing process and is concerned about the health

    risks of wood dust.

    (a) Identify operations that are likely to produce high levels of wood dust in this workplace.

    Sawing

    Hand sanding

    Wood cutting

    Dry sweeping dusty floors

    Spindle moulding machine

    Machine sanding

    (b) Identify health risks that could be associated with the wood dust (4)

    Contact dermatitis/skin disorders

    Cause nasal dryness, irritation and obstructions of respiratory system

    Asthma

    A rare type of nasal cancer.

    (c) Outline control measures that could reduce the risk from the wood dust. (12)

    Eliminationoutsourcing to another workplace with adequate controls

    Substitutionreplacing more hazardous timbers with less hazardous species of wood.

    Isolationenclosed plant or keep workers away from dusty area.

    Engineering control - dust extraction using Local Exhaust Ventilation (LEV)

    Administrative Controls

    o Use suction cleaners to remove accumulated dust.

    o

    Rotate dusty tasks to reduce workers exposure times to wood dusto Shower before eating or drinking

    o PPEface mask and respirators are a last line of defense. Long sleeve coveralls.

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    Outline ways in which poor housekeeping can lead to injury to pedestrians in a workplace. (4)

    Water on the floor

    Slippery tiles

    Poor lighting

    Ice buildup on the floors

    Slipping on greasy, oily or dirty surfaces

    Striking against projecting poorly stacked material

    Projecting nails, wire or steel strapping

    Taps or pipes leaking

    Outline housekeeping measures to reduce the risk of injury to pedestrians (4)

    Keep isles, floors clean, dry and in good condition

    Stack and store items properly and safely

    Keep entrances and exits clear Follow maintenance requirements for facilities and buildings

    Keep lighting sources clean and clear

    Construction of floorings to be using non slip tiles

    Outline precautions to be taken when repair work is to be carried out on the sloping roof of a building (8)

    Sloping roof requires scaffold to prevent people or material falling from edge. Edge protection must be fixed

    to the eaves of any roof.

    Use of working platforms, guard rails and toe boards to be made mandatory as required.

    Use of crawling board for material and manpower movement on sloping roofs

    Where task is of short duration (tasks measured in minutes) properly secured ladders to access the roof and

    proper roof ladders may be used. Safety nets or soft landing systems such as bean bags or inflated air bags can minimize the consequences

    of any potential injury.

    Mobile elevating platforms can also be used for carrying out minor repairs at sloping roofs.

    Work on sloping roofs to be stopped during extreme weather conditions e.g. rain, freezing conditions, high

    winds etc.

    Use of PPE such as harnesses and helmets to be used

    Health condition of individual working at height to be checked e.g. vertigo or a heart condition.

    Material to be secured near roofs to avoid flying off during high winds

    Overhead live power lines to be taken care

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    A portable electric sander is being used in the production area of a factory

    (a) Identify hazards that may be present (4)

    Electrical shock

    Noise

    Dust

    Vibration

    Ergonomic hazards e.g. pulling effect

    Moving parts e.g. belts in a belt sander

    In-running nip points

    Wood splinters and chips may be thrown from the sanding action

    (b) Outline precautions that could be taken to reduce the risk. (4)

    Use sander in a dry environment

    Use of earth leakage detection and RCD

    Check the sander and all electric cables and connections are in good condition

    Pre-use checks to see whether any worn out belt, breaks in cable or other signs of physical damage are notexisting

    Wear dust masks particularly such as lead paint, fibre cement

    If belt needs changing, always make sure that the belt sander is unplugged first.

    Use of guards on the running belt.

    Enclose drum and disc sanders with guards to avoid flying objects.

    Keep fingers away from moving belts

    Loose jewelry, neckties, loose clothing etc. should not be used.