Ifm Innovations English 2013-2014

103
www.ifm.com Innovations 2013/2014

description

Ifm Innovations 2013-2014

Transcript of Ifm Innovations English 2013-2014

ww

w.if

m.c

om

Innovations 2013/2014

3

IO-Link sensor for position and level detection

Capacitive sensors

Photoelectric sensors for general applications

High-performance “O6 wetline” photoelectric sensors (11.2013)

(11.2013)

Position sensors

Laser sensors / distance measurement sensors

First standard photocell with time of flight measurementPhotoelectric sensor with time of flight measurement and easy-turn

(04.2013)

(04.2013)

Temperature sensors

Infrared temperature sensor with display / operating unit on the sensorTemperature transmitter with display and IO-Link

A quantum leap in flow rate measurement technology (11.2013)

Flow sensors / flow meters

(11.2012)

(11.2013)

Process sensors

Online vibration monitoring according to ISO 10816

Vibration monitoring systems

(11.2012)

Condition monitoring systems

3.3 to 20 A with high efficiency in a slim design

24 V DC power supplies

(04.2013)

2.8 to 8 A with high efficiency in a slim design

AS-i power supplies

(04.2013)

Power supplies

TOP

PRO

DU

CTS

Precision for all inclinations

Inclination sensors

(11.2013)

Sensors for motion control

Powerful 32-bit SafetyController for mobile machines

Safety controllers

(04.2013)

Safety technology

4 - 5

6 - 9

10 - 1112 - 13

16 - 17

20 - 2122 - 23

18- 19

24 - 25

26 - 27

28 - 29

14 - 15

4

Position sensors

IO-Link sensor for positionand level detection

New featuresFor this new product line, the existing capacitive sensorswere enhanced with IO-Link. All further data as well asthe order numbers remain the same.

ApplicationCapacitive sensors detect bulk materials or liquidsthrough non-metallic vessel walls. Typical applicationsfor product detection can be found in the semiconduc-tor, paper and wood industries.

Parameter settingThe parameters can either be set via the buttons on thesensor or via IO-Link interface. This can be done usingthe USB interface E30396 or a memory plug.

Data transmissionA standard M12 cable transmits process data, parame-ters and diagnostic information to a connected IO-Linkmaster. When IO-Link is not in use, the sensor workswith one switching output.

Easy parameter setting via IO-Link beforeinstallation of the sensor

Versatile data processing via IO-Link

Normally open / normally closed freelyselectable

Clearly visible indication of the switchingstatus

Easy installation with mounting adaptersand cable ties

The first capacitive sensor with IO-Link

5

11.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Position sensorsCapacitive sensors

Type Description Order no.

Accessories

Mounting adapter for free-standing mounting, PBT E12153

Mounting adapter for pipe and tubemounting with cable ties, PA E12163

Connection technology

Type Description Order no.

M12 socket,2 m black, PUR cable EVC001

M8 socket,2 m black, PUR cable EVC150

* automatic detection of the load

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

LINERECORDER SENSOR,software for parameter setting and set-up of IO-Link sensors

ZGS210

Type

[mm]

Output stage

Housing material Protection rating / class

Order no.

Connection cable 2 m PVC· 3 wires

M18 x 1 PNP / NPN* PP, TPE-U IP 65, IP 67, II KG5067

M18 x 1 PNP PP, TPE-U IP 65, IP 67, II KG5069

Connection cable with M8 connector · 3 wires

48 x 20 x 14 PNP / NPN* PBT, PC, TPE-U IP 65, IP 67, III KQ6003

48 x 20 x 14 PNP PBT, PC, TPE-U IP 65, IP 67, III KQ6004

Connection cable with M12 connector · 3-wire

48 x 20 x 14 PNP

Setting range[mm]

2...14

2...14

3...20

3...20

48 x 20 x 14 PNP PBT, PC, TPE-U IP 65, IP 67, III KQ60083...20

48 x 20 x 14

Communicationinterface

IO-Link 1.1

IO-Link 1.1

48 x 20 x 14 PNP / NPN* PBT, PC, TPE-U IP 65, IP 67, III KQ6001

48 x 20 x 14 PNP PBT, PC, TPE-U IP 65, IP 67, III KQ6002

3...20

3...20

IO-Link 1.1

IO-Link 1.1

M12 connector · 3 wires

M18 x 1 PNP / NPN* PBT, PC, TPE-U IP 65, IP 67, II KG5065

M18 x 1 PNP PBT, PC, TPE-U IP 65, IP 67, II KG5066

4...24

4...24

IO-Link 1.1

IO-Link 1.1

M18 x 1 PNP PBT, PC, TPE-U IP 65, IP 67, II KG5071

M30 x 1.5 PNP / NPN* PBT, PC, TPE-U IP 65, IP 67, II KI5082

2...14

5...40

IO-Link 1.1

IO-Link 1.1

M30 x 1.5 PNP PBT, PC, TPE-U IP 65, IP 67, II KI5083

M30 x 1.5 PNP / NPN* high-grade stainless steel(1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5084

5...40

2...12

IO-Link 1.1

IO-Link 1.1

M30 x 1.5 PNP high-grade stainless steel(1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5085

M30 x 1.5 PNP / NPN* high-grade stainless steel(1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI5086

2...12

3...26

IO-Link 1.1

IO-Link 1.1

M30 x 1.5 PNP high-grade stainless steel(1.4404), TPE-U, PBT, PEI IP 65, IP 67, III KI50873...26 IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1PNP PBT, PC, TPE-U IP 65, IP 67, III KQ60103...20

3...20 PBT, PC, TPE-U IP 65, IP 67, III KQ6005

6

Tiny yet powerful photocellsfor the food industry

Best optical performanceThe diffuse reflection sensors distinguish themselves byreliable background suppression, even in case of highlyreflective backgrounds. The sensing range is independent of the characteristics and colour of the object to be detected. A special feature is the automatic sensitivitycompensation that guarantees reliable operation evenin steam, smoke or highly reflective environments.

Ideal for food applicationsThe potentiometers are provided with a double sealand are, like the front pane, embedded flush to allowresidue-free cleaning. The transparent black housingcover ensures that, even in bright lighting conditions,the LEDs are highly visible. The coated front pane ismade of resistant, shatterproof plastic.

Stainless steel housing with protection rating IP 68 / IP 69K

Easy adjustment via potentiometer

Diffuse reflection sensors with reliablebackground suppression

Object colour has no influence on therange

Also available as through-beam or retro-reflective system

High-performance “O6 wetline”photoelectric sensors

Position sensors

7

TOP

PRO

DU

CTS

Infrared sensors / red light sensors

Diffuse reflection sensor with background suppression · PVC cable, 2 m · 3-wire DC

Light spot diameter

[mm]

Light-on / dark-on mode

Current consumption

[mA]

Order no.

8* O6H300

Range

[mm]

2...200 adjustable 20

Switching frequency

[Hz]

1000

Order no.

O6H304

Position sensors

PNPNPN

Diffuse reflection sensor with background suppression · M12 connector with 0.3 m PVC cable · 3-wire DC

8* O6H3012...200 adjustable 20 1000 O6H305

PNPNPN

Diffuse reflection sensor · PVC cable, 2 m · 3-wire DC

15* O6T3005...500 adjustable 20 1000 O6T304

PNPNPN

Diffuse reflection sensor · M12 connector with 0.3 m PVC cable · 3-wire DC

15* O6T3015...500 adjustable 20 1000 O6T305

PNPNPN

Retro-reflective sensor with polarisation filter · PVC cable, 2 m · 3-wire DC

150** O6P30050...5000 adjustable 20 1000 O6P304

PNPNPN

Retro-reflective sensor with polarisation filter · M12 connector with 0.3 m PVC cable · 3-wire DC

150** O6P30150...5000 adjustable 20 1000 O6P305

PNPNPN

Through-beam sensor transmitter · PVC cable, 2 m · 2-wire DC

300*0...10000 – 20 – O6S300

Through-beam sensor transmitter · M12 connector with 0.3 m PVC cable · 2-wire DC

300*0...10000 – 20 – O6S301

Through-beam sensor receiver · PVC cable, 2 m · 3-wire DC

– O6E3000...10000 adjustable 20 1000 O6E304

PNPNPN

Through-beam sensor receiver · M12 connector with 0.3 m PVC cable · 3-wire DC

– O6E3010...10000 adjustable 20 1000 O6E305

PNPNPN

* at maximum range** referred to prismatic reflector Ø 80 mm

Dimensions

2 x LED

1321

34,8

25,4

2,8

3

M3

LED

1321

34,8

25,4

2,8

3

M3

L+

L

1

4

3

Wiring diagram

L+

L

1

4

3

BN

BK

BU

L+

L L

BN

BK

BU

L+

L+

L

BN

BU

1

3

L+

L

8

Position sensors

Diffuse reflection sensor with background suppression · M8 connector 3-pole · 3-wire DC

8* O6H3022...200 adjustable 20 1000 O6H306

PNPNPN

Diffuse reflection sensor with background suppression · M8 connector 4-pole · 3-wire DC

8* O6H3032...200 adjustable 20 1000 O6H307

PNPNPN

Diffuse reflection sensor · M8 connector 3-pole · 3-wire DC

15* O6T3025...500 adjustable 20 1000 O6T306

PNPNPN

Diffuse reflection sensor · M8 connector 4-pole · 3-wire DC

15* O6T3035...500 adjustable 20 1000 O6T307

PNPNPN

Retro-reflective sensor with polarisation filter · M8 connector 3-pole · 3-wire DC

150** O6P30250...5000 adjustable 20 1000 O6P306

PNPNPN

Retro-reflective sensor with polarisation filter · M8 connector 4-pole · 3-wire DC

150** O6P30350...5000 adjustable 20 1000 O6P307

PNPNPN

Through-beam sensor transmitter · M8 connector 3-pole · 2-wire DC

300*0...10000 – 20 – O6S302

Through-beam sensor transmitter · M8 connector 4-pole · 2-wire DC

300*0...10000 – 20 – O6S303

Through-beam sensor receiver · M8 connector 3-pole · 3-wire DC

– O6E3020...10000 adjustable 20 1000 O6E306

PNPNPN

Through-beam sensor receiver · M8 connector 4-pole · 3-wire DC

– O6E3030...10000 adjustable 20 1000 O6E307

PNPNPN

* at maximum range** referred to prismatic reflector Ø 80 mm

Dimensions

2 x LED

M8x1

1321

34,8

25,4

2,8

3

41,3

M3

LED

M8x1

1321

34,8

25,4

2,8

3

41,3

M3

L+

L

1

4

3

Wiring diagram

L+

L

1

4

3

1

3

L+

L

Light spot diameter

[mm]

Light-on / dark-on mode

Current consumption

[mA]

Order no.

Range

[mm]

Switching frequency

[Hz]

Order no.

9

11.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Infrared sensors / red light sensorsPosition sensors

Common technical data

Operating voltage [V DC] 10...30

Type of light red light 633 nm

Switching status indication LED yellow

Operation LED green

Protection rating, class

IP 65, IP 67, IP 68, IP 69KIII

Short-circuit protection, pulsed •

Reverse polarity protection / overloadprotection • / •

Ambient temperature [°C] -25...80

Voltage drop [V] < 2.5

Current rating [mA] 100

Accessories

Type Description Order no.

Mounting set for clamp mounting,stainless steel E21272

Bracket for free-standing mounting,stainless steel E21271

Protective bracket,stainless steel E21273

18 x 18 mm, Solidchem plastic E21267

56 x 38 mm, Solidchem plastic E21268

48 x 48 mm, Solidchem plastic E21269

96 x 96 mm, Solidchem plastic E21270

Materials housing

lens

high-grade stainless steel(1.4404 / 316L)

PPSU PMMA

Prismatic reflectors for the food industry (up to 140 °C)

Connection technology

Type Description Order no.

Socket, M8,2 m orange, PVC cable EVT122

Socket, M8,5 m orange, PVC cable EVT123

Socket, M8,2 m orange, PVC cable EVT126

Socket, M8,5 m orange, PVC cable EVT127

Socket, M8,2 m orange, PVC cable, LED EVT130

Socket, M8,5 m orange, PVC cable, LED EVT131

Mounting rod, 120 mm, Ø 10 mm, M8 thread, stainless steel E21081

Angle bracket for reflector E21269, stainless steel E20724

Mounting set for reflector E21270, clamp mounting, stainless steel E20935

Socket, M12, 4-pole,5 m orange, PVC cable EVT001

Socket, M12, 4-pole,2 m orange, PVC cable EVT064

Socket, M12, 4-pole,5 m orange, PVC cable EVT004

Socket, M12, 4-pole,2 m orange, PVC cable EVT067

10

O5D with display – first standard photocell with timeof flight measurement (PMD)

Time of flight measurement for standard sensorsThe O5D with time of flight measurement (PMD = photonic mixer device) combines the following advan-tages: long ranges, reliable background suppression, visible red light and high excess gain. In the same pricerange as standard sensors, it is a clever alternative.

Easy handlingThe switch point is set easily to the nearest centimetrevia “+/-” buttons and display or alternatively via IO-Link, which also allows read-out of the actual value.

Any surface and any mounting positionShiny, matt, dark or light objects of any colour: the O5D features reliable background suppression. The unit allows any angle of incidence and thus flexible mountingpositions. This simplifies installation and saves costs.

Reliable background suppression and colour-independent detection

Precise time of flight measurement in hous-ing sizes of standard photoelectric sensors

Shiny surfaces are detected reliably (e.g. stainless steel)

Any sensor position, even an obliqueangle to the object

Switch point setting to the nearest centimetre via “+/-” buttons and display

PMDLine series – a new generationof photoelectric sensors

Position sensors

11

04.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Laser sensors / distance measurement sensors

Common technical data

Operating voltage [V DC] 10...30

Dimensions [mm] 56 x 18,2 x 46,5

Type of light visible laser light 650 nm

Extraneous light on the object [klx] max. 8

Switching status indication LED yellow

Operation LED green

Distance value3-digit

alphanumeric display

Protection rating, protection class

IP 65,IP 67II

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Ambient temperature [°C] -25...60

Current rating [mA] 2 x 100

Output function OUT1: NOOUT2: NC

Position sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary

30...2000 < 5 < 75 O5D101

30...2000 O5D100< 5 < 75 cm

inch

Material housing / plug adapterfront pane / LED window

bezeloperator interface

PAPMMA

stainless steelTPU

Accessories

Type Description Order no.

Mounting bracket for rod,complete set incl. clamp E21083

Protective bracket for rod,complete set incl. clamp E21084

Universal angle bracket E21085

Bracket for free-standing mounting E21087

Dovetail clamp E21088

Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

Measuringrange[mm]

Backgroundsuppression

[m]

Switching frequency

[Hz]

Spot Ø at max. range

[mm]

Current consumption

[mA]

Order no.

Unit of measurement

Hysteresis

[%]

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

* black (6 % remission) in case of max. range

...20 11

...20 11

< 6*

< 6*

12

OID with easy-turn concept –photoelectric sensor with timeof flight measurement (PMD)

Time of flight measurement for standard sensorsThe OID with time of flight measurement (PMD = photonic mixer device) combines the following advan-tages: long ranges, reliable background suppression, visible red light and high excess gain. In the same pricerange as standard sensors, it is a clever alternative.

Easy handlingThe switch point can be set easily by turning the settingring (easy turn). A scale shows the distance set. Theswitch point can thus be set before installation.

Any surface and any mounting positionShiny, matt, dark or light objects of any colour: the OID features reliable background suppression. The unit allows any angle of incidence and thus flexible mountingpositions. This simplifies installation and saves costs.

Reliable background suppression and colour-independent detection

Simple switch point setting by rotatablesetting ring (lock function)

Shiny surfaces are detected reliably (e.g. stainless steel)

Any sensor position, even an obliqueangle to the object

IO-Link integrated, e.g. for reading theactual value

PMDLine M30: This photoelectricsensor is all set

Position sensors

13

04.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Laser sensors / distance measurement sensors

Common technical data

Operating voltage [V DC] 10...30

Dimensions M30 x 90 mm

Type of light visible laser light 650 nm

Extraneous light on the object [klx] max. 8

Switching status indication LED yellow

Operation LED green

Switch point (setting) radial setting ring

Protection rating, protection class

IP 65,IP 67III

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Ambient temperature [°C] -25...60

Current rating [mA] 2 x 100

Output function OUT1: NOOUT2: NC

Position sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Photoelectric distance sensor, laser protection class 2 · M12 connector, complementary

Measuringrange[mm]

Backgroundsuppression

[m]

Switching frequency

[Hz]

Spot Ø at max. range

[mm]

Current consumption

[mA]

Order no.

Unit of measurement

Hysteresis

[%]

Material housing

front pane

stainless steel, PBT, PC, FPM

PMMA

Rod, 100 mm, Ø 12 mm,M10 thread, stainless steel E20938

Cube for mounting on an aluminiumprofile, M10 thread, diecast zinc E20951

Type Description Order no.

Accessories

Angle bracket for type M30,stainless steel E10737

Mounting clamp for types M30, PTB E10077

Mounting set Ø 30.2 mm, clamp mounting, aluminium profile E20875

Mounting set Ø 30.2 mm, clamp mounting E20873

Mounting set Ø 30.2 mm, clampmounting, high-grade stainless steel E20874

Mounting clamp, with end stop for types M30, PC E11049

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

30...2000 < 5 < 75 OID201

30...2000 OID200< 5 < 75 cm / inch

cm

* black (6 % remission) in case of max. range

...20 11

...20 11

< 5*

< 5*

14

Sensor for precise measure-ment of angles of inclinationon X and Y axes

Precise in all positionsThe new ifm type JN inclination sensors provide highmeasurement accuracy across the whole angular rangewith angles of inclination in X and Y axes. The 2-axis inclination sensors with CANopen interfaceand bus capability are designed for levelling of mobilemachinery (2-axis position detection and zero-pointlevelling for mobile applications) or automatic adjustment of solar panels, for example.

High precision across the total angularrange in two axes

Zero point, counting direction and limitfrequency adjustable

Extremely low temperature drift (± 0.002 °/K)

M12 connector, CAN in and CAN out

Fully CAN-compatible

Precision for all inclinations

Sensors for motion control

15

11.2013

TOP

PRO

DU

CTS

Operating voltage [V DC] 10...30 DC

Reverse polarity protection •

Angular rangeResolutionAccuracyRepeatability

JN2100± 180°0.05°

≤ ± 0.5°≤ ± 0.1°

JN2101± 45°0.01°± 0.1°

≤ ± 0.05°

Ambient temperature [°C] -40...85

Temperature coefficient [°/K] ≤ ± 0.002°

Protection IP 65 / IP 68 / IP 69K

Interface

CANopen CiA DS 301 / device profile CiA DSP-410

Limit frequency [Hz] Adjustable: 20, 10, 5, 1, 0.5

Number of measurement axes 2

Housing material Diecast zinc nickel-plated

Connection 2 x M12 connector

Technical dataJN2100, JN2101

Inclination sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVM039

Socket, M12,10 m black, PUR cable EVM041

Socket, M12,2 m black, PUR cable EVM036

Socket, M12,10 m black, PUR cable EVM038

Accessories

Description Order no.

Adapter cable for CAN devices with M12 connector (5 pole) EC2062

Dimensions

364,

5

90753

224560

3

Flexible, precise, reliableSince zero point, direction of counting (+/-180° or0...360°) and limit frequency can be set for a stableoutput signal (20, 10, 5, 1, 0.5 Hz), this innovativeproduct can be adapted precisely to your application.Very low temperature drift across the whole tempera-ture range (-40...85 °C) provides unrivalled reliability.

Ideal for different applicationsThe sensors allow complete CAN integration according to the CANopen CiA DS-301 communication profilesand profile CiA DSP-410. They are connected via an M12 connector. The terminating resistor can be enabled. In addition, thesensors have an E1 approval and provide the signalsas angle to the vertical or Euler angle.

Type

Sensors for motion control

For further technical details please visit: www.ifm.com

Jumper, M12,5 m, black, PUR cable EVC069

Jumper, M12,5 m, black, PUR cable EVC059

16

Powerful 32-bit SafetyController with TÜV approval

Sophisticated safety conceptifm electronic offers a new, powerful 32-bit safety controller for safety-related applications in mobile machines. The device is the perfect choice for complexand demanding control functions.The 32-bit SafetyController has been developed to current safety standards. Hardware and software havebeen certified by the German TÜV association.What is new is the programmable, layered error han-dling (keep alive): the SafetyController can be used sothat if there is a serious fault it brings the plant intosafe state before shutting down. In case of less seriouserrors however, parts of the plant in previously definedareas can still be used. Not all components have to beswitched off.The behaviour of the inputs and outputs can be adapted to the application easily and precisely usingthe CODESYS programming software.

Safety controller to EN 13849 PL d, EN 62061 SIL cl2 and IEC 61508

Layered safety concept, extended monitoring and test routines

Safe inputs and outputs with configurablebehaviour in case of a fault

Fast bootup and short error detection time

CAN interfaces with CANopen, CANsafetyand SAE J1939 protocol

Certified safety for mobile machines

Safety technology

17

04.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Safety controllers

Technical data

Advantages and customer benefits

• Developed to current safety standardsAlmost all mobile machines have functions that mayendanger persons and equipment. There are clearlydefined product standards for more and more appli-cations (e.g. vehicle lifts, refuse trucks). The revisedMachinery Directive often means that the machinemanufacturers have to meet new requirements.The 32-bit SafetyController can be used in applicationsup to EN 13849 PL d and EN 62061 SIL cl2. Hardwareand software of the SafetyController have moreoverbeen certified by TÜV.

• The safety conceptThe safety concept monitors all internal and externalfunctions and reliably switches off in case of an error.Special test routines for hardware and software moni-toring are implemented in the devices. Nevertheless,these devices are easy and convenient to program via CODESYS. Diagnostic information can be founddirectly in the application. The behaviour of the out-puts can be configured via the software in case of afault (keep alive). Hardware, operating system software and the pro-gramming tools are certified. This simplifies approvalof the project developer’s machine, because he onlyneeds to focus on his application program.

• PowerfulDue to 32-bit technology, the powerful Safety-Controller is ideally suited for complex control tasks.Proportional functions are quickly processed. The fastbootup and the short error detection time of 110 msprovide sufficient safety in the application.

• ConfigurabilityAnalogue, digital and frequency ports are available as safety-related inputs and outputs. Furthermore,fail-safe inductive sensors can be connected to theSafetyController. The safe and non-safe outputs canbe used as digital and PWM outputs.

• CANsafetyIn addition to the CANopen profile, CANsafety (DS 304) enables a safe data exchange between bus participants on the same bus cable while the“normal” communication is in process between CAN bus participants (e.g. I/O modules). Each SafetyController supports up to four safe transmit or receive objects (SRDO). The data is safely processedvia the two integrated CAN interfaces.

Safety technology

Description Order no.

SafetyController, 32 bits, 16 I / 16 O CR7032

SafetyController, 32 bits, 32 I / 48 O CR7132

Connector, 55 poles (wirable) EC2013

Cable with connector 55 poles, 1.2 m EC2086

Programming cable with USB adapter, 2 m EC2096

Programming software CODESYS, German V2.3 CP9006

Programming software CODESYS, English V2.3 CP9008

Products

SafetyController

Housing closed metal housing withflange fastening

Device connectionAMP connector

55 poles latched, protectedagainst reverse polarity

Protection IP 67

Operating voltage [V DC] 8...32

Current consumption [mA](CR7032 / CR7132) ≤ 160 / 320

Temperature range [°C] -40...85

Indicators RGB LED

Controller Infineon TriCore 1796

Inputs (total) digital (positive / negative)analogue (0...10 / 32 V, 0...20 mA)frequency (≤ 30 kHz)

CR703216

CR713232

Outputs (total)digital, high-side/low-side, H-bridge (2/4 A)digital, PWM, current-controlled (2/4 A)digital, PWM, current-controlled (2 A)digital, (2 A)

16448

48881616

Voltage output5 / 10 V DC, 400 mA 1

Interfaces4 x CAN

1 x RS 2321 x virt. COM port (USB)

Supported CAN protocols

CANopen(CiA DS 301 V4.01)

and DSP 306SAE J 1939

Program memory [MB] 1.25

Data memory RAM [kB] 256

Data memory non-volatile [kB]Auto save 56 (4)

Programming software CODESYS V2.3

Safety-related characteristicsIEC 62061 SIL cl2ISO 13849-1 PL d

DC 90...99 %

Standards and tests (extract)CE,

E1 (UN/ECE R10),EN 50 155

18

Inline flow sensor for precisemeasurement of liquids up to600 l/min

Magnetic-inductive volumetric flow sensor formeasuring the water quantity in a filtration system.

Compact and low costifm makes it possible: efector mid – a volumetric flowsensor up to 600 l/min, with electronics and evaluationunit in one of the most compact housings. It is not onlymore compact but also less expensive than comparablesensors.

Three functionsThe user monitors the volumetric flow quantity, thetotal quantity as well as the temperature with only oneunit.

Easy handlingDuring set-up, the efector mid scores with easy, intuitive handling via three buttons directly on the unit.This allows direct use of the sensor in the field.

Data processingAnalogue, binary and pulse and frequency outputsoffer various options to process the measured data.

Suited for liquids with a conductivityfrom 20 μS/cm

Variable use for different flow directions

With integrated empty pipe detectionand simulation mode

Also available with EPDM seal for drinking water applications

With indication of volumetric flow quantity, total quantity and temperature

A quantum leap in flow ratemeasurement technology

Process sensors

19

11.2013

TOP

PRO

DU

CTS

Flow sensors / flow meters

Application: Machine tools, solar and water industries.For conductive liquids (conductivity: ≥ 20 μS/cm / viscosity: < 70 mm2/s at 40 °C)

Measuring rangeFlow

[l/min / gpm]

Pulse value

[l...m3]

Response timeFlow

[s]

AccuracyFlow

Process connection Orderno.

M12 connector · electrical design DC PNP/NPN · FKM seal

5...300 0.1...300,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G 2 SM9000

5...600 0.1...600,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G 2 SM2000

M12 connector · electrical design DC PNP/NPN · EPDM seals

SM9100

SM2100

Further technical data

Operating voltage [V] 18...32 DC

Current consumption [mA] < 150

Short-circuit protection, pulsed •

Housing materials

high-grade stainless steel(316L/1.4404);

PC (polycarbonate);FKM; PBT-GF20

Materials (wetted parts)

PEEK Victrex 150 GL30,high-grade stainless steel

(316Ti/1.4571),Hastelloy (2.4610), FKM,

Centellen

Protection IP 65, IP 67

Output function OUT1SM9000, SM2000SM9100, SM2100

OUT2

normally open / normallyclosed programmable or

pulse or frequency orempty pipe monitoring

or IO-Link

normally open / normallyclosed programmable

or analogue(4...20 mA / 0...10 V,

scalable) or empty pipemonitoring

Ambient temperature [°C] -10...60

Medium temperature [°C] -10...70

Pressure resistance [bar] 16

Reverse polarity / overload protection • / •

Measuring range temperature [°C] -20...80

TypeSM

Connection technology

Type Description Orderno.

M12 socket,2 m black, PUR cable EVC001

M12 socket,5 m black, PUR cable EVC002

M12 socket,2 m black, PUR cable EVC004

M12 socket,5 m black, PUR cable EVC005

Current rating [mA]SM9000, SM2000SM9100, SM2100

2 x 250

5...300 0.1...300,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G 2

5...600 0.1...600,000 < 0.35 (dap = 0) ± (0.8 % MV + 0.5 % VMR) G 2

For further technical data please go to: www.ifm.com

Process sensors

Accessories

Type Description Order no.

Memory plug, parameter memory for IO-Link sensors E30398

Adapter, G 2 – Victaulic 1,5",stainless steel (1.4571) E40227

Adapter, G 2 – 2" NPT,stainless steel (1.4571) E40228

Adapter, G 2 – R 2" A,stainless steel (1.4571) E40231

Adapter, G 2 – 1½" NPT,stainless steel (1.4571) E40229

Adapter, G 2 – G 1½,stainless steel (1.4571) E40230

M12 connector · electrical design DC · output function 2 x analogue (4…20 mA) · FKM seal

5...300 / 1.3...79.3 – < 0.35 (dap = 0) ± (0.8% MW + 0.5% MEW) G 2 SM9004

5...600 / 1.3...158.5 – < 0.35 (dap = 0) ± (0.8% MW + 0.5% MEW) G 2 SM2004

Dimensions (H x W x D) [mm] 116,8 x 200 x 102,8

20

First compact infrared tempera-ture sensor with display andoperating unit on the sensor

Detection of hot slabs in steelworks.

Indirect temperature measurementIn most cases the infrared temperature measurement is used where temperatures can only be measured in-directly, that means without contact. The reason for thiscan for example be a high temperature of the object.The sensors detect the infrared radiation emitted by theobjects and convert them into an output signal. If the detected temperature is above the set switchingthreshold, the switching output is set and the switchingstatus of the LEDs is displayed.

Easy handlingThe switching thresholds and output configurations canbe set and reproduced easily by means of the buttonand the display. During operation the display shows thecurrent measured value in percent.

High precisionAll these three types have a high-quality precision lenswhich is a prerequisite for precise switching. The lenswithstands the rough environments for example insteelworks.

2 independent switching outputs,universal programming

Scratch-resistant precision lenses forminimum sensitivity to scattered light

Easy programming via button and displayon the sensor

Test function: To be activated on thesensor or by external control signal

Temperature measurement up to 1350 °C

For the detection of very hotobjects

Process sensors

21

11.2012

TOP

PRO

DU

CTS

Temperature sensors

Accessories

Type Description Orderno.

Operating voltage [V DC] 10...34

Switch point accuracy 1 %of VMR

Short-circuit protection •

LED display 2 x 7segment red

Current rating [mA] 2 x ≤ 150

Common technical data

Connection technology

Type Description Orderno.

Socket, M12, shielded,2 m black, PUR cable

Socket, M12, shielded,5 m black, PUR cable

Socket, M12, shielded,2 m black, PUR cable

Socket, M12, shielded,5 m black, PUR cable

Current consumption [mA] ≤ 30

Protection IP 65

Reverse polarity protection •

Description Orderno.

Temperaturerange[°C]

Wave lengthrange[μm]

Material lens Responsetime[ms]

M30, 2 switching outputs · output function 2 x NO/NC programmable

TW7000IR temperature sensor 50...500 8...14 crystal lens withanti-reflex coating < 100

IR temperature sensor 250...1250 1.0...1.7

Distance ratio /angle of aperture

25:1 / 2.3°

95:1 / 0.6° temperedoptical glass < 2

Air purge E35063

Cooling jacket E35064

Mounting bracket E35065

Protective tube E35066

Heat insulation E35067

Dimensions

TW7001

IR temperature sensorfor fibre optics 350...1350 1.0...1.7 70:1 / 0.8° tempered

optical glass < 2 TW7011

For further technical data please go to: www.ifm.com

1) Programming buttons2) 2-digit alphanumeric display

L+

L

2

5

1

4

3Out 1

Out 2

Test Input

screen

Wiring diagram

TW7000

TW7001

TW7011

Fibre optic, 2 m E35061

Fibre optic, 5 m E35062

Sensor head, lens attachment forIR temperature sensors E35060

Accessories TW7011

Description Orderno.

21

28

5175,5

M30

x1,5

155

M12

x1

5 362 x LED

85,575,5M

30x1

,5

189

M12

x 1

5 361 2 2 x LED

28

21

28

54,575,5

M30

x1,5

1/4“

-36U

NS

-2A

163

M12

x1

5 362 x LED

Process sensors

EVC547

EVC548

EVC544

EVC545

22

Process sensors

First transmitter with display and IO-Link for food applications

TD temperature transmittersThe TD series temperature transmitters are distinguishedby a compact, hygienic design with integrated processconnections and a display for local indication of thetemperature.

Easy installation and set-upThe integrated Tri-Clamp® and G1/2"process connections allow quick and easy installation. No complex set-up isrequired because the transmitters are supplied with apre-scaled measuring range. For special applicationsthe temperature range can be scaled via IO-Link 1.1.

Robust and durableProtected to IP 69K standards and featuring a fully welded stainless steel housing, the transmitters are designed to operate in particularly harsh applications.

Bright 4-digit LED display for optimum readability

Fast response time T05/09 = 1/3 s

Pre-scaled measuring ranges, IO-Link 1.1programmable

Available in various probe lengths from30...250 mm

Hygienic and robust design: high-gradestainless steel (316L / 1.4404) and IP 69K

Temperature transmitter withdisplay and IO-Link

23

11.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Process sensorsTemperature sensors

Connection technology

Type Description Order no.

Nominal length

[mm]

Order no.

Temperature range(scaled 4...20 mA)

Process connection 1.5" Tri-clamp • 3A, FDA

TD280730 0...100 °C

TD281750 0...100 °C

TD2837100 0...100 °C

TD2847150 0...100 °C

Process connection 2" Tri-clamp • 3A, FDA

TD290730 0...100 °C

TD291750 0...100 °C

TD2937100 0...100 °C

TD2947150 0...100 °C

Process connection G 1/2 BSPP hygienic • EHEDG, FDA

TD250730 0...100 °C

TD251750 0...100 °C

TD2537100 0...100 °C

TD2547150 0...100 °C

Socket, M12, 4-pole,5 m orange, PVC cable EVT001

Socket, M12, 4-pole,2 m orange, PVC cable EVT064

Socket, M12, 4-pole,5 m orange, PVC cable EVT004

Socket, M12, 4-pole,2 m orange, PVC cable EVT067

Accessories

Type Description Order no.

Operating voltage [V DC] 18...32

Ambient temperature [°C] -25...80

Housing materialhigh-grade stainless steel

(1.4404 / 316L) fully welded

Further technical data

Accuracy analogue output [K] ± 0.3 + (± 0.1 % MS)

Programmable IO-Link

Maximum measuring range [°C] -50...150

Protection IP 69K

Welding adapter ball, G 1/2 E30055

Welding adapter collar, G 1/2 E30056

Pipe fitting, G1/2 – DN25 SMS, high-grade stainless steel (1.4404 / 316L) E33430

Sealing plug, G1/2, high-grade stainless steel (1.4435 / 316L) E43308

Dynamic response [s] 1/3 (to DIN EN 60751)

Pipe fitting,G 1/2 I – DIN 11851 DN25 E43304

Pipe fitting,G 1/2 I – DIN 11851 DN40 E43305

Clamp adapter, G 1/2 I – Varivent D50 E43306

Clamp adapter, G 1/2 I – Varivent D68 E43307

IO-Link interface for parameter settingand analysis of units with DTMspecification, current consumption via USB port: max. 500 mA

E30396

Memory plug, parameter memory for IO-Link sensors E30398

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Accessories

Type Description Order no.

Welding adapter, G 1/2, high-grade stainless steel (1.4435 / 316L) E43319

Welding adapter, 6 mm, high-grade stainless steel (1.4435 / 316L) E30407

Process connection Ø 6 mm • EHEDG, FDA

TD221750 0...100 °C

TD2237100 0...100 °C

TD2247150 0...100 °C

TD2267250 0...100 °C

24

Online monitoring ofvibration severity accordingto ISO 10816

Compact vibration sensorThe VNB001 is the first member of a new series ofcompact vibration sensors. It is used for online monito-ring of overall vibration of machines and equipmentaccording to ISO 10816. This unit is distinguished by itssimple set-up, requiring no PC software for parametersetting.

FunctionThe unit is based on the proven, reliable efector octavistechnology and can also be used for applications in themobile sector. The sensor measures the average vibra-tion velocity (mm/s or in /s). Measurement value andswitchpoint conditions are visualised on the LEDdisplay. Critical machine conditions are signalled usingeither 2 switching outputs or alternatively 1 switchingand 1 analogue output. Aditionally the operator canuse the analogue input to monitor a further processvalue e.g. temperature. Alternatively the unit can bepowered using the integrated USB interface providingthe option of using the VN as a hand-held device.

Electronic vibration switch with analogueoutput

Monitoring, display and recording ofvibration values in one compact field unit

Easy set-up and installation using push-buttons for parameter setting

Dual measurement point capability, additional process value e.g. temperature

On-board time stamped history functionfor data collecting and trending

Intelligent vibration switch –simply smart

Condition monitoring systems

25

11.2012

TOP

PRO

DU

CTS

Vibration monitoring systems

Technical data

Operating voltage [V] 9.6...30 DC or using USB*

Protection IP 67

Ambient temperature [°C] -30...60

Selftest •

Vibration sensorVNB001

Dimensions

M12

x15162,4

14

65,3

36

20 M5

37,6

5

10

4

5,3

M8x

1

Vibration sensor VNProcess connection via M12 x 1 and M8 x1 connectorsPushbutton parameter setting

Data interface USB

History memory8 MB

i.e. 342,534 entries,storage interval 5 minutes

Accessories

Type Description Orderno.

USB / M8 cable E30136

Adapter UNF / M5(pack quantity 10 pieces) E30137

Power supply E30080

Output

2 switching outputs or1 switching output and

1 analogue output 4...20 mA(programmable)

Input [mA] 1 analogue input 4…20

Display 4-digitalphanumeric display

Measuring range [mm/s] max. 500 programmable

Measurement values v peak or v rms2...1000 Hz / 10...1000 Hz

* The switching outputs are not active if the unit is powered via USB.

Connection technology

Type Description Orderno.

Socket, M12,2 m black, PUR cable EVC073

Socket, M12,2 m black, PUR cable EVC070

Wiring diagram

43

21

4

2 1

35

Pin 1: 5 V via USB interfacePin 2: USB_PPin 3: L-Pin 4: USB_M

Pin 1: L+Pin 2: Out 1 switching output or

current output 4...20 mA programmablePin 3: L-Pin 4: Out 2 switching outputPin 5: In 4…20 mA DC

For further technical data please go to: www.ifm.com

Condition monitoring systems

26

Power supplies

3.3 to 20 A with high efficiency in a slim design

The new ifm power supplies require only little space inthe control cabinet.

Efficient and reliableDue to innovative technology the new ifm power suppliesrequire considerably less space in the control cabinet, as compared to common cabinet power supplies. Anotheradvantage of the efficient design is the above averagedegree of efficiency of up to 94 per cent. This savesenergy costs and reduces waste heat in the control cabinet.In the development of the power supplies, particularimportance was attached to a sufficient dimensioningof the components, so that operation is permanentlyensured even in the limit areas of the specification. Thisresults in an excellent MTBF value of about 1.4 millionhours.Moreover, all ifm power supplies feature sufficientpower reserves to reliably handle even short currentspikes.

Particularly space-saving design

High efficiency, low heating of the control cabinet

High power reserves

Safe switch-off by circuit breakers in case of short circuit

Low inrush current

Addition to the 24 V power supply family

27

04.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Power supplies

Output current permanent / peak

at 24 V

Input voltage

[V AC]

Peak switch-on current(120 / 230 V AC)

Degree of efficiency(120 / 230 V AC)

[%]

Buffer time (120 / 230 V AC)

[ms]

Order no.

24 V DC switched-mode power supplies for control cabinet installation

3.3 A / 3.3 A 100...240 23 A / 45 A peak 88.0 / 89.830 / 128 DN4011

5 A / 6 A 100...120 / 200...240 3 A / 3 A peak 89.4 / 90.280 / 78 DN4012

10 A / 12 A 100...120 / 200...240 3 A / 3 A peak 91.0 / 91.646 / 47 DN4013

20 A / 24 A 100...240 9 A / 7 A peak 92.7 / 94.026 / 26 DN4014

5 A / 6 A 2 x 380...480 4 A / 4 A peak* 90.4 / 90.0*27 / 48* DN4032

10 A / 12 A 3 x 380...480 4 A / 4 A peak* 92.8 / 92.9*34 / 54* DN4033

20 A / 30 A 3 x 380...480 3 A / 3 A peak* 95.0 / 94.8*22 / 22* DN4034

24 V DC power supplies

Output voltage [V DC] 24...28

Operating temperature [°C]: -25...70

Frequency range [Hz] 50...60, ± 6 %

Common technical data

Functions and advantages

• Inrush current limitationInstead of an inrush current limitation with a simpleNTC, charging of the capacitors of the new switched-mode power supplies from ifm is microprocessor-controlled. This ensures an ideal start-up of the voltagesupply.

• Long bridging timesThe voltage supply is ensured for several millisecondsif the mains voltage briefly fails, e.g. caused by switching operations in the supply network.

• Wide operating temperature rangeifm switched-mode power supplies provide the specific nominal power across the entire temperaturerange. Derating only has to be taken into account above anoperating temperature of 60 °C.

• Double terminalAll 24 V switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.

Dimensions

+ + - -

N L PE

40

124

2

1

130,

5

127

114,6

354

122,5

Example: DN4011, DN4012

N L PE

62

124

130,

8

+ + - -13 14

2

1

114,6

354

127122,5

Example: DN4013

N L PE

65

124

2

1 130,

5

+ + - -

1314

3

124

354

136,7132,5

Example: DN4014

1) Potentiometer 24...28 V DC2) LED DC OK3) Terminals DC OK signal

* at 400 / 480 V AC

28

Industrial communication

2.8 to 8 A with high efficiencyin a slim design

The ifm power supplies only produce little heat in thecontrol cabinet due to their high degree of efficiency.

Efficient and reliableIn the development of the power supplies, particularimportance was attached to a sufficient dimensioningof the components, so that operation is permanentlyensured even in the limit areas of the specification. Thisresults in an excellent MTBF value of about 1.4 millionhours.Moreover, all ifm power supplies feature sufficientpower reserves to reliably handle even short currentspikes.Due to innovative technologies, the new AS-i powersupplies require considerably less space in the controlcabinet, as compared to common cabinet power supplies. Another advantage of the efficient design isthe above average degree of efficiency of up to 94 per cent. This saves energy costs and reduces wasteheat in the control cabinet.

High efficiency, low heating of the control cabinet

High power reserves

Particularly space-saving design

Low inrush current

Safe switch-off by circuit breakers in case of short circuit

Addition to the AS-i power supply family

29

04.2013

TOP

PRO

DU

CTS

For further technical data please go to: www.ifm.com

Industrial communicationAS-Interface power supplies /earth fault monitors

Output current permanent / peak

Input voltage

[V]

Peak switch-on current(120 / 230 V AC)

Degree of efficiency(120 / 230 V AC)

[%]

Buffer time (120 / 230 V AC)

[ms]

Order no.

AS-i switched-mode power supplies for control cabinet installation

2.8 A / 2.8 A 100...120 / 200...240 AC 3 A / 3 A peak 87.0 / 88.0115 / 111 AC1256

4 A / 4.4 A 100...120 / 200...240 AC 3 A / 3 A peak 88.0 / 89.080 / 78 AC1254

8 A / 8.4 A 100...120 / 200...240 AC 3 A / 3 A peak 89.5 / 90.546 / 47 AC1258

8 A / 8.4 A 2 x 380...480 AC 4 A / 4 A peak* 92.0 / 92.1*34 / 54* AC1253

4 A / 4.4 A 24 DC 2 A peak** 90.5**6** AC1257

Output voltage [V DC] 29.5...31.6 from AS-i

Operating temperature [°C]: -25...70

Frequency range [Hz] 50...60, ± 6 %

Common technical data

Functions and advantages

• Inrush current limitationInstead of an inrush current limitation with a simpleNTC, charging of the capacitors of the new switched-mode power supplies from ifm is microprocessor-controlled. This ensures an ideal start-up of the volt-age supply.

• Long bridging timesThe voltage supply is ensured for several millisecondsif the mains voltage briefly fails, e.g. caused by switching operations in the supply network.

• Wide operating temperature rangeifm switched-mode power supplies provide the specific nominal power across the entire temperaturerange. Derating only has to be taken into accountabove an operating temperature of 60 °C.

• Double terminalAll AS-i switched-mode power supplies are equippedwith double terminals. This simplifies wiring and provides more clarity in the control cabinet.

Dimensions

+ +- -

N L PE

Shie

ld

40

124

1

130,

5

114,6

354

120124,5

Example: AC1254, AC1256

+

N L PE

62

124

130,

8

+ - -

1

Shie

ld

114,6

354

4

124,3120

Example: AC1258

1) LED AS-i OK

* at 400 / 480 V AC** at 24 V DC

30

Suitable for industrial, mobile, cooling and lubricating applicationsInductive sensors for extremely high ambient temperaturesInductive sensors for use in dust and gas areas

Inductive sensors

Capacitive sensors

Capacitive sensors for use in dust and gas areasCapacitive touch sensors in compact cylindrical design

Extremely robust photoelectric sensors for industrial applications

Photoelectric sensors for general applications

New absolute encoders

Encoders

Visual assessment of distance, level or volume

3D sensors / 3D cameras

Position sensors

Industrial imaging

Sensors for motion control

Safe monitoring of speedsFrequency-to-current converter – analogue frequency transmissionMonitor family for monitoring of different measured variables

Pulse evaluation systems

External LED illumination for sophisticated object recognition

Illumination

Flow sensors / flow meters

Flow sensor with Germanischer Lloyd approval

Optimised PT pressure transmitter with analogue current outputCompact analogue PQ pressure sensorHygienic pressure sensor for high temperature applications

Pressure sensors

Process sensors

Great value for money – the TS series temperature sensors

Temperature sensors

Flush-mount cylinder sensors for weld-field detection

Cylinder sensors

(04.2013)

(11.2013)

(04.2013)

(11.2013)

(04.2013)

(04.2013)

32 - 3334 - 3536 - 39

36 - 3940 - 41

44 - 45

(11.2013) 42 - 43

(11.2013)

(11.2013)

46 - 47

(11.2013)

(04.2013)

(04.2013)

48 - 4950 - 5152 - 61

62 - 63

(11.2013) 64 - 65

(04.2013)

(04.2013)

(11.2013)

(11.2013) 72 - 73

66 - 6768 - 6970 - 71

(11.2013) 74 - 75

31

INN

OV

ATI

ON

S

AS-i CompactM8 modules with reliable ecolink connection

AS-Interface I /O modules

Industrial communication

FieldModuleDP – compact fieldbus module for Profibus DP with IO-Link

Fielbus components / IO-Link components

Evaluation unit and antennas for production and conveying

RFID 125 kHz / RFID 13.56 MHz

Identification systems

For structural vibrations with low accelerationVibration monitoring in ATEX zones 1G and 1D

Vibration monitoring systems

Condition monitoring systems

Cost-optimised mini controller for mobile applicationsRobust controllers – for more mobility on chains and wheels

Mobile controllers

Dialogue module PDM360 NG Touch for mobile machines

Dialogue modules / displays

Systems for mobile machines

The reliable connection even with strong noise field interferenceThe secure connection for standard applications

Sockets

Connection technology

Compact low-profile M8 splitters for confined spacesSplitter with ecolink technology, the secure connection

Splitter boxes

Particle monitor LDP100 monitors the contamination of oils

Systems for oil quality monitoring

(04.2013) 76 - 77

(04.2013) 78 - 79

(11.2013)

(11.2013)

(04.2013)

(04.2013)

(11.2013)

(04.2013)

(11.2013)

(04.2013)

80 - 81

82 - 8384 - 85

88 - 8990 - 91

92 - 93

94 - 9596 - 97

(04.2013)

(04.2013)

98 - 99100 - 101

(11.2013) 86 - 87

32

Suitable for industrial, mobile, cooling and lubricating applications

Detection of carriers in a conveyor system.

New standardThis newly developed generation of inductive sensors is the first to present one sensor that can be used forthree different applications. Whether in factory auto-mation, in applications with coolants and lubricants or in mobile applications – the new ifm technologyplatform distinguishes itself with universal and perma-nent usability while guaranteeing high performance,temperature stability and higher sensing ranges.

Resistant and reliableA large temperature range of -40...85 °C and protection ratings IP 65, IP 66, IP 67, IP 68 and IP 69K guaranteemaximum reliability. This new generation meets theuser’s increased machine uptime requirements while offering a reliable switching function that assures theavoidance of standstills. All in all, a universal sensor forpermanent use.

Large temperature range of -40...85 °C for greater flexibility

Protection rating IP 65 to IP 69K for increased machine uptime

Reliable detection due to improved sensor tolerances

Reduced stock-keeping – one sensor formany applications

One for all – a single inductivesensor for three applications

Position sensors

33

11.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Inductive sensorsPosition sensors

Type Description Order no.

Accessories

Angle bracket for type M30,stainless steel E10737

Mounting clamp, with end stop for types M12, PC E11994

Mounting clamp, with end stop for types M18, PC E11995

Mounting clamp, with end stop for types M30, PC E11996

Angle bracket for type M12,stainless steel E10735

Angle bracket for type M18,stainless steel E10736

Operating voltage [V DC] 10...30

Current consumption [mA] < 10

Reverse polarity protection •

Voltage drop [V] < 2.5

Current rating [mA] 100

Ambient temperature [°C] -40...85

Switching status indication LED 4 x yellow

Protection rating,protection class

IP 65, IP 67, IP 68, IP 69KIII

Housing materials Brass plated with whitebronze, PBT; PEI

Accessories (supplied) 2 fixing nuts, brass

Further technical data

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Wiring diagram

L+

L

1

4

3

L+

L

1

2

3

L+

L

1

4

3

L+

L

1

2

3

Sensing range

[mm]

Switching frequency

[Hz]

Electrical design Order no.Output functionnormally closed

Type M12 · Dimensions: length [mm]

4 f 700DC PNP IFS248

M12 connector

7 nf 700DC PNP IFS250

4 f 700DC NPN IFS249

7 nf 700DC NPN IFS251

8 f 400DC PNP IGS240

M12 connector

12 nf 300DC PNP IGS242

8 f 400DC NPN IGS241

12 nf 300DC NPN IGS243

15 f 100DC PNP IIS234

M12 connector

22 nf 100DC PNP IIS236

15 f 100DC NPN IIS235

22 nf 100DC NPN IIS237

IFS260

IFS261

IFS262

IFS263

IGS252

IGS253

IGS254

IGS255

IIS246

IIS247

IIS248

IIS249

Order no.Output functionnormally open

IFS240

IFS241

IFS242

IFS243

IGS232

IGS233

IGS234

IGS235

IIS226

IIS227

IIS228

IIS229

IFS244

IFS245

IFS246

IFS247

IGS236

IGS237

IGS238

IGS239

IIS230

IIS231

IIS232

IIS233

Connection

60 45 60 45

Type M18 · Dimensions: length [mm] 60 45 60 45

Type M30 · Dimensions: length [mm] 60 50 60 50

Installation: f = flush / nf = non flush

Mounting sleeve, M16 x 1 - Ø 12 mm, 34 mm E10806

Mounting sleeve, M24 x 1.5 - Ø 18 mm, 36 mm E10807

Mounting sleeve, M36 x 1.5 - Ø 30 mm, 36 mm E10808

34

Resistant to temperatures up to 180 °C

High-temperature inductive sensors for position detection on conveyors in steelworks.

For tough environmentsThe new high-temperature inductive sensors are specially designed for the steel and glass industries, but they arealso suited for other hot environments and applications,such as industrial furnaces, burners and incinerators.

Robust and reliableStandard sensors are not suited for temperatures above100 °C. Electronic components and tin solder would bedamaged. Thanks to the special mechanical constructionand the use of select materials and electronic compo-nents, these sensors are perfectly suited for temperaturesup to 180 °C. With its compact and sturdy design, thenew series offers maximum long-term stability and reliability even under the most challenging operatingconditions.

Ideal for applications in the steel or glass industries

Very compact, since sensor and evaluationelectronics are housed in one unit

Great flexibility thanks to M12, M18, M30 and M50 housings

Stainless steel housing for greater mechanical resistance

With 5 m silicone cable, terminals can be outside the critical area

Inductive sensors for extremelyhigh ambient temperatures

Position sensors

35

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Sensing range

[mm]

Current rating

[mA]

Switching frequency

[Hz]

Order no.

5 m silicone cable · Output function NO · DC PNP

L = 56 3 120500 IF6074M12

M18

M18

M30

M30

M50

L = 70 5 150400 IG6614

L = 77 8 150400 IG6119

L = 70 10

Installation

flush

flush

non flush

flush 150200 II5961

L = 79 15 150200 II5930

L = 70 20 150100 I95045

non flush

flush

Inductive sensorsPosition sensors

Type Description Order no.

Accessories

Angle bracket for M30 design,stainless steel E10737

Angle bracket for M12 design,stainless steel E10735

Angle bracket for M18 design,stainless steel E10736

Type DimensionsLength[mm]

Operating voltage [V DC] 10...35

Reverse polarity protection •

Short-circuit protection, pulsed •

Overload protection •

Ambient temperature [°C]M12 design 0...150

Ambient temperature [°C]M18, M30, M50 design 0...180

Protection rating IP 65

Housing material housingsensing face

stainless steelLCP

Further technical data

BN

BK

BU

L+

L

Wiring diagram

Dimensions

48

M12

x1

56

417

IF6074

M18

x1

244

6070 IG6614

M18

x1

244

76077 IG6119

M30

x1,5

7060

536

II5961

M30

x1,5

536

97960

II5930

M50

x1,5

7060

555

I95045

36

Inductive and capacitive sensors for use in dust andgas areas

Maximum protection for highest requirementsHazardous dust areas make high demands on all devices.Any risk from sensors must be excluded by special testmethods. Selected materials or a special design ensurethat prevention of ignition sources is guaranteed evenin long-term use. This considerably increases plant safety.

Extensive product rangeifm offers an extensive range of inductive and capacitivesensors. Full metal sensors, plastic sensors or sensorswith plastic protective covers are available for differentapplications in accordance with the latest update of theATEX directive. The connector versions with ifm ecolinkconnectors are a perfect solution for hazardous areas.

Robust full metal and plastic housingswith 4 joules shock test

Simple connection using connector or terminals

Clearly visible LED switching status indication

Direct connection to plant control withoutswitching amplifier

Special mechanical stability ensures highplant safety

The new generation of ATEX protection

Position sensors

37

INN

OV

ATI

ON

S

Sensing range

[mm]

Operating voltage

[V]

CategoryOutput function Order no.

Inductive · M12 connector · full metal

3 f 10...36 DC 3D / 3GNO IF503A

Dimensions

[mm]

M12 x 60

M12 x 61 3 f 10...36 DC 3D / 3GNC IF504A

6 nf 10...36 DC 3D / 3GNO IF505AM12 x 70

M18 x 70 5 f 10...36 DC 3D / 3GNO IG510A

12 nf 10...36 DC 3D / 3GNO IG511AM18 x 71

M18 x 72 5 f 10...36 DC 3D / 3GNC IG512A

M30 x 70 10 f 10...36 DC 3D / 3GNO II502A

25 nf 10...36 DC 3D / 3GNO II503AM30 x 71

M30 x 72 10 f 10...36 DC 2D / 3GNO II504A

Inductive sensorscapacitive sensors

Position sensors

Inductive · M12 connector

40 nf 10...36 DC 3D / 3GNO and NC IM511A40 x 40 x 67

40 x 40 x 67 20 f 10...36 DC 3D / 3GNO and NC IM512A

30 nf 10...36 DC 3D / 3GNO and NC IM513A40 x 40 x 67

Type Description Order no.

Accessories

Angle bracket for type M30,stainless steel E10737

Lock nuts (2 pcs.),M12 x 1, high-grade st. steel (1.4571) E10025

Lock nuts (2 pcs.),M18 x 1, high-grade st. steel (1.4571) E10028

Lock nuts (2 pcs.),M30 x 1, high-grade st. steel (1.4571) E10031

Angle bracket for type M12,stainless steel E10735

Angle bracket for type M18,stainless steel E10736

Dimensions

4940

M12

x1

174

M12

x1

LED 4 x 90°

60 IF503A

40

M12

x1

174

10

M12

x1

7059

LED 4 x 90°

IF505A

5957

50

M18

x1

4

M12

x1

70

24LED 4 x 90°

IG510A

24

M18

x1

M12

x1

35 15

4

57

7059

LED 4 x 90°

IG511A

58

50

M30

x1,5

5

57

70

36

M12

x1

LED 4 x 90°

II502A

M30

x1,5

5

M12

x1

22,527,55759

70

LED 4 x 90° 36

II503A

40

67

40

54

30 2

45,5

5,5

29,5

M12

x130

45,534

LED5,5

IM511A

38

1) potentiometer

Sensing range

[mm]

Operating voltage

[V]

CategoryOutput function Order no.

Dimensions

[mm]

Inductive · 2 m cable · protective cover

8 nf 20...250 AC / DC 3DNO IG001AØ 23 x 102.3

Ø 23 x 102.3 8 nf 10...30 DC 3DNC IG513A

8 nf 10...30 DC 3Dprogrammable IG515AØ 23 x 102.3

Inductive · 6 m cable · protective cover

15 nf 20...250 AC / DC 3DNO II001AØ 34 x 104.1

Inductive · M12 connector · protectice cover

10 nf 10...30 DC 3DNO and NC IG514AØ 23 x 102.3

Inductive · terminal chamber

60 nf 20...250 AC / DC 3Dprogrammable ID002A105 x 80 x 42

105 x 80 x 42 60 nf 10...30 DC 3Dprogrammable ID502A

60 nf 10...30 DC 2Dprogrammable ID503A105 x 80 x 42

40 x 40 x 133 20 f 20...250 AC / DC 3Dprogrammable IM001A

40 nf 20...250 AC / DC 3Dprogrammable IM002A40 x 40 x 133

40 x 40 x 133 20 f 10...30 DC 3Dprogrammable IM506A

40 x 40 x 133 40 nf 10...30 DC 3Dprogrammable IM507A

20 f 10...55 DC 3Dprogrammable IM508A40 x 40 x 133

20 f 10...30 DC 3DNO and NC IM510A40 x 40 x 133

40 x 40 x 133 20 f 10...30 DC 3DNO IM509A

Dimensions

M18

x1

80186950

9

18,5

23

424

102,2

LED

IG001A

M18

x1

8068,552,7

18,5

23

424

84,5

LED

IG514A

5 29

104

9

M30

x1

LED

81186744

34,1

24

II001A

1

105

80

40

7,565

65

5,59,3

24

4212,6

2718

LED

16

ID002A

105133

40

54

30

45,5

29,5

40 7

45,585

34

LED

24

24

305,

5

IM001A

Position sensors

39

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Sensing range

[mm]

Operating voltage

[V]

CategoryOutput function Order no.

Dimensions

[mm]

Capacitive · terminal chamber

60 nf 20...250 AC / DC 3Dprogrammable KD001A105 x 80 x 42

105 x 80 x 42 60 nf 10...36 DC 3Dprogrammable KD501A

Capacitive · terminal chamber straight

15 nf 20...250 AC / DC 3Dprogrammable KI000AM30 x 150

M30 x 150 15 nf 10...30 DC 3DNO and NC KI503A

Capacitive · terminal chamber angled

15 nf 20...250 AC / DC 3Dprogrammable KI001AM30 x 125

M30 x 125 15 nf 10...30 DC 3DNO and NC KI505A

Type Description Order no.

2 m black, PUR cable EVC04A

5 m black, PUR cable EVC05A

10 m black, PUR cable EVC06A

25 m black, PUR cable EVC14A

Sockets M12, 4-pole

ecolink M12 – the secure connection in ATEX applications.This ecolink connectors series meets the strict require-ments of the standard and is therefore allowed for usein ATEX areas requiring categories 2D, 3D and 3G. It isa simple matter to tighten the connector so far that itcomplies with the ATEX requirements but cannot beloosened by hand.Please observe the recommended tightening torque of1.2...1.5 Nm or tighten by 3 clicks with a wrench!

Dimensions

M30

x1,5

24 36 5

6067

80128

1

150

17

28

236

KI000A

24

17

28

M30

x1,5

365

6067

801

2

24

125

36

KI001A

1

105

80

40

7,565

65

5,59,3

24

4212,6

2718

LED

16

KD001A

1) potentiometer2) tightening torque 10 Nm

Inductive sensorscapacitive sensors

Position sensors

40

Capacitive touch sensors incompact cylindrical design

Functions and technologyCapacitive touch sensors can be used, for example, asstart and stop function on machines, as enable switchand for opening and closing gates. Compared tomechanical switches the sensors operate without wear.Dynamic touch sensors detect an approaching humanhand and suppress interference such as water, layers of ice or foreign bodies to a large extent. However, agloved hand will still trigger them.Static touch sensors detect hands and objects eventhrough glass for as long as the sensing face is coveredwhich provides, for example, protection against vanda-lism. With the latching operating principle it is possibleto switch the sensor on by touching briefly and to switch it off again by touching briefly again. Furthermore, thehousing is resistant to oils and it is also impact andscratch resistant. It offers the protection rating IP 69K.LEDs for optical feedback signal that the sensor hasbeen activated. The green LEDs can be controlled sepa-rately and, for example, be used to indicate the statusof plant and machinery.

Dynamic, stable, latching functionprogrammable or preset

High IP 69K protection rating and widetemperature range -40...85 °C

Symbols on the sensing face can be selected separately

Easy installation into housing with Ø 22.5 mm bore thanks to M22 x 1.5 thread

Wear-free and maintenance-free thanks to switching without any mechanical pressure

Touch sensor – start, stop andacknowledge

Position sensors

41

11.2013

INN

OV

ATI

ON

S

Operating voltage [V DC] 24 (12...36)

Current consumption [mA] 30

Ambient temperature [°C] -40...85

Common technical data

Capacitive sensors

Dimensions

20,422

29,5

15,55,3

5

31

M22x1,5

Mounting optionsThe sensor can be installed in all housings with a Ø22.5 mm hole. The supplied lock nut is used for fixing.Thanks to the M22 thread the sensor can be used for screw mounting without lock nut. Installationalignment of the sensor is not necessary since the clipshowing the symbol for the sensing face is snappedin as the last step.Wiring is done via the tried-and-tested 3-wire technology.

Position sensors

Connection Current rating

[mA]

Protection Orderno.

Output function NO · DC PNP

dynamic 0.3 m PUR cable 500IP65, IP67, IP69K KT5101M22

Housing material

PA

dynamic 0.3 m PUR cable with M12 plug 500IP65, IP67, IP69K KT5102M22 PA

static 0.3 m PUR cable 500IP65, IP67, IP69K KT5105M22 PA

static 0.3 m PUR cable with M12 plug 500IP65, IP67, IP69K KT5106M22 PA

dynamic 0.3 m PUR cable 500IP65, IP67, IP69K KT5109M22 PA

Type Evaluation principle

Description Orderno.

Accessories

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Symbol disc must be ordered separately

For further technical data please go to: www.ifm.com

Connection technology

Type Description Orderno.

Symbol disc, lettering: START E12377

Symbol disc, lettering: STOP E12378

Symbol disc,symbol: on E12379

Symbol disc,symbol: off E12380

Rotation lock for installation in control panels E12381

Mechanical protection for M22 touch sensors E12382

42

Only T-slot sensors with stable signal, independent ofthe welding duration time

Online configuration for ifm cylinder sensors:www.ifm.com/gb/cylinder-sensors

Intelligent cylinder sensorThe sensor detects the alternating field of the weld current and holds the output signal during this time, independently of the welding duration time. Then thesensor resumes normal switching operation (piston orno piston).

GMR cellThe GMR cell used works as a semiconductor elementaccording to the magnetoresistive principle and reactsto magnetic fields of the permanent magnet in thepneumatic cylinder.

Adapters for almost any cylinder profileThanks to the wide selection of optional adapters the T-slot sensor can be fixed to almost any clean-line, tierod, integrated profile or trapezoidal slot cylinder.

Flush in the T-slot, no protruding structures

With non-stick coating on the M8 or M12connectors

PTFE conduit on the cable

Convenient: Easy fit “drop from the top”into a slot

A short, 25 mm sensor for different cylinder profiles

Flush-mount cylinder sensors forweld-field detection

Position sensors

43

11.2013

INN

OV

ATI

ON

S

Cylinder sensorsPosition sensors

Type Description Orderno.

Accessories

For further technical details please visit: www.ifm.com

Connection technology

Type Description Orderno.

Socket, M8, 3-pole5 m, PUR cable EVW069

Socket, M8, 3-pole10 m, PUR cable EVW070

Socket, M12, 4-pole,2 m, PUR cable EVW001

Socket, M12, 4-pole,5 m, PUR cable EVW002

Type /Dimensions

[mm]

Electrical design

Protection rating/protection class

f

[Hz]

Iload

[mA]

Ambient temperature

[°C]

Orderno.

Connection cable 0.3 m with M12 connector rotatable · 3-wire · PUR

25 x 5 x 5.1 DC PNP IP 67, III> 3000 100-25...85 MK5214

Connection cable 0.3 m with M8 connector rotatable · 3-wire · PUR

25 x 5 x 5.1 DC PNP IP 67, III> 3000 100-25...85 MK5215

Operating voltage [V] 10...30 DC

Short-circuit protection, pulsed •

Protected against reverse polarity / overload protected • / •

LED display yellow

Repeatability [mm] < 0.2

Travel speed [m/s] < 10

Response sensitivity [mT] 2

Power-on delay time [ms] < 30

Housing material PA, stainless steel

Hysteresis [mm] typ. 1

Common technical data

Adapters,aluminium alloy, stainless steel E11988

Trapezoidal slot cylinder

Memorisation block,PA, stainless steel E11798

T-slot cylinder

Protective adapter against weld spatterCoated diecast zinc, stainless steel E12259

Ø clamping range 5...11 mm,aluminium / stainless steel E12231

Ø clamping range 9...13.5 mm,aluminium / stainless steel E12232

Ø clamping range 9...17 mm,aluminium / stainless steel E12233

Adapter for tie rod / integrated profile cylinders

Fixing strap, Ø piston 10...16 mm E11975

Fixing strap, Ø piston 20...25 mm E11976

Fixing strap, Ø piston 32 mm E11977

Fixing strap, Ø piston 40 mm E11978

Fixing strap, Ø piston 50 mm E11979

Fixing strap, Ø piston 63 mm E11980

Fixing strap, Ø piston 80 mm E11981

Fixing strap, Ø piston 100 mm E11982

Clean line cylinder

44

Extremely robust photoelectric sensors for industrial applications

Optimum choice for conveying applicationsThe OI design is designed for position detection in conveying where long ranges are needed. As diffusetype sensor the device is virtually independent of thecolour so that objects with different surfaces can be detected reliably without readjustment.The metallic housing with a solid M30 thread is extremely robust. Even without additional protectionthe sensor withstands impacts and shocks.

Simple switch point settingA special feature is the switch point setting using multiturn potentiometer and a distance scale. The revolutions and the scale value are linear to the distance(e. g. “1” = 100 mm, “2” = 200 mm etc.). So beforeconnecting the sensor the switch point can be set andseen from the sensor scale at any time. There is no easierway.

Resistant metal housing with M30 connection

Simple switch point setting viapotentiometer and distance scale.

Diffuse reflection sensor with backgroundsuppression or retro-reflective sensor

Long ranges up to 800 mm for diffuse reflection/15 m for retro-reflective systems

Ranges independent of colours

Photocell with easy setting fortough environments

Position sensors

45

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Infrared sensors / red light sensors

Diffuse reflection sensor with background suppression · M12 connector · 3-wire DC

Common technical data

Light spot diameter

[mm]

Light-on / dark-on mode

Current consumption

[mA]

Order no.

55* OIH580

Range

[m]

50...800 mm light-on 35

30* OIH280

100 x 130

600 mm

0.1...15 m**

light-on

dark-on

35

20 OIP280

Operating voltage [V DC] 10...30

Type of light red light 625 nm

Switching status indication LED yellow

Operation LED green

Protection rating, protection class IP 67, III

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Ambient temperature [°C] -25...60

Voltage drop [V] < 2.5

Current rating [mA] 200

Accessories

Type Description Order no.

Angle brackets,stainless steel (1.4301 / 304) E10737

Prismatic reflector, 50 x 50 mm, plastic E20744

Prismatic reflector, 80 x 80 mm, plastic E20739

Prismatic reflector, Ø 50 mm, plastic E20956

Prismatic reflector, Ø 80 mm, plastic E20005

Materials housing

lens

nickel-plated zinc alloy,

PMMA

Switching frequency

[Hz]

300

55* OIH58250...800 mm light-on 35 300

300

1000

Switching output

PNP

NPN

PNP

30* OIH282600 mm light-on 35 300 NPN

PNP

100 x 1300.1...15 m** light-on 20 OIP2811000 PNP

100 x 1300.1...15 m** dark-on 20 OIP2821000 NPN

100 x 1300.1...15 m** light-on 20 OIP2831000 NPN

Retro-reflective sensor with polarisation filter · M12 connector · 3-wire DC

* at maximum range** referred to prismatic reflector Ø 80 mm

Position sensors

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Dimensions

M30x1,5

M12x1

43 38

1811

75

46

Cost-optimised absoluteencoders – more functionsand bus interfaces

The multiturn encoder monitors the material feed ofsteel sheet rollers

More functions at a favourable priceThe new photoelectric absolute encoders with SSI interface detect position, angle, speed and distance inautomated plant and machinery. They complement the ifm product family and do notonly offer extended functionality and additional interfaces but also a convincing price/performance ratio. They arealso available in stainless steel versions.

Easy implementationThese single and multiturn encoders are available withsolid or hollow shaft. The additional interfaces and theremovable bus connection cap ensure easy wiring andprogramming. All common bus interfaces such as Profibus DPV1/2,ProfiNet and CANopen interface, EtherNet /IP, Device-Net or Modbus are provided.

Single and multiturn encoders

Easy wiring and programming

Solid and hollow shafts

Optional stainless steel version

Profibus DPV1/2, ProfiNet and CANopen interface EtherNet/IP, DeviceNet or Modbus

New absolute encoders

Sensors for motion control

47

11.2013

INN

OV

ATI

ON

S

Encoder

For further technical details please visit: www.ifm.com

Accessories

Type Description Order no.

Spring disc coupling, Ø 6 mm / 10 mm, die-cast zinc; PA E60117

Spring disc coupling, Ø 10 mm / 10 mm, die-cast zinc; PA E60118

Plastic beam coupling with stainless steel hub, Ø 10 mm / 10 mm E60193

Flexible coupling with clamp connection,Ø 6 mm / 10 mm, aluminium E60066

Flexible coupling with clamp connection,Ø 10 mm / 10 mm, aluminium E60067

Flexible coupling with adjusting screws,Ø 10 mm / 10 mm, aluminium E60022

Flexible coupling with adjusting screws,Ø 6 mm / 10 mm, aluminium E60028

Measuring wheel, Ø 159.15 mm / 10 mm, Hytrel TPE-E E60110

Measuring wheel, Ø 159.16 mm / 10 mm, aluminium, PU E60076

Measuring wheel, Ø 63.66 ± 0.1 mm / 10 mm, Hytrel TPE-E E60138

Measuring wheel, Ø 63.6 mm, 10 mm, aluminium E60095

Measuring wheel, Ø 63.66 ± 0.1 mm / 6 mm, aluminium E60137

Measuring wheel, Ø 63.6 mm / 6 mm, aluminium E60006

Sensors for motion control

Interface Housing material

Protection class

Order no.

Multiturn encoder · solid shaft

Profibus AluminiumIP 65, IP 66, IP 67 RM30066

Connection

Bus cap

Operating voltage[V DC]

10...30

Profibus AluminiumIP 65, IP 66, IP 67 RM300710 Bus cap10...30

ProfiNet AluminiumIP 65, IP 66, IP 67 RM301110 Bus cap10...30

CANopen AluminiumIP 65, IP 66, IP 67 RM70116 Bus cap10...30

CANopen AluminiumIP 65, IP 66, IP 67 RM701210 Bus cap10...30

Ø shaft

[mm]

Resolution

[Bit]

Singleturn encoder · solid shaft

Profibus AluminiumIP 65, IP 66, IP 67 RN300110 Bus cap10...30

CANopen AluminiumIP 65, IP 66, IP 67 RN70116 Bus cap10...30

CANopen AluminiumIP 65, IP 66, IP 67 RN701210 Bus cap10...30

Multiturn encoder · hollow shaft

Profibus AluminiumIP 64, IP 65, IP 66, IP 67 RM300812 Bus cap10...30

Connection technology

Type Description Order no.

Angle bracket,aluminium, black anodised E60035

Housing diameter [mm] 58

Ambient temperature [°C] -40...85

Maximum [1/min]mechanical rotational speed 12.000

Further technical data

EtherNet jumper, M12 plug / M12 plug 2 m, PVC cable

E21138

EtherNet, screened patch cable,2 m, PUR cable, M12 / RJ45 E12090

25

25

25

25

25

13

13

13

25

48

Safe speed monitor uses standard sensors as pick-ups

ApplicationsThe DD110S speed monitor has been designed for thesafety-related maximum-speed monitoring that is usedin wind turbines, carousels or centrifuges.The DD110S is also suited for safety-related monitoringof the operating mode “reduced speed” on machinetools.

Special featuresThe speed monitor is certified to EN 62061 / SIL 3 andEN ISO 13849-1 cat. 4 / PL e – even though non-safety-related sensors are used as pulse pick-ups.When the safety output has been triggered, it can bereset again manually or automatically.

Easy parameter setting via rotary switch

No restrictions for the design of the cam disc

Monitoring functions can be enabled /disabled

Reliable operation at extreme ambienttemperatures down to -40 °C

Housing width only 25 mm

Safe monitoring of speeds

Sensors for motion control

49

11.2013

INN

OV

ATI

ON

S

Safety speed monitor DD110S

Evaluation system for safe speed monitoring

Easy setting of the limit speedThe speed is determined via the interval measurementon the inputs where for example two inductive sensorsare used as pulse pick-ups.The user can set the limit speed easily and effectivelyvia three rotary switches (x 1, x 10, multiplier) – eitherin rpm or Hz. It was decided not to use any complicated setting menus.An easy and intuitive setting algorithm prevents unin-tentional change or manipulation of the set values.

More functionsAutomatic or manual reset of overspeed is possible.This function is set via wire links.The monitoring function can be enabled and disabledvia a switching input.Besides the 2-pole safety relay, transistor outputs canalso be used as output for the status and error indication.

For further technical details please visit: www.ifm.com

Dimensions

22,5

99 108

1

LED

2

114,5

3

35,5

Systems for pulse evaluationSensors for motion control

Operating voltage [V DC]19.2...28.8;

incl. 5 % residual ripple

Nominal voltage [V DC] 24

Current consumption [mA] ≤ 125

Sensor supply 24 V DC / ≤ 70 mA

Protection IP 20 / II

Input characteristicsPulse inputs S34, S43:

“1”: 6 mA / 24 V DC

Adjustable speed range [rpm] 10...49500

Adjustable frequency range [Hz] 0.1...990

Input frequency [Hz] ≤ 5000

Output function

2 safety-related switchingoutputs (floating contacts)

1 fault output “Fault”(positive switching)1 diagnostic output

“Overspeed” (positiveswitching)

Output characteristics

Fault output “Fault” Y7and diagnostic output

“Overspeed” Y8≤ 20 mA, 24 V DC,

voltage drop ≤ 2 V DC,short-circuit proof,

non safe

Contact rating

6 A, 250 V AC / 24 V DC

(≥ 6 mA); resistive load

Ambient temperature [°C] -40...55

Storage temperature [°C] -40...75

Max. permissible relative [%]humidity

95, non condensing

Housing materials PA (polyamide)

Mounting Rail TH35 (according to EN 60715)

ConnectionScrew terminals; 0.5...2.5 mm² (AWG 12...30)

1) Screw terminals2) Rotary switch3) DIN rail mounting

Wiring diagram

DD11xS

L- L+ S33 S34 S35 S44 S43 S45 13 23

(GND) (GND)

Y3 Y4 Y2 Y1 Y5 Y6 Y7 Y8 14 24

VCC = 24 V DC

24 V DC

Sensor 2 Sensor 1

K1 K2 K1

K2

Enable 1

Enable 2 Fault Overspeed

24 V Restart

Technical data

50

Frequency-to-current converterfor the conversion of pulse sequences into standard signal

The rotational speed of the master belt is transmitted asan analogue target value to the controller of the otherconveyor belts.

Converting frequencies into standard signalsThe programmable frequency-to-current converter re-ceives pulses from external pick-ups and calculates theirfrequency according to the interval measurement prin-ciple. Based on the set parameters, it generates an ana-logue standard signal (0/4...20 mA or 0...10 V) proportional to the calculated frequency / rotationalspeed.

Configurable switching outputsThe DW2503 has one transistor output and one relayoutput that switch on or off in case the set limit fre-quency is exceeded or not reached.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Frequency-proportional current or voltage output

High input frequency of up to 60,000 pulses / minute

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Analogue frequency transmission

Sensors for motion control

51

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Further technical dataApplication exampleA typical application is the synchronisation of interac-ting conveyor belts. The rotational speed of the masterbelt is detected with a frequency-to-current converter.The speed of the second conveyor belt is re-adjusted bymeans of an analogue preset value from a frequencyconverter.

Analogue outputWith a withstand voltage of 500 V DC, the analogueoutput is electrically isolated from the supply voltage ofthe pulse pick-ups.The value of the output signal changes either inproportion or out of proportion to the input frequency.

Configurable output functionsWhen the limit frequency is exceeded or not reached,the relay and transistor outputs are switched on or off.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, forexample, be connected directly to a PLC in order totransmit status messages.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Function Nominal voltage

[V]

Pulse inputsAnalogue outputs Orderno.

Application: Conversion of pulse sequences into analogue standard signals

1 output with a switch point to monitor if the preset value is exceeded or not reached or to indicate

the acceptable range while providing the detected frequencyas analogue current or voltage signal.

110...240 AC (50...60 Hz) /

27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V)

0/4...20 mA;0...10 V DW2503

Relay outputs

1 changeover contact; potential-free

6 A (250 V AC); B300, R300

Transistor outputs

1 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

52

Speed monitor family withextended functions

Speed monitors switch when critical rotational speedsare exceeded or not reached.

Versatile speed monitoringThe speed monitors calculate the rotational speed byevaluating pulses. The transistor and relay outputsswitch when adjustable limit values are exceeded or notreached. This allows, for example, reliable overspeedand standstill detection.

VersionsThe speed monitors DD2503 and DD2603 monitor therotational speed of one channel with two separately adjustable limit values. A separate output is assigned toeach limit value.The speed monitors DD2505 and DD2605 monitor twoseparate input channels, each having one switch point.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Monitoring of two limit values with separate output relays

High input frequency of up to 60,000 pulses / minute

Configurable functions, speed-proportionalanalogue output

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Rotational speed monitoring andstandstill detection

Sensors for motion control

53

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Further technical dataDD2503, DD2505, DD2603, DD2605

Overspeed monitoring:Centrifuges, carousels or wind turbines are monitoredfor exceeded maximum rotational speed. The speedmonitor gives a switch-off signal as soon as the speedis too high. This makes sure that the resulting centrifugalforces will not destroy the system.

Standstill monitoringStandstill monitoring is used to detect torn conveyorbelts, to monitor the V-belts of ventilators or to detectblocked screw conveyors.The speed monitor signals a dysfunction in case of unexpected standstills of the non-driven side of the machine.

Versions including wire monitoringThe monitors DD2603 and DD2605 offer sensor cablemonitoring. In this case, NAMUR sensors must be applied.

Configurable output functionsThe relay outputs are switched on or off in case the limitvalues are exceeded or not reached. They may also re-main switched until they are manually reset. Optionally,the reset can take place automatically after an adjusta-ble period of time.The transistor outputs that can be used alternatively areswitched to the relays simultaneously. These can, for example, be connected directly to a PLC in order totransmit status messages.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Switching function Nominal voltage

[V]

Pulse inputs

Analogue outputs

Order no.

Application: Single pulse evaluation system with microprocessor for frequency; rotational speed; speed; pulses and machine cycles

1 input with 2 switch points to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V)0/4...20 mA DD2503

2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V)– DD2505

1 input with 2 switch points to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

NAMUR(EN 50227)0/4...20 mA DD2603

2 inputs having 1 switch point each to monitor if the preset value is exceeded or not reached

or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

NAMUR(EN 50227)– DD2605

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

54

Threshold relay for the detection and processing ofanalogue measuring values

Analogue sensor signals are evaluated. The outputswitches if limit values are exceeded or not reached.

Limit values of analogue signalsThe threshold relay DL2503 is a programmable analogueunit designed to evaluate physical variables that areavailable as analogue standard signals / sensor signals(0/4...20 mA). Extensive parameter setting options make it easy tomeet the requirements of the application.

Typical applications• Limit value monitoring of flow, pressure, temperature

or level.• Monitoring of the difference between inflow and

return flow• Pressure difference monitoring.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Two analogue current inputs

Monitoring of two limit values with separate output relays

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

The taming of physical variables

Sensors for motion control

55

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Further technical data

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Switching function Nominal voltage

[V]

Analogue inputs

Analogue outputs

Orderno.

2-channel analogue threshold relay for analogue standard signals

2 switch points in mA or of the physical unit [°C; bar; etc.)6 switching functions (limit value exceeded

or not reached, window range) Subtraction and summation by means

of signal combination (In1-In2; In1+In2)

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

2 x 0/4...20 mA

for sensors ortransmitters

1 x0/4...20 mA DL2503

Relay outputs 2 changeover contacts6 A (250 V AC);

B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

Operating principleThe analogue current signals at both inputs can be scaled, displayed and monitored separately. The startand end values of the current signal can be assignedany numerical value corresponding to the measuringrange of the sensor (e.g. 4 ... 20 mA = 10 ... 25 bar).The monitor compares the actual signal values with the set limit values and switches the assigned outputsaccording to the set parameter values and functions.The input signals can be scaled according to the mea-suring range of the sensor, so that the user may readthe physical units of the measured values directly on the display.The analogue output provides the input signal “IN 1”unchanged or scaled for further use.

Comparator modeIn the comparator mode, the monitor DL-2503 formsthe difference or the total from the two input signals(IN 1-IN 2, IN 1+IN 2). The differential or the total valuecan be displayed, evaluated, compared with the setlimit values and provided as an analogue signal. Theoutputs switch according to the set parameters andfunctions.

56

Direction monitor withintegrated rotational speedand standstill monitoring

In case of overload or brake failure, the direction monitordetects the unintentional lowering of the load.

Monitoring the direction of rotationThe direction monitors detect the direction of a shaftrotation by means of staggered pulses. Typically, two inductive sensors serve as pulse pick-ups. Dependingon which sensor is dampened first by the switchingcams, the direction of rotation can be determined.

VersionsThe DR2503 has a switching output indicating the direction of rotation and another switching output forspeed monitoring.The DR2505 has one switching output for clockwiseand another one for counter-clockwise rotation whileoffering simultaneous standstill detection.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Rotational direction monitoring by meansof staggered pulse sequences

High input frequency of up to 60,000 pulses / minute

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Direction monitoring

Sensors for motion control

57

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Further technical dataDR2503, DR2505

Application example:Lifting systemsThe unit monitors if the load hook is lifted or loweredas expected. In case of overload or brake failure, the unintentional lowering of the load can be detected andavoided.PumpsThe unit monitors if the pump rotates in the correct direction.

Configurable output functionsIf clockwise / counter-clockwise rotation or under /overspeed are detected, the relay outputs will be switched on or off.All outputs may also remain switched until they are manually reset. Optionally, the reset can take place automatically after an adjustable period of time.The transistor outputs that can be used alternatively areswitched to the relays simultaneously. These can, for example, be connected directly to a PLC in order totransmit status messages. Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Pulse evaluation system with microprocessor for direction monitoring and frequency, rotational speed and speed

1 input with 1 switching output signalling the direction; 1 switching output to monitor if the limit value is exceeded

or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DR2503

1 input with 2 switching outputs for separate direction signals;adjustable reset times for standstill monitoring

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DR2505

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

Pulse evaluation system with microprocessor for direction monitoring with separate indication of “right” and “left” rotation

Switching function Nominal voltage

[V]

Pulse inputs Orderno.

58

Slip monitor with integratedspeed monitoring

Slip monitors monitor the rotational speed of the deflection rollers and detect slipped drive belts.

Slip monitoringSlip is the rotational speed difference between the driven and the non-driven side of a power train. Rotational speed differences may occur as a result of a slipped coupling, V-belt or drive belt. The slip monitor calculates the rotational speed differencein per cent and switches off as soon as the limit value isreached. This avoids tear or damage caused by frictionheat.

Limit valuesTwo separate limit values can be monitored for slip androtational speed. The unit can be set to monitor if thelimit values are exceeded or not reached.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

One switch point for rotational speed andone for slip monitoring

High input frequency of up to 60,000 pulses / minute

Functions with parameter setting

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Monitor relative speed to eliminate slip-ups

Sensors for motion control

59

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Further technical dataDS2503, DS2603

Application example:Typical applications for slip monitoring can be found oncouplings of internal combustion engines (for exampleemergency power generators in hospitals, diesel drivesof ships and locomotives) but also on interlinked machi-nes like mobile machines, spinning mills, sewing machi-nes or machine tools.

Configurable output functionsThe relay outputs are switched on or off in case thelimit values are exceeded or not reached.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively areswitched to the relays synchronously. These can, for example, be connected directly to a PLC in order totransmit status messages.

Sensor wire monitoringThe slip monitor DS2603 offers sensor cable monito-ring. In this case, NAMUR sensors must be applied.

Slip or synchronous monitor?At first sight, slip and synchronous monitors seem towork identically. However, they evaluate differently andare designed for different applications.Whereas the slip monitor detects the deviations of tworotational speeds in per cent (pulse difference per rota-tion), the synchronous monitor detects absolute pulsedifferences.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Pulse evaluation system with microprocessor for slip / synchronous monitoring as well as frequency, rotational speed and speed

1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded

or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) /

27 DC (typ. 24 DC)

PNP / NPN; NAMUR (24 V) DS2503

1 input with 1 switch point for slip monitoring; 1 switch point monitoring if the limit value is exceeded

or not reached or to indicate the acceptable range

110...240 AC (50...60 Hz) /

27 DC (typ. 24 DC)

NAMUR(EN 50227) DS2603

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

Switching function Nominal voltage

[V]

Pulse inputs Orderno.

60

Synchronous monitor for slipand synchronous monitoring

Synchronous monitors are used when several powertrains are to be synchronised.

Synchronous monitoringThe synchronous monitor compares the pulse sequencesgenerated on two moving machine parts. As soon asthese two parts move at different speeds or at differentangles of deflection, the synchronous monitor switches.

Operating principleThe synchronous and slip evaluation is done by means ofpulse differences. Both the reset time and the numberof pulse differences that are just about acceptable canbe set by the user.

ConvenientThe high-contrast luminous OLED display and the menu-guided parameter setting are designed for maximumuser-friendliness.

Monitoring of two limit values with separate output relays

High input frequency of up to 60,000 pulses / minute

Configurable functions

Clearly readable, luminous OLED display

Extended operating temperature rangedown to -40 °C

Monitor absolute speed difference to keep it straight

Sensors for motion control

61

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Further technical dataDS2505, DS2506, DS2605

Application example:

Lifting platformBoth pairs of scissors of the lifting platform must besynchronised to make sure that the platform will be lifted horizontally. Each of them is moved by a spindledrive. The synchronous monitor detects the number ofrevolutions of both spindles.

Gantry craneThe platform of the gantry crane has to be moved withgreat precision to avoid wedging.On each side of the platform, the distance is measuredby means of inductive sensors detecting the teeth of arack.

Configurable output functionsThe relay outputs are switched on or off in case thelimit values are exceeded or not reached.They may also remain switched until they are manuallyreset. Optionally, the reset can take place automaticallyafter an adjustable period of time.The transistor outputs that can be used alternatively are switched to the relays synchronously. These can, forexample, be connected directly to a PLC in order totransmit status messages.

Sensor wire monitoringThe synchronous monitor DS2605 offers sensor cablemonitoring. In this case, NAMUR sensors must be applied.

Slip or synchronous monitor?At first sight, slip and synchronous monitors seem towork identically. However, they evaluate differently andare designed for different applications.Whereas the slip monitor detects the deviations of tworotational speeds in per cent (pulse difference per rota-tion), the synchronous monitor detects absolute pulsedifferences.

Dimensions

45 124,7

78 35,5

3

2

1

1 2 3 4 65

7 8 9 10 1211

13 14 15 16 1817

19 20 21 22 2423

Pulse evaluation systemsSensors for motion control

Switching function Nominal voltage

[V]

Pulse inputs Orderno.

Pulse evaluation system with microprocessor for slip and synchronous monitoring, evaluation of pulse differences

1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DS2505

1 input with 2 switch points for synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

PNP / NPN; NAMUR (24 V) DS2506

1 input with 2 switch points for slip and synchronous monitoring by means of pulse differences

110...240 AC (50...60 Hz) / 27 DC

(typ. 24 DC)

NAMUR(EN 50227) DS2605

Relay outputs2 changeover contacts

6 A (250 V AC); B300, R300

Transistor outputs

2 x PNP; externally supplied

24 V DC / max. 15 mA;short-circuit protection

Setting range [Imp/min] 1...60000 (0.1...1000 Hz)

Ambient temperature [°C] -40...60

Storage temperature [°C] -40...85

Housing protection rating IP 50

Terminal protection rating IP 20

Function displayOLED display;

128 x 64 pixels luminous

Input signal indication LED yellow

Switching status indication LED green

1) OLED display2) Programming buttons3) LEDs

62

Visual assessment of distance, level or volume

Object detection in three dimensions –efector PMD 3defector pmd 3d is the first industrial 3D sensor that candetect objects in three dimensions at a glance. The newwide-angle version provides a wider angle of apertureof 64° x 48°.The time-of-flight measurement in three dimensionsenables the assessment of different applications, for example the detection of volume, distance or level.Special feature: The time-of-flight measurement andevaluation are integrated on one chip. The sensor chiphas 64 x 48 pixels. Each pixel of this chip matrix evaluates its distance to the object. This results in 3,072 distancevalues at the same time. The image of the object on the chip matrix and the respective distance values correspond to a 3D image.These values enable the detailed assessment of the object’s or scene’s characteristics up to a range of 5.5 m with an unambiguous range up to 48 m.

Wide-angle version with an angle of aperture of 64° x 48°

Operating principle: Time-of-flight measurement based on pmd technology

Illumination, time-of-flight measurementand evaluation in one housing

3,072 distance values per measurement for the detailed assessment of the application

4...20 mA / 0...10 V analogue output or 2switching outputs for providing the result

Even more at a glance: 3D vision sensor

Industrial imaging

63

11.2013

INN

OV

ATI

ON

S

3D sensors / 3d cameras

Accessories

Type Description Orderno.

For further technical details please visit: www.ifm.com

Industrial imaging

Connection technology

Socket, M12,2 m, PUR cable, 8 poles E11950

Socket, M12,5 m, PUR cable, 8 poles E11807

Socket, M12,10 m, PUR cable, 8 poles E11311

Operating software for 3D sensor E3D200

Mounting set for clamp mounting,Ø 14mm / stainless steel E3D103

Rod, 100 mm, Ø 14mm,M12 thread, stainless steel E20939

Technical dataO3D222, O3D223

Function display LED 4 x yellow, 4 x green

Result display / dialogue 4-digit 10-segment display

Operating voltage [V] 24 DC (± 10 %)

Current consumption [mA] < 1000 (max. 2500)

Current rating [mA] 100(per switching output)

HousingMaterial Front lens

Display window

Diecast aluminiumPMMA

PC

Trigger

Switching inputs

External: 24V PNP acc. toIEC 61131-2 type 2,

internal

Max: 2 (configurable),24 V PNP to.

IEC 61131-2 type 2

Switching outputsMax: 2

(configurable)24 V PNP

Analogue outputconfigurable

scalable

4...20 mA toIEC 61131-2,

Max. load current 300 Ω0...10 V to

IEC 61131-2,Min. load 10 kΩ

Short-circuit protection, pulsed •

Overload protection •

Ambient temperature [°C] -10...50

Storage temperature [°C] -40...85

Protection rating, protection class IP 67, III

Parameter setting interface Ethernet 10Base-T /100 Base-TX

DN3011Switched-mode power supply 24 V DC,primary, output current 2.5 A, regulated

DN1031Switched-mode power supply 24 V DC,primary, output current 2.5 A, regulated

Parameter setting options

Via PC / notebook or

10-segment display and 2 pushbuttons

Rod, 200 mm, Ø 14mm,stainless steel E21228

Rod, 300 mm, Ø 14mm,stainless steel E21229

Rod, 500 mm, Ø 14mm,stainless steel E21232

Ethernet, cross-over patch cable,2 m, PUR cable, M12 / RJ45 E11898

Ethernet, cross-over patch cable,10 m, PUR cable, M12 / RJ45 E12204

Ethernet, cross-over patch cable,20 m, PUR cable, M12 / RJ45 E12205

Type Description Orderno.

Type Type of sensor

Resolution pixels

[pixesl]

IlluminationAngle of aperturehorizontal x vertical

[°]

Orderno.

PMD 3D sensor · Type O3D · M12 connector

PMD 3D chip 64 x 48 Infrared LED (850 nm)64 x 48 O3D222

PMD 3D camera · Type O3D · M12 connector

PMD 3D chip 64 x 48 Infrared LED (850 nm)64 x 48 O3D223

Max. sampling rate

[Hz]

20(adjustable)

20(adjustable)

64

External LED illumination for sophisticated object recognition

Sophisticated object recognitionThe high-quality LED illumination creates homogeneouslight – either for virtually shadow-free object illumination or for emphasising surface characteristics such as dot-peened codes, scratches or nicks.They are available as M12 connector versions with visiblewhite, red or invisible infrared light.

Practical accessories A diffuser attachment made of high-quality glass forthe ring lights additionally ensures homogeneous illumination without disturbing reflections in applications with reflective surfaces in the close range.The optional angle bracket and the tried-and-tested ifm mounting system facilitate the alignment of the different types of additional illumination.

Homogeneous and virtually shadow-freeillumination of the object

Permanent light or pulse operation with the option of additional high light intensity

White light, red light and infrared versions

Compact design and robust, industriallycompatible housing

Combination with a diffuser attachmentpossible for “cloudy day” illumination

Vision sensors in the right light

Industrial imaging

65

11.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Illumination units

Accessories

Type Description Order no.

Mounting kit for ring light E2D201

Diffuser for ring light E2D202

Industrial imaging

Wiring diagram

L+

L

1

4

2

3

Pigtail: 4 trigger2 high light intensity

No high light intensity for O2D920

Common technical data

Operating voltage [V] 24 DC

Light source LED

Ambient temperature [°C] -10...55

Materialhousing

Trigger [V]

aluminiumanodised

Materialoptical area glass

5...24, PNP

Protected against reverse polarity •

Short-circuit proof •

Fixing M4 screws

Eye safety IEC 62471

Dimensions

[mm]

Active lighting source size

[Ø mm]

Current consumption

[mA]

ProtectionAngle of aperture

Order no.

Ring light, red light 617 nm

Ø 122 × 20.5 Ø 106 / Ø 66 800 / 1300* IP 6560° O2D915

Ring light, infrared light 875 nm

Ø 122 × 20.5 Ø 106 / Ø 66 800 / 1400* IP 6550° O2D917

Pigtail,0.3 m

Automatic deactivation at a housing temperature of 65 °C.* current consumption at high light intensity

Ring light, white light 5600 K

Ø 122 × 20.5 Ø 106 / Ø 66 800 / 1200* IP 65120° O2D919•

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Mounting kit for bar illumination unit E2D114

Mounting kit for 4 bar illumination units10 x 75 mm E2D116

Mounting kit for dark field illumination E2D115

Bar illumination unit red light 617 nm

116 x 18 x 13 10 x 75 225 / 375* IP 6560° O2D921

Bar illumination unit infrared light 875 nm

116 x 18 x 13 10 x 75 185 / 325* IP 6550° O2D922

Bar illumination unit white light 5600 K

116 x 18 x 13 10 x 75 165 / 275* IP 65120° O2D923•

200 x 18 x 13 10 x 150 460 / 700* IP 6560° O2D924

200 x 18 x 13 10 x 150 415 / 640* IP 6550° O2D925

200 x 18 x 13 10 x 150 265 / 475* IP 65120° O2D926•

Dark field illumination red light 617 nm

155 x 130 x 10 Ø 90 400 IP 54– O2D920•

66

Optimised PT pressuretransmitter with analoguecurrent output

Monitoring of hydraulics on a press

Optimised price / performance ratioThe new generation of PT pressure sensors now has an integrated thin film cell instead of a strain gaugemeasuring cell. Thanks to this, PT540x series pressuresensors offer greater accuracy at the best possible price / performance ratio, complementing the range ofifm’s pressure sensors.

The applicationsThe PT type sensors are optimised for industrial appli-cations with oils, compressed air or water. Since themeasuring cell is welded directly to the housing, no separate seal is required. The measuring cell is resistantto pressure peaks.High vibration and shock resistance as well as protec-tion rating IP 67 and IP 69K perfectly comply with therequirements of this field of application.

Slim, compact design with G 1/4 processconnection

Measuring accuracy ≤ ± 0.5 %, repeatability < ± 0.05 %.

Easy connection via M12 connector

Optimised price / performance ratio

Completely made of stainless steel

Small, compact and cost-savingpressure transmitter

Process sensors

67

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Pressure sensors

Accessories

Type Description Order no.

Operating voltage [V DC] 8.5...36

Common technical data

Medium temperature [°C] -40...90

Wetted partsNBR,

high-grade stainless steel (1.4542)

Protection IP 67 / IP 69K

Step response time [ms] 1

Reverse polarity protection •

Adapter; G 1/4 - G 1/2, stainless steel (1.4571 / 320S31) E30135

Process sensors

Relative pressuremeasuring range

[bar]

Poverloadmax. [bar]

Pburstmin. [bar]

Order no.

Output function 4…20 mA

PT5404

PT5403

PT5402

PT5401

PT5400

Accuracy / deviations (in % of the span)Deviation of the characteristicsLinearityHysteresis

Temperature coefficients in thetemperature range -25...90°C (in % of the span per 10 K)Temperature coefficient of zeroTemperature coefficient of the span

< ± 0.5< ± 0.1 BFSL / < ± 0.2 LS

< ± 0.2

< ± 0.1< ± 0.1

Connection technology

Type Description Order no.

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

L+

L

1

2

Wiring diagram

0...10 25 300

0...25 60 600

0...100 200 1000

0...250 500 1200

0...400 800 1700

68

Process sensors

For efficient compressed aircontrol and filter monitoring

Pressure monitoring in pneumatic systems

Filter monitoring, pneumatics and energy efficiencyRelative or differential pressure – the improved PQ seriespressure sensors measure both. Ideal for condition-based maintenance, for example when a filter is exchanged or leakage is detected by pressure loss.

Moisture-proof and preciseThe coated silicon measuring cell guarantees high over-load resistance and an accuracy of ± 0.5 %. The specialcoating protects the measuring cell from air humidityand condensate.

Parameter settingThe parameter setting can be carried out via two push-buttons or IO-Link interface.The compact sensors offer an analogue and a switchingoutput, both of which are configurable.

One analogue output and one programmable switching output

For differential or relative pressure measuring

Two-colour LED display for immediate status detection

Moisture-proof silicon measuring cell

Measuring range -1...1 bar and -1...10 bar.

Compact analogue pressure sensor

69

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Process sensorsPressure sensors

Operating voltage [V DC] 18...32

Further technical data

Connection technology

Type Description Order no.

M8 socket,2 m black, PUR cable EVC150

M8 socket,5 m black, PUR cable EVC151

M8 socket,2 m black, PUR cable EVC153

M8 socket,5 m black, PUR cable EVC154

M8 connector · output function 1 x NO/NC programmable + 1 x current output

-1...1 20 PQ380930 -0.97...1 -0.98...0.99

Measuring range

[bar]

Order no.

Poverloadmax. [bar]

Pburstmin. [bar]

-1...10 20 PQ383430 -0.90...10.00 -0.95...9.95

Set pointSP1[bar]

Reset point rP1

[bar]

Short-circuit protection •

Reverse polarity protection •

IO-Link device transmission type COM2 (38.4 kbaud)

Medium temperature [°C] 0...60

Protection IP 65

Shock resistance 50 g

Vibration resistance 20 g

Wetted partsbrass, FPM (Viton),

silicon (plated),PBT (Pocan)

Accuracy / deviation(in % of the span)Linearity errorLinearityHysteresisRepeatabilityLong-term stability

Temperature coefficients (TEMPCO)in the temperature range 0...60°C (in% of the span per 10 K)TEMPCO of zeroTEMPCO of the span

<± 0.25 (BFSL), 0.5 (LS)< ± 0.15< ± 0.25< ± 0.1< ± 0.05

< ± 0.2< ± 0.2

Accessories

Type Description Order no.

DIN rail clip with M4 socket head screws,stainless steel (1.4310/301S21) E37340

Adapter R1/8 - R1/8, rotatable,nickel-plated brass E37350

T-pipe mounting set G1/2 with reducer,nickel-plated brass E37360

Connector for standard tube, Ø 6 mm, 4 pcs. E30076

Connector for standard tube, Ø 8 mm, 4 pcs. E30077

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

FDT framework software for parameter setting and analysis of units with DTM specification

E30110

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

70

Process sensors

Hygienic pressure sensor with diaphragm seal for hightemperature applications

ApplicationThe PI22/PI23 series pressure sensors are designed for high-temperature applications as can among others be found in UHT plants (ultra high temperature).

Flexible: 2, 3 or 4 wires The pressure sensors with clearly visible LED display cannot only be connected as 3- or 4-wire units but also asloop-powered 2-wire units. This reduces the wiringcomplexity in new installations and facilitates exchangein existing 2-wire connections.

Parameter settingThe parameters can either be set via the buttons on thesensor or via IO-Link interface: via USB IO-Link master,PLC or memory plug.

Pressure monitoring in the temperaturerange from -25 to 200 °C

Integrated 1.5" or 2" clamp diaphragm seal with stainless steel membrane

All wetted parts made of stainless steel

Programmable analogue output in 2-wireoperation and display

6-point factory calibration certificate supplied

Hygienic pressure sensor for high temperatures

71

11.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Process sensorsPressure sensors

Accessories

Type Description Order no.

Memory plug, parameter memory for IO-Link sensors E30398

IO-Link interface, current consumption from USB port E30396

LINERECORDER SENSOR, software for parameter setting and set-up of IO-Link sensors

ZGS210

Clamp 1.5" · output function switching output PNP/NPN programmable + analogue output programmable

-1...25 PI2203

-1...10 PI2204

-1...4

80

50

30

-1.00...18.74

-1.0...7.5

-1.00...3.00

5.24...25.00

1.5...10.00

0.00...4.00 PI2205

Relative pressuremeasuring range

[bar]

Order no.

Poverloadmax. [bar]

Analogue start point

[bar]

Analogue end point

[bar]

-0.96...25.00

-0.98...10.00

-0.990...4.000

-0.124...2.5 PI2206

-0.05...1 PI2207

-1...1

20

10

10

-0.124...1.880

-0.05...0.75

-1...0.5

0.500...2.500

0.2...1.00

-0.5...1 PI2209

-0.120...2.500

-0.048...1.00

-0.998...1

Set pointSP1[bar]

-1.00...24.96

-1.00...9.98

-1.000...3.990

-0.124...2.496

-0.05...0.998

-1...0.998

Reset pointrP1

[bar]

0.02

0.01

0.005

0.002

0.001

0.001

Step incre-ment[bar]

Operating voltage [V DC] 20...32 (2-wire), 18...32 (3-wire)

Current rating [mA] 250 (3-wire)

Current consumption [mA] 3.6...21 (2-wire),< 45 (3-wire)

IO-Link Device type of transmission COM2 (38.4 kbaud), IO-Link 1.0

Accuracy / deviation(in % of the span) turn down 1:1Deviation of the switch pointLinearity errorLinearityHysteresisRepeatabilityLong-term stabilityTemperature coefficients (TEMPCO)in the temperature range 0...70°C (in % of the span per 10 K)Greatest TEMPCO of zeroGreatest TEMPCO of the span

< ± 0.2< ± 0.2< ± 0.15< ± 0.15< ± 0.1< ± 0.1

< ± 0.05< ± 0.15

Wetted parts stainless steel (1.4435 / 316L)

Medium temperature [°C] -25...200

Ambient temperature [°C] -25…80 (< 160 °C),-25…60 (< 200 °C)

Protection IP 68 / IP 69K

Further technical data

1) connection for 2-wire operation2) connection for 3-wire operation3) connection for IO-Link

parameter setting (P = communication via IO-Link)

4

1

3

2L+

L

OUT2

OUT1

2

4

1

3

2L+

L

P

3

L+

L

1

2

1

Wiring diagram

Connection technology

Type Description Order no.

Socket, M12, 4-pole,5 m orange, PVC cable EVT004

Socket, M12, 4-pole,2 m orange, PVC cable EVT067

USB IO-Link master for parameter setting and analysis of units

E30390

Clamp 2" · output function switching output PNP/NPN programmable + analogue output programmable

-1...25 PI2303

-1...10 PI2304

-1...4

80

50

30

-1.00...18.74

-1.0...7.5

-1.00...3.00

5.24...25.00

1.5...10.00

0.00...4.00 PI2305

-0.96...25.00

-0.98...10.00

-0.990...4.000

-0.124...2.5 PI2306

-0.05...1 PI2307

-1...1

20

10

10

-0.124...1.880

-0.05...0.75

-1...0.5

0.500...2.500

0.2...1.00

-0.5...1 PI2309

-0.120...2.500

-0.048...1.00

-0.998...1

-1.00...24.96

-1.00...9.98

-1.000...3.990

-0.124...2.496

-0.05...0.998

-1...0.998

0.02

0.01

0.005

0.002

0.001

0.001

72

Two switching outputs programmable

Flow sensor in a cooling water monitoring application.

Simple, fast and flexible installationThanks to a broad selection of process adapters, theSI0521 flow sensor can easily be integrated in almostany application. The robust stainless steel housing provides high reliability even in cases of harsh environmental conditions.The unit is unaffected by the orientation of the sensingface with respect to the direction of flow, providing increased flexibility of installation.Easy handling and high functionalityA pushbutton is used to set the flow range and adjustthe switch. Current flow and switch point are indicatedlocally by multi-coloured LEDs.Electronic locking of the settings and factory reset ofthe parameters provide additional safety.

High repeatability across the extendedmeasuring range.

Simple setting mode for quick set-up.

Variable process connection using adapters.

Reliable monitoring of liquids.

Electronic locking of the setting values.

Flow sensor with GermanischerLloyd approval

Process sensors

73

11.2013

INN

OV

ATI

ON

S

Flow sensors / flow meters

For further technical details please visit: www.ifm.com

Connection technology

Type Description Orderno.

Socket, M12,2 m black, PUR cable EVC004

Socket, M12,5 m black, PUR cable EVC005

Socket, M12,2 m black, PUR cable EVC001

Socket, M12,5 m black, PUR cable EVC002

Process sensors

Setting rangeliquids[cm/s]

Largestsensitivity

[cm/s]

Medium temperature

[°C]

Response time

[s]

Ub

[V]

IB

[mA]

Orderno.

M12 connector · 2 x normally open / normally closed programmable

3...300 3...100 -15...70 1...10 18...32 DC 2 x 250 SI0521

Further technical data

Nominal pressure [bar] 75

Short-circuit protection, pulsed •

Reverse polarity protection / overload protection • / •

Sensor material / housing

High-grade stainless steel(316L/1.4404) /stainless steel (1.4301/304)

Switch point setting Viapushbutton

Ambient temperature [°C] -25...80

Optical function indication LED 10

Protection rating / protection class IP 67, III

Power-on delay time [s] 10

Repeatability(% of the measured value) 1...5 (5...100 cm/s)

TypeSI0521

22

1 2

113

60 65

14

8,2

45

50

27

63

M12

x1

3

Dimensions

Accessories

Type Description Orderno.

Adapter M18 x 1.5 - L18 for mounting inT pieces E40104

Adapter, M18 x 1.5 - G 1/2 E40096

Adapter, M18 x 1.5 - G 1/4 E40099

Welding adapter,M18 x 1.5 - Ø 24 mm E40124

L

L+

3

2

4

1

S2 S1

Wiring diagram

1) LED bar display2) Set button3) Tightening torque 25 Nm

74

Screw-in, bolt-on and cylindrical Pt100 temperaturesensors

Pt100 temperature sensor attached to an oil tank tomonitor the housing temperature.

Suits many different requirementsEvery application has its own requirements as regardsthe temperature sensors to be used. Criteria such asbasic and housing material or design are as importantas the connection to control monitors. The new ifm electronic screw-in and bolt-on sensorsare designed to cover a large range of applications invarious industries (machine tools, etc.).

Cylindrical design Ø 6 mm or Ø 10 mm

M5 and M6 screw-in sensors, bolt-on sensors for M6 screws

Simple and 100 % sealed connection via ecolink M12 connector

PUR cable for lower cost

Different cable lengths from 2 to 5 m

Great value for money – the TS series temperature sensors

Process sensors

75

11.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Temperature sensors

Type Order no.

Measuringrange[°C]

Housing material

Response dynamicsT05 / T09

[s]

Measuring element Pt100

TS2229Bolt-on sensor12 x 35 for M6 -25...90 stainless steel

(1.4303 / 304) 9 / 15

Screw-in sensorM5 -30...90 high-grade stainless steel

(1.4404 / 316L)

Connection

PUR cable, 2 mM12 connector

PUR cable, 2 mM12 connector 3 / 8

Dimensions

1) tightening torque 1.5 Nm

TS2789

CylindricalØ 10 mm, l 50 mm -40...90 high-grade stainless steel

(1.4404 / 316L)PUR cable, 2 mM12 connector 6 / 25 TS2089

CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel

(1.4404 / 316L)PUR cable, 2 mM12 connector 3 / 10 TS2289

CylindricalØ 10 mm, l 50 mm -40...90 high-grade stainless steel

(1.4404 / 316L)PUR cable, 5 mM12 connector 6 / 25 TS5089

CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel

(1.4404 / 316L)PUR cable, 5 mM12 connector 3 / 10 TS5289

CylindricalØ 6 mm, l 45 mm -40...90 high-grade stainless steel

(1.4404 / 316L)PUR cable, 2.5 mM12 connector 3 / 10 TS9289

Process sensors

Evaluation electronics

Description Order no.

Control monitor,1 x analogue output, 1 x PNP/NPN TR2432

Control monitor2 x PNP/NPN TR7432

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...100 °C TP3237

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 50...150 °C TP3231

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 50...300 °C TP3232

Measured signal converter,Pt100 / Pt1000 in 4...20 mA, scaling 0...300 °F TP3233

Measured signal converter,Pt100 / Pt1000 in 0...10 mA, scaling 0...100 °C TP9237

M12

x1

49,5

14 35

6,5

51

12

17

8,7

1,8

25,7

5,4

M54

8

8

M12

x1

49,5

14

M12

x1

7248

50

12

10742

TS2229

TS2789

TS2089, TS5089

M12

x1

64572

48

TS2289, TS5289, TS9289

Dimensions

34

6,5

47

12,5

17

8,7

2,7

TS2239

13

M12

x1

49,526

8

4 M6

TS2689

TS2239Bolt-on sensor12.,5 x 34 for M6 -25...90 stainless steel

(1.4303 / 304) 12 / 39PUR-Kabel, 2 m

Screw-in sensorM6 -40...90 high-grade stainless steel

(1.4404 / 316L)PUR cable, 2 mM12 connector 3 / 9 TS2689

76

Compact and flat AS-i M8 modules for limited space

Vibration-resistant modules for robotics, handling andassembly technology.

Extremely smallThe CompactM8 product family convinces by its flatand slim design. The modules are therefore ideal for robotics, handling and assembly technology. They areavailable in tried-and-tested AS-i technology or as apassive version.The modules are installed via two fixing holes eachfrom the front or from the side.

ecolink technology:The new ecolink technology prevents incorrect mounting.An integrated mechanical end stop protects the O-ringfrom destruction. So rapid and secure installation ispossible without an expensive torque wrench.

The mechanical end stop protectsthe O-ring from destruction

Also available as passive splitter boxes

Complete current supply from AS-i

Particularly shock and vibration resistantdue to full potting

AS-i CompactM8 modules withreliable ecolink connection

Industrial communication

77

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

The products

Orderno.

CompactM84 DI A/B slave AC2484

CompactM82DI 2DO A/B slave AC2482

Dimensions

M8x1

17

23,5

4,2

4,2

30

90,5 57

4,2 16

1122

M12x1

Example AC2484

Advantages and customer benefits

• Protection ratingDue to the high protection rating the modules can beused in the field, i.e. close to the process. There areno long distances between sensors /actuators and thecontrol cabinet.

• Require little space and are lightThe CompactM8 modules require very little spacedue to their small width of only 30 mm. Thereforethey are the first choice when it comes to installationin handling and assembly areas or on robot arms.Another advantage: The full potting ensures that theyare extremely shock and vibration resistant.

• ApplicationThe AS-i modules are addressed via the front M12plug. The modules can be connected to the addressing unit using the standard connection cable.The M8 modules are available as passive splitterboxes with round cable connection, M12 (8 poles),M16 (14 poles) and as AS-i version.The AS-i modules will be available with 4 inputs, 2 inputs and 2 outputs and 8 digital inputs.All three modules will be exclusively supplied via AS-i;an additional 24-V voltage source is not required.The FAULT LED on the module ensures easy fault localisation by the user. A red-flashing LED signals aperipheral fault and indicates a short-circuit of thesensor supply. A permanently lit red LED however indicates a communication fault.

Operating voltage (AS-i) [V DC] 26.5...31.6

Input circuit PNP

Protection IP 65, IP 67, IP 68

Ambient temperature [°C] -25...60

AS-i specification 2.1 + 3.0

Extended addressing mode •

Common technical data

Zubehör

Type Description Orderno.

AS-i flat cable, yellow,EPR (ethylene-propylene); rubber blend E74000

FC insulation displacement connector,M12 E70096

FC insulation displacement connector,M12 AC5005

FC insulation displacement connector,round cable 0.6 m to M12 socket E70483

Connection cable, M8,1 m, orange, PVC cable EVT162

Connection cable, M8,1 m, black, PUR cable EVC267

AS-Interface I /O modulesIndustrial communication

Type Description

CompactM88 DI A/B slave (1 slave address) AC2488

78

FieldModuleDP – compactfieldbus module for ProfibusDP with IO-Link

New product family for direct connectionWith the compact fieldbus module, IO-Link sensors and other ifm sensors can be connected directly to Profibus DP. Configuration and diagnosis comply withProfibus standard IEC 61158 (DP V1), which allows acyclic data transmission. Further members of the product family have digital or analogue inputs and outputs. Offering maximum flexibility, the FieldModuleDP is the ideal solution for manufacturing and process automation applications.

Quick integrationCompact, sturdy and – using standardised M12 connections for sensors and actuators – quickly inte-grated into the machine, with no need for a control cabinet, this module is the top choice. Moreover, thecorresponding GSD file provides a full and unambiguousdescription of the unit type characteristics in a preciselydefined format.

Thanks to IO-Link: process data, configuration and diagnosis via Profibus DP

Direct integration into the machine without control cabinet

Full potting for greater mechanical resistance

Compact

Easy set-up via GSD file

Connecting IO-Link sensors to Profibus DP

Industrial communication

79

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Products

Orderno.

Inputs / outputs Description Order no.

FieldModuleDP

4 IO-Link ports AC2625

8 digital inputs

IO-Link v1.0

4 x 2 DI AC2630

4 digital inputs and outputs AC2631

4 analogue inputs

2 x 2DI, 2 x 2DO

0...10 V AC2638

4 analogue inputs AC2636

4 analogue inputs

4...20 mA

PT100 AC2634

4 analogue outputs 4...20 mA AC2637

Fieldbus componentsIO-Link components

Industrial communication

Capacitive sensors KQ60...

IO-Link sensors (extract)

Type of sensor Designation

Pressure sensors PI22..., PI27..., PI28…

Pressure sensors PN20…, PN22...,PN70…

Pressure sensors PP…

Pressure sensors PQ3809, PQ3834

Flow sensors / flow metersSD2000, SD5000,SD6000, SD8000,

SD9000

Flow sensors / flow meters SM9000, SM2000,SM9100, SM2100

Level sensors LMT121

Level sensors LR…

Temperature sensors TAD…

Temperature sensors TD28..., TD29...,TD25...

Temperature sensors TN2531, TN7531

Temperature sensors TR2432, TR7432

Measured signal converterfor temperature sensors TP9237, TP32…

Profibus terminating resistor M12 connector,4-pole, B-coded

E12315

Profibus cable, M12 connector / M12 socket, 2 m, PUR cable

E12316

Profibus cable, M12 connector / M12 socket, 10 m, PUR cable

E12317

Accessories

Type Description Order no.

Further cable lengths on request

M12 jumper, M8,0,3 m, orange, PVC cable EVT196

M12 jumper, M8,0,6 m, orange, PVC cable EVT197

M12 jumper, M8,2 m, orange, PVC cable EVT199

80

Evaluation unit and antennasfor production and conveying

RF identification with web serverLike the Profibus and EtherNet / IP versions, the new RFID evaluation unit DTE101 with Profinet fieldbus interfacehas been optimised for use in quality assurance. Incombination with antennas and transponders, the RFIDsystem can be used in the production process like anelectronic route card.With the IP 67 protection rating, it can be widely usedin conveying, in rugged industrial environments as wellas in assembly and handling in the automotive industry.

RFID antennasNew robust antennas in M12 design for use in the automation and handling technology are now available. Also, they are suited for the food industry, as long asthey are not in direct contact with the medium. Industrially compatible M12 plugs and connection tech-nology from ifm electronic guarantee simple and quickconnection of antennas and sensors without complicated wiring.

RFID DTE101 with web server for devicesetup, diagnosis and monitoring

New: integrated Profinet switch with 2 ports

Profinet certification Conformance Class B

Connection of RFID antennas, sensors oractuators up to 1 A

Simple connection of the antennas via cables up to 20 m

RF identification systems – nowalso with Profinet

Identification systems

81

11.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

RFID 125 kHz / RFID 13.56 MHz

Further information about the RFID evaluationunitThe RFID evaluation unit DTE100 with integrated Profibus DP interface as well as the new evaluation unit DTE101with Profinet interface are in particular intended forcustomers with a Siemens controller. Data access to the transponders is fast and simple, viathe provided function blocks as well as directly via theprocess image of the controller. The RFID evaluation unit DTE102 with EtherNet / IP interface is the ideal choice for systems using controllers from Schneider Electric or Rockwell Automation.

Integrated web serverThe web server is part of the evaluation unit. The usercan log in via an http address and can set the evaluationunit’s parameters online from his desk (device setup).Advantages: For parameter setting, the evaluation unitneither has to be connected to a fieldbus, nor does acontroller already have to be present in the system. Thismeans the system can be tested prior to installation.

Socket assignmentThe DTE10x evaluation unit has a total of four socketsfor connection of up to four RFID antennas. Optionally,unused RFID antenna inputs can also be used for thecontrol of outputs or the detection of digital input sig-nals.Two digital sensors can be connected to each socket set as an input; and an actuator to each output. So, asimultaneous “mixed operation” of antennas, digitalsensors and actuators is possible. The connected sen-sors and actuators are supplied directly from the RFIDevaluation unit DTE10x. No further wiring is required.

Identification systems

Description Order no.

DTE102RFID evaluation unit, EtherNet/IP interface

DTE101RFID evaluation unit, Profinet interface

ANT512RFID antenna 125 KHz

ANT513RFID antenna 13.56 MHz,ISO 15693

E80360ID tag/30X2.5/05 – 125 KHz 256 bits

E80361ID tag/30X2.5/05 – 125 KHz 2048 bits

E80370ID tag/30X2.8/03–13.56 MHz 16 Kbits –FRAM

E80371ID tag/30X2.5/06 – 13.56 MHz 896 bits

RFID evaluation unit

RFID antennas

Products

DTE100RFID evaluation unit, Profibus DP interface

RFID transponders for ANT512

ANT410RFID antenna 13.56 MHz,M12, flush

ANT411RFID antenna 13.56 MHz,M12, non flush

RFID transponder for ANT513, ANT410, ANT411

Accessories DTE102, DTE101

Type Description Order no.

Ethernet, cross-over patch cable,2 m, PVC cable, M12 / RJ45 E11898

Ethernet, screened patch cable,2 m, PUR cable, M12 / RJ45 E12090

Ethernet jumper, M12 plug / M12 plug 2 m, PVC cable

E21138

Ethernet jumper, M12 plug / M12 plug 5 m, PVC cable

E21139

Ethernet jumper, M12 plug / M12 plug 10 m, PVC cable

E21137

E80377ID tag/R20X2.5/06 – 13,56 MHz 896 bits

82

For structural vibrations withlow acceleration

Reliable monitoring of structural vibrationsThe monitoring of structural vibrations and movementsrequires a high resolution within a small measuringrange.VSA101 is the ideal sensor to detect vibratons on stationary or moving structures.Due to the proven ifm MEMS technology the sensor isnot influenced by saturation or bent cables under over-load conditions.The integrated self-test in combination with the relevant diagnostic electronics VSE enables reliable and highlyaccurate monitoring of structural vibrations, e.g. forwind turbines, rotor blades, bridges or buildings.

Low noise up to 3.3 g

Saturation-free behaviour in case of overload

Calibration free due to integrated self-test

M12 standard connector

High protection rating IP 69K

Vibration sensor with highresolution

Condition monitoring systems

83

11.2013

INN

OV

ATI

ON

S

Technical data

± 3.3

Vibration sensor VSA101

for connection to external diagnostic electronics type VSE

43

2 1Pin 1: L+ (+9 V)Pin 2: I outPin 3: GNDPin 4: Test

Vibration monitoring systemsCondition monitoring systems

For further technical data please go to: www.ifm.com

Dimensions

18,5

M8x

1,25

M12

x117

5324

178

1

Accessories

Type Description Order no.

PEEK adapter, M8 – M8, galvanic isolation E30132

1) Conical angle = 90°

Connection technology

Type Description Order no.

Socket M12 screened,5 m black, PUR cable, 5-pole EVC533

Socket M12 screened,10 m black, PUR cable, 5-pole EVC534

Socket M12 screened,30 m black, PUR cable, 5-pole EVC561

Wiring diagram

Conical washerspacking quantity: 5 pcs E30115

Measuring range [g]

Frequency range [Hz] 0...10000

Protection IP 68 / IP 69K

Ambient temperature [°C] -30...125, for UL applications: max. 70 °C

Housing material high-grade stainless steel 316L (1.4404)

Connection M12 connector

84

Vibration monitoring in ATEX zones 1G and 1D

Intrinsically safe VSP vibration sensor monitors theATEX zone category 1D / 1G.

ApplicationThe VSP acceleration sensor is used to detect measure-ment values in atmospheres with a highly explosive potential as in the chemical, pharmaceutical and miningindustries.

FunctionWorn-out rolling element bearings need to be detectedas early as possible since they cause high temperaturesexceeding the acceptable range. Due to unbalance ormisalignment, machine vibration can quickly exceed apermissible level. Result: high risk potential. The VSPsensor receives vibrations up to ± 80 g and transmitsthem via a splitter box (within the ATEX zone) and anintrinsically safe isolated barrier (outside the ATEX zone)to the IEPE input (= Integrated Electronics Piezo Electric= charge amplifier) of the VSE evaluation electronics(outside the ATEX zone). These evaluation electronicsmonitor, analyse and document the incoming measured values.

Protection against permanent machineoverloads and unexpected standstills

Extended measuring range up to 80 g

For connection to VSE diagnostic electronics

Optimum price / performance ratio

System comprising sensor and evaluation unit for monitoring, analysisand documentation

Vibration sensor for potentiallyexplosive atmospheres

Condition monitoring systems

85

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Products

Approval Marking of the unit Order no.

Baseefa12ATEX0248XIECEx BAS 12.0133 X VSP01A

Baseefa12ATEX0247IECEx BAS 12.0132 VSP02A

Ex I M1Ex ia IMa

Ex ia IIC T4 GaEx ia IIIC T130°C IP65 DaEx ia IIC T6 GaEx ia IIIC T80°C IP65 Da

VSP vibration sensor with ATEX approvalgroup II, category 1D / 1G

Vibration monitoring systems

Condition monitoring systems

Measuring range [g] ± 80

Connection PUR cable,10 m

Further technical data

Housing material stainless steel

Shock resistance [g] 5000

Accessories

Type Description Order no.

Safety barrier ZB0633

Diagnostic electronics for vibration sensors VSE100

Parameter setting software for VSE diagnostic electronics VES003

Operating voltage [V DC] 10...12

Frequency range [Hz] 2...10000

Sensitivity [mV/g] 100

Protection IP 68,for 1D applications: IP 65

Dimensions

23,5

64,725

,547,5

37

305

M8x1

Wiring diagram

white: sensor supply / signalblack: 0 Vscreen: housing over drain wire

86

Condition monitoring systems

Particle monitor LDP100 monitors the contaminationof oils

Recognising contaminationLDP100 monitors the degree of cleanliness or the levelof contamination in fluids. Compatible media are mineral oils, ester oils and biodegradable oils.The integrated data memory allows data recording over a longer period. The LCD display indicates the cleanliness level.

Measuring principleThe optical particle monitor LDP100 operates accordingto the light extinction principle. The changes to light intensity of a laser beam caused by particles in the medium flowing through the measurement cell are detected by a photo detector. The calibration is madein accordance with ISO 11943.

ConnectionOn the fluid side the LDP100 is equipped with two Minimess connections with which the unit can bemounted in the off-line circuit of the oil cycle. The electrical connection is installed using an 8-poleM12-plug.

Analysis of particle concentration fortrend monitoring

Displays the cleanliness levels accordingto ISO 4406:99 or SAE AS4059E

Robust aluminium die-cast housing foroperating with pressures of up to 420 bar

Intensely illuminated graphic display, intuitive push-button set-up

CAN-Bus, analogue and switching outputs

Continuous oil condition monitoring

87

11.2013

INN

OV

ATI

ON

S

Condition monitoring systemsSystems for oil quality monitoring

Operating voltage [V DC] 9...33

Current consumption 9 V30 V

180 mA65 mA

Pressure range [bar] up to 420, dynamic

Flow [ml / min] 50...400

DisplayCleanliness level according

to ISO 4406:99 and SAE AS4059E

Size channels [μm] 4, 6, 14, 21

Concentration limit ISO 4...25 at 10 % optical coincidence

Temperature range [°C]Oil

AmbientStorage

-10...80-10...60-20...60

Fluid compatibility

Mineral oils (e.g. HLP),ester oils (e.g. HEES) and

biodegradable oils (e.g. HETG), phosphate

ester optionally

Protection rating IP 67 (with display IP 65)

Interface

analogue output 4...20 mA configurable,

digital alarm output, digital input to start and

stop readings

Particle monitorLDP100

Technical dataΔp-Q-characteristics for different viscosities

Data memory 3000 data records

Setting Via push buttons or digital I/O

Electrical connection M12 x 1, 8-pole

Process connection Minimess M16 x 2

Wetted materials, sealing materials

High grade stainless steel,sapphire, NBR

For further technical data please go to: www.ifm.com

Dimensions

Connection technology

M12 socket,5 m, PUR cable, 8-pole E12168

M12 socket,5 m, PUR cable, 8-pole E12166

Type Description Orderno.

23,551,5

78

140,389

M12x1

2 x LED

12

M16x2

1) Setbutton2) LCD display

410 mm²/s

197 mm²/s

55 mm²/s

10

0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,800

2

4

6

12

14

16

18

20

8

y

x

x: Volume flow in [l /min]y: Δ p in [bar]

Screw coupling, 0.18 mm E43330

Screw coupling, 0.22 mm E43331

CAN adapter cable E43332

BasicDisplay CR0451

Accessories

Description Orderno.

88

32-bit SmartController withhigh protection rating IP 67

High performance at low costifm electronic has launched the SmartController inresponse to market demand for a low-cost mini con-troller for mobile applications. As well as being used asthe main controller for small machines or applications,the 32-bit SmartController is also suited for use as anintelligent I/O module for decentralised preprocessingof sensor signals in complex control systems.

Flexible networkingNetworking of the modules with the CANopen protocolon the powerful CAN bus allows quick implementationof the application. Two integrated CANopen interfacesserve for the flexible and powerful extension of the system with further I/O or control modules. Also, theexchange of SAE J 1939 engine data and CANopendata is easy to carry out via these interfaces.

Analogue and digital I/Os with diagnosticfunction for mobile applications

For use as intelligent I/O module with integrated control function

2 CAN interfaces with CANopen and SAE J1939 protocol

Freely programmable with CODESYS 2.3 to IEC 61131

E1 type approval from the Kraftfahrtbun-desamt (German Federal Motor TransportAuthority)

Cost-optimised mini controllerfor mobile applications

Systems for mobile machines

89

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Mobile controllers

Description Order no.

SmartController, 32 bits, 16 I / 16 O CR2530

Technical data

SmartControllerCR2530

Products

Housing closed metal housing withflange fastening

Device connectionAMP connector

55 poles latched, protectedagainst reverse polarity

Protection IP 67

Operating voltage [V DC] 8...32

Functions and advantages

• Mechanical designAll necessary connections for the inputs and outputs,communication and programming can be made viathe reverse-polarity protected central plug in the con-troller integrated into the compact metal housing

• Powerful electronicsThe integrated 32-bit processor and the electronicsare optimised for mobile applications. The inputs andoutputs can be configured to the application via theuser program. The two-colour status LED displays themost important system messages.

• Configurable inputs/outputsThe inputs / outputs can be freely configured by theuser. Digital inputs, analogue inputs for current orvoltage, inputs with diagnostic capability and fastpulse inputs are available. The outputs can be set asdigital outputs, PWM and current-controlled outputs.

• Programming to IEC 61131-3The CODESYS software enables clear and easy crea-tion of the application software. The SmartControllersupports all common CODESYS programming languages. Simple and clearly structured function libraries are available for communication and specialdevice functions.

• CAN communication interfacesThe SmartController is equipped with two CAN inter-faces to ISO 11898. Using these, data can for examplebe exchanged with a display, further I/O modules oran engine controller. Among others, the interfacessupport the CANopen protocol and the J1939 protocol.The CAN interfaces are also used for programming.To do so, the device electronics are directly and con-veniently activated via the powerful PC interfaceCANfox. Using this, operating system and applicationprogram can be loaded or parameters changed.

Applications:• complex construction machines• attachable units• mini vehicles

Current consumption [mA] ≤ 45 mA

Temperature range operation [°C]storage [°C]

-40...85-40...85

Processor PowerPC 5517E50 MHz

Indicators LED red / green

Inputs (total)digitaldigital, analogue (0...10/32 V, 0...20 mA)digital, frequency (≤ 30 kHz)digital, resistance measurement

166442

Outputs (total)digital, PWM (2 A)digital, PWM, current-controlled (2 A)digital, PWM / analogue 0...10 V, (2 A)digital, PWM (4 A)

1610222

Supported CAN protocolsCANopen

(DS 301 V4.1)SAE J 1939

Standards and tests (extract) CE,E1 (UN/ECE R10)

Systems for mobile machines

Connector, 55 poles (wirable) EC2013

Cable with connector 55 poles, 1.2 m EC2086

Cable with connector 55 poles, 2.5 m, sealed EC2097

Programming software CODESYS, German V2.3 CP9006

Programming software CODESYS, English V2.3 CP9008

Data memory SRAM [kB] 592

Data memory Flash [kB] 1536

Data memory (retain), FRAM [kB] 1

90

32-bit ExtendedControllerwith 64 multifunctional inputsand outputs

ExtendedController for mobile machinesThe mobile controller meets the requirements of modern electronics. The large number of inputs and outputsallows to simultaneously process sensor signals andproportional functions. The controller was developedparticularly for use in off-highway and mobile machineson the basis of the current standards and long-termexperience.

Connection and interfacesBesides the multifunctional inputs and outputs eachcontrol module is equipped with 5 CAN interfaces.They support all important bus protocols, differentbaud rates and also the transparent and preprocesseddata exchange. Programming to IEC 61131-3 ensuresthat all control functions can be easily integrated in theapplication program.

Analogue and digital I /Os with diagnosticfunction for mobile applications

For complex control functions in mobilemachines

5 CAN interfaces with CANopen and SAE J1939 protocol

Freely programmable with CODESYS 2.3to IEC 61131-3

E1 type approval of the Kraftfahrtbundes-amt (German Federal Motor TransportAuthority)

Robust controller for moremobility on wheels and tracks

Systems for mobile machines

91

11.2013

INN

OV

ATI

ON

S

Mobile controllers

Technical dataExtendedController CR0133

HousingClosed metal housing

with flange fastening

Device connectionAMP connector

55 poles latched, protectedagainst reverse polarity

Protection IP 67

Operating voltage [V DC] 8...32

Functions and advantages

• Mechanical designThe control electronics integrated into a compact metal housing provides all necessary connections for theinputs and outputs, communication and programming via the reverse-polarity protected central plugs suitable for mobile applications. The RGB status LED displaysthe most important system messages.

• Powerful electronicsThe core of the controller designed according to the applicable standards for electronics for mobileapplications is a modern 32-bit processor. Monitoringand protection functions enable safe operation evenunder extreme operating conditions. The input / output extension is connected to the maincontroller via a CANopen interface.

• Configurable inputs and outputsBy means of the application software the inputs andoutputs can be configured to adapt to the respectiveapplication.Depending on the type of input, a configuration asdigital, frequency or analogue input with diagnosticfunction or as digital input or input for resistancemeasurement is possible. In addition some of theinputs support the evaluation of positive and negativedigital input signals. The analogue inputs enable bothcurrent and voltage measurement.Most outputs provide a configuration as digital orPWM output with diagnostic capabilities, with andwithout current control.

Programmable to IEC 61131-3 with CODESYSProgramming with the standardised IEC 61131-3languages enables the user to create clear and easyapplication software.In addition, libraries are available for special functionsof the controller.

• CAN-interfaces with CANopen protocolThe controller is equipped with five CAN interfaces toISO 11898. The data is exchanged with all connectedbus participants via these interfaces. The CANopenprotocol enables quick and flexible connection to thebus. For communication with the motor and thepower train all interfaces can be reconfigured to theJ1939 protocol.

Applications:Complex construction machines, agriculturalmachines, municipal vehicles

Current consumption [mA] ≤ 210

Temperature range [°C] -40...85

Indication RGB LED

Controller Infineon TriCore 1796

Number of inputs(configurable)Digital (positive / negative sensor signals)Analogue (0...10 / 32 V, 0...20 mA,ratiometric)Frequency (≤ 30 kHz)Digital (positive / negative sensor signals)Analogue (0...10 / 32 V, 0...20 mA,ratiometric)Digital (positive sensor signals)Resistance measurement(3...690 Ω / 16 Ω...30 kΩ)Digital (positive sensor signals)Frequency (≤ 30 kHz)Digital (positive sensor signals)

12

4

6

4

6

Number of outputs(configurable)Digital, positive / negative switchingPWM output (2/4 A, 3 A, H-bridge)Current-controlled (2/4 A, 3 A)Digital, positive-switching, PWM output (2 A)Current-controlled (2 A)Digital, positive-switching, PWM output (2 A) (2 of which analogue output 0...10 V)Digital, positive-switching, PWM output (4 A)Digital, positive-switching (2 A)

16

2

8

2

4

Sensor supply5 / 10 V DC, 400 mA 1

Interfaces 5 x CAN, 1 x RS2321 x virt. COM port (USB)

Supported CAN protocolsCANopen

(CiA DS 301 V4)SAE J 1939

Program memory [MB] 1,2

Data memory RAM [kB] 256

Data memory FRAM [kB] 48

Data memory non-volatile [kB] 4

Data memory auto-save [kB] 4

Programming software CODESYS V2.3

Standards and tests(extract)

CE,E1 (UN-ECE R10)

EN50155 / EC50121

For further technical details please visit: www.ifm.com

Systems for mobile machines

92

Resistive 7.0" TFT touch display with a resolution of800 x 480 pixels

Dialogue module with touch screenIn almost any mobile machinery a powerful process anddialogue unit is needed for machine operation and forindication of system messages.With its high-resolution graphic display, the powerful32-bit controller and the flexible programming accordingto IEC 61131-3, the PDM360 NG Touch is such a userinterface.The resistive touch display allows easy and intuitivehandling. Its robust housing with protection rating IP 65 / IP 67 enables mounting inside or outside the cabin. Ithas been designed for surface and panel mounting.

ConnectionFour CAN interfaces, Ethernet, USB and video inputtogether with the Linux operating system form a uni-versal platform for networking and communicationwith other vehicle components.As an option, analogue cameras can be connected tohave a view of unmanageable machine areas.

Backlit function keys withtactile feedback

Rocker switch for easy menu navigation

Internal mass storage, USB interface,interfaces for analogue cameras

4 CAN interfaces with CANopen andSAE J1939 protocol

Programmable to IEC 61131-3 withCODESYS 2.3

Dialogue module PDM360 NGTouch for mobile machines

Systems for mobile machines

93

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Description Orderno.

Mounting frame for panel mounting EC2110

USB adapter cable, M12 / RJ45 socket, 1.5 m EC2099

Ethernet, cross-over patch cable, 2 m, PUR cable,M12 connector / RJ45 connector E11898

Programming software CODESYS, German version CP9006

Programming software CODESYS, English version CP9008

Technical data

Dialogue module PDM360 NG TouchCR1082

Products

Housing closed,diecast aluminium

Device connection M12

Protection IP 65, IP 67

Operating voltage [V DC] 10...32

Functions and advantages

• High-resolution displayProtected by a scratch-resistant glass pane, the moderntouch display, which can even be read in sunlight,provides a resolution of 800 x 480 pixels with anaspect ratio of 15:9. Images and graphics can beshown with a colour depth of up to 18 bits.

• Mechanical structureThe PDM360 NG Touch has a fully sealed diecast alu-minium housing with protection rating IP 65 / IP 67.The integrated M12 connectors provide all importantconnections for supply, inputs /outputs and commu-nication. It can be used as surface mount devicesusing the tried-and-tested RAM® mount system orcan be mounted in a wall. The service lid on the backallows the exchange of the battery for the real-timeclock as well as access to the USB 2.0 service inter-face.

• The powerful electronicsThe integrated 32-bit controller and the operating sys-tem Embedded Linux are the basis for the visualisationof the high-resolution graphics, the processing of theapplication program and the unit functions. Embedded Linux furthermore provides many possibili-ties as regards communication and networking withother systems and networks.

• Programming to IEC 61131-3The CODESYS software enables a clear and easy crea-tion of the application software for the user. Functionlibraries are available for the special functions of thetouch display.The graphic elements are created via the integratedvisualisation editor and can be selected by touchingthe screen.

• The communication interfacesThe PDM360 NG Touch is equipped with four CAN interfaces to ISO 11898. They support the CANopenand the J1939 protocol among others. The integratedUSB 2.0 interfaces provide easy data exchange withmodern storage media.The Ethernet interface cannot only be used for pro-gramming but also for communication with othernetwork participants.

• VersionsOther PDM 360 NG variants without touch functionare also available, for example with an encoder fordata entry or with an analogue video input for directconnection to a camera.

Applications:• Complex construction machines• Agricultural machines• Municipal vehicles

Current consumption [mA] ≤ 300

Temperature range operation [°C]storage [°C]

-30...65-30...80

7" TFT LCD colour display 800 x 480 pixels18-bit colour depth

Indication RGB LED

Processor MPC5121/ PPC, 400 MHz

Data memory Flash / SRAM [MB] 128 / 128

Internal mass storage [GB] 1

Operating elements pushbuttons(backlit) rocker switch

91

Inputs 1 x digital / analogue

Inputs with special functions:Internal temperature sensorsPhotoelectric sensor

11

Outputs 1 x digital, 1 x buzzer

Interfaces4 x CAN

1 x Ethernet 100 Mbits2 x USB 2.0

Camera interfacesCR1083, CR1084, CR1085

2 x video input foranalogue camera

Supports CAN protocols CANopen (DS 301 V4)SAE J 1939

Programming software CODESYS V2.3

Standards and tests(extract)

CE,E1 (UN/ECE R10),

EN 50 155

Dialogue modules / displaysSystems for mobile machines

PDM360 NG touch display with rocker switch, 9 function keys and video input CR1082

Touch screen5-wire, resistive

Input tool: stylus pen or finger

94

For users in factory automationand the machine tool industry

ecolink –The new dimension in connection technology.

ecolink M12 for standard applicationsMost applications require special solutions. Only reliableproduction processes and faultless assembly lead tosuccess in the long run.The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No toolsneeded for installation and removal.The asymmetrically acting vibration protection holdsthe coupling nut tight in its position ensuring a lowcontact resistance between the nut of the connectorand the housing of the connected device. This is extremely important for permanently high protection against strong noise interference.

Connection technology meets the M12standard (EN 61076)

The mechanical end stop protects the O-ring against destruction

Permanent vibration protection with sawtooth contour

Continuously high EMC interference protection

ecolink – the reliable connection evenwith strong noise field interference

Connection technology

95

11.2013

INN

OV

ATI

ON

S

Sockets

For further technical details please visit: www.ifm.com

Connection technology

Technical data:Operating voltage:4 poles: 50 V AC / 60 V DC5 poles: 30 V AC / 36 V DCNominal current: 4 AProtection:Screen not connected: IP 65, IP 67, IP 68, IP 69K / IIIScreen connected: IP 65, IP 67 / IIIIn locked condition with the matching counterpart.Tightening torque nut: 0.6...1.5 NmNote the maximum value of the counterpart.Ambient temperature:-25...90 °C, cable firmly laid-25...90 °C, cable movedCable characteristics:Drag chain, 2 million cycles

Materials:Housing / moulded body: TPUContact carrier: TPUCoupling nut: Nickel-plated brassContacts: Gold-platedSealing ring: VitonCable: PUR halogen-free, shielded, 4 x 0.34 mm2, Ø 4.9 mm5 x 0.25 mm2, Ø 4.9 mm

Approvals:cRUus in preparation

Dimensions

15,5

M12x1 45

14

Example EVC526

15,5

M12x1 36,5

26,5

14

Example EVC529

Type Connection /cable

Orderno.

Number ofpoles

Screen not connected

2.0 m EVC526

5.0 m EVC527

10.0 m EVC528

4

4

4

2.0 m EVC529

5.0 m EVC530

10.0 m EVC531

4

4

4

Shielding characteristics

2.0 m EVC532

5.0 m EVC533

10.0 m EVC534

5

5

5

2.0 m EVC535

5.0 m EVC536

10.0 m EVC537

5

5

5

Screen connected

2.0 m EVC538

5.0 m EVC539

10.0 m EVC540

4

4

4

2.0 m EVC541

5.0 m EVC542

10.0 m EVC543

4

4

4

2.0 m EVC544

5.0 m EVC545

10.0 m EVC546

5

5

5

2.0 m EVC547

5.0 m EVC548

10.0 m EVC549

5

5

5

y

x-70

-60

-50

-40

-30

-20

-10

0

10 100 10001

x: Frequency in [MHz]y: Shielding characteristics in [dB]

96

The low-cost alternative foruse in factory automation

ecolink –a new dimension in connection technology.

ecolink M12 for standard applicationsMost applications require special solutions. Only assuredproduction processes and faultless assembly lead tosuccess in the long run.The integrated end stop protects the O-ring against destruction caused by over-tightening the nut. No toolsneeded for installation and removal.The asymmetrically acting vibration protection holdsthe nut tight in its position, guaranteeing an optimumand permanent seal.

Connection technology meets the M12standard (EN 61076)

The mechanical end stop protects the O-ring against destruction

Permanent vibration protection with saw tooth contour

LEDs clearly visible even under brightlighting

ecolink M12, the secure connectionfor standard applications

Connection technology

97

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

SocketsConnection technology

Technical data:Operating voltage:without LED: 250 V AC / 300 V DCwith LED: 10...36 V DCNominal current: 3 AProtection: IP 65, IP 67

in locked condition with the matching counterpart.

Tightening torque nut: 0.6...1 Nm(note the maximum value of the counterpart!)Ambient temperature:-25...70 °C, firmly laid5...70 °C, movedCable characteristics:conditionally suitable for drag chains

Materials:Housing / moulded body: TPUContact carrier: TPUCoupling nut: diecast zinc, nickel-platedContacts: gold-platedSealing ring: VitonCable: PVC, 3 x 0.25 mm2, Ø 4.5 mm

Approvals:cRUus in preparation

Dimensions

15,5

M12x1 45

14

Example EVS001

15,5

M12x1 36,5

26,5

14

Example EVS004

15,5

M12x1 36,5

26,5

143 LED

Example EVS007

Type Description Order no.

NEW

LED

M12 sockets

2.0 m EVS001

5.0 m EVS002

10.0 m EVS003

2.0 m EVS004

5.0 m EVS005

10.0 m EVS006

2.0 m EVS007

5.0 m EVS008

10.0 m EVS009

98

Compact low-profile M8 splitters for confined spaces

ecolink –a new dimension in connection technology.

Small design – maximum protectionIn particular where space is at a premium, e.g. in robotics,handling and assembly technology, most applicationsrequire special solutions. Here the new, lean and flatM8 splitter with the tried-and-tested safe ecolink technology is a convincing solution. Only high-qualitymaterials, safe production processes and fault-free in-stallation ensure high machine uptime in the long run.

ecolink technologyThe new ecolink technology prevents incorrect moun-ting. An integrated mechanical end stop protects theO-ring from destruction. So, rapid and secure installa-tion is possible without an expensive torque wrench.

O-ring protection by a mechanical end stop

Perfect ingress resistance even whenmounted without tools

High-quality materials for permanent reliability

Connection technology meets the M8 standard (EN 61076)

Little space required due to lean and flat design

Small but effective – M8 splitterswith secure ecolink connection

Connection technology

99

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Splitter boxes

Technical data:Operating voltage: with LED 10...30 V DCNominal current:total max. current rating 6 Amax. 2 A per locationwith M12 connectiontotal max. current rating 2 Amax. 2 A per locationProtection: cable connection IP 65, IP 67, IP 68

connector IP 65, IP 67in locked condition with the matching counterpart.

Tightening torque M8 connector: 0.3...0.6 Nm,adhere to the maximum value of the counterpartAmbient temperature: -25...80 °C

Materials:Housing: PURContact carrier: PAFitting: CuZn/NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free

Applications:Factory automation, machine tools, hydraulics

M8x1

17

20

4,5

4,5

3016

129,

5 101

4,3

1122

Dimensions

Example EBC066

Splitter with cable connection · LED · PNP

Splitter with M12 connection · LED · NPN

4

Splitter with M16 connection · LED · NPN

2 and 4

44

2 and 42 and 4

44

2 and 42 and 4

4

Type Signals on pin

Order no.

NEW

Connection/Cable[m]

Connection technology

Splitter with M12 connection · LED · PNP

2 and 4

Splitter with M16 connection · LED · PNP

Splitter with cable connection · LED · NPN

44

2 and 42 and 4

44

2 and 42 and 4

Type Signals on pin Order no.

NEW

Connection/Cable[m]

M12x1

17

23,7

4,5

4,5

3016

85,4

574,

3

M8x1

1122

Example EBC050EBC060

EBC063

EBC048

EBC051EBC049

EBC052

510510

EBC054

EBC056EBC055

EBC057

510510

EBC050

EBC053

EBC058

EBC061EBC059

EBC062

EBC064

EBC066EBC065

EBC067

510510

510510

100

From factory automation tomachine tool industry

ecolink –a new dimension in connection technology.

Splitter with ecolink technology for demandingapplications.Most applications require special solutions. Only high-quality materials, assured production processes andfaultless assembly lead to success in the long run.

ecolink technology:The new ecolink technology prevents incorrect mounting.An integrated mechanical end stop protects the O-ringfrom destruction. So rapid and secure installation ispossible without an expensive torque wrench.

The mechanical end stop protectsthe O-ring from destruction

Optimum sealing even when mountedwithout tools

Connection technology meetsthe M12 standard (EN 61076)

High-quality materials for a high plantuptime

Splitter with ecolink technology,the secure connection

Connection technology

101

04.2013

INN

OV

ATI

ON

S

For further technical data please go to: www.ifm.com

Splitter boxes

Technical dataOperating voltage:without LED 30 V AC / DCwith LED 10...30 V DCNominal current:total max. current rating 12 Amax. 4 A per locationProtection rating: IP 65, IP 67, IP 68

in locked condition with the matching counterpart

Tightening torque M12 connector: 0.6...1.5 Nm,Note the maximum value of the connectorAmbient temperature: -25...80 °C, -5...60 °C for flexible cablingCable characteristics: drag chain > 2 million cyclesBending radius for flexible use:min. 10 x cable diameter

Materials:Housing: PAM12 connector: CuZn / NiContacts: gold-platedSealing ring: VitonCable: PUR, halogen-free

Applications:Factory automation, machine tools, hydraulics

Dimensions

Example EBC017

Splitter with cable connection

Splitter with M23 connection

EBC001

EBC003

M23EBC002M23

M23EBC004

EBC009

EBC011EBC010

EBC012

M23

Type Signalson

contact

Connection Orderno.

44

2 and 42 and 4

LED

–•–•

EBC005

EBC007

M23EBC006M23

M23EBC008M23

44

2 and 42 und 4

–•–•

M23M23M23M23

44

2 and 42 and 4

–•–•

EBC013

EBC015

5EBC02510

5EBC02710

4444

––••

EBC014

EBC016

5EBC02610

5EBC02810

2 and 42 and 42 and 42 and 4

––••

EBC017

EBC019

5EBC02910

5EBC03110

4444

––••

EBC018

EBC020

5EBC03010

5EBC03210

2 and 42 and 42 and 42 and 4

––••

EBC021

EBC023

5EBC03310

5EBC03510

4444

––••

EBC022

EBC024

5EBC03410

5EBC03610

2 and 42 and 42 and 42 and 4

––••

Type Signalson

contact

Connection/Cable[m]

Orderno.

LED

Connection technology

1 2

43

65

18

4,7

7310

0

22

54,

5

3339

54

M12x132,7

27

1 2

43

18

4,7

7312

7

22

54,

5

3339

54

M12x1

5

32,7

2734

6

8

5

7

Example EBC024

102

*Some offered information is available country-specific.

www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.

• Information- product innovations- company news- exhibition info- locations- jobs

• Documentation- data sheets- operating instructions- manuals- approvals- CAD data

• Communication*- request for documents- recall service- live advice- newsletter

• Selection- interactive product selection aids- configuration tools- data sheet direct

• Animation- virtual product animations- flash movies (video sequences)

• Application- applications- product recommendations- calculation aids

• Transaction*- e-shop processing- e-procurement catalogues

103

Convenient order processingvia the e-shop** on the internet.

Secured authentication

Customer-related priceindication

Real time availability check

Personal product favourites

Online parcel tracking

Individual order history

Convenient quick input form

Simple order processing

Management of shippingaddresses

Confirmations by e-mail

**Already available in many countries.

Visit our website:

www.ifm.com

ifm electronic gmbhFriedrichstraße 145128 EssenTel. +49 / 201 / 24 22-0Fax +49 / 201 / 24 22-1200E-mail [email protected]

Position sensors

Sensors formotion control

Industrial imaging

Safety technology

Process sensors

Condition monitoringsystems

Industrialcommunication

Identification systems

Systems formobile machines

Connectiontechnology

Overviewifm product range:

Accessories

Over 70 locations worldwide –at a glance at www.ifm.com

ifm a

rtic

le n

o. 7

8000

318

· We

rese

rve

the

right

to

mak

e te

chni

cal a

ltera

tions

with

out

prio

r no

tice.

· Pr

inte

d in

Ger

man

y on

non

-chl

orin

e bl

each

ed p

aper

. 10

/13

Cert no. IMO-COC-027827