IESA: Automation for Oil & Gas Industry

IESA Automation provides to customers (EPC, OEM, End Users) with advice services and

know-how in the electrical installations, automation and industrial simulators fields.

In particular its engineering department has built a solid a reputation in automated

processes and power distribution projects in the Oil & Gas sector.

Christian Rickenbach and Chérif Hadji set up a private limited company called "IGE" (Ingénierie Electrique) in Vienne

IGE changed its name to IESA and became a public limited company

First foreign subsidiary – IESA Alger

Increased capital to €240K

Moved to Le Jazz Parc

ISO 9001 certification

IGE was growing and moved into new premises

ISEA moved to the Espace Saint-Germain. 500 m² of office space

Opened a subsidiary in Cyprus Set up a Simulation department

Launched the Plug n'Test simulator

Increased capital o €750K Opened the Swiss subsidiary in Martigny

Accreditations :

Vendor List :

Quality system :

As a player in the Oil & Gas industry, IESA Automation possesses the accreditations and

trained personnel necessary to carry out off-shore missions. Accordingly, the company is on

the TOTAL and ENI Vendor Lists.

Automation Department

• Preliminary design (feasibility studies, preparation of design guidelines for

control & supervision systems, definition of control system architecture ….)

• Documentary production (functional analysis, detailed analysis, training

supports …), detailed engineering (PLC, IHM, Supervision’s code)

• FAT & integration tests with simulator

• Site supervision

• Commissioning

• Assistance to commissioning,

• On-site acceptance test

• Production ramp-up

• On-site maintenance and remote maintenance

• Operator training

• Auditing and expertise (feasibility studies, site survey, technical

specifications, master plans / typical drawings …)

• Design and sizing (power balance, standards and official regulations

applicable, project zoning, instrument lists...)

• Design and diagrams (single-line diagram, general connection diagrams,

layouts, equipment drawings, cable lists, Input/output lists …)

• Supply and manufacturing of electrical cabinets and equipment (low to

medium voltage panels up to 36 kV, fixed and plug-in power panels up to

4000 A - type 4b, equipment sets – ATEX, Junction Box…)

• Installation compliance checks

• Workshop acceptance of electrical equipment

• Supervision of electrical works

• Commissioning assistance

• Assistance for start-up and on-site performance tests

Electricity and Instrumentation Department

• Real-time 3D test simulators (design aid, PLC validation, commissioning

optimization – 30% faster …)

• Real-time 3D training simulators (creation of training tools, operation aids,

maintenance aids, safety …)

• Databases (SQL Server, Oracle, MySql…), study and design, installation,

backup, maintenance

• Network architecture (setting up of communication, network security, design

and maintenance of computer stock…)

• Applications development (interactions with databases, communication with

PLCs, supervision systems and HMIs…)

Simulation Department

Industrial Data Processing Department

Gas Station

FPSO

Enhanced Oil Recovery

Loading Arms

Other sectors: Ore processing, Glass,

Environment, Automotive, Papermaking, Food industry

Refineries

Activities :

Provide 2 operator consoles for 16

gas and petroleum product loading

arms.

Atex rating: Zone 1 II A T3

Services provided :

Automation design

Electrical equipment design

Manufacturing and FAT

Technical assistance

Commissioning and operator training

Equipment provided :

2 stainless steel consoles containing :

• EExd electrical enclosures

• ControlLogix PLCs

• distribution boards

• EExd junction boxes for motor power

supply

• Intrinsic safety junction boxes

• Power incoming

• Control boxes

• Atex radio remote control

Project highlights : Optimization of console size

Activities :

Provide an Electrical Management

System for two FPSOs (VLCC

conversion)

Services provided :

System design (PLC based)

Electrical cabinets design

Programming, FAT,

DVT (France, Norway, Singapore), SAT,

Commissioning

Engineering : 3,100 h

Programming and tests : 1,400 h

FAT : 200 h

SAT : to be performed in 2016/2017


4 system cabinets

4 marshalling cabinets

Integrated optical network

1 central PLC (CompactLogix)

4 communication PLCs

1 supervision workstation

2 local HMIs

700 hardwired I/Os

800 networked I/Os

12,000 points database

Project highlights : Short Track (8 months) + Low Cost Project

Activities :

Construction of a gas treatment unit

for turbines supply

Services provided :

Automation design


Programming, FAT, SAT,

Commissioning


Control and power cabinet containing :

• Redundant S7 412H PLC

• Embedded control panel

• Communication Modbus TCP-IP to DCS

• Redundant power supply

• 150 hardwired I/Os

Project highlights : Redundant PLC

Activities :

Provide MCC & VSD switchboards

with related control system for an

Enhanced Oil Recovery Skid – Shell

specifications

Services provided :

Automation design


Programming, Manufacturing, FAT,

Commissioning, SAT, Operators training


PLC cabinet (ControlLogix)

FTView SE supervision workstation

MCC switchboard (1600A - 4b type - double

busbar - withdrawable modules)

Set of VSD cabinets (Powerflex 753 110 kW)

Junction boxes

UPS

500 hardwired I/Os

Project highlights : MCC 4b switchboard + Pilot unit

Activities :

Provide an Electrical Control

System for a refinery

Services provided :

System design (DCS based)



Commissioning

Warm restart of substations and

assistance for production start-up

Engineering: 2,500 h

Programming and testing: 5,000 h

FAT: 500 h - SAT: 1,000 h

Project highlights : PCS7 DCS + I/Os amount


2 system cabinets – 9 marshalling cabinets

9 optical/copper network cabinets

2 synchronisation cabinets for turbines

1 redundant controller AS 400H

9 stand-alone controllers AS 400

1 GPS master clock

2 main supervision workstations

1 engineering workstation

9 distributed supervision panels

5,000 hardwired I/Os

30,000 networked I/Os

50,000 point database

2,500 communicating devices connected

Activities :

Provide operator consoles for LNG

loading arms

Atex rating: Zone 2 II A T3

Services provided :

Automation design


Manufacturing and FAT

Technical assistance

Commissioning and operator training


Stainless steel console containing :

• EExd electrical enclosure

• Intrinsic safety junction boxes

• EExe power incoming

• EExe control box, Atex radio remote

control

• PLC cabinet (S7 315F)

• Embedded control panel

• WinCC supervision system

• 340 hardwired I/Os

Project highlights : SIL 2 Safety PLC + Position Monitoring System for the arms

Activities :

Provide a PDCS with Power

Management System facilities on an

FPSO

Services provided :




Commissioning

Assistance during towing and Offshore


Programming and testing : 3,000 h

FAT : 500 h – SAT : 200 h


4 system cabinets, 3 marshalling cabinets

1 optical network bay

3 redundant S7 417H PLCs

3 stand-alone S7 416 PLCs

4 supervision workstations

3 GPS master clocks

900 hardwired I/Os


9,000 point database

Project highlights : 3 redundant PLCs + Power Management System (Load sharing)

Activities :

Extension of electrical network for

the interconnection of two FPSOs

Services provided :

Modification of existing PDCS design

Modification of programs and HMI,

FAT, SAT, Commissioning


Programming : 1,100 h

Test and FAT : 800 h


Extension of existing cabinets (I/O and

communication cards)

PDCS FPSO DALIA – Angola 2013-2015

Project highlights : Hot swapping

Activities :

Technical assistance and expertise

Services provided :

Site survey

Training sessions for maintenance operators and system engineers

Failure diagnosis and sequence of events analysis

Optimizations and improvements of systems

Troubleshooting interventions and PDCS modifications

Maintenance support on shore and off shore

Project highlights : Optimisation of turbine operation (3x25 MW)

Activities :

Provide an Electrical Management

System for a FPSO

Services provided :




Commissioning

Assistance during Towing and Offshore


Programming and tests : 3,000 h

FAT : 520 h - SAT : 200 h


7 System cabinets

5 marshalling cabinets

Network cabinets and cubicles (optical fiber,

copper)

1 redundant S7 417H PLC

6 stand-alone S7 414 PLCs

1 GPS master clock

2 supervision workstations

600 hardwired I/Os


7,500 points database

Project highlights : 1 redundant PLC + High performances system

Waste Water Treatment Plant

ALGERIA

St Gobain L’Arbosc - Fume Treatment Center

for a Glass Factory

SPAIN

Michelin Tire Factories

Dedusting Systems

CHINA - INDIA - BRAZIL

Paper pulp preparation (Recycling)

UK

Liquid Pitch Terminal – Aluminium

Plant

BAHREÏN

Green Anode Plant– Aluminium Plant

SAUDI ARABIA

Diffusion Tower – Sugar Plant

RUSSIA

Handling System – Tire Plant

HUNGARY – FRANCE - SPAIN

Simulator for Pot Tending Machine

Aluminium Plant

Training for operators

Transitic simulator – Plant

MICHELIN

Factory Acceptance tests L1/L2

Company name : IESA

Legal status : SA (Public Limited Company)

Capital : 750,000 €uros

Date of creation : 1993

Head office : 30 avenue Général LECLERC - 38200 VIENNE - FRANCE

Workforce : 48 people including 38 engineers and technicians

Subsidiaries : Algeria, Cyprus, Switzerland

International business : Interventions in over 40 countries

Turnover : 2010 : € 3.4 M

2011 : € 5.2 M

2012 : € 5.3 M

2013 : € 4,8 M

2014 : € 5 M

ABB

ALCAN

AREVA

BIWATER

CEGELEC

CINETIC

CNIM

DELTA NEU

DURR ECOCLEAN

ECL

ECM

2H ENERGY

FIVES SOLIOS

FMC TECHNOLOGIES

INVENSYS

KADANT LAMORT

LAB

MAGUIN

MICHELIN

PROCESS SYSTEMS

SAINT GOBAIN GLASS

SAIPEM

SNF FLOERGER

SONATRACH

SAUR

SIEMENS

TAIM WESER

TECHNIP

TOTAL

VEOLIA ENVIRONNEMENT

Iesa Group - Jazz Parc Miles - Espace St Germain - 38200 VIENNE - France

[email protected]

[email protected]

http://www.iesa-group.com

mailto:[email protected]






IESA: Automation for Oil & Gas Industry

Engineering

Transcript of IESA: Automation for Oil & Gas Industry