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IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2,FEBRUARY 2012 509 Switching Strategies for Fault Tolerant Operation of Single DC-link Dual Converters Jose A. Restrepo, Member, IEEE, Alberto Berzoy, Antonio E. Ginart, Senior Member, IEEE, Jose M. Aller, Ronald G. Harley, Fellow, IEEE, and Thomas G. Habetler, Fellow, IEEE Abstract—This paper proposes a method that allows the opera- tion with direct torque control under incipient faults of the power switching devices in single dc-link dual inverters. Once the fault on- set of the switching device is detected, the troubled devices are put under trigger suppression to regain operation. The proposed con- trol algorithm makes use of additional states, termed opportunistic states, to maintain control of the induction machine. Simulations and experimental results confirm the capabilities of the technique for up to six devices under trigger suppression. Index Terms—AC motor drives, drives, fault tolerance, inverters. I. INTRODUCTION T HE migration from traditional electromechanical and hy- draulic drives in critical equipment to power electronic drives raises concern about the reliability of critical equipment controlled by power electronic components and drives. Exam- ples of this migration can be observed in the aeronautic indus- try as in the proposed “fly by wire” (aircraft control) initiative and in the automotive industry with the electric steering wheel concept. Furthermore, there is a strong push in the aeronau- tics industry to produce complete solid-state technology-based power converters and for military applications to implement the main parts of hybrid vehicles using a similar approach. The same trend discussed previously can be observed in the main power drive where reliability is essential. Additionally, power electronic converters, drives, and related modern electric ma- chines continue to play a more critical role in the performance and overall operation of ships, aircraft, and ground vehicles. The electric power and propulsion systems developed for the mili- tary are being rapidly modernized [1]. The new trend is to create designs that integrate motor drive systems (power electronics) into a monolithic structure for propulsion and generation, power transformers, new storage devices, power cells, etc. These new Manuscript received August 11, 2010; revised January 21, 2011 and April 25, 2011; accepted June 27, 2011. Date of current version January 9, 2012. Recommended for publication by Associate Editor S. Sul. J. A. Restrepo, A. Berzoy, and J. M. Aller are with the Universidad Sim´ on Bol´ ıvar, Caracas 1080A, Venezuela (e-mail: [email protected]; aberzoy@ usb.ve; [email protected]). A. E. Ginart is with Impact Technologies, LLC, Atlanta, GA 30308 USA (e-mail: [email protected]). R. G. Harley is with the School of Electrical and Computer Engineering, Georgia Institute of Technology, Atlanta, GA 30332 USA and also an Honorary Research Fellow at the University of KwaZulu-Natal, South Africa (e-mail: [email protected]). T. G. Habetler is with the School of Electrical and Computer Engi- neering, Georgia Institute of Technology, Atlanta, GA 30332 USA (e-mail: [email protected]). Digital Object Identifier 10.1109/TPEL.2011.2161639 technologies present new challenges in methods of operation and automated health management in order to accomplish the goal of creating a more versatile, robust, efficient, and reliable system. The problem of increasing the system reliability can be tack- led following two strategies. The first approach is to improve the performance of standard topologies and early/post diagnostics of the power devices [2], [3]. The second approach is to develop new fault tolerant topologies for power drives. Standard power drives are based on a controller with the traditional six transistor structure that drives induction or synchronous permanent mag- net machines. Fault tolerant operation of multilevel converters has been investigated in the literature [4]–[9]. In this paper, the use of a dual converter is proposed and analyzed as an alternative for a more reliable operation of drives under faulty conditions. This topology has been previously described in the literature, mainly for its multilevel operation [10]–[14]. As with any mul- tilevel topology, the power and voltage ratings of the inverter are increased without increasing the voltage rating of the switching device, and the dv/dt of the converter is reduced [15]. Also, dual converters have the drawback of doubling the switching devices count when compared with conventional two-level con- verters, but present a higher potential for extended operation in critical operation [16], [17]. The analysis and advantages of dif- ferent fault tolerant strategies in single dc-link dual converters are presented in this paper. II. EARLY DIAGNOSTIC TECHNIQUE There are several methods for the early identification of the degradation of power electronic devices. These diagnostic techniques allow and enhance the application of fault tolerant techniques [4], [18], [19]. Early prefailure characterization of switching devices is mainly based on the operating condition of a power drive. The operating frequency band of a standard power drive can be divided into three ranges. The low frequency range, usually below 200 Hz, provides the main electrical signal for the motor and achieves the control objective of the power drive. The second range, between 10 and 200 kHz, is due to the pulsewidth modulation (PWM) signal, and is used to mod- ulate the main or fundamental signal of the power drive. The third band corresponds to frequencies greater than 1 MHz and is the consequence of system’s resonance and high frequency harmonics in the PWM step waveforms. This high frequency band is of main interest for modeling and diagnosing transis- tor aging through changes in the “ringing characteristics” of the power devices [20]. In the ringing characterization method, specific frequencies are identified and tracked for changes such 0885-8993/$26.00 © 2011 IEEE

Transcript of IEEE TRANSACTIONS ON POWER ELECTRONICS, …prof.usb.ve/jaller/PPI_papers/Restrepo_TPEL2012.pdf ·...

IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2, FEBRUARY 2012 509

Switching Strategies for Fault Tolerant Operation ofSingle DC-link Dual Converters

Jose A. Restrepo, Member, IEEE, Alberto Berzoy, Antonio E. Ginart, Senior Member, IEEE, Jose M. Aller,Ronald G. Harley, Fellow, IEEE, and Thomas G. Habetler, Fellow, IEEE

Abstract—This paper proposes a method that allows the opera-tion with direct torque control under incipient faults of the powerswitching devices in single dc-link dual inverters. Once the fault on-set of the switching device is detected, the troubled devices are putunder trigger suppression to regain operation. The proposed con-trol algorithm makes use of additional states, termed opportunisticstates, to maintain control of the induction machine. Simulationsand experimental results confirm the capabilities of the techniquefor up to six devices under trigger suppression.

Index Terms—AC motor drives, drives, fault tolerance, inverters.

I. INTRODUCTION

THE migration from traditional electromechanical and hy-draulic drives in critical equipment to power electronic

drives raises concern about the reliability of critical equipmentcontrolled by power electronic components and drives. Exam-ples of this migration can be observed in the aeronautic indus-try as in the proposed “fly by wire” (aircraft control) initiativeand in the automotive industry with the electric steering wheelconcept. Furthermore, there is a strong push in the aeronau-tics industry to produce complete solid-state technology-basedpower converters and for military applications to implement themain parts of hybrid vehicles using a similar approach. Thesame trend discussed previously can be observed in the mainpower drive where reliability is essential. Additionally, powerelectronic converters, drives, and related modern electric ma-chines continue to play a more critical role in the performanceand overall operation of ships, aircraft, and ground vehicles. Theelectric power and propulsion systems developed for the mili-tary are being rapidly modernized [1]. The new trend is to createdesigns that integrate motor drive systems (power electronics)into a monolithic structure for propulsion and generation, powertransformers, new storage devices, power cells, etc. These new

Manuscript received August 11, 2010; revised January 21, 2011 and April25, 2011; accepted June 27, 2011. Date of current version January 9, 2012.Recommended for publication by Associate Editor S. Sul.

J. A. Restrepo, A. Berzoy, and J. M. Aller are with the Universidad SimonBolıvar, Caracas 1080A, Venezuela (e-mail: [email protected]; [email protected]; [email protected]).

A. E. Ginart is with Impact Technologies, LLC, Atlanta, GA 30308 USA(e-mail: [email protected]).

R. G. Harley is with the School of Electrical and Computer Engineering,Georgia Institute of Technology, Atlanta, GA 30332 USA and also an HonoraryResearch Fellow at the University of KwaZulu-Natal, South Africa (e-mail:[email protected]).

T. G. Habetler is with the School of Electrical and Computer Engi-neering, Georgia Institute of Technology, Atlanta, GA 30332 USA (e-mail:[email protected]).

Digital Object Identifier 10.1109/TPEL.2011.2161639

technologies present new challenges in methods of operationand automated health management in order to accomplish thegoal of creating a more versatile, robust, efficient, and reliablesystem.

The problem of increasing the system reliability can be tack-led following two strategies. The first approach is to improve theperformance of standard topologies and early/post diagnosticsof the power devices [2], [3]. The second approach is to developnew fault tolerant topologies for power drives. Standard powerdrives are based on a controller with the traditional six transistorstructure that drives induction or synchronous permanent mag-net machines. Fault tolerant operation of multilevel convertershas been investigated in the literature [4]–[9]. In this paper, theuse of a dual converter is proposed and analyzed as an alternativefor a more reliable operation of drives under faulty conditions.This topology has been previously described in the literature,mainly for its multilevel operation [10]–[14]. As with any mul-tilevel topology, the power and voltage ratings of the inverter areincreased without increasing the voltage rating of the switchingdevice, and the dv/dt of the converter is reduced [15]. Also,dual converters have the drawback of doubling the switchingdevices count when compared with conventional two-level con-verters, but present a higher potential for extended operation incritical operation [16], [17]. The analysis and advantages of dif-ferent fault tolerant strategies in single dc-link dual convertersare presented in this paper.

II. EARLY DIAGNOSTIC TECHNIQUE

There are several methods for the early identification ofthe degradation of power electronic devices. These diagnostictechniques allow and enhance the application of fault toleranttechniques [4], [18], [19]. Early prefailure characterization ofswitching devices is mainly based on the operating conditionof a power drive. The operating frequency band of a standardpower drive can be divided into three ranges. The low frequencyrange, usually below 200 Hz, provides the main electrical signalfor the motor and achieves the control objective of the powerdrive. The second range, between 10 and 200 kHz, is due tothe pulsewidth modulation (PWM) signal, and is used to mod-ulate the main or fundamental signal of the power drive. Thethird band corresponds to frequencies greater than 1 MHz andis the consequence of system’s resonance and high frequencyharmonics in the PWM step waveforms. This high frequencyband is of main interest for modeling and diagnosing transis-tor aging through changes in the “ringing characteristics” ofthe power devices [20]. In the ringing characterization method,specific frequencies are identified and tracked for changes such

0885-8993/$26.00 © 2011 IEEE

510 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2, FEBRUARY 2012

Fig. 1. Diagram of the dual converter with one dc supply feeding an open-endinduction machine.

as the device degradation over time [21]. In the ringing char-acterization method, the system’s response to high-frequencycomponents injected during the inverter switching can be usedas a signature to track the aging in the power devices. Thesehigh-frequency components interact with the parasitic elementspresent in all power devices, giving rise to the “ringing” re-sponse that changes with the deterioration of the device. Whenthe early diagnostics fail, a strategy based on the desaturationprotection used in intelligent drives is employed. In this case,the protection circuitry triggers a shutdown of the troublesomedevice, and this period allows the recovery of the device thanksto its self-healing properties [18], [22], [23], [24].

A supervisory fault detector system monitoring the switchingdevices is required, and depending on the fault detected, a cor-responding corrective action should be taken by the controllerfor the different type of faults, such as shorted or open switchingdevice, missing or randomly suppressed gate signals, etc. Thispaper proposes what action to take when a fault requires triggersuppression of the relevant switching devices.

Once a satisfactory early diagnostic technique is in place,the goal is to continue the operation of the converter, while thetroubled switching device is under trigger suppression.

III. DUAL CONVERTER

A diagram of the converter being analyzed in this paper, forswitch suppression operation, is shown in Fig. 1. The particulartopology of this dual converter is comprised of two three-phasetwo-level inverters sharing the same dc link. In this topology,the dual converter can be considered as a six-phase converter,where the number of possible states are 46 = 4096, of which46−36 = 3367 are forbidden states because they short circuitthe dc link; from the valid states 36−26 = 665 have at leastone “fly-wheeling” floating branch and only 26 = 64 are wellestablished and in general considered as usable states for nor-mal operation, resulting in 19 different voltage space vectorsshown in Fig. 2. For simplicity, the power drives are sometimesanalyzed assuming switching with ON and OFF states, andassuming the loads to be without regeneration capabilities orpurely resistive. This generates what has been previously calledusable states. However, when the load has regenerative capabili-ties or energy storage properties such as inductances or electricalmachines, the energy storage provides additional control alter-natives expressed in additional transient usable states. In the caseof fault tolerant strategies, these additional states could provide

Fig. 2. Voltage space vectors with their respective switching states in base 8.

an important tool for optimization during trigger suppression.In this paper, these states are defined as “opportunistic states”since they can only be used when they become available, andthe control algorithm can favor their occurrence since they aredetermined by current circulating in the winding of the machineunder control. When these “opportunistic states” are available,the application of “regenerative vectors” can be achieved.

Since the two subconverters making up the dual convertershare a common dc link, the modulation strategies used to syn-thesize the space vector in each subconverter need to avoidthe injection of zero sequence components, as they will resultin corresponding zero sequence currents flowing through theload [25], [26].

In this dual converter topology, the voltage levels in eachphase of the induction machine are: {+Vdc}, obtained whenthe associated branch in subconverter 1 is in high level and itspaired branch in subconverter 2 is in low level, and when there isenough energy stored in the machine inductances the followingvoltage levels can be applied; {0}, when the both branchesfeeding the phase winding are simultaneously in high or lowlevel in both subconverters, and {−Vdc}, when the associatedbranch in subconverter 1 is in low level and its paired branch insubconverter 2 is in high level. In this way, the space vectors inthe dual converter can be classified in the following sets.

1) First a set of six “positive” small size voltage space vec-tors obtained with the combination of voltage levels {0,{+Vdc}.

2) A second set of six “negative” small size voltage spacevectors obtained with the combination of voltage levels{−Vdc , 0}.

3) A third set of six medium size voltage space vectors ob-tained with one phase set to−Vdc , the other phase to 0, andthe last phase to {+Vdc between each winding terminals.

4) A fourth set of six large size voltage space vectors obtainedusing voltage levels Vdc and {+Vdc between the windingterminals.

5) Finally, a set of three zero magnitude voltage space vec-tors obtained when the voltage in the three winding termi-nals are the same {(−Vdc ,−Vdc ,−Vdc), (0, 0, 0), ({+Vdc ,{+Vdc , {+Vdc)}.

The resulting space vector locations are shown in Fig. 3. Thezero sequence voltage, responsible for the zero sequence current

RESTREPO et al.: SWITCHING STRATEGIES FOR FAULT TOLERANT OPERATION OF SINGLE DC-LINK DUAL CONVERTERS 511

Fig. 3. Sets of voltage space vectors in the dual converter.

TABLE ISWITCH SELECTION FOR CLASSICAL DTC [27]

in the induction machine phases, is defined as [25]

vZS =13

(va1 a2 + vb1 b2 + vc1 c2 ) . (1)

The control algorithm used in this paper for healthy as well asswitch-suppressed operation is the classical direct torque control(DTC) as proposed by Takahashi and Noguchi [27]. Duringnormal operation, DTC can take advantage of the additionalspace vectors produced by the dual converter, and produce lessripple in the system’s state variables [28]–[30]. However, inthis paper, the focus is on the operation of the machine duringswitch suppression. Thus, the classical DTC algorithm usingthe medium size space vectors is used for healthy switchingoperation.

IV. DTC ALGORITHM

The classical DTC was originally proposed by Takahashi andNoguchi [27]. It is based on the computation of the instantaneousstator flux and electric torque in the machine. The calculatedvalues are compared to the flux and torque references to produceerror signals that together with the information of the angularstator flux location are employed in the switching-state selectionfor the inverter. In the classical DTC algorithm, the hexagonalspace vector area is divided into six zones, the requirements offlux and torque for each zone and the corresponding space vectorfor two level converters are summarized in Table I. In this paper,

Fig. 4. Medium size space vectors.

the space vectors are obtained using Clarke’s transformation

�f = fx + jfy =

√23

(faα0 + fbα

1 + fcα2) (2)

where α = ej2π/3 . The stator flux linkage Ψs can be obtained byintegrating the stator equation of the induction machine model[27]

�Ψs =∫ (

�vs − Rs�is

)dt (3)

and the electric torque by multiplying the stator flux linkage andthe stator current space vectors

τe = �Ψs ×�is . (4)

In the simplified algorithm used in this paper for normal op-eration, one branch is at −Vdc , another at 0 V while the last oneis at Vdc . Therefore, the voltage supplying the machine does notcontain a zero sequence component. The states that satisfy thiscombination are termed medium size voltage space vectors, andfrom Fig. 2 they are �vm1 = {14, 36}, �vm2 = {24, 35}, �vm3 ={21, 65}, �vm4 = {41, 63}, �vm5 = {42, 53}, �vm6 = {12, 56},and the null vector �v0 = {00, 11, 22, 33, 44, 55, 66, 77}.Fig. 4 shows the medium size space vectors and the resultinghexagonal region covered by this set of space vectors. From (1)it follows that an advantage of the medium size vectors for thedual converter is that they do not inject zero sequence voltage;hence, there are no zero sequence currents injected into the load.Any other selection of space vector will inject a zero sequencecomponent and its influence on the load needs to be consideredbefore using them.

V. DTC OPERATION FORSWITCHTRIGGER SUPPRESSION

The large amount of switching states in the dual converterallow the implementation of different machine control algo-rithms. For this paper, the DTC is chosen for implementation.

512 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2, FEBRUARY 2012

Fig. 5. Voltage space vectors for one and two trigger-suppressed devices“a1H ” and “a2L ”.

Depending on the amount of switches under trigger suppression,there is a certain number of voltage space vectors available toperform the DTC on the machine, or to enforce the conditionsto use all the space vectors. Since the DTC uses a computationof the stator flux linkage, the use of (3) requires the voltageat the machine terminals. The use of the switching state of thedual inverter for estimation of the stator voltage assumes thateach terminal of the machine is connected at +Vdc or 0. Thisrestriction limits the failure to one switch per branch. A fullyasymmetric operation of the inverter is considered in the caseof six switches with trigger suppression, i.e., trigger suppres-sion in three upper switches in one subconverter and triggersuppression in three lower switches in the other subconverter.The classical DTC algorithm remains unchanged for healthyor trigger-suppressed operation, but for the dual converter, thehealthy case uses the medium size space vectors versus the useof the small size space vectors in the trigger suppression mode.This requires a 30◦ rotation in the region selection of the statorflux (Z1 , Z2 , . . . , Z6) shown in Fig. 4.

A. Trigger Suppression in One and Two Devices

In this case, trigger suppression is applied to one or two de-vices. The effect of trigger suppression in one switch is thatthe current does not flow in the direction controlled by the sup-pressed device. However, if regenerative operation allows for avalid state to be established then all the original voltage spacevectors are available for the control of the load. When the con-ditions do not allow the establishment of a known state, triggersuppression in one device affects 32 out of the 64 usable statesshown in Fig. 3, but due to the redundancy of the dual converteronly five voltage space vectors out of 19 are affected. An ad-ditional trigger suppression in the complementary subconverterand complementary level of the former device affects 16 ad-ditional states, corresponding to five additional voltage spacevectors. The effects of the trigger suppression for one and twopower devices in phase “a” are illustrated in Fig. 5. The devicesunder trigger suppression are: subconverter 1, high-side phase

TABLE IICOMMON MODE VOLTAGE FOR THE POSITIVE AND NEGATIVE SMALL

VOLTAGE SPACE VECTORS

“a” (a1H ) and subconverter 2, low-side phase “a” (a2L ). Triggersuppression and no regeneration in one of the aforementioneddevices prevent the establishment of the outer space vectorsin Fig. 5 (�vl2 , �vm1 , �vl1 , �vm6 , �vl6), and the additional triggersuppression in the second device prevent the establishment ofthe additional space vectors (�vm2 , �vs2 , �vs1 , �vs6 , �vm5). Somestates associated with voltage space vectors (�v0 , �vs3 , �vs4 , �vs5)are affected, but the redundancy in the number of states in thedual converter allows the establishment of the associated voltagespace vectors. If the second device with trigger suppression isa2H , the voltage space vectors affected are (�vl3 , �vm3 , �vl4 , �vm4 ,�vl5). A proper control of the load with DTC can be achievedthrough the injection of a zero sequence component in the loadcurrent. Then, all the switching states are available for controlthanks to regenerative operation in the suppressed devices. Thiszero sequence injection can be controlled with the proper se-lection of the switching state and its associated common modevoltage. Table II shows the common mode voltage injected bydifferent switching combinations leading to the generation ofpositive and negative small vectors.

Due to the symmetry of the dual converter, the patterns ofvoltage space vectors affected by trigger suppression in one ortwo devices are rotated by the same amount as the associatedphase. Some resulting patterns for two devices with trigger sup-pression are shown in Fig. 6.

For the case depicted in Fig. 5, the voltage space vectorsavailable for DTC are those with phase “a” at −Vdc , shown inTable III.

For two devices associated with the same phase and the samesubconverter there is no possible combination of remainingswitching devices that can impress the desired current value inthat phase. Therefore, no opportunistic states are available forcontrol and a different control strategy should be considered.

B. Trigger Suppression in Six Switches (Asymmetric Operation)

For this kind of operation, only 50% of the switching devicesare available for controlling the current in the load. In this case,

RESTREPO et al.: SWITCHING STRATEGIES FOR FAULT TOLERANT OPERATION OF SINGLE DC-LINK DUAL CONVERTERS 513

Fig. 6. Example of different space vectors affected in the case of triggersuppression in one and two power devices.

TABLE IIISTATES AVAILABLE FOR TRIGGER SUPPRESSION IN TWO SWITCHES OF PHASE

“a” AS PRESENTED IN FIG. 5

Fig. 7. Diagram of the dual converter under six switches trigger suppression.

the resulting power stage topology is similar to the asymmet-ric converter employed in the control of switched reluctancemachines [31]. In this paper, the operation of the converter un-der this circumstance is termed asymmetric operation, and isconsidered when trigger suppression is done in complementarydevices of the same phase as shown in Fig. 7. Different modesof operation for the induction machine fed by an asymmetricalconverter have been presented in [32]. In this paper, the DTCalgorithm is employed using the positive and negative or regen-erative set of space vectors. Under this operating condition, allthe switching states become available thanks to the opportunisticstates described previously.

For trigger suppression in the devices shown in Fig. 7, theonly known state that can be impressed on the machine at anytime is {1, 1, 1}, corresponding to the null vector. All the otherstates require a current flow in each particular branch to operate

Fig. 8. Circuit diagram.

Fig. 9. Experimental test rig for the dual converter.

with regenerative states. Once the establishment of regenerativestates is assured, all 64 states and 19 voltage space vectorsbecome available for DTC. However, the regenerative states areobtained at the expense of zero sequence injection into the load.The strategy to control the zero sequence injection is similar tothe one employed in the case of trigger suppression with one andtwo devices. The opportunistic states (space vectors synthesizedwith 0 and −1 states) are used until a predefined threshold isreached. Then, a space vector is synthesized using states 0 and1 which increases the energy in the machine leakage reactancesand goes back to the use of opportunistic states.

VI. SIMULATION AND EXPERIMENTAL RESULTS

The proposed fault-tolerant strategies are first simulated inSimulink using the piecewise linear electrical circuit simulation(PLECS) package for the machine and power electronics mod-ules. The circuit diagram in PLECS is shown in Fig. 8, while thecontrol strategy is implemented in Simulink. The parameters ofthe machine used for the simulation and experimental tests arepresented in Table IV, the sampling rate of the controller is fixedat 10 kHz.

For the experimental test, the proposed algorithm is imple-mented on a custom built floating-point DSP-(ADSP-21369)based test rig, shown in Fig. 9. The power stage in each

514 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2, FEBRUARY 2012

Fig. 10. Simulated stator currents, stator flux, rotor speed, and torque for normal operation with DTC using medium size voltage space vectors. (a) Currents. (b)Stator flux. (c) Electric torque.

Fig. 11. Experimental stator currents, stator flux, rotor speed, and torque for normal operation with DTC using medium size voltage space vectors. (a) Currents.(b) Stator flux. (c) Electric torque.

Fig. 12. Simulated stator currents, stator flux, rotor speed, and torque for trigger suppression in a1L and a2H . (a) Currents. (b) Stator flux. (c) Electric torque.

TABLE IVINDUCTION MACHINE PARAMETERS

subconverter uses six 50 A, 1200 V insulated gate bipolar tran-sistors (IGBTs) with a 2200 μF, 450 V capacitor in the dc link.The interface between the DSP processing unit and the periph-erals (power devices and sensors) is done with a Spartan-Xilinxfield-programmable gate array (FPGA). This interface is pro-grammed to enable or disable each IGBT present in the powerstage, using a 6-bit mask, one mask per subconverter. Also,the switching frequency for the controller, and for sampling the

RESTREPO et al.: SWITCHING STRATEGIES FOR FAULT TOLERANT OPERATION OF SINGLE DC-LINK DUAL CONVERTERS 515

Fig. 13. Experimental stator currents, stator flux, rotor speed, and torque for trigger suppression in a1L and a2H . (a) Currents. (b) Stator flux. (c) Electric torque.

sensors (10 kHz), is programmed in this FPGA. Once the num-ber of suppressed IGBTs is known, the control algorithm selectsthe proper common mode injection strategy to ensure the useof all the available space vectors, thanks to the availability ofopportunistic states. In all cases, the DTC operates with Table I,but using the space vectors shown in Fig. 3, depending on theoperation mode, medium size space vector for healthy opera-tion, and the small size space vectors for operation under triggersuppression.

In the first test, the single dc-link dual converter is simulatedfor healthy operation with the set of medium voltage spacevectors. The advantage of this selection for healthy operation isthat there is no zero sequence injection at any time. Fig. 10 showsthe simulated stator currents, stator flux, electric torque, androtor speed for a healthy operation of the dual converter. It can beseen from Fig. 10(a) that no zero sequence component is presentin the stator current. Also, since the classical DTC algorithm isemployed, the torque shows the large ripple that is characteristicof this kind of controller. Fig. 11 shows the experimental resultsobtained for healthy operation with DTC with the medium sizeset of space vectors; the experimental stator current waveformsconfirm that for healthy operation with the selected set of spacevectors there is no zero sequence injection.

Fig. 12 shows the corresponding simulated state variablesfor trigger suppression in one or two switches associated withone phase winding (a1L and a2H ), while Fig. 13 shows theexperimental validation with the same devices under triggersuppression. In this case the current flowing through phase “a”can take only positive values, and to ensure known switchingstates in the dual converter the phase current has to be positiveat all times (isa > 0). If the trigger suppression is in thecomplementary switches (a1H and a2L ), the current will berequired to be negative at all times to ensure operation ofthe dual converter under fault operation with known states.For trigger suppression in devices (a1L and a2H ), the controlstrategy is to use the set of regenerative space vectors wheneverthe current flowing through the affected phase is above certainthresholds which ensures the use of opportunistic states,otherwise the nonregenerative set of small space vectors is usedto increase the stored energy in the affected winding for use ofopportunistic states in subsequent control cycles.

Although trigger suppression in six switches will affect allthe space vectors synthesized by the dual converter, there arestill known states available to store energy in the machine induc-tances. This brings the possibility of achieving proper control ofthe dual converter if enough energy can be stored in the machineinductances so that through regeneration the opportunistic statesbecome available. Thereby, all the space vectors can be used andthe switching state of the dual converter is known. Fig. 14 showsthe simulated state variables for the dual converter operatingunder six switches with trigger suppression. The switches withtrigger suppression are (a, b, c)1L and (a, b, c)2H . The controlstrategy used in this case is similar to the one used previouslyand consists of applying the opportunistic states as long as thereis enough energy stored in the machine leakage inductances, andthen switch to the complementary states to increase the storedenergy when the energy is not sufficient to use the opportunisticstates. For the case under test, the opportunistic states can beused if the phase currents are above a predefined minimumvalue, i.e., each phase circuit is operating in a continuous switch-ing mode. Fig. 15 shows the experimental results that confirmthe results obtained previously in the simulation. Althoughthere is a high zero sequence voltage and current componentinjected in the machine terminals, this zero sequence does notproduce any braking torque because there is no zero sequencecomponent in the stator flux. The disadvantage of this operatingmode is that for the same electrical torque the machine is oper-ating with higher rms currents and, hence, with increased powerlosses and reduced system efficiency. This results in higherthermal stress and reduced life span for the operating powercomponents.

Fig. 16 shows the instantaneous transition between healthyoperation and switch trigger suppression in two power devices.Since the stator flux and torque are maintained constant beforeand after the change in operating mode, the transition of theremaining state variables toward steady state is fast.

Table V shows the rms value of the stator currents and thetotal harmonic distortion (THD) for the dual converter whenoperating under healthy condition as well as with two switchesunder trigger suppression and also six switches under triggersuppression. From these results, it is clear that there is anincrease in both rms current and the THD in most phases, which

516 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2, FEBRUARY 2012

Fig. 14. Simulated stator currents, stator flux, rotor speed, and torque for trigger suppression in six switches, {a1L , b1L , c1L } and {a2H , b2H , c2H }. (a)Currents. (b) Stator flux. (c) Electric torque.

Fig. 15. Experimental stator currents, stator flux, rotor speed, and torque for trigger suppression in six switches, {a1L , b1L , c1L } and {a2H , b2H , c2H }. (a)Currents. (b) Stator flux. (c) Electric torque.

Fig. 16. Experimental stator currents, stator flux, rotor speed, and torque for the transition between healthy operation and trigger suppression in a1H and a2L .(a) Currents. (b) Stator flux. (c) Electric torque.

RESTREPO et al.: SWITCHING STRATEGIES FOR FAULT TOLERANT OPERATION OF SINGLE DC-LINK DUAL CONVERTERS 517

TABLE VRMS CURRENT AND THD FOR HEALTHY OPERATION, TWO SWITCHES

TRIGGER SUPPRESSION AND SIX SWITCHES TRIGGER SUPPRESSION

in turn results in an increase in the machine’s temperature forthe same output torque.

VII. CONCLUSION

In this paper, a fault-tolerant DTC algorithm for a singledc-link dual converter feeding an induction machine has beenproposed and verified for trigger suppression in up to six powerdevices. This extended operation compensates and improvesover the apparent reduction in reliability due to the increase inpower devices. The proposed algorithm shows that operationof the machine is still possible, and although there is a penaltyin the thermal stress of the system, it presents an alternativeto maintain operation in critical systems. The experimental testat different operating conditions verify the proposed controlstrategy and the simulation results.

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518 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 27, NO. 2, FEBRUARY 2012

Jose A. Restrepo (S’89–M’92) received the B.Sc.and M.Sc. degrees in electronics engineering fromthe Universidad Simon Bolıvar, Caracas, Venezuela,in 1988 and 1991, respectively, and the Ph.D. degreefrom the University of Manchester Institute of Sci-ence and Technology, Manchester, U.K., in 1996.

He is currently a Full Professor of electronicsengineering in the Departamento de Electronica yCircuitos, Universidad Simon Bolıvar. He was a Vis-iting Professor at the School of Electrical and Com-puter Engineering, Georgia Institute of Technology,

Atlanta, in 2002 and 2010. His research interests include advanced control ofelectrical machines, artificial intelligence, power quality, and digital signal pro-cessors applied to motion control.

Alberto Berzoy received the B.Sc. and M.Sc. de-grees in electronics engineering from the Universi-dad Simon Bolıvar, Caracas, Venezuela, in 2003 and2008, respectively.

He is currently an Assistant Professor of electron-ics engineering in the Departamento de Electronica yCircuitos, Universidad Simon Bolıvar. His researchinterests include advanced control of electrical ma-chines, artificial intelligence, power quality, activepower filtering, maximum power point tracking, con-trol of dc–dc converters, and signal processing.

Antonio E. Ginart (S’89–M’01–SM’07) receivedthe B.Sc. and M.Sc. degrees in electrical engineeringfrom Simon Bolivar University, Caracas, Venezuelain 1986 and 1990, respectively, and the Ph.D. degreein electrical engineering from the Georgia Institute ofTechnology, Atlanta, in 2001.

He has more than 20 years of experience in motors,electronic drives, and industrial controls. From 1989to 2002, he was an Instructor, an Assistant Professor,and later an Associate Professor at Simon BolivarUniversity. From 1999 to 2000, he was a Consultant

at Aureal Semiconductors, Inc., in power amplification, where he pioneered theeffort to develop Class AD amplifiers. He is currently at Impact Technologies,LLC, Atlanta, GA, where he is responsible for developing intelligent automatedmonitoring systems for electrical and electronics equipment for industrial andmilitary applications. His research has led to more than 50 publications.

Jose M. Aller was born in Caracas, Venezuela,in 1958. He received the Eng. degree in electricalengineering from the Universidad Simon Bolıvar,Caracas, in 1980, the M.S. degree in electrical engi-neering from the Universidad Central de Venezuela,Caracas, in 1982, and the Ph.D. degree in indus-trial engineering from the Universidad Politecnicade Madrid, Madrid, Spain, in 1993.

He has been a Lecturer at the Universidad SimonBolıvar for 28 years, where he is currently a fulltime Professor in the Departamento de Conversion y

Transporte de Energıa teaching electrical machines and power electronics. From2001 to 2005, he was the General Secretary of the Universidad Simon Bolıvar.He was a Visiting Professor at the Georgia Institute of Technology, Atlanta, in2000 and 2007. His research interests include space-vector applications, electri-cal machine control, power electronics, and monitoring of electrical machines.

Ronald G. Harley (M’77–SM’86–F’92) received theM.Sc.Eng. degree (cum laude) in electrical engineer-ing from the University of Pretoria, Pretoria, SouthAfrica, in 1965, and the Ph.D. degree in engineeringfrom London University, London, U.K., in 1969.

In 1971, he joined as the Chair of Electrical Ma-chines and Power Systems at the University of Natal,Durban, South Africa. He is currently the Duke PowerCompany Distinguished Professor at the School ofElectrical and Computer Engineering, Georgia Insti-tute of Technology, Atlanta. He is the coauthor of

more than 410 papers published in refereed journals and international con-ference proceedings. He is the holder of three patents. His research interestsinclude the dynamic behavior and condition monitoring of electric machines,motor drives, power systems and their components, and controlling them by theuse of power electronics and intelligent control algorithms.

Dr. Harley is a Fellow of the Institution of Engineering and Technology, U.K.,a Fellow of the Royal Society of South Africa, and a member of the Academyof Science of South Africa. He received the Cyril Veinott ElectromechanicalEnergy Conversion Award from the IEEE Power Engineering Society for “out-standing contributions to the field of electromechanical energy conversion” in2005 and the IEEE Richard H. Kaufmann Field Award with the citation “forcontributions to monitoring, control, and optimization of electrical processesincluding electrical machines and power networks” in 2009.

Thomas G. Habetler (S’85–M’89–SM’92–F’02) re-ceived the B.S. and M.S. degrees in electrical engi-neering from Marquette University, Milwaukee, WI,in 1981 and 1984, respectively, and the Ph.D. de-gree in electrical engineering from the University ofWisconsin, Madison, in 1989.

From 1983 to 1985, he was a Project Engineerwith the Electro-Motive Division, General Motors.Since 1989, he has been with the School of Electri-cal and Computer Engineering, Georgia Institute ofTechnology, Atlanta, where he is currently a Profes-

sor of electrical engineering. He is a regular Consultant to industry in the field ofcondition-based diagnostics for electrical systems. He has published more than150 papers in this field. His research interests include electric machine protec-tion and condition monitoring, switching converter technology, and drives.

Dr. Habetler currently serves as the IEEE Division II Director-Elect, is thePast-President of the IEEE Power Electronics Society, and is the Past-Chair ofthe Industrial Power Converter Committee of the IEEE Industry ApplicationsSociety. He was the recipient of four conference prize paper awards from theIEEE Industry Applications Society.