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Transcript of IEEE 519 92 vs 14
Harmonic and Energy Saving Solutions
Power Quality You Can Trust | Real World Experience | A History of Innovation
Today’s Presenter Al Archambault, Director of Sales MIRUS Interna9onal Inc. • Over 45 years of VSD applica9ons experience • Graduate of Ryerson University in Electrical Technology • Worked with Canada Wire and Cable, Klockner Moeller, Canron, Relcon Drives, Siemens, Teco Whes9nghouse and MIRUS Interna9onal Inc.
• Al has been happily married to Fran for 48 years. Fran and Al have 5 children and 9 grandchildren.
Wed., June 24, 2015 By: Al Archambault 2
2014 IEEE Std. 519 Changes and the Impact on Your Power System Design Consideration
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IEEE519 1992 vs IEEE 519 2014
2014 IEEE Std. 519 Changes and the Impact on Your Power System Design Consideration
By: Al Archambault 3 Wed., June 24, 2015
This presenta9on is not an extensive analysis of the differences between the 1992 version and the 2014 version of IEEE 519. It does however aXempt to provide a prac9cal working insight on the differences for design engineers as they specify, install and apply low voltage Adjustable Frequency Drives into electrical systems.
We must remember that IEEE 519 is not an enforceable code. IEEE 519 is a guideline to be used by engineers for power system design considera9ons. Designers must use their experience, along with the IEEE 519 guidance and a liXle common sense when wri9ng specifica9ons involving the installa9on of Adjustable Frequency Drives today.
Wed., June 24, 2015 By: Al Archambault 4
IEEE519 1992 vs IEEE 519 2014
What are harmonics
Quick Review
STANDARD PWM VFD
IGBT ‘S = FAST KNIFE SWITCHES
CONTROL VOLTAGE & FREQUENCY
DIODE BRIDGE
Wed., June 24, 2015 By: Al Archambault 5
IEEE519 1992 vs IEEE 519 2014
Converts 3 phase AC to DC Voltage
Wed., June 24, 2015 By: Al Archambault 6
IEEE519 1992 vs IEEE 519 2014
480 Volts 3 Phase 60 HZ
640 Volts DC
VFD OUTPUT LINE TO LINE VOLTAGE
Wed., June 24, 2015 By: Al Archambault 7
IEEE519 1992 vs IEEE 519 2014
Control PWM paXern to control voltage out To the motor windings
Control the rate of posi9ve and nega9ve half cycles to control frequency
Keep the ra9o of Volts/HZ constant over the opera9ng speed rang
HOW DO WE VARY THE SPEED OF A STANDARD AC MOTOR?
Speed = 120 x f P
Where: P = number of stator poles f = frequency of applied voltage
For example, a 4 pole, 480 Volt, 60 Hz, AC motor has a typical rated speed of : 120 x 60 = 1800 RPM ?
4
Wed., June 24, 2015 By: Al Archambault 8
IEEE519 1992 vs IEEE 519 2014
640 Volts DC
-800
-600
-400
-200
0
200
400
600
800Volts
30°
Commutation
The only 9me the instantaneous line voltage ( ) is above the drives’ DC Bus (640) Volts is in the peak region of the sine wave.
800 Volts
Time
90 º
640
Wed., June 24, 2015 By: Al Archambault 9
IEEE519 1992 vs IEEE 519 2014
640 Volts DC
-800
-600
-400
-200
0
200
400
600
800Volts
30°
Commutation
The only 9me the instantaneous line voltage ( ) is above the drives’ DC Bus (660) Volts is in the peak region of the sine wave.
800
90 º
640
Volts
Wed., June 24, 2015 By: Al Archambault 10
IEEE519 1992 vs IEEE 519 2014
CAR BATTERY + -‐
BATTERY CHARGER
120 Volts AC INPUT
BATTERY WITH FULL CHARGE = 12.57 Volts
BATTERY CHARGER CHARGING VOLTAGE 14.0 VOLTS
14.0 Volts
12.57 Volts
+ -‐
Wed., June 24, 2015 By: Al Archambault 11
IEEE519 1992 vs IEEE 519 2014
HIGH PEAK VFD INPUT CURRENT CREATES HIGHER I2R STRESSES ON DIODE JUNCTIONS
Short time (2 msec) creates high peak Currents.
DRIVE INPUT VOLTAGE WITHOUT LINEATOR™
Wed., June 24, 2015 By: Al Archambault 12
IEEE519 1992 vs IEEE 519 2014
Wed., June 24, 2015 By: Al Archambault 13
IEEE519 1992 vs IEEE 519 2014
THD = 35%
5% AC Line Reactor
𝐿𝑜𝑤𝑒𝑟 𝐼↑2 *R Losses in conductors And windings
VFD
High Eddy current losses in transformers and generators
Voltage Flat-‐topping Caused by Nonlinear Loads
Ø Pulsed Current § Switch-mode draws current only while
capacitor is charging Ø Voltage Flat-topping
§ Pulsed current creates voltage drop at peak of voltage waveform
Voltage Current
Typical Circuit Diagram of Switch-mode Power Supply
Load
Lls
vac
iac
Rectifier Bridge
Switch-mode dc-to-dc converter
Smoothing Capacitor
Cf
Wed., June 24, 2015 By: Al Archambault 14
IEEE519 1992 vs IEEE 519 2014
Wed., June 24, 2015 By: Al Archambault 15
IEEE519 1992 vs IEEE 519 2014
Torque ≈ 𝑉↑2 480 Volts 60 HZ
336 Volts 60 HZ
480 Volt, 3 Phase 60 HZ
Must keep the V/HZ ra9o Constant as the Frequency is change to maintain the toque capability of the AC induc9on motors since Torque ≈ 𝑉↑2
Full Voltage Across The Line Motor
?
?
PWM VFD’S GENERATE NONLINEAR CURRENT
THD(I) = 75%
Wed., June 24, 2015 By: Al Archambault 16
IEEE519 1992 vs IEEE 519 2014
3-‐Phase, 6-‐Pulse Rec?fier
120º 120º
0º 180º 360º
1 2 3 4 5 6
VAN
VBC VBA VCA VCB
VBN VCN
A
B
C
VAB VAB VAC VAC Average DC Bus voltage (1.414 x VRMS less ripple)
Wed., June 24, 2015 By: Al Archambault 17
IEEE519 1992 vs IEEE 519 2014
The Fourier Theorem, named after its discoverer, French mathematician Jean Baptiste Joseph Fourier (1768-1830), can be simply paraphrased as: “Any waveform is made up of sine waves of different frequencies.” Sine waves of different frequencies can be combined to make up any arbitrary waveform. Of course, the big trick is knowing which frequencies and amplitudes to combine.
The Fourier Theorem
Distorted Waveform
-1.5
-1
-0.5
0
0.5
1
1.5
IEEE519 1992 vs IEEE 519 2014
Wed., June 24, 2015 By: Al Archambault 18
6-‐PULSE RECTIFIER and HARMONICS
h = np 1, Ih = I h
+ _ For simple diode bridge rectifiers:
When, p = 6 h = -- 5,7,--,11,13,--,17,19... 0
20
40
60
80
100
1 3 5 7 9 11 13 15 17 19 21 23 25harmonic
% F
und.
. ia
Current Waveform and Spectrum
h = harmonic number p = # of pulses in rectification scheme n = any integer (1, 2, 3, etc.) Ih = magnitude of harmonic current
Wed., June 24, 2015 By: Al Archambault 19
IEEE519 1992 vs IEEE 519 2014
Distorted Waveform
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
Harmonics -‐ Components of a Distorted Waveform
Fourier Series f(t) = Ao+A1sin(wt+θ1)+A2sin(2wt+θ2)+A3sin(3wt+θ3) ...
Fundamental - 60 Hz
-1.5
-1
-0.5
0
0.5
1
1.5
5th Harmonic - 300 Hz
-1.5
-1
-0.5
0
0.5
1
1.5
7th Harmonic - 420 Hz
-1.5
-1
-0.5
0
0.5
1
1.5
Resultant Waveform
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
Resultant Waveform
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2Resultant Waveform
-2
-1.5
-1
-0.5
0
0.5
1
1.5
2
Harmonic Spectrum
0
20
40
60
80
100
1 3 5 7 9 11 13
Harmonic #
% o
f Fun
dam
enta
l
Harmonic Spectrum
0
20
40
60
80
100
1 3 5 7 9 11 13
Harmonic #
% o
f Fun
dam
enta
l
Harmonic Spectrum
0
20
40
60
80
100
1 3 5 7 9 11 13
Harmonic #
% o
f Fun
dam
enta
l
IEEE519 1992 vs IEEE 519 2014
Wed., June 24, 2015 By: Al Archambault 21
IEEE519 1992 vs IEEE 519 2014
For THD(V) = 8% HVF = 0.08 Dera9ng Factor = 0.89
For THD(V) = 5% HVF = 0.05 Dera9ng Factor = 0.96
NEMA MG1 Part 30 Page 18 11.2 Dera9ng for Harmonic Content
Wed., June 24, 2015 By: Al Archambault 22
IEEE519 1992 vs IEEE 519 2014
Submersible Pump Motor Rotor Damage due to THD(V) Slip Losses
Wed., June 24, 2015 By: Al Archambault 23
IEEE519 1992 vs IEEE 519 2014
HIGH CURRENT DISTORTION CAUSES PROBLEMS
1.) Increases Eddy current losses in transformers and generators.
2.) Increases I *R losses in conductors transformer and generator windings.
3.) Causes high background system voltage distor9on (THD(V)).
HIGH BACKGROUND SYSTEM VOLTAGE DISTORTION (THD(V)) CAUSES PROBLEMS
1.) Failures of switch mode power supplies on PLC’s, computers and instruments
2.) Generator automa9c voltage regulator malfunc9oning.
3.) Can cause false readings on cri9cal sensors and instrumenta9on on produc9on lines.
4.) Increases opera9ng temperature of AC Induc9on Motor Windings and Rotor Bars leading to premature motor failures.
IEEE519 1992 vs IEEE 519 2014
2014 IEEE Std. 519 Changes and the Impact on Your Power System Design Consideration
By: Al Archambault 24 Wed., June 24, 2015
A.) LIMITS FOR Current Total Demand Distor9on (TDD) NO CHANGE
B1.) LIMITS FOR THD(V)
For Volts 1001 to 69KV B2.)
For Volts =< 1000
C.) Point of Common Coupling
B3 ) Special Loads ( Hospitals Airports) and Dedicated Loads (Eliminated)
NEW IEEE Std 519™ 2014 Guideline OLD IEEE Std 519™ 1992 Guideline ITEM
A.) LIMITS FOR Current Total Demand Distor9on TDD LIMITS FOR Current Total Demand Distor9on TDD No Change
Comments
B1.) LIMITS FOR THD(V) For Volts =< 1000
Ind Max
5% 8%
For Volts 1001 to 69KV
Ind Max
3% 5%
For Volts 120 to 69KV LIMITS FOR HD(V)
Ind Max
3% 5%
C.) Point of Common Coupling Point of Common Coupling
PCC 2 THD(V) 5%
PCC 1 THD(V) 5%
PCC 2 THD(V) 5%
PCC 1 THD(V) 8%
MV MV T1 1000KVA T1 1000KVA
D.) Special Loads ( Hospitals Airports Dedicated Loads Special Loads ( Hospitals Airports Dedicated Loads
(Eliminated) THD(V) Special Loads 3% Dedicated Transformer Loads 10%
IEEE519 1992 vs IEEE 519 2014
By: Al Archambault 25 Wed., June 24, 2015
B2.)
Old IEEE 519™ 1992 New IEEE 519™ 2014
IEEE519 1992 vs IEEE 519 2014
By: Al Archambault 26 Wed., June 24, 2015
A.) LIMITS FOR Total Demand Distor9on (TDD) Are the Same
SAME SAME
NEW IEEE Std 519™ 2014 Guideline OLD IEEE Std 519™ 1992 Guideline ITEM
A.) LIMITS FOR Total Demand Distor9on LIMITS FOR Total Demand Distor9on No Change
Comments
B1.) LIMITS FOR THD(V) For Volts =< 1000
Ind Max
5% 8%
For Volts 1001 to 69KV
Ind Max
3% 5%
For Volts 120 to 69KV LIMITS FOR HD(V)
Ind Max
3% 5%
C.) Point of Common Coupling Point of Common Coupling
PCC 2 THD(V) 5%
PCC 1 THD(V) 5%
PCC 2 THD(V) 5%
PCC 1 THD(V) 8%
MV MV T1 1000KVA T1 1000KVA
D.) Special Loads ( Hospitals Airports Dedicated Loads Special Loads ( Hospitals Airports Dedicated Loads
(Eliminated) THD(V) Special Loads 3% Dedicated Transformer Loads 10%
IEEE519 1992 vs IEEE 519 2014
By: Al Archambault 27 Wed., June 24, 2015
B2.)
B3 ) Special Loads ( Hospitals Airports) and Dedicated Loads * Special Applica9ons were Hospitals and Airports. (Eliminated)
Wed., June 24, 2015 By: Al Archambault 28
IEEE519 1992 vs IEEE 519 2014
LIMITS FOR THD(V) Have Changed Significantly B1. & B2. )
New IEEE 519™ 2014 Special Bus Voltage Range added V ≤ 1000V Which increased allowable THD(V) from 5% to 8%
For Bus Voltages above 1KV up to to 69KV THD(V) is s9ll 5%
Old IEEE 519™ 1992 Had Voltage Range 120 to 69 KV Which called for THD(V) of 3% for special applica9ons and 5% For general systems with 10% allowed for dedicated systems
* Special Applica9ons were Hospitals and Airports. B1.) New Limit for V ≤ 1000 Volts Individual 5% and Total 8%
B2.) New Limit for 1001 to 69KV Volts Individual 3% and Total 5%
Old IEEE 519™ 1992 Special Loads and Dedicated Transformer Load THD(V) Levels
New IEEE 519™ 2014 Special Loads and Dedicated Transformer Load THD(V) Levels Eliminated
IEEE519 1992 vs IEEE 519 2014
By: Al Archambault 29 Wed., June 24, 2015
B3.) LIMITS FOR THD(V) Have Changed Significantly
B3 ) Special Loads ( Hospitals Airports) and Dedicated Loads (Eliminated)
NEW IEEE Std 519™ 2014 Guideline OLD IEEE Std 519™ 1992 Guideline ITEM
A.) LIMITS FOR Total Demand Distor9on LIMITS FOR Total Demand Distor9on No Change
Comments
B1.) LIMITS FOR THD(V) For Volts =< 1000 Ind Max 5% 8%
For Volts 1001 to 69KV Ind Max 3% 5%
For Volts 120 to 69KV LIMITS FOR HD(V)
Ind Max
3% 5%
C.) Point of Common Coupling Point of Common Coupling
PCC 2 THD(V) 5%
PCC 1 THD(V) 5%
PCC 2 THD(V) 5%
PCC 1 THD(V) 8%
MV MV
T1 1000KVA T1 1000KVA
B3.) Special Loads ( Hospitals Airports Dedicated Loads Special Loads ( Hospitals Airports Dedicated Loads (Eliminated) THD(V) Special Loads 3% Dedicated Transformer Loads 10%
IEEE519 1992 vs IEEE 519 2014
By: Al Archambault 30 Wed., June 24, 2015
B2.)
Wed., June 24, 2015 By: Al Archambault 31
Point on a public power supply system, electrically nearest to a par9cular load, at which other loads are or could be connected. The PCC is a point located upstream of the considered installa9on. The recommended prac9ce should be applied at interface points between system owners or operators and users in the power system. The PCC is usually taken to be a point between the system owner and a system user where the system owner or operator could offer service to another user. Frequently for large industrial plants this point is at the MV side of a distribu9on transformer. For commercial users (office parks, shopping malls, etc.) the PCC is on the LV secondary side of the service transformer. The recommended limits should be applied at the PCC and should not be applied to either individual pieces of equipment or at loca9ons within a user’s facility.
New IEEE 519™ 2014 Point of Common Coupling (PCC)
Old IEEE 519™ 1992 Point of Common Coupling (PCC)
A point of metering, or any point as long as both the u9lity and the consumer can either access the point for direct measurement of the harmonic indices meaningful to both or can es9mate the harmonic indices at point of interference.
Within an industrial plant the PCC is the point
between the nonlinear load and the other loads.
. Defini9on: Defini9on:
IEEE519 1992 vs IEEE 519 2014 C.) Point of Common Coupling
Wed., June 24, 2015 By: Al Archambault 32
A
IEEE519 1992 vs IEEE 519 2014
2014 IEEE Std. 519 Changes and the Impact on Your Power System Design Consideration
By: Al Archambault 33 Wed., June 24, 2015
1.) The current distor9on limits have not changed. Remember it’s the current distor9on that affects the level of THD(V) at various points in a given system.
2.) THD(V) limits were relaxed for systems rated <1000 Volts to: Ind. harmonics to be <5% from <3% and to be <8% from <5% for THD(V). Also special applica9on limits for hospitals and airports have been eliminated meaning IEEE 519 acceptable limits for THD(V) in hospitals or airports is now <8% instead of <3%)
3.) The PCC is usually taken to be a point between the system owner and a system user where the system owner or operator could offer service to another user. Frequently for large industrial plants this point is at the MV side of a distribu9on transformer. For commercial users (office parks, shopping malls, etc.) the PCC is on the LV (<1000Volts) secondary side of the service transformer. The recommended limits should be applied at the PCC and should not be applied to either individual pieces of equipment or at loca9ons within a user’s facility 4.) Remember IEEE 519 is not an enforceable code. IEEE 519 is a guideline to be used by engineers for power system design considera9ons. It is s9ll up to the individual design engineer to use experience, and common sense when wri9ng specifica9ons for a given power system.
Wed., June 24, 2015 By: Al Archambault 34
IEEE519 1992 vs IEEE 519 2014
Thank you for aXending. Ques9ons?
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