IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series...

58
Door Interlock Switches Safety Selection Guide ..............................................344 HS6B Series Subminiature Interlock Switch ..............................................................345 HS5B Series Miniature Interlock Switch .....350 HS2B Series Full Size Interlock Switch .......357 HS1B Series Full Size Interlock Switch .......361 HS6E Subminiature Interlock Switches with Solenoid ..........................................................365 HS5E Series Miniature Solenoid Locking Switches. .........................................................376 HS1E Series Full Size Solenoid Locking Switches. .........................................................384 HS1C Series Full Size Solenoid Locking Switches. .........................................................392 Safety Precautions.........................................397 Operation Precautions ..................................399 For more information on this product family, visit our website. Additional resources include: New and updated product information Downloadable software demos & upgrades Part configuration tool & cross reference Online stock check & ordering IDEC field sales & distributor search Online literature request Downloadable manuals & CAD drawings Manufacturer’s suggested retail price list Product training schedule & locations Advertising & trade show schedules Press releases & FAQs Overview X Series E-Stops Door Interlock Switches Enabling Switches Barriers As-Interface Safety at Work Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Transcript of IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series...

Page 1: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches

Safety

Selection Guide .............................................. 344

HS6B Series Subminiature Interlock Switch .............................................................. 345

HS5B Series Miniature Interlock Switch ..... 350

HS2B Series Full Size Interlock Switch ....... 357

HS1B Series Full Size Interlock Switch ....... 361

HS6E Subminiature Interlock Switches with Solenoid .......................................................... 365

HS5E Series Miniature Solenoid Locking Switches. ......................................................... 376

HS1E Series Full Size Solenoid Locking Switches. ......................................................... 384

HS1C Series Full Size Solenoid Locking Switches. ......................................................... 392

Safety Precautions ......................................... 397 Operation Precautions .................................. 399

For more information on this product family, visit our website.

Additional resources include: • New and updated product information • Downloadable software demos & upgrades • Part configuration tool & cross reference • Online stock check & ordering • IDEC field sales & distributor search • Online literature request

• Downloadable manuals & CAD drawings • Manufacturer’s suggested retail price list • Product training schedule & locations • Advertising & trade show schedules • Press releases & FAQs

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers As-Interface Safety at W

ork

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 2: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Selection Guide

SelectionGuide

Door Interlock Switches

Door Interlock Switches Series Model HS6B HS5B HS2B HS1B HS6E HS5E HS1E HS1C

Appearance

345 350 357 361 365 376 384 392Page

Size (mm) 78 x 15 x 30mm 91 x 30 x 30mm 98 x 57 x 40mm 125 x 64 x 40mm 75 x 15 x 75mm 146 x 35 x 40mm 104mm x 39.7mm

x 129mm125 x 106 x

39.7mm

Body Material PlasticHousing

PlasticHousing(metallic actuator

entry optional)PlasticHousing Die-cast alumi-

num PlasticHousingPlastic Housing/Metallic Actuator

EntryPlasticHousing Die-cast alumi-

num

Solenoid (Yes/No) No No No No Yes Yes Yes Yes

LED Indicator

No No Yes Yes Yes Yes Yes Yes

Application Example

For information on the Teaching Pendant visit

IDEC website

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 3: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS6B Series

HS6B features: • Only 78 x 30 x 15mm

HS6B Series Subminiature Interlock Switch

• Allows highest level of safety by having 3 contacts: dual load contacts + monitoringcontact (ISO13849-1, EN954-1)

• Two actuator entrances provide flexibility for installation options• Integral molded cable reduces wiring time• IP67 (IEC60529) watertight sealing (contact is sealed, housing allows drainage)• Direct Opening Action: Opening the door forces the contacts to disconnect even if the

contactsarewelded (IEC/EN60947-5-1)• Actuators comply with ISO14119 and EN1088

GS-ET-15BG standard in Germany

Direct OpeningAction

DoubleInsulation

Part NumbersPart Number Key

HS6B - 12 B 01

Cable Length 01: 1 meter03: 3 meters05: 5 meters

Head Color B (Black)

Contact Configuration 11: 1NO-1NC12: 1NO-2NC02:2NC03:3NC

Contact Configuration & Operation Chart Type Contact Configuration Contact Operation Chart

HS6B-11

1NC-1NO Zb11 1233 34

0.8 (Actuator Mounting Reference Position)0 5.5 5.8 28.2 (Travel: mm)

11-1233-34

: Contact ON (closed)

: Contact OFF (open)

HS6B-02

Zb11 12

2NC31 32

11-1231-32

HS6B-12

Zb11 12

2NC-1NO 21 2233 34

11-1221-2233-34

HS6B-03

Zb11 12

3NC 21 2231 32

11-1221-2231-32

Actuator inserted completely Actuator removed completely

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Contact Configuration Cable Length Part Number (Standard Stock in bold)

1NC-1NO 1m HS6B-11B01Zb 3m HS6B-11B03 11 12

33 34 5m HS6B-11B05

2NC 1m HS6B-02B01Zb 3m HS6B-02B03 11 12

31 32 5m HS6B-02B052NC-1NO 1m HS6B-12B01

Zb 3m HS6B-12B03 11 12 21 22 5m HS6B-12B0531 32 3NC 1m HS6B-03B01

Zb 3m HS6B-03B03 11 12

21 225m HS6B-03B0531 32

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 4: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Actuator Keys

HS6B Series Door Interlock Switches

The actuators are not included, must be ordered separately.

Specifications

Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-15, IEC60664-1, IEC60204-1, EN60204-1, UL508 Operating Temperature –25 to +70˚C (no freezing) Storage Temperature –40 to +80˚C (no freezing) Operating Humidity 45 to 85% RH (no condensation) Storage Humidity 95% RH maximum (no condensation)

Altitude 2,000m maximum Pollution Degree 3 Rated Insulation Voltage (Ui) 300V Impulse Withstand Voltage (Uimp) 4kv

Insulation Resistance

Between live & dead metal parts: 100MΩ maximum Between positive & negative live parts: 100MΩ minimum Class II Electric Shock Protection Class

Degree of Protection IP67 (IEC60529)

Vibration Resistance

Operating Extremes

Damage Limits

5 to 55 Hz, half amplitude 0.5 mm 30Hz, half amplitude 1.5mm 300mΩ maximum 300m/s2 (30G) 1000m/s2 (100G)

Contact Resistance

Shock Resistance

Operating Extremes

Damage Limits

Direct Opening Travel 8 mm minimum Direct Opening Force 60N minimum Thermal Current (lth) 2.5A

Rated Operating Current (Ie)

Operating Voltage (Ue) 30V – –

2.5A (2A) 2.3A (1A)

125V 2.5A 1.5A 1.1A

(0.4)A 0.55A (0.22A)

250V 1.5A

0.75A 0.55A (0.2A) 0.27A (0.1A)

Resistive load (AC12) Inductive load (AC15)

AC

DC

Resistive load (DC12)

Inductive load (DC13)

Maximum Actuation Frequency 1200 operations/hour Mechanical Life 1,000,000 operations (at full rated load) Recommended Actuation Speed 0.05 to 1.0m/s Wire Tensile Strength 50N minimum Electrical Life 100,000 operations (at full rated load) Conditional Short-Circuit Current 50A 250V (IEC60947-5-1, IEC60269-1, -2) Weight 120g

Appearance Part Number Shape

HS9Z-A65

adjustable actuator 90° angle

HS9Z-A66

adjustable actuator 180° angle

Appearance Part Number Shape

HS9Z-A61

Straight (Mainly for sliding doors)

HS9Z-A62

Right-angle (Mainly for hinged doors)

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 5: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

15

10.4

Slot Plug (Note 1) (supplied)

22.6±1 0.8

(25)

28.8

Actuator Stop (Note 2) (supplied)

Door Interlock Switches HS6B Series

Installation Notes Recommended Screw Torque

• Safety switch body installation (M4 screw): 1.0~1.5N-m

• Actuator installation (M4 screw): 1.0~1.5N-m

Handling Cables

• Do not tighten or loosen the fastened cable conduit of the safety switch

• Minimum bend radius of installed cable: 40mm

Wiring Designations

Dimensions (mm) HS6B Installation

(58) 20 to 22

35 78

5.5

(9)

2-M4 Screws (ø4.3 or M4 tapped)

The interlock switch can be mounted in two directions.

Note 1: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.

27.6

Using straight actuator (HS9Z-A61) Using Right-angle actuator (HS9Z-A62) Using Angle Adjustable Actuator (HS9Z-

A65/A66)

Straight actuator (HS9Z-A61) Right-angle actuator (HS9Z-A62) Actuator Installation Straight/Right-angle 14

Actuator

2-M4 Screws (ø4.3 or M4 tapped)

Angle Adjustable Actuator 25

2-M4 Screws (ø4.3 or M4 tapped)

(Note 2)

Part Number Color Contact

HS6B-11B01 (1NC-1NO)

blue-blue/white NC

orange-orange/white NO

HS6B-02B01 (2NC)

blue-blue/white NC orange-orange/white NC

Part Number Color Contact

HS6B-12B01 (2NC-1NO)

blue-blue/white NC

brown-brown/white NC orange-orange/white NO

HS6B-03B01

(3NC)

blue-blue/white NC brown-brown/white NC orange-orange/white NC

(21.4) (5)

22.6±1

0.8

Actuator Stop (Note 2) (supplied)

0.8

(12.6±1) 30.8

Actuator Stop (Note 2) (supplied)

15

20.9 43.2

(15.8)

14 0.8

2-ø9

Rubber Bushing

Actuator Stop (supplied) (Note 2)

When mounted (33.8) When mounted (5.6) 0.8

When mounted (5)

Rubber Bushing

14

1.2

Actuator Stop (supplied)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Whe

n m

ount

ed (5

) (3

0.1±

1 )

14

(5)

10.1

1.

2 10.4

5.5

3.5

30

20

8.4

0.8

50.8

10

.4

1 1

(14)

4

4 40

.1±1

(1

4)

2-ø9

7.6)

3.5

8.4

0.8

(41.

4)

13.1

14

34

(25)

15

.1±1

0.8

48.8

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 6: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS6B Series Door Interlock Switches

Adjustable Actuator (HS9Z-A65) Adjustable Actuator (HS9Z-A66)

Horizontal Adjustment Orienting Insert

The HS9Z-A65 and HS9Z-A66 have the metal key inserted in opposite directions.

Horizontal Adjustment

Angle Adjustment (M3 Hexagon Socket Head Screw)

Vertical Adjustment 13

Orienting Insert

28.2

7.5 2

Vertical Adjustment Angle Adjustment (M3 Hexagon Socket Head Screw)

Actuator Stop (supplied) (Note 2)

Orienting Insert

2.5

Angle Adjustment (M3 Hexagon Socket Head Screw)

The orientation of actuator adjustment (horizontal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator.

The base is made of glass-reinforced PA66 (66 nylon). Angle adjustment screws are stainless steel. When using adhesive on screws, take material compatibility into consideration.

Note 2: After mounting the actuator, remove the actuator

stop from the interlock switch.

Horizontal Adjustment Vertical Adjustment

Minimum Radius of Hinged Door

• When using the interlock switch for a hinged door, refer to the minimum radius of doors shown below. For doors with small minimum radius, use angle adjustable actuators (HS9Z-A65 or HS9Z-A66).

When using the HS9Z-A65/HS9Z-A66 Angle Adjustable (vertical) Actuator

• When the door hinge is on the extension line of the interlock switch surface: Note: Because deviation or dislocation of hinged door may occur in actual applications, make sure of the correct operation before installation.

HS9Z-A62 Actuator

Horizontal Swing Vertical Swing

• When the door hinge is on the extension line of the interlock switch surface:

• When the door hinge is on extension line of the actuator mounting surface: Horizontal Swing Vertical Swing

• When the door hinge is on the extension line of the actuator mounting

surface:

Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66 • Using the angle adjustment screw, the actuator angle can be adjusted (see

figures on page 370). • Adjustable angle: 0 to 20° • The larger the adjusted angle of the actuator, the smaller the applicable

radius of the door opening. • After installing the actuator, open the door. Then adjust the actuator so that

its edge can enter properly into the actuator entry slot of the interlock switch. • After adjusting the actuator angle, apply Loctite to the adjustment screw so

that the screw will not become loose.

15

0.8

Angle Adjustment (M3 Hexagon Socket Head Screw)

Door Hinge Door Hinge

Door Hinge Door Hinge

Door Hinge

Label

HS9Z-A65 HS9Z-A66

Door Hinge

Door Hinge

Label

HS9Z-A65

HS9Z-A66

Door Hinge

Door Hinge

Label

HS9Z-A65 HS9Z-A66

Door Hinge

Door Hinge

Label

HS9Z-A65

HS9Z-A66

Door Hinge

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3.5

5.5

16.8

25

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 7: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS6B Series

Safety Precautions• In order to avoid electric shock or fire, turn power off before installation,

removal, wiring, maintenance, or inspection of the interlock switch.

• If relays are used in the circuit between the interlock switch and the load, useonly safety relays, since welded or sticking contacts of standard relays mayinvalidate the functions of the interlock switch. Perform a risk assessment andmake a safety circuit which satisfies the requirements of the safety category.

• Do not place a PLC in the circuit between the interlock switch and the load.Safety security can be endangered in the event of a malfunction of the PLC.

• Do not disassemble or modify the interlock switch, otherwise a malfunction oran accident may occur.

• Do not install the actuator in the location where a human body may come intocontact. Otherwise injury may occur.

Instructions• Regardless of door types, do not use the interlock switch as a door stop.

Install a mechanical door stop at the end of the door to protect the interlockswitch against excessive force.

• Do not apply excessive shock to the interlock switch when opening or closing the door. A shock to the interlock switch exceeding 1,000 m/s2 may causedamage to the interlock switch.

• If the operating atmosphere is contaminated, use a protective cover to pre-vent the entry of foreign objects into the interlock switch through the actuatorentry slots.

• Entry of a considerable amount of foreign objects into the interlock switchmay affect the mechanism of the interlock switch and cause a malfunction.

• Do not store the interlock switches in a dusty, humid, or organic-gas atmo- sphere.

• Use proprietary actuators only. When other actuators are used, the interlockswitch may be damaged.

• Cover the unused actuator entry slot using the slot plug supplied with theinterlock switch.

Mounting

Mount the interlock switch on the machine. Mount theactuator key on the hinged door.

Note: When mounting an actuator key, make sure that the actuatorenters into the slot in the correct direction, as shown on the right.

Recommended Screw Tightening Torque

Wire Identification Colored Insulation

Jacket

Dummy Insulation(black)

• Interlock switch (M4 screw): 1.0 to 1.5 N·m

• Actuator key (M4 screw): 1.0 to 1.5 N·m

• Mounting bolts are not supplied, and must be purchased separately by theuser.Note: The above recommended tightening torque of the mounting screw is the value with hex sockethead bolts. When other screws are used and tightened to a smaller torque, make sure that thescrews do not become loose after mounting.

• Wires can be identified by color and/or a white line printed on the wire.

Terminal Number Identification

• When wiring, the terminal number on each contact can be identified by wirecolor.

• The following diagrams show a safety (main) contact and one or two auxiliarycontacts for two-contact and three-contact types.

Cable

1NC-1NO 2NCZb Zb

Blue 11 12 Blue/White Blue 11 12 Blue/White• Do not fasten or loosen the gland at the bottom of the

interlock switch.

• When bending cable during wiring, make sure that

Orange 33 34 Orange/White Orange 31

2NC-1NO 3NCZb Zb

32 Orange/White

the cable radius is kept at 40 mm minimum. Blue 11Brown 21

12 Blue/White22 Brown/White

Blue 11Brown 21

12 Blue/White22 Brown/White

• When wiring, make sure that water or oil does not enterfrom the end of cable.

Orange 33 34 Orange/White Orange 31 32 Orange/White

• When wiring, cut any dummy insulation (black) and any unused wires at theend of the jacket to avoid incorrect wiring.

Gland

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

(100

)

No. Insulation Color

1 Orange/White2 Blue/White3 Brown/White

No. Insulation Color

4 Brown5 Blue6 Orange

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 8: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS5B features:

HS5B Series

HS5B Series Miniature Interlock Switch

Door Interlock Switches

• 30mm x 30mm x 91mm Compact Housing• Available with 2 Contact Configurations (1NO + 1NC or 2NC)• Flexible Installation: By turning the head of the switch to the desired angle, the actua-

tor can be accessed from 8 directions• Plastic Housing: Light weight• Direct Opening Action: Opening the door forces the contacts to disconnect even if the

contactsarewelded(IEC60947-5-1)• Degree of Protection: IP67 (IEC60529)

GS-ET-15BG standard in Germany

Direct OpeningAction

DoubleInstallation

The actuators are not included, must be ordered separately.

Part NumbersPart Number Key

HS5B - 11 Z BM

Head Housing Color/ Conduit Port

B: Black / G1/2BM: Black /M20NP: Gray PG13.5

Head Material blank: PlasticZ: Metal

Circuit Code 11: 1NO-1NC02:2NC

Actuator Keys Parts Description

M3.5 Terminal

Screws

Straight Actuator Right-angle ActuatorActuator w/rubber bushing

Right-angle Actuator

ConduitPort(Use conduits or cable glandswhich can maintain IP67protection.)

Angle AdjustableActuator(for hinged doors)

Straight Actuatorw/rubber bushing

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Contact Configuration Conduit Port Size

Part Number (Standard Stock in bold)

Plastic Head Type Metal Head Type

1NC-1NO G1/2 HS5B-11B HS5B-11ZB Zb PG13.5 HS5B-11NP —3 4

1 2 M20 HS5B-11BM HS5B-11ZBM

2NC G1/2 HS5B-02B HS5B-02ZB

Zb PG13.5 HS5B-02NP —3 41 2 M20 HS5B-02BM HS5B-02ZBM

Appearance Description Part Number (Package Qty 1)

Straight HS9Z-A51

Straight w/rubberbushings HS9Z-A51A

Right-angle HS9Z-A52

Right-angle w/rubberbushings HS9Z-A52A

Angle Adjustable(for hinged doors) HS9Z-A55

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 9: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS5B Series

Accessories Appearance Description Part Number Weight

HS5B/HS5E Plug Actuator(allows switch to be used asinterlock plug unit)

HS9Z-A5P

35g

HS5B/HS5E Padlock Hasp (prevents unauthorizedinsertion of actuator)

HS9Z-PH5

35g

Contact Configuration & Operation Chart Model ContactConfiguration ContactOperationChart Contact Status

HS5B-11

1NC-1NO

Zb31

42

3–41–2

Actuator inser ted

completely

Actuator removed

completely

ON (closed)

OFF (open)

HS5B-022NC

3–4 3

Zb4

1 2 1–2

Specifications Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508Operating Temperature –20 to +70˚C (no freezing)Storage Temperature –40 to +80˚COperating Humidity 85% RH maximum (no condensation)Altitude 2,000m maximumRated Insulation Voltage (Ui) 300VImpulse Withstand Voltage (Uimp) 4 kVInsulation Resistance 100MΩminimum (500V DC megger)Electric Shock Protection Class Class II (IEC61140)Pollution Degree 3 (IEC60664-1)Degree of Protection IP67 (IEC60529)

Vibration Resistance

Operating Extremes

Damage Limits

10 to 55 Hz, amplitude 0.5 mm60 m/sec2 (approx.6G)1,000m/sec2 (approx.100G)Shock Resistance

Actuator Operating Speed 1 m/sec maximumPositive Opening Travel 8 mm minimumPositive Opening Force 60N minimumThermal Current (Ith)

Operating Frequency

10A

900 operations/hourMechanical Life 1,000,000operationsElectrical Life 100,000 operations (rated load)Conditional Short-circuit Current 100A (IEC60947-5-1)

Recommended Short Circuit Protection 250V,10A fuse (TypeD01 based on IEC60269-1, 60269-2)

Weight Approx.80g

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Rated Operating Current (Ie)

Operating Voltage(Ue) 30V 125V 250V

AC Resistive load (AC12)Inductiveload(AC15)

10A10A

10A5A

6A3A

DC Resistive load (DC12)Inductive load (DC13)

8A4A

2.2A1.1A

1.1A0.6A

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 10: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS5B Series Door Interlock Switches

HS5B-11 (1NO-1NC)

Application Examples and Circuit DiagramsHS5B-02 (2NC)

+ + + +

- - - -

1. Main Circuit: used to enable the machine to start only when the main circuit is closed.2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.

Plastic Head - using the straight actuator (HS9Z-A51)

Dimensions (mm)

Plastic Head (black or gray) Plastic Head (black or gray)

RP36 26.45.2 6.2

Conduit Port

RP: Actuator Mounting Reference Position

Actuator Actuator Stop

36.291

6±1

Mounting Hole Layout

Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.

20 to 22

2-M4 Screws

Status 1 Status 2 Status 1 Status 2

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

RP Conduit Port26.4 42.26.2 5.2

ActuatorActuator Stop

36.291

Slot Plug (supplied) (Note)

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28 20

6±1

1524 30

120 30

1

20 28

1524 30

120 30

1

Door/SwitchStatus

• Door Closed• Machine ready to operate

• Door opened• Machine cannot be started

Door

Circuit Diagram

Mai

n C

ircui

t Au

xilia

ry C

ircui

t

Mai

n C

ircui

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xilia

ry C

ircui

t

MainCircuit 3-4: Closed 3-4: Open

Aux.Circuit 1-2: Open 1-2: Closed

Door/SwitchStatus

• Door Closed• Machine ready to operate

• Door opened• Machine cannot be started

Door

Circuit Diagram

Mai

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Mai

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ircui

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MainCircuit 3-4: Closed 3-4: Open

Aux.Circuit 1-2: Closed 1-2: Open

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 11: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

36.291

RP27.7 41.5

Conduit Port

Actuator CoverActuator

Actuator Stop

Door Interlock Switches HS5B Series

Dimensions (mm), continuedPlastic Head – using the Right-angle actuator (HS9Z-A52)

Plastic Head (black or gray) Plastic Head (black or gray)

35.3RP

27.7Conduit Port

20 30 Actuator

Actuator Cover Actuator Stop

36.291

7.6±1

Mounting Hole Layout

Note: Plug the unused actuator entry slot using the slot plug supplied with the interlock switch.

Metal Head - using the straight actuator (HS9Z-A51A) Metal Head Plastic (gray) Metal Head Plastic (gray)

RP36 26.45.2 6.2

Conduit Port

RP: Actuator Mounting Reference Position

Actuator Actuator Stop

36.291

6±1

Mounting Hole Layout

Metal Head – using the Right-angle actuator (HS9Z-A52A) Metal Head Plastic (gray) Metal Head Plastic (gray)

35.3RP

27.7Conduit Port

Actuator Actuator Cover Actuator Stop

36.291

7.6±1

Mounting Hole Layout

Note: Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.

20 to 222-M4 Screws

20 to 222-M4 Screws

20 to 22

2-M4 Screws

Slot Plug (supplied) (Note)

36.2

RP26.46.2

42.25.2

Conduit Port

ActuatorActuator Stop 91

Slot Plug (supplied) (Note)

RP Conduit Port27.7 41.5

Actuator CoverActuator

Actuator Stop

36.291

Slot Plug (supplied) (Note)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

20 3028 20

6±1

7.6±

17.

6±1

1524 30

15 24 30

15 24 301

20 301

120 30

11

20 301

3030

20 2820

20

15 2430

1524 30

15 2430

120 30

11

20 301

120 30

1

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 12: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS5B Series Door Interlock Switches

Straight Actuator - HS9Z-A51 (mainly for sliding doors)

Actuator Key Dimensions (mm) Right-angle Actuator - HS9Z-A52 (mainly for hinged doors)

Adjustable Actuator - HS9Z-A55

Horizontal Swing Orienting Insert

Angle Adjustment 3 (M3 Hexagon Socket Head Screw)

Actuator Stop (Note)

Actuator Stop (Note)

Actuator Stop (Note)

15

Vertical Swing

Orienting Insert

7 18.5 29

Actuator Stop (Note)

• Actuator Mounting Hole Layout

(Straight, Right-angle)

0.8

Angle Adjustment (M3 Hexagon Socket Head Screw)

Straight Actuator with rubber bushings - HS9Z-A51A (mainly for sliding doors)

Right-angle Actuator with rubber bushings - HS9Z-A52A (mainly for hinged doors)

• Actuator Mounting Hole Layout

7.3 43.8 (39.7) (horizontal/vertical swing) 15.3 0.8 (11.2) 0.8 2-M4 Screw 38

Actuator Stop (Note)

Rubber Washer (supplied with the actuator)

Actuator Orientation (Angle Adjustable) The angle of actuator swing can be changed using the orient- ing insert (white plastic) installed on the back of the actuator. Do not lose the orienting insert, otherwise the actuator will

Washer (supplied with the actuator)

2-ø10

Cushion

(5) 0.8 not operate properly.

The actuator stop is supplied with the actuator and used when adjusting the actuator position. Remove the actua- tor stop after the actuator position is determined.

Rubber Cushion Actuator Stop (Note)

• The mounting center distance is set to 12 mm at factory. When 20-mm distance is required, adjust the distance by moving the rubber bushings.

• The actuator has flexibility to the directions indicated by the arrows. When 20-mm distance is selected, the actuator swings vertically.

Actuator Mounting Hole Layout (straight with rubber bushing, right-angle with rubber bushing)

Mounting centers can be widened to 20 mm by moving the rubber cushions.

Accessory Dimensions (mm) HS9Z-A5P HS9Z-PH5

(30)

6.2 5.2

32.4 (6) 0.8

6.4

2-M4 Screw 20

33 2 7.2 7.2

4.5 0.8 1.6

1 3.6

2-M4 Screw 12

10.5

Rivet: Stainless Steel

46 43 Handle: Aluminum Thickness: 2

Spacer: Steel

Washer: Steel Area

61.5 30.5

Actuator: Stainless Steel Thickness: 2.5

Area Coating: Orange

15.5

(30) HS5B Interlock Switch (30)

27.5

38.5 48

8

Material: SPCC 24 Thickness: 1.6

15.5

Rivet: Stainless Steel

32

Material: SPCC Thickness: 2.0

65

HS5B Interlock Switch (30)

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28

20

10

30

(20)

12

10

36

(5

) 0.

8

2 15

26

6.

5 (3

6.2)

22

40

(9

1)

15

15.8

8.

5 2-

ø9

30

30

28

2-ø1

0

2 15

2

15

(20)

12

20

28

7.5

7.5

16.

5

49

9 (3

6.2)

(9

1)

2

23

26

38

2

2-ø9

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 13: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS5B Series

Mounting Examples Mount the interlock switch as shown in the examples below.

Mounting on Sliding Doors

Applicable Crimping Terminal When using crimping terminals, be sure to install insulation tubes on the crimp-ing terminals to prevent electric shocks.

Door

3.6 min. 3.5 max. Wire Approx. 4 Crimping Terminal

HS9Z-A51Actuator

ø3.6 min.Insulation Tube

HS5BInterlock Switch

Door StopApplicable Wire Size• 0.5 to 1.25 mm2 (AWG20 to AWG16)

HS9Z-A52Actuator

Mounting on Hinged Doors

Hinged Door

HS5BInterlock Switch

Latch

HS9Z-A51Actuator

Recommended Tightening Torque of Mounting Screws • Interlock Switch: 2.0 ± 0.2 N·m (two M4 screws) *

• Actuator Keys-HS9Z-A51: 2.0 ± 0.2 N·m (two M4 screws) *-HS9Z-A52: 1.0 ± 0.2 N·m (two M4 Phillips screws)-HS9Z-A51A/A52A: 1.0 to1.5 N·m (two M4 screws) *-HS9Z-A55: 1.0 to 1.5 N·m (two M4 screws) *

*The above recommended tightening torques of the mounting screws are thevalues confirmed with hex socket head bolts. When other screws are used andtightened to a smaller torque, make sure that the screws do not come looseafter mounting.

• Mounting bolts must be provided by user.Mounting the HS5B Head The metal head for the HS5E interlock switch cannot be used on the HS5B. Besure to use the plastic head or metal head for the HS5B. Take care particularlywhen using both HS5B and HS5E together.

HS5B HS5E

• To avoid unauthorized or unintended removal of the interlock switch and theactuator, it is recommended that the interlock switch and the actuator beinstalled in an unremovable manner, for example using special screws orwelding the screws.

Plastic HeadPlastic

Metal HeadMetal

Metal Head • When installing HS9Z-A51A or HS9Z-A52A actuator keys, use the washer (supplied with the actuator) on the hinged door, and mount tightly using two(black or gray)

(gray) (black) M4 screws.

Rotating the Head The head of the HS5B can be rotated by removing the four screws from thecorners of the HS5B head and reinstalling the head in the desired orientation.When reinstalling the head, make sure that no foreign object enters the interlockswitch. Tighten the screws. If the screws are loose it may cause the switch tomalfunction.

Recommended screw tightening torque: 1.0 ±0.1 N·m

Mounting Centers 12 mm (factory setting), adjustable to 20 mm

M4 Screw

WasherRubber Bushing

Hinged Door M4Tapped Hole

Note: Choose mounting centers either 12 mm or 20 mm.

Conduit Port Size Identification Conduit port size is identified by the arrow on the back of the HS5B interlockswitch. The following example shows the identification of the M20 conduit portsize.

M20

Arrow

Marking Conduit Port Size

G G1/2

PG PG13.5

M20 M20

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

6.9

max

.

M4

x2

20 22 PG

Factory Setting Alternative Head Orientations

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 14: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS5B Series Door Interlock Switches

Actuator Angle Adjustment • Using the screw (M3 hex socket head screw), the actuator angle can be

adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚

• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch.

• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)

• After adjusting the actuator angle, apply loctite or the like to the adjustment screw to prevent it from loosening.

Minimum Radius of Hinged Door • When using the interlock switch on hinged doors, refer to the minimum radius

of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A55). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation.

When using the HS9Z-A52 Actuator • When the door hinge is on the extension line of the interlock switch surface:

Horizontal Swing

Vertical Swing

Door Hinge Door Hinge

• When door hinge is on the extension line of the actuator mounting surface:

When using the HS9Z-A55 Angle Adjustable Actuator • When door hinge is on the extension line of the interlock switch surface:

50 mm

• When door hinge is on the extension line of the actuator mounting surface: 70 mm

Actuator Angle Adjustment for the HS9Z-A55 • Using the angle adjustment screw, the actuator angle can be adjusted (see

figures on page 354). Adjustable angle: 0 to 20°

• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch.

• After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen.

Use a cable gland with a degree of protection IP67

G1/2, PG13.5, M20

Applicable Cable Glands When Using Multi-core Cables (Example)

When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex)

all dimensions in mm

• Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter.

• When using a 1/2-14NPT cable gland, use the HS5B interlock switch with M20 conduit port (Part No.: HS5B-***BM) together with an adapter (Part No.: MA-M/NPT 20X1.5 5402-0110, K-MECS) and a gasket (Part No.: GP M20, K-MECS). Install a gasket between the interlock switch and the adapter. Apply sealing tape between the cable gland and the adapter to make sure of IP67 protection for the enclosure.

9 max.

Door Hinge

Door Hinge

Door Hinge

Door Hinge

Door Hinge

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30 m

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Door Hinge

Conduit Port Size Plastic Cable Gland Metal Cable Gland

G1/2 SCS-10* (Seiwa Electric)

ALS-16** (Nihon Flex)

PG13.5 ST13.5 (K-MECS)

ABS-**PG13.5 (Nihon Flex)

M20 ST-M20X1.5 (K-MECS)

ALS-**EC20 (Nihon Flex)

Conduit Port Size Plastic Cable Gland Metal Cable Gland

G1/2 — RLC-103 (Nihon Flex) PG13.5 — RBC-103PG13.5 (Nihon Flex) M20 — RLC-103EC20 (Nihon Flex)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 15: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS2B Series

HS2B features:

HS2B Series Full Size Interlock Switch

• Direct Opening Action: If the door is forced open, the contacts are disconnected even ifthey are welded or stuck

• Available with or without an indicator (red or green)• Flexible Installation: Two actuator entries and three conduit ports are provided• 1NC-1NO contacts• Compact and lightweight plastic housing• Degree of Contact Protection: IP67

EN1088EN60947-5-1IEC60947-5-1

GS-ET-15BGstandard in Germany

Direct Opening Action Double Insulation

Part Numbers

Body Part Number Key

HS2B - 11 4 N B -

Indicator Color R (Red),G (Green)

Order the actuators separately (not supplied with the switch).Indicator Rated Voltage 4 (24VDC)Blank (without indicator)

Actuator Keys & Accessories Not necessary to specify color if indicator optionnot chosen.

Appearance Part Number Description

HS9Z-A1 Straight Actuator(Mainly for sliding doors)

HS9Z-A2 Right-angle Actuator(Mainly for rotating doors)

HS9Z-A3 Adjustable Actuator

HS9Z-P1 ConduitOpeningPlug

R

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Model Contact Configuration Pilot Light Part Number

HS2B(plastic housing) 1NC-1NO

Without HS2B-11NB

With red LED HS2B-114NB-R

With green LED HS2B-114NB-G

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 16: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Specifications

HS2B Series Door Interlock Switches

Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508 Operating Temperature –25 to +70˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 85% RH maximum (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED and ground: 2.5 kV)

Insulation Resistance

Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum

Electric Shock Protection Class Class II (IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)

Vibration Resistance

Operating Extremes

Damage Limits

10 to 55 Hz, amplitude 0.5mm 60 m/sec2 (approx. 6G) 1,000 m/sec2 (approx. 100G) Shock Resistance

Actuator Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 36N minimum Thermal Current (Ith)

Operating Frequency

10A

900 operations/hour Mechanical Life

Electrical Life

1,000,000 operations 100,000 operations (rated load)

Conditional Short-circuit Current 100A (IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)

Indicator

Operating Voltage

Current

Light Source

Lens Color

24V DC 10 mA LED lamp Red or Green (12 mm dia. Lens) Approx. 130g Weight

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Rated Operating Current (Ie)

Operating Voltage (Ue) 30V 125V 250V

AC Resistive load (AC12) Inductive load (AC15)

10A 10A

10A 5A

6A 3A

DC Resistive load (DC12) Inductive load (DC13)

8A 4A

2.2A 1.1A

1.1A 0.6A

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 17: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS2B Series

Application Examples and Circuit DiagramsHS2B

+ +

- -

1. Main Circuit: used to enable the machine to start only when the main circuit is closed.Auxiliary Circuit: used to indicate whether the main circuit or door is open or closed.

2. Terminals + and - are used for the LED indicator, and are isolated from door status.

HS2B - using the straight actuator (HS9Z-A1)

Dimensions (mm)

(Horizontal Mounting) (Vertical Mounting)Conduit

Interlock Switch Mounting Hole Layout

Slot Plug(Note)

Status 1 Status 2

1

2

3

4

1

2

3

4

RP30

956.7 36.5

13.8

ConduitPort G1/2

Actuator

Actuator Cover 37.49698

2-M5 Screws

8.5 ±1.0

37.4 36.5

98

Port G1/2

96

RP54.3 30

13.8 9

Actuator

Actuator Cover

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

43 40 22

6.5

±1.0

10

1542 52 57

35 40 42

22 40 43

1042

1552 57

35 40

Door/SwitchStatus

• Door Closed• Machine ready to operate

• Door opened• Machine cannot be started

Door

HS2B-11(1NO-1NC)

Circuit Diagram M

ain

Circ

uit

Auxi

liary

Circ

uit

Mai

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ircui

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ircui

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MainCircuit 3-4: Closed 3-4: Open

Aux.Circuit 1-2: Open 1-2: Closed

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 18: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

RP30 48.9 36.5

6

ConduitPort G1/2

Actuator

Actuator Cover 37.49698

Slot Plug(Note)

HS2B Series Door Interlock Switches

Dimensions (mm), continuedHS2B - using the Right-angle actuator (HS9Z-A2)

(Horizontal Mounting) (Vertical Mounting)

Interlock Switch Mounting Hole Layout

Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.

Actuator Dimensions

Straight Actuator HS9Z-A1 Right-angle Actuator HS9Z-A2 Angle-adjustable Actuator HS9Z-A3

2-M6Screws

ActuatorMountingHoles

2-M6 Screws

ActuatorMountingHoles

2011

7.4

(Note) 18Actuator StopFilm (attached)

5 220 Door hinge

Angle Adjustment Screw(M3 hexagon socket head screw)

Adjustable Actuator

The actuator angle is adjustable (0˚ to 20˚) for hinged doors.

The minimum radius of the door opening can be as small as 100mm.

Actuator Angle Adjustment

• Using the screw (M3 hex socket head screw), the actuator angle can beadjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚

• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.

• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)

• After adjusting the actuator angle, apply loctite or the like to the adjustmentscrew to prevent it from loosening.

9637.4 36.5

98 ConduitPort G1/2

2-M5 Screws

19.5 ±1.0

11

RP46.5 30

6

ActuatorActuator Cover

9 49.319.31

7.4 Actuator Cover(red)

41.511.5

1

Actuator Cover(red)

2

30

2-M6 Screws

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22 40 222

22 43 4017

.5±1

.0

11 104.

129

.243

22 2215

42 52 5735 40

40

42

29.2

4340 43

33m

ax.

12(2

1)1

42 2210

29.2

44 58 72

1552 57

35 40

58

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 19: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS1B Series

HS1B features: • Rugged aluminum die-cast housing

HS1B Series Full Size Interlock Switch

• Direct Opening Action: If the door is forced open, the contacts are disconnected even ifthey are welded or stuck

• Available with or without an indicator (red or green)• Flexible Installation: Two actuator entries and three conduit ports are provided• Select from two circuit configurations (1NO-1NC or 2NC).• Degree of Contact Protection: IP67

EN1088EN60947-5-1IEC60947-5-1

GS-ET-15BGstandard in Germany

Direct Opening Action

Part Numbers

Body Part Number Key

HS1B - 4 R -

1. The special key wrench (HS9Z-T1) for removing the cover and manual unlocking is

included with the switch.2. Order the actuators separately (not supplied with the switch).

Actuator Keys and Accessories Appearance Part Number Description

HS9Z-A1

Straight Actuator(Mainly for sliding doors)

HS9Z-A2

Right-angle Actuator(Mainly for rotating doors)

HS9Z-A3

Adjustable Actuator

HS9Z-T1

Key Wrench (included with switch)

HS9Z-P1

ConduitOpeningPlug

*Torx is a registered trademark of Camcar Textron.

Indicator Color R (Red),G (Green)

Housing Color R (Red)

Indicator Rated Voltage 4 (24VDC)Blank (without indicator)

Circuit Configuration 11: 1NO-1NC02: 2NC

Not necessary to specify color if indicator optionnot chosen.

02 R

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Model Contact Configuration Pilot Light Part Number

HS1B(alum. die-cast housing)

1NC-1NO

Without HS1B-11R

With red LED HS1B-114R-R

With green LED HS1B-114R-G

2NC

Without HS1B-02R

With red LED HS1B-024R-R

With green LED HS1B-024R-G

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 20: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Specifications

HS1B Series Door Interlock Switches

Conforming to Standards IEC60947-5-1, EN60947-5-1, GS-ET-15, UL508 Operating Temperature –25 to +70˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 85% RH maximum (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED and ground: 2.5 kV)

Insulation Resistance

Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum

Electric Shock Protection Class Class I (IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)

Vibration Resistance

Operating Extremes

Damage Limits

10 to 55 Hz, amplitude 0.5mm p-p 60 m/sec2 (approx. 6G) 1,000 m/sec2 (approx. 100G) Shock Resistance

Actuator Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 20N minimum Thermal Current (Ith)

Operating Frequency

10A

900 operations/hour Mechanical Life 1,000,000 operations Electrical Life 100,000 operations (rated load) Conditional Short-circuit Current 100A (IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)

24V DC 10 mA LED lamp Red or Green (12 mm dia. Lens)

Indicator

Operating Voltage

Current

Light Source

Lens Color

Weight Approx. 280g

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Rated Operating Current (Ie)

Operating Voltage (Ue) 30V 125V 250V

AC Resistive load (AC12) Inductive load (AC15)

10A 10A

10A 5A

6A 3A

DC Resistive load (DC12) Inductive load (DC13)

8A 4A

2.2A 1.1A

1.1A 0.6A

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 21: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS1B Series

Application Examples and Circuit Diagrams HS1B

+ +

- -

+ +

- -

1. Main Circuit: used to enable the machine to start only when the main circuit is closed. Auxiliary Circuit: used to indicate whether the main circuit or door is open or closed.

2. Terminals + and - are used for the LED indicator, and are isolated from door status. Wire the terminals only when needed.

1

2

3

4

1

2

3

4

Status 1 Status 2

1

2

3

4

1

2

3

4

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Door/ Switch Status

• Door Closed • Machine ready to operate

• Door opened • Machine cannot be started

Door

HS1B-11 (1NO-1NC)

Circuit Diagram

M

ain

Circ

uit

Aux

iliary

Circ

uit

M

ain

Circ

uit

Aux

iliary

Circ

uit

Main Circuit 3-4: Closed 3-4: Open

Aux. Circuit 1-2: Open 1-2: Closed

HS1B-02 (2NC)

Circuit Diagram

M

ain

Circ

uit

Aux

iliary

Circ

uit

M

ain

Circ

uit

Aux

iliary

Circ

uit

Main Circuit 3-4: Closed 3-4: Open

Aux. Circuit 1-2: Closed 1-2: Open

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 22: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

46.56

RP 30

12549.5 36.52 10 Conduit Port

G1/2

Actuator

Actuator Cover 19.5 ±1.0

11

2-M5 Screws

9 49.319.31

7.4 Actuator Cover(red)

30

HS1B Series Door Interlock Switches

Dimensions (mm)HS1B - using the straight actuator (HS9Z-A1) HS1B - using the Right-angle actuator (HS9Z-A2) (Horizontal Mounting)

30 RP 68.8 36.5(Horizontal Mounting) RP

30 61 36.5

9 13.82 10 Conduit Port

G1/2

6 2 10 Conduit PortG1/2

Actuator

Actuator Cover49.5

125

Actuator

Actuator Cover49.5

125

Slot Plug(Note) Slot Plug

(Note)

(Vertical Mounting)(Vertical Mounting)

Plug the unused actuator insertion slot using the slot plug supplied with the interlock switch.

Straight Actuator HS9Z-A1 Actuator Dimensions

Right-angle Actuator HS9Z-A2

Angle-adjustable Actuator HS9Z-A3

2-M6Screws

ActuatorMountingHoles

2-M6 Screws

ActuatorMountingHoles

2011

7.4

(Note) 18Actuator StopFilm (attached)

5 220 Door hinge

Angle Adjustment Screw(M3 hexagon socket head screw)

Adjustable Actuator

The actuator angle is adjustable (0˚ to 20˚) for hinged doors.

The minimum radius of the door opening can be as small as 100mm.

Actuator Angle Adjustment

• Using the screw (M3 hex socket head screw), the actuator angle can beadjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚

• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.

• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)

• After adjusting the actuator angle, apply loctite or the like to the adjustmentscrew to prevent it from loosening.

12549.5 36.52 10 Conduit Port

G1/2

8.5±1.0

54.313.8

RP 309

Actuator

Actuator Cover

2-M5 Screws

41.511.5

1

Actuator Cover(red)

2

2-M6 Screws

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2242

43 40 2240 22

2

6.5

±1.0

22 40 434.

542

4.1

29.2

43

22

42 52 64

52 64

22 40

42

22 43 4017

.5±1

.0

1140 43

29.2

434.

542 22

4.5

33m

ax.

12(2

1)1

29.2

4 154 15

42 52 64

52 6435 40

35 40

44 58 72 58

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 23: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS6E Series

HS6E features:

HS6E Subminiature Interlock Switches with Solenoid

• Compact body: 75 × 15 × 75 mm15-mm-wide, thinnest solenoid type interlock switch in the world.

• Reversible mounting and angled cable allow four actuator insertion directions.• Energy saving. 24V DC, 110 mA (solenoid: 100 mA, LED: 10 mA)• Manual unlocking possible on three sides.• RoHS compliant• LED indicator shows solenoid operation

Spring Lock Type • Automatically locks the actuator without power applied to the solenoid• After the machine stops, unlocking is completed by the solenoid• Manual unlocking is possible on three sides in the event of power failure

or maintenance

Solenoid Lock Type • The actuator is locked when energized.• The actuator is unlocked when de-energized.• Flexible locking function can be achieved, for an application where locking is not

required and sudden stopping of a machine must be prevented

Direct Opening

ActionDouble

Installation

Part NumbersPart Number Key

HS6E - L 4 4

01 - G (Actuator inserted) (SolenoidOFF)

(+) (–)A2 A1 Indicator

Color G (Green)

Cable Length 01: 1m03: 3m05: 5m

Housing Color B (Black)

Indicator Rated Voltage 4 (24VDC)Blank (without indicator)

Solenoid Unit Voltage/ Lock Mechanism 4: Spring Lock7Y:Solenoid Lock

Circuit Code Main Circuit Door Monitor Circuit Lock Monitor Circuit L:1NC + 1NC 2NC 1NOM: 1NC + 1NC 2NC 1NCN: 1NC + 1NC 1NC, 1NO 1NOP:1NC + 1NC 1NC, 1NO 1NC

The contact configurations show the contact status when the actuator is inserted and locked.LED color is G (green) only.Actuator keys are not supplied with the interlock switch and must be ordered separately.

Lock Circuit Mechanism Number Contact Configuration Cable Part Number

Length (Standard Stock in bold) B

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Spring Lock

L

1m3m 5m

HS6E-L44B01-GHS6E-L44B03-G HS6E-L44B05-G

Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NO

Main Circuit: 11 12 41 42Monitor Circuit: 21 22 53 54Monitor Circuit: 31 32

M

Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NC

Main Circuit: 11 12 41 42Monitor Circuit: 21 22 53 52Monitor Circuit: 31 32

1m3m 5m

1m3m 5m

HS6E-M44B01-GHS6E-M44B03-G HS6E-M44B05-G

N

Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC,1NO/1NO

Main Circuit: 11 12 41 42Monitor Circuit: 21 22 53 54Monitor Circuit: 33 34

HS6E-N44B01-G HS6E-N44B03-G HS6E-N44B05-G

P

Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC,1NO/1NC

Main Circuit: 11 12 41 42Monitor Circuit: 21 22 51 52Monitor Circuit: 33 34

1m3m 5m

HS6E-P44B01-GHS6E-P44B03-G HS6E-P44B05-G

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 24: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Actuator Keys

HS6E Series Door Interlock Switches

Appearance Item Ordering Part Number Remarks

Straight Actuator

HS9Z-A61

The retention force of HS9Z-A61 actuator is 500N maximum. Do not apply excessive load.

Right-angle Actuator

HS9Z-A62

The retention force of HS9Z-A62 actuator is 100N maximum. Do not apply excessive load. When retention force of 100N or more is required, use the HS9Z-A62S actuator.

Right-angle Actuator with Mounting Plate

HS9Z-A62S

The retention force of HS9Z-A62S actuator is 500N maximum. Do not apply excessive load.

Horizontal/Vertical Angle Adjustable Actuator

HS9Z-A65

The HS9Z-A65 and HS9Z-A66 have their metal actuator installed in opposite directions. Select actuator by determining the required moving direction in consideration of the door and interlock switch. See pages 370 and 373 for more information. The retention force of HS9Z-A65 and HS9Z-A66 500N maximum.

Horizontal/Vertical Angle Adjustable Actuator

HS9Z-A66

Accessory

Description Part Number

Manual Unlock Key (long type) HS9Z-T3

(Actuator inserted) (Solenoid ON)

(+) (–) A2 A1

Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NO

L

Main Circuit: 1NC + 1NC, Monitor Circuit: 2NC/1NC

M Main Circuit: 11 Monitor Circuit: 21 Monitor Circuit: 31

12 41 22 51 32

42 52

1m 3m 5m

HS6E-M7Y4B01-G HS6E-M7Y4B03-G HS6E-M7Y4B05-G

Solenoid Lock Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC, 1NO/1NO

1m N 3m

5m

HS6E-N7Y4B01-G HS6E-N7Y4B03-G HS6E-N7Y4B05-G

Main Circuit: 1NC + 1NC, Monitor Circuit: 1NC, 1N0/1NC 1m

P 3m 5m

HS6E-P7Y4B01-G HS6E-P7Y4B03-G HS6E-P7Y4B05-G

The contact configurations show the contact status when the actuator is inserted and locked. LED color is G (green) only. Actuator keys are not supplied with the interlock switch and must be ordered separately.

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Lock Mechanism

Circuit Number Contact Configuration Cable

Length Part Number

(Standard Stock in bold)

1m HS6E-L7Y4B01-G Main Circuit: 11 12 41 42 3m HS6E-L7Y4B03-G Monitor Circuit: 21 22 53 54 5m HS6E-L7Y4B05-G Monitor Circuit: 31 32

Main Circuit: 11 12 41 42 Monitor Circuit: 21 22 53 54 Monitor Circuit: 33 34

Main Circuit: 11 12 41 42 Monitor Circuit: 21 22 51 52 Monitor Circuit: 33 34

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 25: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS6E Series

Specifications

Conforming to Standards

UL 508 (UL listed), CSA C22.2, No. 14 (c-UL listed), ISO 14119 IEC 60947-5-1, EN 60947-5-1 (TÜV approval), EN 1088 (TÜV approval), GS-ET-19 IEC 60204-1/EN 60204-1 (applicable standards for use)

Operating Temperature –25 to +50°C (no freezing) Storage Temperature –40 to +80°C (no freezing) Operating Humidity 45 to 85% (no condensation) Rated Insulation Voltage (Ui) 300V (between LED and ground: 60V)

Impulse Withstand Voltage (Uimp)

Main & lock monitor circuits: 1.5 KV Door monitor circuit: 2.5 kV Between solenoid/LED and ground: 0.5 kV

Insulation Resistance (500V DC megger)

Between live and dead metal parts: 100 MΩ minimum Between terminals of different poles: 100 MΩ minimum.

Contact Resistance

300 mΩ maximum (initial value, 1m cable) 500 mΩ maximum (initial value, 3m cable) 700 mΩ maximum (initial value, 5m cable)

Electric Shock Protection Class Class II (IEC 61140) Pollution Degree 3 Degree of Protection IP67 (IEC 60529)

Vibration Resistance

Shock Resistance

Operating Extremes

Damage Limits

Operating Extremes

Damage Limits

10 to 55 Hz, amplitude 0.35mm 30 Hz, amplitude 1.5 mm 100 m/s2 (10G) 1000 m/s2 (100G) 0.05 to 1.0 m/s Actuator Operating Speed

Direct Opening Travel 8.0 mm minimum Direct Opening Force 60N minimum Actuator Retention Force 500N maximum (GS-ET-19) Operating Frequency 900 operations/hour Mechanical Life 1,000,000 operations minimum (GS-ET-19)

Electrical Life

100,000 operations minimum (rated load) 1,000,000 operations minimum (24V AC/DC, 100 mA) (operating frequency 900 operations/hr)

Conditional Short-circuit Current 50A (250V) (Use 250V/10A fast-blow fuse for short-circuit protection.) Cable UL2464, No. 22 AWG (12-core: 0.3 mm2 or equivalent/core) Cable Diameter ø7.6 mm Weight Approx. 200g

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 26: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Solenoid/Indicator

HS6E Series Door Interlock Switches

Locking Mechanism Spring Lock Type or Solenoid Lock Type Rated Voltage 24V DC Current 110 mA (solenoid 100 mA, LED 10 mA)

Solenoid

Indicator

Coil Resistance

Pickup Voltage

Dropout Voltage

Maximum Continuous Applicable Voltage

Maximum Continuous Applicable Time

Insulation Class

Light Source

Illumination Color

240Ω (at 20°C) Rated voltage × 85% maximum (at 20°C) Rated voltage × 10% minimum (at 20°C) Rated voltage × 110% Continuous Class F LED Green

Contact Ratings

Rated Insulation Voltage (Ui)

300V (door monitor contact) 150V (lock monitor contact) 30V (between LED or solenoid and ground)

Rated Thermal Current (Ith)

Operating temperature (–25 to 35ºC)

Operating temperature (35 to 50ºC)

2.5A (up to 2 circuits) 1.0A (3 or more circuits) 1.0A (1 circuit) 0.5A (2 or more circuits)

Rated Operating Current (Ie)

Operating Voltage (Ue) 30V

2A 1A

2.5A 2.3A

125V 2A 1A

0.4A 0.22A 2.5A 1.5A 1.1A 0.55A

250V

1.5A 0.75A 0.55A 0.27A

Main and Lock

AC

DC

AC

DC

Resistive load (AC12) Inductive load (AC15) Resistive load (DC12) Inductive load (DC13) Resistive load (AC12) Inductive load (AC15) Resistive load (DC12) Inductive load (DC13)

Monitor Circuits

Door Monitor Circuit

Minimum applicable load (reference value): 3V AC/DC, 5 mA UL, c-UL rating

Main/Lock monitor circuit:125V AC, 1A Pilot duty 125V DC, 0.22A Pilot duty Door monitor circuit:240V AC, 0.75A Pilot duty 250V DC, 0.27A Pilot duty

TÜV rating Main/Lock monitor circuit: AC-15 125V/1A, DC-13 125V/0.22A Door monitor circuit: AC-15 240V/0.75A, DC-13 250V/0.27A

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 27: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Interlock Switch Door Stop

Actuator Stop

Door Stop

HS9Z-A61 Actuator

Door Interlock Switches HS6E Series

Interlock Switch

DimensionsMounting Hole Layout

When using straight actuator (HS9Z-A61)

When using right-angle actuator (HS9Z-A62)

When using horizontal/vertical angle adjustable actuator (HS9Z-A65/A66)

Actuator Mounting Reference Position

As shown in the figure on the right, the mounting reference position of the actuator key when inserted in the interlock switch is:The actuator stop on the actuator lightly touches the interlock switch.

After mounting the actuator, remove the actuator stop from theactuator.

5.5

10.1Hole for Manual Unlocking ø12 (reference)

3-M4 Screw(ø4.3 or M4 tapped hole)

37 15

46.1

41.8

28.5 (22.5) (22.5)

28.5

41.820 to 22

Manual Unlocking Key

44

3-M4 Screw(ø4.3 or M4 tapped hole)

Hole for Manual Unlocking ø12 (reference)

1 20 1

28.5

41.820 to 22

(12.6±1)(5)

Actuator Stop

22.6±1 (14)

Actuator Stop

(25)

22.6 ±1

Actuator Stop (supplied)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

75

35 30

20.5

0.8 50

.84

(14)

4 10.4

15

(6.2

)0.

8(4

2) (N

ote)

30

20.5

20.5 30

0.8

0.8

48.8

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 28: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

When mounted (10.2)

When mounted (6.2) 14

Mounting Plate (supplied)

1.2 Rubber Bushing

(Note) Actuator Stop (supplied)

HS6E Series Door Interlock Switches

Straight Actuator (HS9Z-A61)

Actuator Key Dimensions (mm) Straight Actuator (HS9Z-A61) Right-angle Actuator (HS9Z-A62)

Right-angle Actuator with Mounting Plate (HS9Z-A62S)

The retention force of the HS9Z-A62 actuator is 100N. Note: See page 373 for actuator installation. When tensile force exceeding 100N is expected, use the HS9Z-A62S actuator.

When

When mounted (33.8)

mounted (5.6) 0.8

14

41.1

13.1

The actuator stop is used to adjust the actuator position. Remove after the actuator position is mounted.

Angle Adjustable Actuator (HS9Z-A65)

Horizontal Adjustment

Orienting Insert

Angle Adjustable Actuator (HS9Z-A66)

The HS9Z-A65 and HS9Z-A66 have the metal actuator inserted in opposite direc- tions.

Horizontal Adjustment

Angle Adjustment (M3 Hexagon Socket Head Screw)

Actuator Adjustment Orientation

The orientation of actuator adjustment (horizon- tal/vertical) can be changed using the orienting insert (white plastic) installed on the back of the actuator.

Orienting Insert

Vertical Adjustment 13

Angle Adjustment (M3 Hexagon Socket Head Screw)

28.2

Vertical Adjustment

Horizontal Adjustment Vertical Adjustment

Orienting Insert

7.5 2 Angle Adjustment (M3 Hexagon Socket Head Screw)

(Note 1) Actuator Stop (Supplied)

2.5

(Note) Actuator Stop (supplied) Angle Adjustment (M3 Hexagon Socket Head Screw)

Angle Adjustable Actuator (HS9Z-A65)

Manual Unlock Key (plastic) (supplied with switch, not replaceable)

Manual Unlock Key, HS9Z-T3 (metal)

Accessory

Description Part Number

Manual Unlock Key (long type) HS9Z-T3

25

2-M4 Screw (ø4.3 or M4 tapping screw)

15

20.9 43.2

(15.8)

14 0.8

2-ø9 Note 1 Actuator Stop

Rubber Bushing

When mounted (5) 14

Rubber Bushing

1.2

(Note) Actuator Stop (supplied)

When mounted (33.8)

When mounted (6.2) 0.8

15

0.8

18 6.5

(24.5)

4 130

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n m

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ed (5

) 34

14

1.2 10.4

3.5

8.4

3.5 .2

5.5

16.8

ø2

-9

25

(24)

15

9

3 3.

5 8.

4

ø10

13.1

1

4

34

2-ø9

15

3.5

ø4

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 29: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Status 1 Status 2 Status 3 Status 4

Interlock Switch Status

• Doorclosed • Door opened• Machine ready to • Machinecannotbe

operate operated

• Dooropen• Machine cannot be

operated• Solenoidenergized

Unlocking Using Manual Unlock Key

• Dooropen • Doorclosed• Machine cannot be • Machinecannotbe

operated operated• Solenoid de-energized • Solenoid energized • Solenoid de-energized • Solenoid de-energized

Door Status UNLOCK

ManuallyUnlocked

(+) (–)A2 A1

(+) (–)A2 A1

(+) (–)A2 A1

(+) (–)A2 A1

Circuit Diagram (Example: HS6E-N4) 11

21

33

12 4

22 53

34

2

4

11

21

33

12 41

22 53

34

42

54

11

21

33

12 41

22

34

53

42

54

11

21

33

12 41

22 53

34

42

54

Door Closed (locked)

Main Circuit 11-42 ON (closed)

Closed (unlocked)

OFF (open)

Open

OFF (open)

Open

OFF (open)

Closed (unlocked)

OFF (open)Door Lock

HS6E-L4 Monitor Monitor

Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 31

(+)A2

12 4122 5332

(–)A1

4254

Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Door Monitor Circuit(doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Lock Monitor Circuit(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)

HS6E-M4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 31

12 4122 5132

4252 Door Monitor Circuit

(doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Lock Monitor Circuit(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

HS6E-N4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

Main Circuit: 11 12 41 42Door Monitor Circuit(dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Lock Monitor Circuit(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)

HS6E-P4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Monitor Circuit(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 33

12 4122 5134

4252 Door Monitor Circuit

(dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Lock Monitor Circuit(locked) 51-52

Solenoid Power A1-A2 (all types)

ON (closed) OFF (open)

OFF (de-energized) ON (energized)

OFF (open) OFF (open) OFF (open)

ON (energized) OFF (de-energized) OFF (de-energized)

Door Interlock Switches HS6E Series

Spring Lock Type Circuit Diagrams and Operating Characteristics

1 4

5

Monitor Circuit: 21 22 53 54Monitor Circuit: 33 34

Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door.Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door.

1.1 (Locked Position)

4.7 5.0 27

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

LOC

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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Lock Monitor Circuit

Door Monitor Circuit

Door Monitor Circuit

Lock Monitor Circuit

Door Monitor Circuit

Door Monitor Circuit

Lock Monitor Circuit

Door Monitor Circuit

Lock Monitor Circuit

HS6E Series Door Interlock Switches

Solenoid Lock Type Status 1 Status 2 Status 3 Status 4 Unlocking Using

Manual Unlock Key

Interlock Switch Status

• Doorclosed• Machine ready to

operate

• Doorclosed• Machine cannot be

operated

• Dooropen• Machine cannot be

operated

• Dooropen• Machine cannot be

operated

• Dooropen• Machine cannot be

operated• Solenoidenergized • Solenoidde-energized • Solenoidde-energized • Solenoidde-energized • Solenoidde-energized

Door Status UNLOCK

ManuallyUnlocked

CircuitDiagram(E

(+)A2

(–)A1

(+)A2

(–)A1

(+)A2

(–)A1

(+)A2

(–)A1

Door

HS6E-L7Y

Main Circuit:

Monitor Circuit:

Monitor Circuit:

21 22 53 5431 32 (unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)

HS6E-M7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

Main Circuit: 11Monitor Circuit: 21Monitor Circuit: 31

12 41 4222 51 5232

(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

(doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

HS6E-N7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

Main Circuit: 11Monitor Circuit: 21

12 41 4222 53 54

(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

(dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Monitor Circuit: 33 34

(unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)

HS6E-P7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

Main Circuit: 11 12 41 42(doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)Door Monitor Circuit

Monitor Circuit: 21Monitor Circuit: 33

22 51 5234 (dooropen)33-34 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)

(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)OFF (de-energized)

Solenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON (energized) (Note 2)

to ON (re-energized) (Note 1) (Note 2)

Main circuit: Connected to the machine drive control circuit, sending the interlock signals of the protective door.Monitor circuit: Sends the monitoring signals of open/closed and lock/unlocked statuses of the protective door.

Note 1: Do not attempt manual unlocking while the solenoid is energized.Note 2: Do not energize the solenoid for a long period of time while the door is open

or while the door is unlocked manually using the manual unlock key.

1.1 (Locked Position)

4.7 5.0 27

LOC

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ample: HS6E-N7Y) 11 12 41 42 11 12 41 42 11 12 41 42 11 12 41 42

21 22 53 54 21 22 53 54 21 22 53 54 21 22 53 5433 34 33 34 33 34 33 34

Closed (locked) Closed (unlocked) Open Open Closed (unlocked)

Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)Door Lock

Monitor Monito Door Monitor Circuit (doorclosed)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

A2 A11 12 41 42

Door Monitor Circuit (doorclosed)31-32 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

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Minim

160um Minim

Ra Door Hinge ummm dius 160 Radimm us Door Hinge

Minimum Minim

u230 Ra 230m

diusDoor Hinge

Ra

Door Hingemm mm dius

HS9Z-A65

HS9Z-A66

Door Interlock Switches HS6E Series

Operating Instructions

Minimum Radius of Hinged Door

• When using the interlock switch on hinged doors, refer to the minimum radiusof doors shown below. When using on doors with small minimum radius, usethe angle adjustable actuator (HS9Z-A65 and HS9Z-A66).

Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sureof the correct operation before installation.

When Using the HS9Z-A62/A62S Right-angle Actuator

• When door hinge is on the extension line of the interlock switch surface:

Actuator Angle Adjustment for the HS9Z-A65/HS9Z-A66

• Using the angle adjustment screw, the actuator angle can be adjusted (seefigures on page 370).Adjustable angle: 0 to 20°

• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so thatits edge can enter properly into the actuator entry slot of the interlock switch.

• After adjusting the actuator angle, apply Loctite to the adjustment screw sothat the screw will not become loose.

Mounting Examples

Application on Sliding Doors Application on Hinged Doors

DoorHS9Z-A62S Actuator

• When door hinge is on the extension line of the actuator mounting surface:HS9Z-A61 Actuator

HS6EInterlock Switch

Latch Door Stop

Note: When mounting the actuator, make sure that the actuator entersthe slot in the correct direction, as shown on the right.

When using the HS9Z-A65/HS9Z-A66 Angle Adjustable Actuator

• When door hinge is on the extension line of the interlock switch surface

Horizontal Adjustment Vertical Adjustment

Door Hinge

Label

Door Hinge

• When door hinge is on the extension line of the actuator mounting surface

Horizontal Adjustment Vertical Adjustment

Door Hinge

HS9Z-A65

HS9Z-A66

Door Hinge

Door Hinge

HS9Z-A65

HS9Z-A66

Door Hinge

Door Hinge

LabelHS9Z-A65

HS9Z-A66

Door Hinge

Door Hinge

Door Hinge

Door Hinge Door Hinge

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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HS6E Series Door Interlock Switches

For Manual Unlocking

Spring lock type

The HS6E allows manual unlocking of the actuator to pre-check proper dooroperation before wiring or turning power on, as well as for emergency use suchas a power failure.

Solenoid lock type

The HS6E can be unlocked manually in an emergency.

When using the manual unlock key

Manual Unlocking(installed on both sides)

UNLOCK

Recommended Tightening Torque of Mounting Screws

• Interlock switch: 1.0 to 1.5 N·m (three M4 screws)

• Actuators: 1.0 to 1.5 N·m (two M4 screws)

• The above recommended tightening torques of the mounting screws are thevalues with hex socket head bolts. When other screws are used and tightenedto a smaller torque, make sure that the screws do not become loose aftermounting.

• Mounting bolts are not supplied with the interlock and must be supplied bythe user.

• To avoid unauthorized or unintended removal of the interlock switch and theactuator, it is recommended that the interlock switch and the actuator areinstalled in an unremovable manner, for example using special screws, rivets,or welding the screws.

• When installing the HS9Z-A62S actuator, use the mounting plate (suppliedwith the actuator) on the hinged door, and secure the actuator tightly using

Normal Position Manual UnlockingPosition two M4 screws.

• The mounting plate has an orientation.

• When locking or unlocking the interlock switch manually, turn the actuatorfully using the manual unlock key supplied with the switch.

• Using the interlock switch with the actuator not fully turned (less than 90°)may cause damage to the interlock switch or operation failures (when manu-ally unlocked, the switch will keep the main circuit disconnected and the doorunlocked).

• Do not apply excessive force (0.45 N·m or more) to the manual unlock part,otherwise the manual unlock part will become damaged.

• Do not leave the manual unlock key attached to the switch during operation. This is dangerous because the switch can always be unlocked while themachine is in operation.

• Do not lose the mounting plate.

Cables

M4 Screws

Mounting Plate (supplied)

Rubber Bushing

Hinged Door M4

Tapped Hole

Manual Unlock Key(supplied with the interlock switch)

When unlocking pushing the plate inside the interlock switch

• Remove the screw at the side of the interlock switch (the same side whereactuator is inserted) and insert a small screwdriver.

• Push the plate inside the interlock switch toward the LED indicator using ascrewdriver until the actuator is unlocked.

• Tighten the screw to a proper torque (0.3 to 0.5 N·m). Do not tighten withexcessive force,otherwise the interlockswitch will be damaged.Be sure to reinstall the screw, otherwise the waterproof capability will be lost.

Caution

Before manually unlocking the interlock switch, make sure that the machinehas come to a complete stop. Manual unlocking during operation may unlockthe interlock switch before the machine stops, and the function of the interlockswitch with solenoid is lost. While the solenoid is energized, do not unlock theswitch manually (solenoid lock type).

• Do not fasten or loosen the gland at the bottom of the interlock switch.

• When bending the cable during wiring, make sure that the cable radius is kept at 30 mm minimum.

• When wiring, make sure that water or oil does not enter from the end of thecable.

• Do not open the lid of the interlock switch. Otherwise the interlock switch willbedamaged.

• The solenoid has polarity. Make sure of the correct polarity when wiring.

Gland

(70)

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(50)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 33: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS6E Series

Wire Identification

• Wires can be identified by color and or a white line printed on the wire.

No. Insulation Color No. Insulation Color

1 Blue/White 7 White 2 Gray 8 Black 3 Pink 9 Pink/White 4 Orange 10 Brown/White 5 Orange/White 11 Brown 6 Gray/White 12 Blue

Terminal Number Identification

• When wiring, identify the terminal number of each contact by the color of the insulation.

• The following table shows the identification of terminal numbers.

• When wiring, cut unused wires to avoid incorrect wiring.

Type Contact Arrangement

HS6E-L

Door Monitor Lock Monitor

(+) (–) White A2 A1 Black

Main circuit: Blue

Monitor circuit: Brown

Monitor circuit: Orange

11 21 31

12 41 22 Brown/White Pink 53

32 Orange/White

42

54

Blue/White

Pink/White

HS6E-M

Main circuit: Blue

Monitor circuit: Brown

Monitor circuit: Orange

11 21 31

12 22 32

41

Brown/White Pink 51 Orange/White

42

52

Blue/White

Pink/White

HS6E-N

Main circuit: Blue

Monitor circuit: Brown

Monitor circuit: Orange

11 21 33

12 22 34

41

Brown/White Pink 53

Orange/White

42

54

Blue/White

Pink/White

HS6E-P

Main circuit: Blue

11

12

41

42

Blue/White

Monitor circuit: Brown 21 22 Brown/White Pink 51 52 Pink/White

34 Orange/White Monitor circuit: Orange 33

Note: The contact arrangements show the contact status when the actuator is inserted and locked.

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 34: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS5E Series Door Interlock Switches

HS5E features:

HS5E Series Miniature Solenoid Locking Switches

• World’s smallest 4 contact solenoid interlock switch. (35 x 40 x 146 mm) • Four contacts • Gold-plated contacts • Spring lock type (unlocks when the solenoid is energized) and solenoid lock type (locks

when solenoid is energized) are available • Flexible installation - the head can rotate, allowing 8 different actuator entries • Metal actuator entry slot ensures long life • Actuator locking strength is 1000N minimum (GS-ET-19) • Integral molded cable reduces wiring time • LED pilot light indicates the solenoid status • RoHS Directive Compliant • Contacts are IP67 (IEC60529) • NC contacts are direct opening (IEC/EN60947-5-1) • Only proprietary actuators can be used, preventing unauthorized access (ISO14119,

EN1088) • Double insulation structure - no grounding required

Spring Lock Type

• Automatically locks the actuator without power to the solenoid • After the machine stops, unlocking is accomplished by energizing the solenoid, provid-

ing a high level of safety • Manual unlocking is possible in the event of power failure or maintenance

Solenoid Lock Type

• The actuator is locked when energized • The actuator is unlocked when de-

energized

EN1088 EN60947-5-1 IEC60947-5-1

GS-ET-15 BG standard in Germany

Direct Opening

Action

Double

Insulation

Straight Actuator (mainly for sliding doors

2 Actuator Entry Slots

Right-angle Actuator

Manual Unlocking Actuator Slot

Integrated Cable

Green LED Indicator

Metallic Head

Adjustable Actuator (mainly for hinged doors)

L-shapted Actuator (mainly for hinged doors)

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 35: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Lock Mechanism Circuit Number Contact Arra

Main Circuit: 1NC+1NC, Monitor Circuit:

5m HS5E-A4005A

MainCircuit:MonitorCircuit:MonitorCircuit:

Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NCWithout

Spring Lock BMainCircuit:MonitorCircuit:MonitorCircuit:

11 12 41 4223 24

51 52 With

Main Circuit: 1NC+1NC, Monitor Circuit: 1NC, 1NCWithout

5m

1 m3m 5m

1 m3m 5m

1 m3m 5m

HS5E-A4405-G

HS5E-B4001HS5E-B4003 HS5E-B4005

HS5E-B4401-GHS5E-B4403-G HS5E-B4405-G

HS5E-D4001HS5E-D4003 HS5E-D4005

D

Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NOWithout

A 1123

1224

41MainCircuit:MonitorCircuit:MonitorCircuit:

53 54 With

Main Circuit: 1NC+1NC, Monitor Circuit: 1NO, 1NCWithout

Solenoid Lock BMainCircuit:MonitorCircuit:MonitorCircuit:

11 12 41 4223 24

51 52 With

Main Circuit: 1NC+1NC, Monitor Circuit: 1NC, 1NCWithout

DMainCircuit:MonitorCircuit:MonitorCircuit:

11 12 41 4221 22

51 52With

1 m3m 5m

1 m3m 5m

1 m3m 5m

1 m3m 5m

1 m3m 5m

1 m3m 5m

HS5E-A7Y001HS5E-A7Y003 HS5E-A7Y005

HS5E-A7Y401-GHS5E-A7Y403-G HS5E-A7Y405-G

HS5E-B7Y001HS5E-B7Y003 HS5E-B7Y005

HS5E-B7Y401-GHS5E-B7Y403-G HS5E-B7Y405-G

HS5E-D7Y001HS5E-D7Y003 HS5E-D7Y005

HS5E-D7Y401-GHS5E-D7Y403-G HS5E-D7Y405-G

Door Interlock Switches HS5E Series

Body Part Numbers

gement

1NO, 1NO

Pilot Light Cable Length Part Number

1 m HS5E-A4001(+) (–) Without 3m HS5E-A4003

A2 A1 11 12 41 42 23 24

53 541 m HS5E-A4401-G

With 3m HS5E-A4403-G

11 12 41 42 MainCircuit: 21 22 1 m HS5E-D4401-GMonitorCircuit: 51 52 With 3m HS5E-D4403-G MonitorCircuit: 5m HS5E-D4405-G

Contact configuration shows the contact status when actuator is inserted and solenoid off for for spring lock or solenoid on for solenoid lock.

Actuator Keys

The actuator tensile strength is 500N

minimum.

Accessories

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Appearance Description Part Number Weight

HS5B/HS5E Plug Actuator(allows switch to be used asinterlock plug unit)

HS9Z-A5P

35g

HS5B/HS5E Padlock Hasp (prevents unauthorizedinsertion of actuator)

HS9Z-PH5

35g

Item Part Number Description

HS9Z-A51

Straight

HS9Z-A52

Right-angle

HS9Z-A55

Horizontal/vertical operation (forhinged doors) (see note below)

Part Number Description

HS9Z-SP51 Mounting Plate

HS9Z-T3 Manual unlock key (long type)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 36: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

MonitorCircuit

MonitorCircuit

MonitorCircuit

MonitorCircuit

MonitorCircuit

MonitorCircuit

MonitorCircuit

MonitorCircuit

A1

A1

HS5E Series Door Interlock Switches

Circuit Diagrams

Status 1 Status 2 Status 3 Status 4 Unlocking Using Manual Unlock Key

Interlock Switch Status

• Doorclosed• Machine ready to

operate

• Door opened• Machine cannot be

operated

• Dooropen• Machine cannot be

operated

• Dooropen• Machine cannot be

operated

• Doorclosed• Machine cannot be

operated• Solenoid de-energized • Solenoid energized • Solenoidenergized • Solenoid de-energized • Solenoid de-energized

Door StatusLocked Unlocked

Manual Unlocking

Circuit Diagram (Example: HS5E-A4) 11

(+) A2

12 41

(–)A1

42 11

(+) A2

12 41

(–) A1

42 11

(+) A2

12 41

(–) A1

42 11

(+) A2

12 41

(–)A1

42

23 24 53 54 23 24 53 54 23 24 53 54 23 24 53 54

Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked)

HS5E-A4 Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)(+) (–)

Main Circuit: 11A2

12 41 42 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Monitor Circuit: 23MonitorCircuit:

2453 54 (unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)

HS5E-B4Main Circuit: 11 12 41 42

Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)MonitorCircuit

Monitor Circuit: 23 24Monitor Circuit: 51 52

(dooropen)23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)

(unlocked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

HS5E-D4Main Circuit: 11 12 41

Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)42 Monitor Circuit

Monitor Circuit: 21 22MonitorCircuit: 51 52

(dooropen)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

(unlocked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

Solenoid Power A1-A2 (all types) OFF (de-energized) ON (energized) ON (energized) OFF (de-energized) OFF (de-energized)Door Closed (locked) Closed (unlocked) Open Open Closed (unlocked)

HS5E-A7Y Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)(+) (–)

Main Circuit: 11A2

12 41 42 (door open) 23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)Monitor Circuit: 23MonitorCircuit:

2453 54 (unlocked) 53-54 OFF (open) ON (closed) ON (closed) ON (closed) ON (closed)

HS5E-B7YMain Circuit: 11 12 41 42

Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)MonitorCircuit

Monitor Circuit: 23 24Monitor Circuit: 51 52

(dooropen)23-24 OFF (open) OFF (open) ON (closed) ON (closed) OFF (open)

(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

HS5E-D7YMain Circuit: 11 12 41

Main Circuit 11-42 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)42 Monitor Circuit

Monitor Circuit: 21 22MonitorCircuit: 51 52

(dooropen)21-22 ON (closed) ON (closed) OFF (open) OFF (open) ON (closed)

(locked) 51-52 ON (closed) OFF (open) OFF (open) OFF (open) OFF (open)

OFF (de-energized) toSolenoid Power A1-A2 (all types) ON (energized) OFF (de-energized) OFF (de-energized) ON(energized)(note4) ON (energized) (see

note 3) (see note 4)

1. Main circuit: Connected to the control circuit of machine drive part, sending the interlock signals to the protective door.2. Monitor circuit: Sends ON/OFF signals of main circuit and monitoring signals of open/closed status of protective door.3. Do not attempt manual unlock when energized.4. Do not energize the solenoid for a prolonged period of time when the door is open and when unlocking the door manually.

Operating Characteristics(reference)

Main CircuitMonitor Circuit (door open, NO)Monitor Circuit (door closed, NC)Monitor Circuit (Unlocked, NO)Monitor Circuit (Locked, NC)

0 (Key Insertion Position)

.4 (stroke in mm)

Contacts ON (closed)

Contacts OFF (open)

The characteristics shown in the chart above are of the HS9Z-A61, -A62, -A65, and -A66 actuators. For theHS9Z-A62S actuator, subtract 0.6 mm.

The characteristics show the contact status when the actuator enters an entry slot of an interlock switch.

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3.3 (Locked position)

5.3 6.9 26

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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Door Interlock Switches HS5E Series

Specifications

Conforming Standards ISO14119, IEC60947-5-1, EN60947-5-1 (TÜV approval), EN1088, GS-ET-19 (BG approval), UL508 (UL recognized), CSA C22.2, No. 14 (c-UL recognized)

Part Number Key

Application Standards IEC60204-1/EN60204-1 Operating Temperature –25 to 50°C (no freezing) Relative Humidity 45 to 85% (no condensation) Storage Temperature –40 to +80°C (no freezing) Operating Environment Degree of pollution: 3 Impulse Withstand Voltage 2.5 kV (between LED, solenoid and grounding: 0.5 kV)

Between live and dead metal parts: 100 MΩ minimum

HS5E - 4 4 01 - G

Pilot Light Color G (Green)

Cable Length 01: 1m 03: 3m 05: 5m

Insulation Resistance (DC megger)

Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between Terminals of the same pole: 100 MΩ minimum

Pilot Light Voltage 4: 24V DC 0: without pilot light

Solenoid Unit Voltage/ Electric Shock Protection Class Class II (IEC61140) Degree of Protection IP67 (IEC60529)

Operating extremes: 100 m/s2 (10 G)

Lock Mechanism 4: 24V DC/Spring Lock 7Y: 24V DC/Solenoid Lock

Shock Resistance Damage limits: 1000 m/s2 (100 G) Circuit Code Door Monitor

Lock Monitor

Vibration Resistance Operating extremes: 10 to 55 H, amplitude 0.35 mm minimum Damage limits: 30 Hz, amplitude 1.5 mm minimum Circuit Circuit

Actuator Operating Speed 0.05 to 1.0 m/s

Positive Opening Travel Actuator HS9Z-A51: 11 mm minimum Actuator HS9Z-A52/A55: 12 mm minimum

Positive Opening Force 80N minimum Tensile Strength when Locked 1000 N minimum (GS-ET-19) Operating Frequency 900 operations per hour Mechanical Life 1,000,000 operations minimum (GS-ET-19)

Electrical Life 100,000 operations minimum (operating frequency 900 operations per hour, rated load AC-12, 250V, 1A)

Conditional Short-circuit Current 50A (250V) (Note: Use 250V/10A fast acting type fuse for short circuit protection.)

Cable UL2464, No. 21 AWG (8-core: 0.5 mm2 or equivalent/core) Cable Diameter ø7.6 mm Weight (approx.) 400 g (HS5E-***01)

A: 1NC + 1NC 1NO + 1NO B: 1NC + 1NC 1NO + 1NC D: 1NC + 1NC 1NC + 1NC

Specifications Pilot Light

Current Ratings

1. Minimum applicable load (reference value): 3V AC/DC, 5 mA 2. UL rating: 125V 3. TUV, BG rating: AC-15, 0.5A/250V, DC-13, 0.22A/125V

UL, c-UL rating: Pilot duty AC 0.5A/125V, Pilot duty DC 0.22A/125V

Rated Voltage 24V DC Current 10 mA Light Source LED Light Color Green

Locking Mechanism Spring Lock/Solenoid Lock Rated Voltage 24V DC Current 266 mA Coil Resistance 90Ω (at 20°C) Operating Voltage Rated voltage x 85% or less (at 20°C) Return Voltage Rated voltage x 10% or more (at 20°C) Maximum Continuous Applying Voltage Rated voltage x 110% Maximum Continuous Applying Time Continuous Insulation Class Class F

A Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Rated Insulation Voltage (Ui) (see note 2) 250V (between LED, solenoid and grounding: 30V) Current (Ith) 2.5A Rated Voltage (Ue) 30V 125V 250V

Rated Current (Ie) (see note 3)

AC

Resistive load (AC12)

Inductive Load (AC15)

Resistive load (DC12)

Inductive Load (DC13)

— — 2A 1A

2A 1A

0.4A 0.22A

1A 0.5A 0.2A 0.1A

DC

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6.2

5.2

32.4(6)0.8

6.4

Actuator Keys

HS5E Series

Dimensions (mm) and Mounting Hole Layouts

Door Interlock Switches

HS5E-**4*G (w/pilot light) Horizontal Mounting/Straight Actuator (HS9Z-A51)

RP RP26.4

6.242.25.2

32.913.4

415.2

26.46.2

Actuator Actuator Stop

36.2 106145.7 (6.3)

4-M4 Screws

Actuator Actuator Stop20 to 22

Mounting Hole Layout

Vertical Mounting/Right-angle Actuator (HS9Z-A52) RP RP

27.7 41.5 32.913.4

40.3 27.7

Actuator CoverActuator

Actuator Stop

Slot Plug (Note)

36.2145.7

106(6.3)

4-M4 Screws

Actuator Actuator Cover Actuator Stop

20 to 22

Plug the unused actuator entry slot using the slot plug supplied with the actuators.Mounting Hole Layout

Actuator Key Mounting Reference Position As shown in the figure on the right, the mounting reference position ofthe actuator when inserted in the safety switch is:HS9Z-A51:The actuator lightly touches the actuator stop placed on thesafety switch.HS9Z-A52:The actuator cover lightly touches the actuator stop placed on

Safety Switch Door Stop

Key Stop

Safety Switch

Actuator Stop

Actuator Cover

the safety switch.After mounting the actuator, remove the actuator stop from the safetyswitch.

HS9Z-A51 Actuator Door Stop HS9Z-A52 Actuator

Straight (HS9Z-A51) Right-angle type (HS9Z-A52)

Actuator Stop (Note) Actuator Stop (Note)

• Actuator Mounting Hole Layout (Straight, L-shaped)2-M4 Screw 20

106

Slot Plug (Note)

6±1

32.913.4

36.2 106145.7 (6.3)

7.6±1

32.913.4

36.2 106145.7 (6.3)

332 7.2 7.2

4.5 0.8 1.6

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3030

20 29.6

28 2061

.611

±161

.612

.6±1

55

28 2010

2020

120 35

11

20 351

33 402

15 2633 40

30 28

106

29.6

20 2861

.661

.620

55

15 20

20

33 40

20 35

20

33 40

11

120 35

1

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 39: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

22

40

21

Door Interlock Switches HS5E Series

Dimensions and Mounting Hole Layouts, continuedVertically/Horizontally Movable Actuator (HS9Z-A55)

Horizontal SwingOrienting Insert

Angle Adjustment3 (M3 Hexagon Socket Head Screw)

Actuator Stop (Note)

Actuator Orientation

The orientation of the actuator operation (horizontal/vertical) can be changed with theorientation part (white plastic part) installed on the back of the actuator.

Do not loose the orientation part, otherwise the actuator will not operate properly.

15

Vertical Swing

Orienting Insert

718.5 29

Actuator Stop (Note) The actuator stop film and actuator stop are used when adjusting the actuator position, and must be

removed after adjustment.

0.8

Angle Adjustment(M3 Hexagon Socket Head Screw)

v Actuator Mounting Hole Layout (horizontal/vertical swing)

2-M4 Screw 38

Accessory Dimensions (mm)

• Mounting Plate (HS9Z-SP51)

6 10

• Manual Unlocking Key (plastic, supplied with the switch, non-replaceable)

• HS9Z-T3 Manual Unlocking Key(metal, long-shaped)

Material: Anonized A6063 Weight: approx. 180 g

HS9Z-A5P HS9Z-PH5

13.6

ManualUnlocking Actuator

18

(24.5)

6.5

4130

Rivet:StainlessSteel

46

Handle: AluminumThickness:2

Spacer:Steel43

Washer: Steel Area

56 5Thickness: 2.5

AreaCoating: Orange25

5

2.5 2.5

10

HS5E Interlock(35) Switch (40)

8

10.55

2427.5

Material: SPCC Thickness: 1.6

2.5

Rivet: Stainless Steel

2733.543

Material: SPCC Thickness: 2.0

60

HS5EInterlock Switch

(35) (40)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

49

(24)

1536

10

93

6.5

(36.

2)ø1

022 40

(106

) (146

)(6

.3)

2

15

23 26 38

ø4

287.

57.

516

.5

170

2-12

.82-

6.6

9(3

6.2)

42.2

50.7

(106

) (146

)(6

.3)

106

187

Actuator Type Part Number

Mounting Plate HS9Z-SP51Manual Unlocking Key (long) HS9Z-T3

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HS5E Series

Operating Instructions

Door Interlock Switches

Minimum Radius of Hinged Door

• When using the safety switch for a hinged door, refer to the minimum radiusof doors as shown below. For doors with small minimum radius, use adjust- ableactuators(HS9Z-A55).

Because deviation or dislocation of a hinged door may occur, make sure ofcorrect operation of the actual application before installation.

HS9Z-A52 Actuator

(When the center of the hinged door is on the extension line of the actuatormounting surface.)

Actuator Angle Adjustment

• Using the angle adjustment screw, the actuator angle can be adjusted (referto the dimensional drawing).Adjustable angle: 0 to 20°

• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.

• After adjusting the actuator angle, apply loctite to the adjustment screw sothat the screw will not loosen.

Door Hinge

(35)

Safety SwitchMounting Holes When using the HS9Z-A55 horizontally-movable actuator

• When the center of the hinged door is on the extension line of the contact surface of actuator and safety switch: 50 mm

• When the center of the hinged door is on the extension line of the actuator(When the center of the hinged door is on the extension line of the contact surface of actuator and safety switch.

mounting surface: 70 mm

HorizontalOperation

Changing the Orientation of the Head

• The head of the HS5E can be mounted in four ways by removing the fourscrews from the corners of the HS5E head and reinstalling the head in thedesired orientation. Before wiring the HS5E, replace the head. Before replac-ing the head, turn the manual unlock part to the UNLOCK position using themanual unlock key. When reinstalling the head, make sure that no foreignobjects enter the safety switch. Tighten the screws, without leaving spacebetween the head and body, otherwise the safety switch may malfunction.

• Recommended tightening torque: 1.0 ±0.1 N·m

VerticalOperation

Mounting Examples

Slide Door Application

Door

HS9Z-A51Keys

HS5ESafety

Switches

LatchDoor Stop

Safety Precautions

• Before manually unlocking the safety switch, make sure the machine hascome to a complete stop. Manual unlocking during operation may unlock theswitch before the machine stops, and the protection of the safety switch withsolenoid is lost. While the solenoid is energized, do not unlock the actuatormanually (solenoid lock type).

Door Hinge

(36.2)

(40.3)

Safety SwitchMounting Holes

Door HingeDoor Hinge

(41.5)

DoorHinge

(36.2)

(55.5)

DoorHinge

(36.2) Door Hinge

Door Hinge

(55.5)

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(231

)(1

61)

Saf

ety

Sw

itch

Mou

ntin

gH

ole

(38)

Saf

ety

Sw

itch

Mou

ntin

gH

ole

(58)

Factory Setting Head can be rotated.

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Door Interlock Switches HS5E Series

Instructions, continued

For Manual Unlocking Cables

• Spring lock type The HS5E allows manual unlocking of the actuator to pre-check proper dooroperation before wiring or turning power on, as well as for an emergency or apower failure.

• Solenoid lock type If the actuator is not unlocked although the solenoid is de-energized, theactuator can be unlocked manually.

• Do not fasten or loosen the gland at the bot-tom of the safety switch.

• When bending the cable during wiring, makesure that the cable radius is kept at least30mm.

• When wiring, make sure that water or oildoes not enter the cable.

• Do not open the lid of the safety switch.Otherwise the switch may become damaged.

• Solenoid has polarity. Observe the correctpolarity when wiring.

Gland

Lid

Locked Unlocked Locked Unlocked Wire IdentificationLocked Position Manual Unlocked Position

• To change from the locked to the manual unlocked position as shown above,turn the actuator fully 90° using the proprietary actuator supplied with theswitch.

• Wires can be identified by the color and white line printed on the wire.

Colored Insulator

• Using the safety switch with the actuator not fully turned (less than 90°) maycause damage to the switch or errors (when manually unlocked, the switch 8 1 2

7 3Jacket

will keep the main circuit disconnected and the door unlocked).

• Do not apply excessive force (0.45 N·m or more) to the manual unlock part,otherwise the manual unlock part will be damaged. Do not leave the manualunlock key attached to the switch

6 5 4

Dummy Insulator (white)

during operation. This is dangerousbecause the switch can be unlocked whilethe machine is in operation.

Manual Unlocking Key (supplied with the switch)

Terminal Number Identification

• When wiring, identify the terminal number of each contact with the color ofinsulator.

Recommended Tightening Torque of Mounting Screws

• Safety Switch: 2.0 ± 0.2 N·m (two M4 screws)

• ActuatorsHS9Z-A51: 2.0 ± 0.2 N·m (two M4 screws)HS9Z-A52: 1.0 ± 0.2 N·m (two M4 Phillips screws)HS9Z-A55: 1.0 ± 1.5 N·m (two M4 screws)

• The above recommended tightening torques of the mounting screws are thevalues confirmed with hex socket head bolts. When other screws are usedand tightened to a smaller torque, make sure that the screws do not becomeloose after mounting.

• Mounting bolts must be provided by the users.

• To avoid unauthorized or unintended removal of safety switch and the actua-tor, it is recommended that the safety switch and the actuator are installedin an unremovable manner, for example using special screws or welding thescrews.

• The following table shows the identification of terminal numbers.

• When wiring, cut unnecessary wires such as dummy insulator (white) and/orunused wires to avoid incorrect wiring.

LOCK UNLOCK

Type Circuit Diagram

Main Circuit: Blue 11

HS5E-B Monitor Circuit: Orange 23Monitor Circuit:

12 4124 Orange/White

Brown 51

42 Blue/White

52 Brown/White

(+)White A2

(–)A1 Black

Main Circuit:HS5E-A Monitor Circuit:

Monitor Circuit:

Blue 11Orange 23

1224

41 42 Blue/WhiteOrange/White

Brown 53 54 Brown/White

Main Circuit: Blue 11HS5E-D Monitor Circuit: Orange 21

Monitor Circuit

1222 Orange/White

41 42 Blue/White

Brown 51 52 Brown/White

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

No. Insulator Color No Insulator Color

1 white 5 brown/white

2 black 6 orange

3 brown 7 blue/white

4 blue 8 orange/white

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HS1E Series Door Interlock Switches

HS1E features:

HS1E Series Full Size Solenoid Locking Switches

• Basic unit and solenoid unit in one housing• Plastic Housing: Light weight• Ease of Wiring: All the terminal screws are M3.5• Available with a red or green indicator• Choose from 4 circuit configurations• When mounting the actuator on a movable door, and the switch on a machine body, the

door can be mechanically locked when closed• Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or

other source after the machine has stopped• In the event of power failure or for machine maintenance, the door can be unlocked

using a special tool• Flexible Installation: The actuator can be accessed from two directions

EN1088EN60947-5-1IEC60947-5-1

GS-ET-15BG standardinGermany

Certificate No.20005010305145656

Direct Opening Action Double Insulation

HS1E Series Functionality

• Conduit PortUse IP67 conduit or gland.

• Contact Mechanism

• LED Indicator (green or red)

• Terminal Block (M3.5)

• Straight Actuator

(Zinc Diecast)

•Angle Adjustable Actuator (for hinged doors)

• Right-angleActuator

• Two Actuator Entry Slots

• Terminal Block for Pilot Light (M3.5)

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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Door Interlock Switches HS1E Series

Part Numbers

Actuator Lock Conduit Retention Force Mechanism Contact Configuration Port Size

Model

Indicator Manual Part Number Unlock Key

1500N (when locked)

Spring Lock

Main circuit: 1NC + 1NC Monitor circuit: 1NO/1NO

1

Monitor Circuit 2

3

Main Circuit 4

5

Solenoid Power 6 Indicator

Contacts are linked to 7

the solenoid mechanically. 8

G1/2

HS1E-40R

With

HS1E-44R-k

With

HS1E-40KR

With

With

HS1E-44KR-k

Main circuit: 1NC + 1NC Monitor circuit: 1NO

1

Monitor Circuit 2

3

Main Circuit 4

5

Solenoid Power 6 Indicator

7 Contacts are linked to the solenoid mechanically. 8

G1/2

HS1E-140R

With

HS1E-144R-k

With

HS1E-140KR

With

With

HS1E-144KR-k

Main circuit: 1NC + 1NC Monitor circuit: 1NO + 1NC

1

Monitor Circuit 2

3

Main Circuit 4

5 + Solenoid Power

6 – Indicator

Contacts are linked to 7 the solenoid mechanically. 8

G1/2

HS1E-240R

With

HS1E-244R-k

With

HS1E-240KR

With

With

HS1E-244KR-k

Main circuit: 1NC + 1NC Monitor circuit: 1NC

1

Monitor Circuit 2

3

Main Circuit 4

5 + Solenoid Power

6 – Indicator

Contacts are linked to 7 the solenoid mechanically. 8

G1/2

HS1E-340R

With

HS1E-344R-k

With

HS1E-340KR

With

With

HS1E-344KR-k

1. Key wrench for TORX screws (HS9Z-T1) is supplied with the interlock switch. 2. Specify color code in place of k in the part number. G: green, R: red 3. Actuator is not supplied with the interlock switch, and must be ordered separately. 4. TORX is a registered trademark of Camcar Textron.

Actuator Keys & Accessories

Item Part Number Description

HS9Z-T1

Key Wrench (included with switch)

HS9Z-P1

Conduit Opening Plug

HS9Z-KEY1

Replacement Manual Unlocking Key

Item Part Number Description

HS9Z-A1

Straight Actuator (Mainly for sliding doors)

HS9Z-A2

Right-angle Actuator (Mainly for rotating doors)

HS9Z-A3

Adjustable Actuator

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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Specifications

HS1E Series Door Interlock Switches

Part Number Key

HS1E - 2 4 4 K R - R

Indicator Color: R (Red) G (Green)

Manual Unlock Key K (with actuator) 0 (without actuator)

Indicator Rated Voltage 4 (24V DC) Blank (without indicator)

Circuit Code

Main Circuit Auxiliary Circuit Blank: 1NC + 1NC 1NO/1NO

Rated Operating Current (Ie)

Operating Voltage (Ue) 30V 125V 250V

AC Resistive load (AC12) Inductive load (AC15)

10A 10A

10A 5A

6A 3A

DC Resistive load (DC12) Inductive load (DC13)

6A 3A

– 0.9A

– –

AC Resistive load (AC12) Inductive load (AC15)

– –

3A –

3A 3A

Auxi

DC Resistive load (DC12) Inductive load (DC13)

3A –

– 0.9A

– –

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Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1(TUV), ISO14119, GS-ET-19 (BG), UL508, CSA C22.2 No. 14 (c-UL)

Applicable Use IEC60204-1, EN60204-1 Operating Temperature –20 to +40˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 40 - 85% RH (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED or solenoid and ground: 2.5 kV)

Insulation Resistance (measured with 500V DC megger)

Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum

Electric Shock Protection Class II (according to IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)

10 to 55 Hz, minimum (amplitude 0.35 mm) 50 m/sec2 (approx. 5G)

Vibration Resistance

Operating Extremes

Damage Limits

Shock Resistance 1,000 m/sec2 (approx. 100G) Actuator Tensile Strength when Locked 1,500N minimum (per GS-ET-19) Actuator Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 20N minimum Thermal Current (Ith)

Contact Gap

Main circuit: 10A, Auxiliary circuit: 3A

Main

Ci

rcuit

liary

Circu

it

Main circuit: 1.7 mm min., Auxiliary circuit: 1.2 mm min. Operating Frequency 900 operations/hour max.

Mechanical Life 1,000,000 operations min. (at full rated load) 900 ops/hr (AC-12/250V, 6A)

Electrical Life 100,000 operations (rated load) Conditional Short-circuit Current 100A (per IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)

Solenoid Unit

Operating Voltage

Current

Coil Resistance

Pickup Voltage

DropOut Voltage

Allowable Voltage

Insulation Class

Operating Voltage

Current

Light Source

Lens Color

24V DC 292mA 102Ω (at 20ºC) 20.5V maximum (at 20ºC) 2.4 minimum (at 20ºC) 26.4V max (continuous) Class F 24V DC 10 mA LED lamp Red or Green (12 mm dia. Lens)

Indicator

Weight Approx. 500g

1: 1NC + 1NC 1NO 2: 1NC + 1NC 1NC + 1NC 3: 1NC + 1NC 1NC

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Door Interlock Switches HS1E Series

Application Examples and Circuit DiagramsHS1E-4 (Main Circuit: 1NC-1NC, Auxiliary Circuit: 1NO/1NO)

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

HS1E-14 (Main Circuit: 1NC-1NC, Auxiliary Circuit: 1NO)

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

Contacts are linked tothe solenoid mechanically

1. Main Circuit: used to enable the machine to start only when the main circuit is closed.2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid and door status.

(Note)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Status 1 Status 2 Status 3 Status 4 Unlocked Manually

Switch/DoorStatus

• Door Closed• Machine ready to operate• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoid de-energized

• Door Opened• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoid de-energized

Door

Circuit Diagram

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Closed 3-4: OpenAux. Circuit 1-2: Open 1-2: Closed 1-2: Closed 1-2: Closed 1-2: Closed

Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF

Status 1 Status 2 Status 3 Status 4 Unlocked Manually

Switch/DoorStatus

• Door Closed• Machine ready to operate• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoid de-energized

Door

Circuit Diagram

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

r Po

wer

Circ

uit

C

ircui

t

Sole

noid

Mai

nM

onito

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Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: OpenAux. Circuit 1-2: Open 1-2: Open 1-2: Closed 1-2: Closed 1-2: Open

Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 46: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS1E Series Door Interlock Switches

Application Examples and Circuit Diagrams, continuedHS1E-24 (Main Circuit: 1NC+1NC, Auxiliary Circuit: 1NC+NC)

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

HS1E-34 (Main Circuit: 1NC+1NC, Auxiliary Circuit: 1NC)

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

(Note)

Contacts are linked to the solenoid mechanically

Contacts are linked to the solenoid mechanically

1. Main Circuit: used to enable the machine to start only when the main circuit is closed.2. Auxiliary Circuit: used to indicate whether the machine circuit or door is open or closed.3. Terminals 7 and 8 are used for the LED indicator, and are isolated from solenoid or door status.

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Switch/DoorStatus

• Door Closed• Machine ready to operate• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoid de-energized

Door

Circuit Diagram

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Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: OpenAux. Circuit 1-2: Closed 1-2: Open 1-2: Open 1-2: Open 1-2: Open

Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF

Status 1 Status 2 Status 3 Status 4 Unlocked Manually

Switch/DoorStatus

• Door Closed• Machine ready to operate• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoidenergized

• Door Opened• Machine cannot be started• Solenoid de-energized

• Door Closed• Machine cannot be started• Solenoid de-energized

Door

Circuit Diagram

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Main Circuit 3-4: Closed 3-4: Open 3-4: Open 3-4: Open 3-4: OpenAux. Circuit 1-2: Closed 1-2: Closed 1-2: Open 1-2: Open 1-2: Closed

Solenoid 5-6: Power OFF 5-6: Power ON 5-6: Power ON 5-6: Power OFF 5-6: Power OFF

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 47: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS1E Series

HS1E with indicator - using 1500N operating force Horizontal Mounting

Dimensions (mm)

Vertical MountingStraight Actuator HS9Z-A1 4

1048833

Right-angle Actuator HS9Z-A2

10

6.5 ±1

54.3 (RP)22

31.221

Actuator Cover HS9Z-A1 Actuator

2-M6 Actuator Mounting Holes 615 89

RP: Actuator Mounting 89Reference Position

Mounting Hole Layout

Note: Plug the unused atuator entry slot using the slot plug supplied with the interlock switch.

Actuator Cover HS9Z-A2 Actuator

11.017.5 ±1

46.5 (RP)

Slot Plug (supplied) (Note)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

8.5

±1

68.8

(RP)

49.5

45.4

39.2

40 354

5.5

210

7.5

4

512

.323

.512

1 129

2645

63

23.5

19.5

±1

61 (R

P)

26

3-M5 Screw

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 48: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS1E Series Door Interlock Switches

Straight Actuator (mainly for sliding doors) HS9Z-A1

2-M6Screws

ActuatorMountingHoles

Right-angle Actuator (mainly for hinged doors) HS9Z-A2 20

11

Accessories

*After installing the actuator,remove the actuator cover.

2- M6 Screws

ActuatorMountingHoles

7.4

Adjustable Actuator

• The actuator angle is adjustable (0˚ to 20˚) for hinged doors.

• The minimum radius of the door opening can be as small as 100mm.

For HS1/HS2 Series (HS9Z-A3)

(Note) 18Actuator StopFilm (attached)

5 220 Door hinge

Angle Adjustment Screw(M3 hexagon socket head screw)

ActuatorMounting Holes

All dimensions in mm.

9 49.319.31

7.4 Actuator Cover(red)

41.511.5

1

Actuator Cover(red)

2

30

2-M6 Screws

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 49: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS1E Series

Accessories, continued

Actuator Angle Adjustment

• Using the screw (M3 hex socket head screw), the actuator angle can beadjusted (refer to the dimensional drawing). Adjustable angle:(0˚) to 20˚

• The larger the adjusted angle of the actuator, the smaller the applicableradius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so thatits edge can be inserted properly into the entry slot of the safety switch.

• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)

• After adjusting the actuator angle, apply loctite or the like to the adjustmentscrew so as to prevent its loosening.

Minimum Radius of Hinged Door • When using the interlock switch for a hinged door, refer to the minimum

radius of doors shown below. For the doors with small minimum radius, useangleadjustable actuators (HS9ZA3 orHS9Z-A3S).

Note: Because deviation or dislocation of hinged door may occur in actual applications, make sureof the correct operation before installation.

HS9Z-A2 Actuator

When using the HS9Z-A3 Angle Adjustable (vertical) Actuator

• When the door hinge is on the extension line of the interlock switch surface:

• When the door hinge is on the extension line of the interlock switch surface:

• When the door hinge is on the extension line of the actuator mounting surface:

HS9Z-A3/A3SActuator

• When the door hinge is on the extension line of the actuator mounting surface:

HS9Z-A2Actuator

Door Hinge

Door Hinge

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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HS1C Series Door Interlock Switches

HS1C features:

HS1C Series Full Size Solenoid Locking Switches

• RuggedAluminum Die-cast Housing• With the actuator mounted on a movable door, and the switch on a machine, the door

can be mechanically locked when closed.• Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or

another source after the machine has stopped.• In the event of power failure or for machine maintenance, the door can be unlocked

using a special tool.• Flexible Installation: The actuator can be accessed from two directions.• Select from four different circuit configurations.• IP67 Protection

EN1088EN60947-5-1IEC60947-5-1

GS-ET-15BGstandard in Germany

Certificate No.20005010305145652

Direct Opening Action

HS1C Series Functionality

TwoConduit Ports (G1/2)Use IP67 conduit orgland

Contact Mechanism (Direct Opening Action)

LED Indicator(green or red) Tubular Clamp

Terminal Block (M3)

Straight Actuator(SUS304)

Two ActuatorEntry Slots

Ground Terminal (M4)

Right-angle Actuator(SUS304)

Manual Unlocking Entry (M4 hole)Accessible using a small screwdriver after removing a TORX screw on theunlocking entry

Indicator Terminal Block (M3.5)

Angle Adjustable Actuatorfor hinged doors

TORX is a registered trademark of Camcar Textron.

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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 51: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS1C Series

Part Numbers

Actuator Keys & Accessories

Item Part Number Description

HS9Z-A1

Straight Actuator (Mainly for sliding doors)

HS9Z-A2

Right-angle Actuator (Mainly for rotating doors)

HS9Z-A3

Adjustable Actuator

HS9Z-T1

Key Wrench (included with switch)

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

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Contact Configuration Indicator LED Part Number

Main Circuit: 1NC+1NC Auxiliary Circuit: 1NO/1NO

1

2

3

4

5 +

6 – Indicator 7 +

Contacts are linked to the solenoid 8 –

mechanically

Green

HS1C-R44R-G

Red

HS1C-R44R-R

Main Circuit: 1NC+1NC Auxiliary Circuit: 1NO

1

2

3

4

5 +

6 Indicator – 7 +

Contacts are linked to the solenoid 8 – mechanically

Green

HS1C-R144R-G

Red

HS1C-R144R-R

Main Circuit: 1NC+1NC Auxiliary Circuit: 1NC+1NC

1

2

3

4

5 +

6 – Indicator 7 + Contacts are linked

to the solenoid 8 – mechanically

Green

HS1C-R244R-G

Red

HS1C-R244R-R

Main Circuit: 1NC+1NC Auxiliary Circuit: 1NC

1

2

3

4

5 +

6 – Indicator 7 + Contacts are linked

to the solenoid 8 – mechanically

Green

HS1C-R344R-G

Red

HS1C-R344R-R

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 52: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS1C Series Door Interlock Switches

Specifications Conforming to Standards EN1088, IEC60947-5-1, EN60947-5-1, GS-ET-19, UL508 Part Number Key Operating Temperature –20 to +40˚C (no freezing) Storage Temperature –40 to +80˚C Operating Humidity 85% RH maximum (no condensation) Altitude 2,000m maximum Rated Insulation Voltage (Ui) 300V (between LED or solenoid and ground: 60V) Impulse Withstand Voltage (Uimp) 4 kV (between LED or solenoid and ground: 2.5 kV)

Between live and dead metal parts: 100 MΩ minimum Between live metal part and ground: 100 MΩ minimum

HS1C - R 1 4 4 R -

Indicator Color R (Red) G (Green)

Insulation Resistance Between live metal parts: 100 MΩ minimum Between terminals of the same pole: 100 MΩ minimum

Housing Color R (Red)

Electric Shock Protection Class Class 1 (IEC61140) Pollution Degree 3 (IEC60947-5-1) Degree of Protection IP67 (IEC60529)

Solenoid and LED Voltage 4 (24V DC)

Vibration Resistance

Operating Extremes 10 to 55 Hz, amplitude 0.5 mm Damage Limits 60 m/sec2 (approx. 6G)

Circuit Code Main Circuit Auxiliary Circuit

Shock Resistance 1,000 m/s2 (approx. 100G) Blank: 1NC + 1NC 1NO/1NO 1: 1NC + 1NC 1NO 2: 1NC + 1NC 1NC + 1NC 3: 1NC + 1NC 1NC

Contact Opening Distance Main circuit: 1.7 mm max., Auxiliary circuit: 1.2 mm min. Operating Frequency 900 operations/hour max. Mechanical Life 1,000,000 operations Electrical Life 100,000 operations (rated load) Conditional Short-circuit Current 100A (IEC60947-5-1) Recommended Short Circuit Protection 250V, 10A fuse (Type D01 based on IEC60269-1, 60269-2)

Operating Voltage 24V DC Current 415 mA Coil Resistance 58Ω (at 20ºC)

Solenoid Unit

Indicator

Energizing Voltage Rated voltage x 85% maximum (at 20ºC) De-energizing Voltage Rated voltage x 10% minimum (at 20ºC) Continuous Applicable Voltage Rated voltage x 110% Continuous Applicable Duration Not specifically limited Insulation Class Class B Operating Voltage 24V DC Current 10 mA Light Source LED lamp Lens Color Red or Green (12 mm dia. Lens)

Weight Approx. 660g

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Actuator Tensile Strength when Locked 1,500N minimum Operating Speed 1 m/sec maximum Positive Opening Travel 11 mm minimum Positive Opening Force 20N minimum Thermal Current (Ith) Main circuit: 10A, Auxiliary circuit: 3A

Operating Voltage (Ue) 30V 125V 250V

AC Resistive load (AC12) Inductive load (AC15)

10A 10A

10A 5A

6A 3A

Rated Operating Current (Ie) DC Resistive load (DC12)

Inductive load (DC13) 6A 3A

– 0.9A

– –

AC Resistive load (AC12) Inductive load (AC15)

– –

3A –

3A 3A

DC Resistive load (DC12) Inductive load (DC13)

3A –

– 0.9A

– –

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 53: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches HS1C Series

HS1C-R44R-* - using the straight actuator (HS9Z-A1)

Dimensions (mm)

RP54.3 30

13.8 9125

49.5 36.52 10

Conduit Port G1/2

Actuator

Actuator Cover

1.5

8.5 ±1.0 23.5 26

4-M5 Screws

23.5 26

Mounting Hole Layout

HS1C-R44R-* - using the Right-angle actuator (HS9Z-A2)

RP30 61 36.5 Conduit

6 2 10 Port G1/2

Actuator

Actuator Cover

49.5 23.5 261.5 125

Slot Plug (Note)

30 RP9

68.813.8

2

36.5

ConduitPort G1/2

ActuatorActuator

49. 23.5

261.5

Slot Plug (Note)

RP46.5 30

6

12549.5 36.5

2 10Conduit Port G1/2

ActuatorActuator Cover

1.523.5 26

19.5 ±1.0

11

4-M5 Screw

23.5 26

Mounting Hole Layout

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

43 40 22

22 43 4017

.5±1

.0

116.

5±1

.0

447

7442

447

7442

35 39.7

35 39.7

106

106

4742

4742

40 4322 40 43 42

4742 22

47

474

435 39

.710

635 39

.774

106

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 54: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

HS1C Series Door Interlock Switches

Straight Actuator (mainly for sliding doors) HS9Z-A1

2-M6Screws

ActuatorMountingHoles

Right-angle Actuator (mainly for hinged doors) HS9Z-A2

Accessories

2-M6 Screws

2011

7.4

Actuator*After installing the actuator, Mountingremove the actuator cover. Holes

Adjustable Actuator

• The actuator angle is adjustable (0˚ to 20˚) for hinged doors.

• The minimum radius of the door opening can be as small as 100mm.

For HS1/HS2 Series (HS9Z-A3)

(Note) 18Actuator StopFilm (attached)

5 220 Door hinge

Angle Adjustment Screw(M3 hexagon socket head screw)

ActuatorMounting Holes

All dimensions in mm.

9 49.319.31

7.4 Actuator Cover(red)

41.511.5

1

Actuator Cover(red)

2

30

2-M6 Screws

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29.2

44 58 7229

.243

58

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

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Door Interlock Switches Precautions

Safety Precautions

• In order to avoid electric shock or a fire, turn the power off before installation,removal, wire connection, maintenance, or inspection of the switch.

• If relays are used in the circuit between the safety switch and the load,consider degrees of the danger and use safety relays, since welded or stickingcontacts of standard relays may invalidate the functions of the safety switch.

• Do not place a PLC in the circuit between the safety switch and the load. Thesafety security can be endangered in the event of a malfunction of the PLC.

• Do not disassemble or modify the switch. It may cause a breakdown or anaccident.

Operation Precautions - for all series • Regardless of door types, do not use the safety switch as a door stop. Install

a mechanical door stop at the end of the door to protect the safety switchagainst excessive force.

• Do not apply excessive shock to the switch when opening or closing the door.

• A shock to the door exceeding 1,000 m/sec2 (approx. 100G) may cause thecontacts of the switch to chatter, and a malfunction of the switch may occur.

• For connection of wires, unscrew the cover. Unnecessary loosening of otherscrews may cause a malfunction of the switch.

• Prevent foreign objects such as dust and liquids from entering the switchwhile connecting conduit or wiring.

• If the operating atmosphere is contaminated, use a protective cover toprevent the entry of foreign objects into the switch through the actuator entry slots.

• Entry of a considerable amount of foreign objects into the switch may affectthe mechanism of the switch and cause a breakdown.

• Do not store the switches in a dusty, humid, or organic-gas atmosphere.

For Rotating Head Directions

HS5E/HS5B Precautions Note: Because deviation or dislocation of hinged doors may occur in actualapplications, make sure of the correct operation before installation.

• The heads of the HS5E/HS5B can be rotated in 90° increments after removingthe 4 screws on the corners of the head. Prevent entry of foreign objects intothe switch during removal of the head. Tighten these screws with torquedesignated in the instruction sheet. Improper torque may cause errors.

When using the HS9Z-A52 Actuator

• When the door hinge is on the extension line of the interlock switch surface:

Door Hinge Door Hinge

• When door hinge is on the extension line of the actuator mounting surface:

Minimum Radius of Hinged Doors

• When using the interlock switch on hinged doors, refer to the minimum radiusof doors shown below. When using on doors with small minimum radius, usethe angle adjustable actuator (HS9Z-A55).

Wire Connection

HS2B Precautions• Cracks or burrs on the conduit entry may deteriorate the housing protection

against water.• The HS2B has 3 conduit ports, which are closed as a part of the molded

switch housing.

• Make an opening for wire connection by breaking one of the conduit-portknockouts on the switch housing using a screwdriver.

• When breaking the conduit port, take care not to damage the contact block orother parts inside the switch.

• When changing to another conduit port, close the unused opening with anoptionalplug (Part No.HS9Z-P1).

Door Hinge

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

Factory Setting Head can be rotated.

Door Hinge

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 56: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Precautions

HS1E Precautions

Door Interlock Switches

Wire Connection

• Make an opening for wire connection by breaking one of the conduit-portknockouts on the switch housing using a screwdriver.

• Before breaking the knockout, temporarily remove the connector-fixing locknut from the switch.

• When breaking the knockout, take care not to damage the contact block orother parts inside the switch.

• Cracks or burrs on the conduit entry may deteriorate the housing protection.

• When changing to the other conduit port, close the unused opening with anoptionalplug (accessory).

1. This unlocking method is intended for an escape from a machine when a person islocked in. For access to the unlocking entry, an access hole should be opened on themounting panel. When opening the hole, apply proper protection against water or otherforeign objects.

2. Caution: After the unlocking operation, put the screw back into the unlocking entry for safety.

PlugType No. HS9Z-P1

Unlock

Normal Position

Unlock

Manual Unlocking Position

Manual Unlocking

• Remove the screw located on the unlocking entry at the side of the switch us-ing the key wrench included with the switch. Then insert a small screwdriver into the switch to push the lever inside of the switch toward the indicatoruntil the actuator is unlocked (refer to the diagram on the right).

• Insert a small screwdriver into the elliptical hole on the back of the switch,then push the lever inside of the switch toward the indicator until the actuatoris unlocked (refer to the diagram on the right).

HS1C Precautions• Regardless of door type, do not use the safety switch as a locking device.

Install a locking device independently, for example, using a metal latch (alsoapplicable to HS1E).

• The safety switch cover can be only removed with the special key wrench supplied with the switch or with the optional screwdriver (also applicable toHS1B and HS1E).

• Remove the screw located on the unlocking entry at the side of the switch us-ing the key wrench included with the switch. Then insert a small screwdriver into the switch to push the lever inside of the switch toward the indicatoruntil the actuator is unlocked (refer to the diagram on the right).

Caution: After the unlocking operation, put the screw back into the unlockingentry for safety.

Screwdriver

Screwdriver

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w

M5

23.5

26

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 57: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Door Interlock Switches Precautions

Operation Precautions

Applicable Crimping Terminals

• (Refer to the Crimping Terminal 1 or 2 shown in the drawing below.)

• HS1CTerminals No. 1 to 6: Use solid or stranded wires only (crimping terminalsnot applicable).Terminals No. 7 and 8: Crimping Terminal 1Ground Terminal: Crimping Terminal 2

• HS1BGround Terminal: Crimping Terminal 2Other Terminals: Crimping Terminal 1HS2B, HS5B, and HS1ECrimping Terminal 1

3.6 min. 3.5 max.

ø3.6 min.

Applicable Connectors (As shown below)

• Use connectors which maintain the IP67 protection.

• ApplicableConnector Dimensions

• Flex Conduit: VF03 (Japan Flex) www.nipolex.co.jp

• Steel Connector (G1/2): ALC-103(PF13.5): RBC-103PG13.5

G1/2

Recommended Screw Tightening Torque

• HS1C: 5.0±0.5 N-m (approx. 50±5 kgf-cm)(4 or 6 pcs of M5 hex socket head cap screws)

• HS1B: 5.0±0.5 N-m (approx. 50±5 kgf-cm)Crimping Terminal 1

Use an insulation tube on the crimping terminal.

Crimping Terminal 2 (2 or 4 pcs. of M5 hex socket head cap screws)

• HS2B: 5.0±0.5 N-m (approx. 50±5 kgf-cm)(2pcsofM5hexsocketheadcapscrews)

Wire Approx. 4mm Crimping Terminal • HS5B: 4.0±0.4 N-m (approx. 40±4 kgf-cm)(2pcsofM4hexsocketheadcapscrews)

• HS1E: 5.0±0.5 N-m (approx. 50±5 kgf-cm)Insulation Tube

Installation Examples (see the diagrams below) Mounting on Sliding Doors

Door

HS9Z-A1 Actuator

Door Stop

Mounting on Hinged Doors

HS9Z-A1 Actuator

(4 or 6 pcs of M5 hex socket head cap screws)

• Actuator(HS9Z-A1/A2)5.0±0.5 N-m (approx. 50±5 kgf·cm)

• (2 pcs. of M6 hex socket head cap screws)Actuator (HS9Z-A51/A52)

• 2.0±0.2 N-m (approx. 20±2 kgf·cm)(2 pcs of M4 hex socket head cap screws)

• 1.0±0.2 N-m (approx. 10±2 kgf·cm)(2pcsofM4Phillipsscrews)

The screws are supplied by the user.

Applicable Wire Size

• HS1C: 0.5 to 0.75 mm2 (Terminals No.1, 2, 5 to 8)1.0 to 1.25 mm2 (Terminals No.3, 4, and grounding terminal)

• HS5B: 0.5 to 1.25 mm2

• HS1E: 0.5 to 1.25 mm2

Latch

9 mm max.

3.5 min. 3.8 max.

ø4.1 min.

HS9Z-A2 Actuator

Overview

X Series E-Stops

Door Interlock Switches

Enabling Switches

Barriers AS-Interface Safety at W

ork

6.9

max

.

7.6

max

.

30 m

m

max

.

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]

Page 58: IDEC Door Interlock Switches Catalog - · PDF fileDoor Interlock Switches HS6B Series HS6Bfeatures: •Only78 x 30 x 15mm HS6BS eriesSubminiatureInterlock S witch •Allowshighestlevelofsafetybyhaving

Precautions Door Interlock Switches

Actuator Angle Adjustment • Using the screw (M3 hex socket head screw), the actuator angle can be

adjusted (refer to the dimensional drawing). Adjustable angle: (0˚) to 20˚

• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the entry slot of the safety switch.

• Recommended tightening torque: 0.8 N-m (approx. 8.0 kgf-cm)

• After adjusting the actuator angle, apply loctite or the like to the adjustment screw so as to prevent its loosening.

Minimum Radius of Hinged Door • When using the interlock switch on hinged doors, refer to the minimum radius

of doors shown below. When using on doors with small minimum radius, use the angle adjustable actuator (HS9Z-A55). Note: Because deviation or dislocation of hinged doors may occur in actual applications, make sure of the correct operation before installation.

When using the HS9Z-A52 Actuator • When the door hinge is on the extension line of the interlock switch surface:

Horizontal Swing

Vertical Swing

Door Hinge Door Hinge

• When door hinge is on the extension line of the actuator mounting surface:

When using the HS9Z-A55 Angle Adjustable Actuator • When door hinge is on the extension line of the interlock switch surface:

50 mm

• When door hinge is on the extension line of the actuator mounting surface: 70 mm

Actuator Angle Adjustment for the HS9Z-A55 • Using the angle adjustment screw, the actuator angle can be adjusted (see

figures on page 370. Adjustable angle: 0 to 20°

• The larger the adjusted angle of the actuator, the smaller the applicable radius of the door opening.

• After installing the actuator, open the door. Then adjust the actuator so that its edge can be inserted properly into the actuator entry slot of the interlock switch.

• After adjusting the actuator angle, apply Loctite to the adjustment screw so that the screw will not loosen.

Use a cable gland with a degree of protection IP67

G1/2, PG13.5, M20

Applicable Cable Glands When Using Multi-core Cables (Example)

When Using Flexible Conduits (Example) Flexible conduit example: VF-03 (Nihon Flex)

all dimensions in mm

• Different cable glands are used depending on the cable sheath outside diameter. When purchasing a cable gland, confirm that the cable gland is applicable to the cable sheath outside diameter.

• When using a 1/2-14NPT cable gland, use the HS5B interlock switch with M20 conduit port (Part No.: HS5B-***BM) together with an adapter (Part No.: MA-M/NPT 20X1.5 5402-0110, K-MECS) and a gasket (Part No.: GP M20, K-MECS). Install a gasket between the interlock switch and the adapter. Apply sealing tape between the cable gland and the adapter to make sure of IP67 protection for the enclosure.

9 max.

Door Hinge

Door Hinge

Door Hinge

Door Hinge

Door Hinge

AS-In

terf

ace

Safe

ty a

t Wor

k Ba

rrie

rs

Enab

ling

Switc

hes

Door

Inte

rlock

Sw

itche

s X

Seri

es E

-Sto

ps

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30 m

ax.

Door Hinge

Conduit Port Size Plastic Cable Gland Metal Cable Gland

G1/2 SCS-10* (Seiwa Electric)

ALS-16** (Nihon Flex)

PG13.5 ST13.5 (K-MECS)

ABS-**PG13.5 (Nihon Flex)

M20 ST-M20X1.5 (K-MECS)

ALS-**EC20 (Nihon Flex)

Conduit Port Size Plastic Cable Gland Metal Cable Gland

G1/2 — RLC-103 (Nihon Flex) PG13.5 — RBC-103PG13.5 (Nihon Flex) M20 — RLC-103EC20 (Nihon Flex)

Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]