I.D. ADDITIVES PREP & DOSING SYSTEM

Pre-Owned Mining, Processing & Construction Equipment Since 1979i

+1 (530) [email protected]

ADDITIVES PREP & DOSING SYSTEMD E S C R I P T I O N

NEVER USED, NEVER ASSEMBLED – This skid mounted, Additive Preparation and Dosing System is designed to dose and mix Sodium Hypochlorite or Calcium Hypochlorite to disinfect water but could be used for other additive and dosing needs.

System includes the following items:• one pump• one atmospheric tank• one pulsation dampener• one pressure indicator• one safety valve• one level switch• one magnetic level gauge• one mixer (agitator)• one back pressure valve• one local control panel• Lot of accessories such as valves, strainer, calibration pot• Spare parts for commissioning and start up

I.D.

OEM Milton Roy Europe

YOM 2014

Location Indoor Warehouse Dunkirk, France

Condition NEVER USED

Packaging Original Crates

SPECIFICATIONS

Temp Range 5°C and 47°C

NaClO or Ca(ClO)2 @ 10 g/liter

Storage Tank

Material

Polypropylene Homopolymer (PPH)

6mm Thick

Storage Tank Dim.

Øint 1200mm, height 1000mm

Level Gauge w/ Switch

KrohneB26 Gauge

& MS15 Switch

Tank MixerCarbon Steel coated

with Halar126 RPM

Mixer Motor

Leroy Somer0.375 kW,

1500 RPM, IP55, 400V – 50Hz – 3Ph

Injection Pump

mRoy XA @ max discharge 6 bar gCPVC Body / PTFE

Diaphragm

Injection Pump PSV

Internal : 10 bar gExternal : 3.5 bar g

PlungerSpeed 75 SPM

Stroke length : 18 mmPlunger Ø : 15.9 mm

Calibration Pot

0.2 L – CPVC, Pyrex with Viton gaskets



The system mixes water and Sodium hypochlorite in the 140-TK-3100 tank before pumping. The mixer item 140-AG-3110 is driven by an electrical motor item 140-AG-3110-M wired to the local control panel item 140-LCP-3000.

The pump item 140-PU-3210 draws the liquid from the process piping into its suction line through the piping and the valves. The pump 140-PU-3210 is driven by an electrical motor item 140-PU-3210-M wired to the local control panel.

The position of the valves directs the fluid to the pump item 140-PU-3210 being in service. The internal liquid end of the pump item 140-PU-3210, permits to control the volume of liquid to be pumped at each suction/discharge cycle through the manual stroke adjustment system.

The pulsation dampener is connected to the discharge line immediately after the pump to absorb some of the flow variation inside the piping through one cycle of the pump.

The pressure indicator item 140-PI-3210-1 connected on the piping indicates the pressure inside the discharge pipe. This pressure gauge is fitted with a diaphragm separator to avoid corrosion of the internal pressure gauge parts.

The safety valve item 140-PSV-3210-3 plays a safety role, releasing out any excess of pressure that would damage the package if not maintain within package limits. The setting pressure is 3.5 bar g.

The level switch item 140-LSL-3100-1 is provided as a low alarm liquid level in the tank. This will automatically stop the pump and the mixer.

The level gauge item 140-LI-3100-2 is connected to the tank in order to read the liquid level in tank and with isolating valve in case of maintenance or leakage on the level gauge itself.

The calibration pot is used to adjust and check pump flow.

ADDITIVES PREP & DOSING SYSTEMP R O C E S S D E S C R I P T I O N

The back-pressure valve item 140-PRV-3210-2 is provided to ensure pump correct functioning by creating an artificial back pressure of 2.5 bar g

A local control panel Item LCP-140-3000 is provided to start / stop pump and mixer motors manually, but also to stop automatically the pump and mixer in case of low liquid level in the tank.



The system will be used as need per week, depending on water analysis. The additive preparation package permits to distribute a given quantity of liquid 5 l/h in normal operation and 12.5l/h max at 140-PU-3210 pump discharge line of sodium/calcium hypochlorite solution in water 10 g/l. Discharge pressure is 2.5 bar g. The flow is discontinuous.

Normal pressure at discharge line is 2.5 bar g

Maximum pressure at discharge line is 3.5 bar g.

Maximum pressure at suction line is the weight of product when tank 140-TK-3100 is full of product.

Design temperature is 5°C min – 47°C max.

Mixer does not run continuously; this functionality is managed by the operator

ADDITIVES PREP & DOSING SYSTEMP R O C E S S D E S C R I P T I O N



ADDITIVES PREP & DOSING SYSTEME Q U I P M E N T L I S T



ADDITIVES PREP & DOSING SYSTEMP L A N V I E W D R A W I N G



ADDITIVES PREP & DOSING SYSTEMN A M E P L AT E

1 IN STRUM EN T TA G N UM B ER-(L e ve lSwitch)

2 SERVIC E

3 UN IT N UM B ER

4 P& ID D RA W IN G N UM B ER

5 M A N UF A C TURER

6 M OD E L N UM B ER

7 SERIA L N UM B ER

8

9PROC ESS F L UID

10 C OL OROF F L UID

11 OPERA TIN G PRESSURE kg/cm 2g

12 D ESIGN PRESSURE kg/cm 2g

13 OPERA TIN G TEM PERA TURE °C

14 D ESIGN TEM PERA TURE °C

15 SPEC IF IC GRA VITY A T OPERA TIN G

16 E L EC TRIC A L A REA C L A SSIF IC A TION

17 SPEC IA L C ON D ITION

18 QUA N TITY OF SW ITC H

19 POW ERSUPPL Y

20 C ON TA C T TYPE

21 C OM M UN IC A TION PROTOC OL

22 EN C L OSURE

23 M A XIM UM A M B IEN T TEM PERA TURE °C

24 IEC C ERTIF IC A TION REQUIRED :Ye s/N o-C lassification

25 E L EC TRIC A L C ON N EC TION SIZE

26 M A IN M A TERIEL OF C ON STRUC TION

27 PA IN TIN G F ORC ORROSIVE A TM OSPH ERE REQUIRED Y /N

28 TA G N UM B ERF ORTH E L EVEL SW ITC H

29 TA G N UM B ERF ORTH E L EVEL A L A RM

3 0 A L A RM D ETEC TION F ROM TA N K B OTTOM

3 1 SUPPL IERREF REN C E

3 2 L OC A L D ISPL A Y

3 3 A TEX C ERTIF IC A TE

3 4

3 5 M arking

3 6

3 7

N ot we tte d -A sse m blyon le ve lgau ge 14 0-L I-3 100-2

Re v Issu e d by C he cke d by A pprove d by PA GE

C TP JM R SG

B TP JM R SG

A TP JM R SG

INSTRUMENT DATA SHEET - LEVEL SWITCH

GE

NE

RA

LD

AT

A

14 0-L SL -3 100-1

A D D ITIVE PREPA RA TION A N D D OSIN G SYSTEM

14 0-GP-3 000

13 011900.010.4

Krohne

MS15/STD/LC/PC/NO/BT

Determinate after manufacture

PR

OC

ES

SD

AT

A

Sod iu m hypoc hlorite -10g/litre sou C alc iu m hypoc hlorite

N /A

atm

Tank full of liquid. (total volume 1,1 m3)

3 5 (m ax)

5 m in -4 7 m ax

1020kg/c m 3

SA F E

'SA N D STORM ''

N /A

14 0-L A L -3 100-1

23 3 m m

N /A

SPD T

1

aspe rm anu fac tu re r'sstand ard

Ye son switc hhou singin c ase ofalu m iniu m

14 0-L SL -3 100-1

16 - 250 V

13 /12/13 F orapproval

/21/11/13 F orapproval

17/10/13 ISSUED F ORREVIEW /C OM M EN TS

H ERM ITIC A L L Y M IC ROSW ITC H

IP6 5

N OTES

D A TE REVISION M EM O

OP

TIO

NS

No require

C E m arkingand c e rtific ate

-20°C +120°C

N o N /A

M 20x1.5

LE

VE

LS

WIT

CH

DA

TA

1 IN STRUM EN T TA G N UM B ER-(L e ve lGau ge )

2 SERVIC E

3 UN IT N UM B ER

4 P& ID D RA W IN G N UM B ER

5 M A N UF A C TURER

6 M OD E L N UM B ER

7 SERIA L N UM B ER

8

9PROC ESS F L UID

10 C OL OROF F L UID

11 OPERA TIN G PRESSURE kg/cm 2g

12 D ESIGN PRESSURE kg/cm 2g

13 OPERA TIN G TEM PERA TURE °C

14 D ESIGN TEM PERA TURE °C

15 SPEC IF IC GRA VITY A T OPERA TIN G

16 E L EC TRIC A L A REA C L A SSIF IC A TION

17 SPEC IA L C ON D ITION

18 QUA N TITY OF GA UGE

19 C ON N EC TION SIZE /TYPE

20 C ON N EC TION RA TIN G /F A C IN G

21 C ON N EC TION A RRA N GEM EN T

22 C ON N EC TION M A TERIA L

23 GA GEC OC K SIZE /RA TIN G

24 VEN T

25 D RA IN

26 M A TERIA L OF W ETTED PA RTS

27 OVERA L L L E N GTH

28 C EN TERTOC EN TERD IM EN SION

29 SC A L E (SIZE /TYPE)

3 0 VISIB L E GL A SS L EN GTH

3 1 IN D IC A TORTYPE (F OL L OW ERorF L A G)

3 2 SW ITC H ES (QUA N TITY)

3 3 GA SK ET M A TERIA L

3 4 A TEX C ERTIF IC A TE

3 5 B OL TIN G

3 6 M arking

3 7

3 8

Re v Issu e d by C he cke d by A pprove d by PA GE

C TP JM R SG

B TP JM R SG

A TP JM R SG

N OTES

D A TE REVISION M EM O

13 /12/13 F orapproval

/21/11/13 F orapproval

17/10/13 ISSUED F ORREVIEW /C OM M EN TS

TU

BE

(MA

GN

ET

IC)

PP

~1390 mm

940

c m /m

940 mm

F L A P

1(forle ve ld e te c tion)

LE

VE

LD

AT

A

1

CO

NN

EC

TIO

N

1IN C H

15 0RF

SID E/SID E

PP

N A

3/4" NPT + plug

3/4" NPT + plug

PTFE

OP

TIO

NS

No require

A 193 -B 8M /A 194 -8M (not we tte d )

C E m arkingand c e rtific ate

PR

OC

ES

SD

AT

A

Sod iu m hypoc hlorite -10g/litre sou C alc iu m hypoc hlorite

N /A

atm

Tank full of liquid. (total volume 1,1 m3)

3 5 (m ax)

5 m in -4 7 m ax

1020kg/c m 3

SA F E

'SA N D STORM ''

INSTRUMENT DATA SHEET - MAGNETIC LEVEL GAUGE

GE

NE

RA

LD

AT

A

14 0-L I-3 100-2

A D D ITIVE PREPA RA TION A N D D OSIN G SYSTEM

14 0-GP-3 000

13 011900.010.4

Krohne

BM26/C/PP

Determinate after manufacture

1 INSTRUMENT TAG NUMBER

2SERVICE

3 UNIT NUMBER

4 P&ID DRAWING NUMBER

5 MANUFACTURER

6MODEL NUMBER

7 SERIAL NUMBER

8

9PROCESS FLUID

10 OPERATING PRESSURE bar g

11 DESIGN PRESSURE bar g

12 OPERATING TEMPERATURE °C

13 DESIGN TEMPERATURE °C

14 SPECIFIC GRAVITY AT OPERATING

15 ELECTRICAL AREA CLASSIFICATION

16 SPECIAL CONDITION

17 PRESSURE ELEMENT TYPE

18 PRESSURE ELEMENT MATERIAL

19 MOVEMENT MATERIAL

20 RANGE (FROM - TO) bar g

21 ZERO ADJUSTMENT (YES / NO) Y/N

22SPAN ADJUSTMENT (YES / NO)

Y/N

23 ACCURACY %

24 OVERPRESSURE LIMIT

25

26

27 GAUGE DIAL SIZE mm

28 CASE MATERIAL

29 MOUNTING (STEM or SURFACE)

30 PROCESS CONNECTION SIZE

31 PROCESS CONNECTION TYPE (BOTTOM or BACK)

32 INGRESS PROTECTION

33 DIAL

34 WINDOW MATERIAL

35 STEM

36 MIN / MAX AMBIENT TEMPERATURE °C

37 MAX MEDIUM TEMPERATURE °C

38 OVER RANGE PROTECTION

39 DIAPHRAGM SEAL Y/N

40 DIAPHRAGM SEAL MATERIAL

41 DIAPHRAGM CHAMBER MATERIAL

42 OIL OR GLYCERIN FILLED

43 MOVING PISTON DAMPENER Y/N

44 RESTRICTING ORIFICE Y/N

45 SNUBBER Y/N

46 ELECTRICAL SWITCH CONTACT TYPE

47 CONTACT MODEL NUMBER

48 AMBIANTE TEMPERATURE °C

49 ATEX CERTIFIED / CE MARKING / CE CERTIFICATE Y/N

50 SUITABLE FOR HAZARDOUS AREAS Y/N

51 BLOW OUT DISK PROTECTION

Rev Issued by Checked by Approved by PAGE

B TP JMR SG

A TP JMR SG17/10/13 ISSUED FOR REVIEW / COMMENTS

NoNOTES

DATE REVISION MEMO

/21/11/13 ISSUED FOR REVIEW / COMMENTS

OP

TIO

N

-20°C…+60°C

No / Yes / Yes

No

NO

NO

NO

YES GLYCERINE

NO

NO

-20°C…+100°C

No

YES

PPH/PTFE

NO

HO

US

ING

/B

OD

Y

100

stainless steel

Stem

1/2 " NPT M

Laminated safety glass

SS 316 L

-20°C…+60°C

Bottom

IP 65

Aluminium, white, black letter

'SAND STORM''

GA

UG

ED

AT

A

EL

EM

EN

T

Bourdon

SS 316 L

SS 304

PR

OC

ES

SD

AT

A

1%

130%

0 - 6

YES

NO

5 min - 47 max

1020 kg/cm 3

SAFE

Sodium hypochlorite - 10 g/litres ouCalcium hypochlorite

2,5

3,5

35 (max)

WIKA

233.50.100 6 Barg LM on seal

990.31 PP 1/2NPT- F

Later - After delivery

INSTRUMENT DATA SHEET - PRESSURE GAUGE

GE

NE

RA

LD

AT

A

140-PI-3210-1

ADDITIVE PREPARATION AND

DOSING SYSTEM

140-GP-3000

13011900.010.4

Siège Social : ASV Stübbe France - B.P.48453 - 47, avenue des Genottes

95807 CERGY PONTOISE Cedex - Tél : 01 30 75 10 45 - Fax : 01 30 75 10 46 - Sarl au capital de 70 000 euros – N° Siret 481 391 639 00020 – Code APE 4669B - RCS 481 391 639 – FR32 481391639

Sheet : 1 of 2

Date : 20/11/2013

Rev.: 0

Correspondant : M. JANAS

Customer : MILTON ROY

Enquiry ref.: 13011900

Our quotation ref.: MJ-031213

By : M. JANAS/A.MALDEREZ

____________________________________________________________________________________________

Product : PRV

Range : DHV 712 –R in PTFE- DN 10 (Male Threaded ends)

Item number : 1

Tag number : 13011900/014

Quantity : 1

MRE Ref. : 140-PRV-3210-2

Calculation :

DHV Area Select. : 78,5 mm2

Flow diameter : 10 mm

Certified Flow Capacity : 1000l/h

Fluid : NaOCl/Ca(CIO)2

Temperature : 47 ° C

Concentration : 10gr/l

Set pressure : 2,5 barg

Working pressure : 2,5 barg

Max. pressure : 10 barg

Hysteresis : 0,3 barg

CONNECTIONS :

Inlet : DN 10

Outlet : DN 10

with male threaded ends in ¾ » gaz on

PID

MATERIALS :

Body : PTFE

Diaphragm : PTFE

Seat seal : PTFE

Spring : Steel

Connections : PTFE NOTE :

With MRE sticker

Siège Social : ASV Stübbe France - B.P.48453 - 47, avenue des Genottes

95807 CERGY PONTOISE Cedex - Tél : 01 30 75 10 45 - Fax : 01 30 75 10 46 - Sarl au capital de 70 000 euros – N° Siret 481 391 639 00020 – Code APE 4669B - RCS 481 391 639 – FR32 481391639

Sheet : 2 of 2

Date : 20/11/2013

Rev.: 0

Correspondant : M. JANAS

Customer : MILTON ROY

Enquiry ref.: 13011900

Our quotation ref.: MJ-031213

By : M. JANAS/A.MALDEREZ

____________________________________________________________________________________________

Product : PSV

Range : DHV 712 –R in PTFE- DN 10 (Male Threaded ends)

Item number : 1

Tag number : 13011900/017

Quantity : 1

MRE Ref. : 140-PSV-3210-3

Calculation :

DHV Area Select. : 78,5 mm2

Flow diameter : 10 mm

Certified Flow Capacity : 1000l/h

Fluid : NaOCl/Ca(CIO)2

Temperature : 47 ° C

Concentration : 10gr/l

Set pressure : 3,5 barg

Working pressure : 3,5 barg

Max. pressure : 10 barg

Hysteresis : 0,3 barg

CONNECTIONS :

Inlet : DN 10

Outlet : DN 10

with male threaded ends in ¾ » gaz on

PID

MATERIALS :

Body : PTFE

Diaphragm : PTFE

Seat seal : PTFE

Spring : Steel

Connections : PTFE NOTE :

With MRE sticker

I.D. ADDITIVES PREP & DOSING SYSTEM

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