ICS Series 5-15 Ton Indoor Ducted Air-Cooled Water … · 1 General Product Data Model ICS 060 ICS...
Transcript of ICS Series 5-15 Ton Indoor Ducted Air-Cooled Water … · 1 General Product Data Model ICS 060 ICS...
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General Product DataModel
ICS 060 ICS 120 ICS 180Nominal Tons 5 10 15
Gross Cooling Capacity 58,000 Btuh 116,000 Btuh 174,000 Btuh
Compressor(s) 1 Scroll 2 Scrolls 3 Scrolls
Condenser Coil(s) (1) 46" x 20" (2) 46" x 20" (3) 46" x 20"
Face Area (Sq. Ft.) 6.3 12.6 18.9
Rows / Fins Per Inch 4 / 14 4 / 14 4 / 14
Condenser Fan(s) (1) 15" x 10" FC (2) 15" x 12" FC (2) 15" x 15" FC
Nominal Air Flow (CFM) 3,300 6,600 9,900
Standard Motor (HP) (1) 2 HP (1) 3 HP (1) 5 HP
Motor Speed (RPM) 1750 RPM 1750 RPM 1750 RPM
Drive Type V-Belt V-Belt V-Belt
Evaporator(s) (1) SS Brazed Plate (2) SS Brazed Plate (3) SS Brazed Plate
Refrigerant Circuit(s) 1 Circuit 2 Circuit 3 Circuit
R22 Charge per Circuit (lbs.) 8.5 8.5 8.5
Steps of Unloading 100%-0 100%-50%-0 100%-66%-33%-0
Minumim Water Flow Rate (GPM) 6 12 18
Maximum Water Flow Rate (GPM) 18 36 54
Water Connection Nom (In.) 1" NFT 1-1/2" NFT 2" NFT
Shipping Weight (lbs.) 540 950 1260
Note: Gross cooling capacity based on 54°F entering water temperature, 44°F leaving water temeprature and 95°Fincoming condenser air (ambient) temperature.
The SpacePak ICS series of air-cooled water chillers providecompact, efficient and reliable cooling in applicationswhere placement of the air-cooled chiller outdoors isimpractical or undesirable. Locating the chiller indoors andducting the condenser air greatly minimizes the noise heardoutside to the benefit of the building’s occupants andneighbors. SpacePak ICS series units are typically installednear an outside wall or converted window opening foraccess to outside air for the intergal air-cooled condenser.They are ideal for larger homes wanting multiple zones.
Standard Features• Less than 35" deep - fits through most doorways
• Less than 73" tall and 81" long - fits on most freightelevators
• High efficiency scroll compressor(s)
• Centrifical condenser fan capable up to 1.4" E.S.P. V-beltdriven with variable pitch sheaves
• Plate-fin condenser coil
• Premium efficiency (E+ Type) condenser fan motor
• Stainless steel brazed plate evaporator(s)
• Nominal 5, 10 and 15 ton capacities
• Automatic refrigerant pump-down cycle
• Single phase 208 and 230 volt (all unit sizes) and
three phase 208, 230 and 460 volt electrical service
• Spacious galvanized steel cabinet with extrudedaluminum framing insulated with 1" 1.5 lb. dual densitymatte-faced fiberglass insulation
• Refrigerant access valves and liquid line filter-driers
• Removable front and side panels with tooled access
• Front access panels for electrical controls and line power
• 24 volt electronic control system with LCD display
• ETL certified for indoor and outdoor installations
• Exceeds ASHRAE 90.1 requirements for energy efficiency
ICS Series 5-15 TonIndoor Ducted Air-Cooled Water Chillers
ICSC-1
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ICS SeriesTypical Condenser Air Ductwork Arrangement
Typical Water Piping Arrangement
Short Water Piping Loop ConsiderationsIn systems with relatively short water piping loops, the volume of the water in the system can be insufficient causingswings in water temperature and short cycling. In these cases a chilled water storage tank should be installed in thereturn water piping before the chiller. This will increase the volume of the water in the system thereby reducing thefluctuations in return water temperature and reduce compressor cycling. The use of three way valves at the evaporatorcoil (in lieu of 2-way valves) and hot gas bypass is also recommended. Typically allow a minimum of 5 GPM per ton ofchilled water storage.
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ICS 060
ICS 120
ICS 180
0.20"
0.25"
0.30"
0.40"
0.60"
0.80"
1.00"
1.20"
1.40"
RPM 762
776
789
815
866
915
963
1008
1052
BHP1.24
1.27
1.31
1.38
1.54
1.70
1.87
2.04
2.21
EER 6.6
7.1
7.6
6.6
7.1
7.6
6.7
7.0
7.5
ICS SeriesPerformance
LeavingWater
Temp. °FModel KW 7.2
7.4
7.5
14.5
14.8
15.1
21.7
22.2
22.6
Mbh 48.2
52.7
57.3
96.4
105.4
114.6
144.6
158.0
171.9
EER 7.7
8.3
8.8
7.7
8.2
8.7
7.7
8.3
8.8
KW 6.6
6.7
6.9
13.2
13.4
13.7
19.7
20.2
20.6
Mbh 50.9
55.5
60.2
101.8
111.0
120.4
152.7
166.5
180.7
EER10.3
11.0
11.6
10.3
11.0
11.6
10.2
11.1
11.7
KW 5.5
5.6
5.7
10.9
11.2
11.5
16.4
16.8
17.2
Mbh 56.5
61.3
66.3
112.9
122.6
132.6
169.4
183.9
198.9
EER 9.0
9.6
10.2
9.0
9.5
10.2
9.1
9.6
10.1
KW 6.0
6.1
6.2
12.0
12.2
12.5
18.0
18.3
18.7
Mbh 53.8
58.6
63.5
107.7
117.2
127.0
161.5
175.8
190.4
40
45
50
40
45
50
40
45
50
95°F Ambient AirTemperature
105°F Ambient AirTemperature
85°F Ambient AirTemperature
115°F Ambient AirTemperature
Cooling Performance Data
Note:• Cooling capacities based on 10°F
water temperature drop operatingat sea level.
• Refer to performance adjustmentfactors to reflect operation withethylene glycol solution andaltitudes above sea level.
• KW and EER ratings are for entireunit.
• Minimum incoming condenserair (ambient) temperature forproper operation is 55°F. Forambient temperatures below 55°F,use the low ambient head pressurecontrol accessory.
• Minimum water temperature dropis 8°F, maximum water temperaturedrop is 12°F.
• Water f low (GPM) is coolingcapacity (Btuh) divided by 500times the water temperaturedrop (°F).
BHP4.47
4.58
4.69
4.90
5.33
5.77
6.22
6.80
7.16
E.S.P.In. W.G.
RPM 800
813
827
853
903
952
999
1044
1089
BHP2.51
2.59
2.66
2.81
3.30
3.40
3.50
3.65
3.80
RPM 784
797
809
835
881
943
976
1035
1068
ICS 1206600 CFM
ICS 1809900 CFM
ICS 0603300 CFM
Condenser Fan Data
3
5
10
12
15
20
2.3
3.5
4.9
6.9
8.4
14.7
Water PressureDrop (Ft.)
0.4
1.2
4.7
6.7
10.1
17.4
20
25
30
36
40
50
6
10
20
25
30
40
0.4
1.2
4.8
7.4
10.4
17.8
ICS 180
Evaporator Data
Water Flow(GPM)
Water PressureDrop (Ft.)
Water Flow(GPM)
ICS 120
Water PressureDrop (Ft.)
Water Flow(GPM)
ICS 060
5
RLA20.7
10.0
32.1
20.7
10.0
32.1
20.7
10.0
32.1
20.7
10.0
32.1
20.7
10.0
32.1
20.7
10.0
208-230/60/3
460/60/3
208-230/60/1
208-230/60/3
460/60/3
208-230/60/1
208-230/60/3
460/60/3
208-230/60/1
208-230/60/3
460/60/3
208-230/60/1
208-230/60/3
460/60/3
208-230/60/1
Circuit 1
Circuit 2
208-230/60/3
460/60/3
FLA 5.9/5.4
2.7
19.4/17.6
9.1/8.2
4.1
13.0/11.8
9.1/8.2
4.1
13.0/11.8
14.1/12.8
6.4
21.1/19.1
14.1/12.8
6.4
21.1/19.1
22.1/20.0
10.0
31.3
15.2
57.7
34.1
16.6
51.9
54.8
26.6
84.0
59.4
28.9
91.3
80.1
38.9
59.2
72.2
87.3
42.5
52.0
25.2
89.8
54.8
26.6
84.0
75.5
36.6
116.1
80.1
38.9
123.4
100.8
48.9
91.3
104.3
108.0
52.5
45
20
75
45
20
75
60
30
100
70
35
110
90
45
75
90
100
45
ICS 060
ICS 120
ICS 180
HP2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
5.0
5.0
5.0
5.0
5.0
5.0
7.5
7.5
Rec.Fuse
ElectricalLine PowerModel LRA
156.0
75.0
176.0
156.0
75.0
176.0
156.0
75.0
176.0
156.0
75.0
176.0
156.0
75.0
176.0
156.0
75.0
CondenserFan MotorCompressor (each)
Electrical Data
Max.Fuse
Note:• All 5 and 10 ton 1-phase and 3-phase units and 15 ton 3-phase units have single point line power connection.
Single phase 15 ton units have dual point line power connections.
• Minimum circuit ampacity calculated per UL formula: MCA = (1.25 x largest load) + the sum of other loads.
• Maximum fuse size is calculated per UL formula: Max. Fuse = (2.25 x largest load) + the sum of all other loads.
• Time delay fuses and circuit breakers are recommended.
MCA
1.00
0.99
0.98
0.98
0.97
1.00
0.98
0.97
0.95
0.94
1.02
1.04
1.07
1.10
1.14
ICS SeriesPerformance
.0005
.0010
.0020
1.01
1.02
1.04
CompressorInput
(KW) PAF
0.98
0.96
0.90
0.98
0.94
0.89
0.99
0.98
0.94
2000
4000
6000
Fouling Factor and Elevation Performance Adjustment Factors
CoolingCapacity
(Btuh) PAFElevation (Ft.)
Above Sea Level
CompressorInput
(KW) PAF
CoolingCapacity
(Btuh) PAFFoulingFactor
10%
20%
30%
40%
50%
25°F
17°F
5°F
-12°F
-32°F
Ethylene Glycol Performance Adjustment Factors
CompressorInput
(KW) PAF
CoolingCapacity
(Btuh) PAFWater Flow(GPM) PAF
FreezingTemperature
(°F)% Glycol
by Weight
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ICS SeriesDimensions
A B C D E F G H J K L M N P
ICS060
ICS120
ICS180
72.06 34.00 27.74 4.00 20.47 48.00 25.09 1.19 4.50 4.39 23.20 43.75 46.75 3.72
72.06 34.00 54.10 4.00 20.47 48.00 51.34 1.19 4.28 4.39 23.20 43.75 46.75 3.72
72.06 34.00 80.22 4.00 20.47 48.00 77.60 1.19 3.94 4.39 23.20 43.75 46.75 3.72
SpacePak ICS WATER CHILLER - PHYSICAL DIMENSIONS (INCHES)
SPACEPAK RESERVES THE RIGHT TO MAKE CHANGES AND IMPROVEMENTS WITHOUT NOTICE. CONTACT FACTORY AT TIME OF ORDER FOR CERTIFIED DRAWINGS.
MODELOVERALL DIM’S DUCT DIM’S ELEC. CONN.WATER CONN.
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All Field Installed Accessories are to be ordered as aseparate line items.
FIELD INSTALLED ACCESSORIESAC-A1 - Water Flow SwitchAC-A2 - 1" Fine Mesh Fluid StrainerAC-A3 - 11/2" Fine Mesh Fluid StrainerAC-A4 - 2" Fine Mesh Fluid StrainerAC-B1 - 30 Amp Non-Fused DisconnectAC-B2 - 60 Amp Non-Fused DisconnectAC-B3 - 100 Amp Non-Fused DisconnectAC-B4 - 30 Amp Fused DisconnectAC-B5 - 60 Amp Fused DisconnectAC-B6 - 100 Amp Fused DisconnectAC-C1 - Rubber-in-shear Vibration Isolation PackageAC-C2 - 4" Caster Kit (4) - Requires Fork Lift compatible baseAC-D1 - 30 Gallon Insulated Chilled Water Storage TankAC-D2 - 60 Gallon Insulated Chilled Water Storage TankAC-D3 - 90 Gallon Insulated Chilled Water Storage TankAC-D4 - 30 psi Water Pressure Relief ValveAC-D5 - 100 psi Water Pressure Relief ValveOP-D5 - Low Ambient Head Pressure Control KitAC-E5 - 5 TonAC-E6 - 10 TonAC-E7 - 15 TonOP-E3 - Condenser Duct Connection Kit with Access CoversAC-H5 - 5 TonAC-H6 - 10 TonAC-H7 - 15 TonOP-G3 - Wall Louver and SleeveAC-J5 - 5 TonAC-J6 - 10 TonAC-J7 - 15 TonOP-H1 - Condenser 2" Filter RackAC-K9 - 5 TonAC-K10 - 10 TonAC-K11 - 15 Ton 2" Throw-away Filter Set for Condenser Filter RackAC-K12 - 5 TonAC-K13 - 10 TonAC-K14- 15 Ton
Note: Specials in any digit in the model number aredesignated with a “Z”.
1 2 3 4 5 6 7 8 9 10 11 12 13 14+
UT CP CA PL CC RT SV CB CM OP
(Internal use Only)
Sterling AquaKing™ ChillerModel Number Description
1, 2, 3 - Unit Type [UT]ICS - Indoor Ducted Water Chiller
4 - Number of Circuits/Compressors [CP]S - Single (5 Tons)D - Dual (10 Tons)T - Triple (15 Tons)
5, 6, 7 - Nominal Cooling Capacity [CA]060 - 60,000 Btuh (5 Tons)120 - 120,000 Btuh (10 Tons)180 - 180,000 Btuh (15 Tons)
8 - Piping Location [PL] (Facing Front of Unit)A - Left Hand (Standard)B - Right Hand
9 - Cabinet Construction [CC]1 - Galvanized Steel2 - Painted Steel3 - Stainless Steel
10 - Refrigerant Type [RT]A - R22
11 - Supply Voltage [SV]2 - 208/1/603 - 230/1/604 - 208/3/605 - 230/3/606 - 460/3/60
12 - Condenser Blower Type [CB]B - Forward Curved Belt Drive
13 - Condenser Fan Motor Size and Type [CM]1 - 2 HP Open Drip-proof2 - 3 HP Open Drip-proof3 - 5 HP Open Drip-proof4 -7-1/2 HP Open Drip-proof5 - 2 HP Totally Enclosed6 - 3 HP Totally Enclosed7 - 5 HP Totally Enclosed8 - 7-1/2 HP Totally Enclosed
14 - Factory Installed Options [OP] - All Factory InstalledOptions are to be entered in the model number Digit#14+.R - Refrigerant Pressure Relief Valve(s) - Chicago CodeH - Hot Gas Bypass (One Circuit Only)E - Epoxy Coated Condenser Coil(s)B - Fork Lift Compatible BaseP - Freeze Protection
(Heaters on Evaporator and Internal Water Piping)W - Water Flow SwitchS - Fluid StrainerL - Low Ambient Head Pressure Control
New York City MEA Listed
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ICS SeriesSuggested Mounting Methods
VIBRATION ISOLATOR
NUT & LOCK WASHER
3/4" NUT &LOCK WASHER
3/4" LOCK WASHER
3/4" NUT
TYPICAL MOUNTING HARDWARE : (4) FLOOR ANCHORS(4) LEGS (6 TO 72")(4) VIBRATION ISOLATORS(10) LEVELING SHIMS(8) 3/4" NUTS(8) 3/4" LOCK WASHERSCROSS BRACING OVER 24"
TYPICAL MOUNTING HARDWARE :
(4) 3/4" FLOOR ANCHORS(4) 3/4" NUTS & LOCK WASHERS(4) VIBRATION ISOLATORS(10) LEVELING SHIMS
3" DIA. LEG
OVER 24" IN HEIGHTCROSS BRACE
FLOOR ANCHOR
CONCRETE FLOOR
F L O OR MOUNT
E L E VA TE D F L OO R MOUNT
CONCRETE FLOORVIBRATION ISOLATORS
FLOOR ANCHOR
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ICS SeriesSpecifications
CabinetThe cabinet is constructed from heavy gauge galvanizedsteel panels with extruded aluminum framing insulatedwith 1" 1.5 lb. dual density matte-faced fiberglassinsulation. Easy service access is provided through panelsat each side and front with tooled access. A convenientcontrol box access panel allows the unit to be operatingwhile the controls are accessible.
Compressor(s)Individually circuited compressors are high efficiencyhermetic scroll with internal thermal overload protection,internal suspension system, centrifugal oil pump andcrankcase heater.
Condenser Fan MotorBall bearing open drip-proof premium efficiency (E+ Type)condenser fan motor with thermal overload protection.
Condenser Fan(s)Fans are forward curve centrifugal fans. The fan wheels arestatically and dynamically balanced. Dual condenser fansare driven by a common motor. Shaft bearings arepermanently lubricated. V-belt drives include a blowerpulley, adjustable pitch motor sheave and V-belt.
Condenser Coil(s)Coils are constructed from 3/8" OD seamless, internallyenhanced copper tube of not less than .012" wallthickness. Aluminum fins are of a die formed, enhancedlouver design no less than .0045" thick. Tubes shall bemechanically expanded to assure a good mechanical bondbetween the tube and fin. Coil manifolds are Type “L”seamless copper tubing.
Evaporator(s)Stainless steel brazed plate heat exchangers with workingpressures to 450 psig. Evaporator and water lines insulatedwith closed-cell insulation. Drain plug provided for thewater piping.
ElectricalETL certified for indoor or outdoor use. Control systemshall be 24-volt electronic temperature control with LCDdisplay, compressor contactors, high/low pressure safetycontrols and line voltage-24 volt control transformer. Anti-recycle function standard on all units and automaticcompressor lead-lag function standard on all units (excepton units with hot gas bypass option). Electronic controlsystem consists of a fully configurable and programmableelectronic microprocessor, adaptable to standard LON,N2Open, and BACnet MSTP Building Automation Systemprotocols. Controller shall have capabilities to provide bothlocal (unit mounted) and remotely mounted User Interfacemodules to distances up to 300 meters. User Interfacemodule shall have a 4 x 20 backlit LCD, IP54 display withan extended operating range from -20°C to +50°C. All unitsexceed Ashrae 90.1 requirements for energy efficiency.
Refrigerant Circuit(s)Each refrigerant circuit includes thermostatic expansionvalve, refrigerant access valves, liquid line filter-dryer andshipped with an operating charge of R22. Automaticrefrigerant pump-down cycle with solenoid valves on eachcircuit.
FACTORY INSTALLED OPTIONS
Painted CabinetSame specifications as the standard cabinet, except theexterior of the cabinet is painted in gray color.
Stainless Steel CabinetSame specifications as the standard cabinet, except theexterior panels and bottom base pan are constructed of430 alloy stainless steel for corrosion resistance withextruded aluminum framing.
Fork Lift Compatible BaseThe units base has fork lift tine openings for handling fromany side.
Refrigerant Relief Valve(s)Relief valves for each refrigerant circuit installed on thedischarge lines and terminated in a 1/2" male fitting forpiping to outside of building.
Hot Gas BypassHot gas bypass valve to modulate the cooling capacitybelow the minimum step of unloading on one circuit.
Epoxy Coated Condenser Coil(s)Same specifications as the standard coils, except the coil iscoated with an epoxy type electro-deposition coatinghighly resistant to corrosive environments. The thicknessof the coating is computer controlled at 0.001" (+/-0.0002"). The coating has a thermal heat transfer reductionof less than 1%.
Low Ambient Freeze ProtectionThermostatically controlled electric heat tape for freezeprotection of the evaporator and water piping.
Totally Enclosed Condenser Fan MotorBall bearing totally enclosed premium efficiency condenserfan motor with thermal overload protection.
Fluid StrainerFine mesh fluid strainer for the water piping.(Also available as a field installed accessory.)
Water Flow SwitchAn interlocking flow switch in the evaporator water pipingis required to prevent unit operation without water flow.(Also available as a field installed accessory.)
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ICS SeriesSpecifications
FACTORY INSTALLED OPTIONS(CONTINUED)
Low Ambient Head Pressure ControlA variable frequency drive on the condenser fan thatregulates head pressure to allow operation at low outdoorambient temperatures down to 0° F (recommended whenambient temperatures fall below 55° F). Includes anti-recycle and bypass timers.(Also available as a field installed accessory kit.)
FIELD INSTALLED ACCESSORIES(SHIPPED SEPARATELY)
Electrical Disconnect SwitchesFused or non-fused electrical disconnect switches for theline power.
Wall Louver and SleeveArchitectural galvaneal wall louver with screen for thecondenser air opening in a wall suitable for painting.
Condenser Duct Connection Kitwith Access CoversA knocked-down ductwork kit with access covers and flexconnectors to connect to the condenser air opening tothe wall sleeve, while providing access for cleaning thecondenser coil.
CastersHeavy duty, large diameter, locking casters to provideportability and ease installations in tight retrofit applications(requires fork lift compatible base option).
Vibration Isolation PackageRubber-in-shear isolation package.
Chilled Water Storage TanksInsulated 30, 60 or 90 gallon chilled water storage tankwith suitable tappings to serve as a buffer with fluidtappings.
Water Pressure Relief Valve30 or 100 PSI water relief valve.
Condenser Air 2" Filter RackCondenser Air inlet filter rack.
Condenser Air Filters2" pleated throw-away filters for the condenser air filterrack.
260 NORTH ELM ST., WESTFIELD, MA 01085TEL: (413) 564-9571 • FAX: (413) 568-2969
5211 CREEKBANK RD., MISSISSAUGA, ONT. L4W 1R3 CANADATEL: (905) 325-2991 • FAX: (905) 625-6610
www.spacepak.com
In the interest of product improvement, manufacturer reserves the right to make changes in specificationswithout notice and without incurring obligation to make those changes in previously supplied units.