ICM - Rockwell Automation .7 IRD 2000 3 - ENTEK ICM(Integrated Condition Monitoring) 2 ICM ICM ICM

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Transcript of ICM - Rockwell Automation .7 IRD 2000 3 - ENTEK ICM(Integrated Condition Monitoring) 2 ICM ICM ICM

  • ICM

    .

  • 3

    80

    450

    20,000

    3,500

    20 80

    1600 28

    5 1 3 OEM

    1

    ISO9000 CE

    CCIB CCC

  • 4

    5

    ICM

    5

    ICM

    6

    ICM

    11

    ICM

    13

    ICM

    14

    1.

    15

    2.

    20

    3. XM

    23

    4.

    26

    5.

    29

  • 5

    ICM

    ( )

    ICM ICM

    Windows95/98 NT 2000 XP

    MS-SQL Server CENTURA

    ICM

    ICM

    ICM

  • 6

    ICM

    (Protection)

    -

    (Production Assurance)

    -

    -

    -

    (Predictive Maintenance)

    -

    (Quality)

    -

    ( 3rd 5th )

    ICM

    1

    ICM

    (

    )

    ICM

    2

    ICM

    3 ----

    ( )

    (

    )

    4 ----

    XM

    ICM

    1 ICM

    ICM IRD

    ENTEK

    IRD 1952

    ENTEK 1981

    EMONITOR

    -

    (Entek IRD International Corp.) ENTEK

  • 7

    IRD

    2000 3 -

    ENTEK

    ICM(Integrated

    Condition Monitoring)

    2 ICM

    ICM

    ICM

    ICM

    Enpac2500

    1 EMONITOR

    1-1 1 9309- EMONITOR (

    ODBS000ENE ) 1-1 1-2

    1-2 0 9309- EMONITOR (

    ODBS500ENE 500 )

    2 Enpac2500

    2-1 1 1441-PEN25-2C Enpac2500

    3 9000A

    3-1 1 EK-45148 9000A (

    )

    4

    4-1 1 2

    4-2 1 9800-DC8ICMCHN

    EMONITOR

    ENTEK

  • 8

    2100

    9000

    ICM Enpac2500

    Enwatch XM

    3 Enpac2500

    Enpac2500 (9000

    ) (Enpac2500 )

    (EMONITOR)

    gSE

    Enpac2500

    4 Enwatch

    Enwatch (9000

    2100 ) (Enwatch

    ) (EMONITOR)

    Enpac2500

    1 EMONITOR

    1-1 1 9309-ODDX000ENF EMONITOR ( )

    1-2 0 9309-ODDX500ENF EMONITOR ( 500 ) 1-1 1-2

    1-3 1 9309-WEBCLTENF EMONITOR WEB (3 )

    2

    2-1 1 1441-PEN25-2C Enpac2500 ( )

    2-2 1 1441-PEN25-Kit-Bal Enpac2500

    2-3 1 1441-PEN25-MOD-2CH Enpac2500

    3

    3-1 2 EK-45148 9000A

    3-2 1 EK-44799 ENTACH

    3-3 1 EK-45131 Enpac

    4

    4-1 1 4

    4-2 1 9800-DC8ICMCHN

    WEB

    ( )

    EMONITOR

  • 9

    TRT( ) XM

    1

    1-1 5 EK-2109-30-05-1-10 2100

    1-2 2 EK-2107-50-00-1-10 2100

    1-3 7 EK-2170-0-40 2100

    1-4 7 EK-2108-5-001 2100

    1-5 2 EK-47026 2100 PROBE DRIVER ENCLOSURE,

    4-POSITION, NEMA 4

    1-6 2 EK-29100-330-000

    1-7 2 EK-29100-290-000 OEM

    1-8 1 EK-29100-190-000

    1-9 2 RA_EK-47086I 9200 GEN ACCEL LOW PROFILE 9000

    1-10 2 RA_EK-44134 16FT ACCEL CBL LOW COST

    MIL SPEC 2WIRE SHIELDED

    2 XM

    2-1 3 1440-VST02-01RA XM-120

    2-2 3 1440-TB-A A

    2-3 1 1440-TPS02-01RB XM-320

    2-4 1 1440-TB-B B

    2-5 1 1440-RMS00-04RC XM-440

    2-6 1 1440-TB-C C

    2-7 1 1440-REX00-04RC XM-441

    2-8 1 1440-TB-C D

    2-9 1 1440-SCDB9FXM2

    2-10 1 1606-XLP-100E

    2-11 1 1440-E9P925N4 XM

    (TSI) 2

    4

    X-Y 2 1

    TSI

  • 10

    Enwatch

    ICM

    5 XM

    XM (9000 2100

    ) (XM )

    (RSMACC EOL EMONITOR)

    ( )

    TRT

    XM

    XM

    XM

    (

    )

    EMONITOR

    DeviceNet

    XM

  • 11

    6 ICM

    EMONITOR

    Enwatch XM RSMACC

    EOL XM

    RSLinx OPC

    RSView

    ICM

    ICM

    ICM

    ( )

    ICM

    ICM

    (1) (RSMACC EOL)

    RSMACC EOL XM Enwatch

    (XM120/121/122 XM320)

    1X~3X

    1X~2X 4

    DeviceNet

    XM500

    RSMACC EOL

    (2) (EMONITOR)

    EMONITOR

    EMONITOR Centura SQL-Server

    RSMACC EOL

    XM-EMONITOR

    (3)

    (Plantlink)

    Plantlink EMONITOR

    (4)

    RSMACC EOL XM

    Enwatch ------

    XM-EMONITOR

    ( ) EMONITOR

    ------

    EMONITOR

    ------

    ( )

    ------ Plantlink

    ICM

    1 CAPL1420

    (XM )

    CAPL1420 1420

  • 12

    400

    280

    XM

    XM-122 200 XM-361

    50 10 DeviceNet

    XM-500

    RSMACC

    EOL EMONITOR

    RSLinx OPC

    2

    (Enwatch )

    (Enwatch)

    2002

    100 7

    Enwatch(16 )

    100 EK-9200 Enwatch

    EMONITOR

    Enwatch

    3

    (XM )

    4

    2004

    XM

    EK-9200

    XM-120 XM-361 XM-

    500

    XM

    (OPC)

    XM

    4 6

    (XM )

    ENTEK6600

    Bently3300 3500 2004

  • 13

    6

    XM EK-2100

    XM-120 XM-320

    PanelView

    XM

    (4 / )

    5

    2005

    ICM

    1

    ICM 1989

    2 ICM

    ICM

    CAPL1420

    (XM )

    (Enwatch )

    (Enwatch )

    (XM

    )

    ( 1 2 3 4 )

    (XM )

    ICM

    ICM

    6

    (XM )

    #6 TRT TSI

    ICM1

    ---- (

    )

    2 ---- (

    )

    3 XM

    ---- (

    )

    4

    ---- ( )

    5 ----

    ( )

  • 14

    ICM

  • 15

    (EHD)

    Hamrock and Dowson

    Dowson

    Hamrock and Dowson ( )

    hmin= 3.63U0.68 G0.49 W-0.073 (1-e-0.68k) Rr

    ( 1)

    U=0 V/(E' Rr) ; G= E' ; W=Q/ (E' Rr2)

    Dowson

    hmin= 2.65U0.7 G0.54 W'-0.13 Rr

    ( 2)

    U=0 V/(E' Rr); G= E' ; W'=Q/ (E' Rr L)

    hmin(mm) (mm)

    U

    0 (Pa S) 0

    V (m/s) (V1+V2)/2 V1= V2=

    E' (N/m2) E'=E/[1 (1/m)2] E

    E=2.08 1011(N/m2) 1/m

    ( )

  • 16

    ( =0.3)

    Rr(m) Rr= r1

    r2/(r1-r2); Rr= r1 r2/(r1+r2) r1

    r2

    G

    (m2/N)

    W

    W '

    e = 2.718

    Q (N)

    L (m)

    1 2 0 V

    Q

    0

    C BP MG88

    88 m m2/s

    1

    (40 ) mm2/s 88.26 88.38 GB/T265-88

    % 1.6 0.0 GB/T260-88

    ( 1)

    1 1.6%

    (EHD)

    0

    0 eap ( 3)

    (Pa s) P

    (Pa s)

    e = 2.718

    P(N/m2)

    1) 0= .

    1.6%

    0 1.6%

    2)

    3) ( 1) ( 2) 0

    ( 3)

    0

    2

    % (392N 60min)mm

    1.6 20min

    0.1 0.44

    0.2 0.45

    0.3 0.45

    0.4 0.44

    0.5 0.45

    0.75 0.74

    0.82 0.82

    ( 2)

    1) 0.1-0.5%

    0.44-0.45mm

    2) 0.75%

    3)

  • 17

    (Tipping),

    (Corrosing)

    1 )

    (Tipping)

    ( 1)

    ( 1)

    2) (Corrosing)

    ( 2)

    ( 2)

    70X ( 3)

    ( 3)

    ( 5000HZ-10000HZ)

    (g SE) (SPM) (HFD)

  • 18

    1)

    35KHZ-250KHZ

    20KHZ-60KHZ

    500 2KHz

    1X

    2X 3X

    3000CPM

    2)

    gSE

    (g SE)

    3)

    ( 4)

    ( 4)

    X Y Z

    (FFT)

  • 19

    ( 5)

    (

    )

    1) (EHD)

    0

    2)

    0.5%

    1%

    3)

    4)

    (g

    SE) (SPM) (HFD)

    [1] Prashad, H., Diagnosis of failure of rolling-element

    bearings of alternators - A study, Wear, Vol.198, No.

    1-2, 1996

    [2] Wijnant, Y. H., Wensing, J. A.; Nijen, G. C., The

    influence of lubrication on the dynamic behaviour of

    ball bearings, Journal of Sound and Vibration,

    Vol.222, No. 4, 1999

    [3] Williams, T.; Ribadeneira, X.; Billington, S.; Kurfess,

    T., Rolling element bearing diagnostics in run-to-

    failure lifetime testing, Mechanical Systems and

    Signal Processing, Vol. 15, No. 5, 2001

    [4] , 2002 9

    [5] Rolling Bearing Damage(Recognition of damage and

    bearing inspection) FAG OEM UND Handel AG

    Publ.No.WL82 102/2EA

    [6] Rolling Bearing Lubrication FAG OEM UND Handel

    AG Publ.No.WL81 115/4EA

    [7] Concentrated Vibration Signature Analysis And

    Related Condition Monitoring Techniques Authored

    By Mr.James E.Berry,P.E of Technical Associates Of

    Charlotte,Inc.

  • 20

    Entek XM

    Entek

    XM

    Entek XM

    DeviceNet

    (RIUP) Entek XM

    Entek XM XM

    120 XM 361 XM 440 XM 441 XM

    500

    XM 120

    XM 361

    XM 440

    XM 441

    XM 500

    1.1

    ( 430081)

    Entek XM

    Entek;

    TP273 A

    Z200511004

  • 21

    3.1

    1.1

    3.2

    1.2 Entek

    Din

    XM 120 XM 120 XM 440 XM 441

    XM 360 XM 500 XM 441

    XM

    441 XM 440 XM 440

    XM 441

    3.3

    USB PC

    XM 120 XM

    361

    5.5mm/s

    8.5mm/s,

    1.2

  • 22

    3.5mm/s 5.5mm/s

    XM 440

    XM 440

    1.1

    XM

    440 1.1

    1.3

    1.3

    Entek XM

    [1] http://www.rockwellautomation.com/

    [2]

    1992

    [3]

    1995

    [4] 3L

    1982.1

    [5] FX PLC

    2003 11

    (1980.5-)

    54

    430081 E-Mail:lestat_gao@hotmail.com

    Author Resume: Gao Yong, Male, (1980.5-), Wuhan

    University of Science and Technology, Graduate Student,

    Study in Control theory and Control program.

  • 23

    XM- (RA-ENTEK) XM

    XM

    DIN

    XM

    PLC

    DeviceNet

    XM

    XM

    XMXM

    XM

    DeviceNet (EDS)

    DeviceNet PLC DCS

    XM

    XM XM

    XM DIN

    DIN DIN

    XM

    XM XM

    DIN

    XM

    DeviceNet

    PLC

    XM XM

    XM

    XM

    XM

    XM

    (RIUP) (ADR) XM

    XM

    XM

    Entek Emonitor Odyssey/Enshare

    (EAM)

    XM( )

    2100 XM

    2100

    1

    XM( )

    XM - (RA-ENTEK) 2003

    DeviceNet XM

    XM DeviceNe S8000

  • 24

    1 2100

    XM-120

    XM-

    120

    24-

    A/D

    XM-120

    XM-320 2-

    XM-320

    (

    )

    XM-320

    (LVDT) ( )

    XM-320

    XM-441 XM

    XM-440 4

    XM-441 4

    XM-440 XM-441

    XM-441 XM-440 8

    12 XM-441

    XM

    XM-440 4

    XM

    XM-440

    4

    XM-441

    12

    A out of B

    , DeviceNet

    XM

    ,

    XM-500 DeviceNet

    EtherNet/IP XM-500

    DeviceNet XM XM