Icl Solar Gas Turbines Usa

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ICL Solar - Gas Turbines Power Generation, Co-generation CCHP District Energy Trigeneration Solar - Turbines - Reliable Economical - Energy-efficient - Systems ICL - CCHP Leader TIC - Cogeneration Technologies Saving 100 % Water ICL - India Solar - USA The Leader in CCHP Technologies

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Solar - Gas Turbines

Transcript of Icl Solar Gas Turbines Usa

  • ICL Solar - Gas Turbines

    Power Generation, Co-generation

    CCHP District Energy Trigeneration

    Solar - Turbines - Reliable Economical - Energy-efficient - Systems ICL - CCHP Leader TIC - Cogeneration Technologies Saving 100 % Water

    ICL - India Solar - USA The Leader in CCHP Technologies

  • ICL Solar Mission of 21st Century Power, Cogeneration CHP - Fuel-saving, Water-conservation

    ICL Technologies : ICL-group established in India since 1965 earned rich experience, knowledge and committed for product excellence. ICL is ISO-9001 qualified with membership of many large institutes with numerous certificates. Thousands of ICL

    products are in use all over India with excellent track record more than 45 years.

    ICL CCHP - District Energy (Combined Cooling/heating + Power) has unique technologies and demonstrated to be the most practical, economical, energy efficient system now available for world market. ICL have supplied, installed more than 100,000 T.R

    capacities District-Energy, CCHP systems in India. More than 30,000 T.R District Energy CHP systems are under installation.

    ICL - India SOLAR - USA

    Solar - The rich history of Solar dates back to 1927when it began as an aircraft manufacturing company, evolving into a gas turbine technology company in the mid-1940s.Today, Solar Turbines leads the field in mid-range industrial gas turbine engines. That leadership position is made possible through over 80 years of technological innovations, manufacturing expertise and customer support. With more than one billion operating hours of experience on land and off shore, Solar continues to provide fully integrated power solutions that meet customer needs.

    Solar is a wholly owned subsidiary of Caterpillar Inc., a technology leader and the worlds leading manufacturer of diesel and natural gas reciprocating engines, construction and mining equipment.

    ICL - Four (4) business Divisions are equipped for Product Marketing, Engineering, Manufacturing and EPC projects. We offer Gas Turbine Power Plants with District Energy (CHP) or Industrial Power with Co-generation. The technology opted is for optimum Energy-efficiency by cooling Inlet-air to gas-turbines. For Co-generation steam condensing is being done with our Air-cooled steam condensing systems. ICL saves 100 % water in gas-turbine power plant by using Air-cooled heat-transfer equipments.

    ICL Solar - - your Partner in CCHP - Power Cogeneration

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  • 1.21

    3.52

    4.60

    4.60

    5.67

    6.30

    7.52

    9.45

    11.43

    15.00

    21.75

    Saturn 20

    Centaur 40

    Centaur 50

    Mercury 50

    Taurus 60

    Taurus 65

    Taurus 70

    Mars 90

    Mars 100

    Titan 130

    Titan 250

    Solar (Turbomach) Gas Turbines

    ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solar (Turbomach) the widest Range of Gas Turbine 2 to 100 MW power plant

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    Solar ( Turbomach ) Gas Turbine Power Plants

    Gas Turbine Nominal Mass Flow Exhaust Thermal

    Model MWe* Kg / Sec Temp. deg Effi. %

    Output

    1 Saturn 20 1.21 6.5 511 - C 24.3%

    2 Centaur 40 3.52 18.9 446 - C 27.9%

    3 Centaur 50 4.60 18.9 513 - C 29.3%

    4 Mercury 50 4.60 17.7 377 - C 38.5%

    5 Taurus 60 5.67 21.6 516 - C 30.4%

    6 Taurus 65 6.30 20.6 555 - C 32.9%

    7 Taurus 70 7.52 26.6 511 - C 33.8%

    8 Mars 90 9.45 39.8 468 - C 31.7%

    9 Mars 100 11.43 42.8 490 - C 33.0%

    10 Titan 130 15.00 49.4 500- C 35.2%

    11 Titan 250 21.75 68.3 465 - C 38.9%

    For further information please write to ICL India

    Saturn Centaur Mercury

    Taurus Mars Titan

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    SOLAR Gas Turbines

    Solar Gas Turbines Powering the Global Energy Demands Optimum use of Fuel with Highest Efficiency

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  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    ICL - Auxiliary - Equipment - for Gas Turbines

    1. G.T - Inlet Air Cooling Systems using Waste-heat

    2. G.T - Lube Oil (Air-cooled) Coolers

    3. G.T - Co-gen Steam (Air-cooled) Condensers

    4. G.T - Steam Dump (Air-cooled) Condensers

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    2 - ICL - Lube-Oil Coolers (Air-cooled) Save 100 % Water

    1 - ICL Gas Turbine Inlet Air Cooling Equipment - Chilled Water Cooling Coils Broad Absorption Chillers (Waste-heat Chillers) & Refrigeration Compressors, Air-cooled Condensers

    4 - ICL Steam (Air-cooled) Dump Condensers - Save 100 % Water

    3 - ICL - Steam (Air-cooled) Condensers Save 100 % water

    ICL - Business Divisions The leader in Technologies since 1965

    CHP (District Energy) - Air Conditioning

    Heat Transfer - Air Cooled Systems

    Power Generation - Gas Turbine / Thermal

    Refrigeration - Liquid chilling

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solar - Industry Leader - for Gas Turbine Power

    Headquartered in San Diego, California, Solar designs and manufactures its proven line of compressor sets, mechanical-

    drive packages and generator sets using state-of-the-art operations certified by DNV to conform to the ISO 9001 Quality Systems Standard. Solar Turbines Incorporated, a subsidiary of Caterpillar Inc., is a leading producer of industrial gas

    turbines and turbomachinery packages in the 1 to 23 MW (1590 to 30,000 hp) range.

    Since Solar entered the industrial gas turbine business in 1960 with the Safurn'" turbine, Solar's fleet has grown to more than 13,400 units worldwide. These units have logged more than 1.46 billion hours in 96 countries in some of the toughest, most challenging arctic, desert, tropical and offshore environments. This unparalleled experience gives testimony to the robust design and wide user acceptance of Solar's products. Solar's compact, lightweight and durable gas turbines offer the highest thermal efficiencies in their power classes. Other advantages include ease of transport and installation, long life, high performance, availability and reliability. Units in the Cenfaur '". MercuryT, TaurusT, Mars'" and TilanT" gas turbine families are available with Solar's pollution prevention SoLoNQxT dry low emissions combustion system. Customers have instaIIed more than 2000 gas turbines with SoLoNOx, and those units have logged approximately 61 million operating hours and saved over 1.4 million tons of emissions. Solar's experience with dry, lean-premixed combustion technology, designed to meet low emissions regulations, is unmatched by any other company in the gas turbine industry.

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  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Tailored to Renewable Fuel Applications Solar gas turbines can operate on renewable fuels in either simple cycle, combined cycle, or combined heat and power (CHP) modes.

    Advantages - for Solar Gas Turbines

    1. Extensive experience has shown that gas turbines enjoy significant availability advantage over competing technologies. And when you need maintenance, Solar offers an engine exchange program, which can limit downtime to as little as 24 hours.

    2. Independent studies have shown that maintenance costs are lower for our gas turbines compared with alternative technologies.

    3. Gas turbines are smaller and lighter for comparable power output

    compared to other power generation technology.

    4. Noise from gas turbines, being confined primarily to higher frequency ranges, is easily attenuated, making them good neighbors.

    5. Gas turbines normally produce lower emissions, in terms of NOx and CO, as compared to internal combustion power generation alternatives.

    6. Gas turbines offer the advantage of a high quality exhaust heat

    stream that can be used in steam production, drying and other applications

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    3,515

    4,600

    4,600

    5,670

    7,500

    11,430

    15,000

    21,745

    19,600

    25,300

    13,800

    29,800

    34,400

    51,800

    64,500

    78,000

    8,909

    11,500

    6,273

    13,545

    15,636

    23,545

    29,318

    35,455

    Centaur 40

    Centaur 50

    Mercury 50

    Taurus 60

    Taurus 70

    Mars 100

    Titan 130

    Titan 250

    Solar Gas Turbine -- Kwe - Steam generation ( Lbs/Kg )

    Kgs/hr

    Lbs/hr

    kWe*

    Solar Gas Turbines ( Technical data )

    Solar G.T Nominal Steam Generation

    Model kWe* Lbs/hr Kgs/hr

    1 Centaur 40 3,515 19,600 8,909

    2 Centaur 50 4,600 25,300 11,500

    3 Mercury 50 4,600 13,800 6,273

    4 Taurus 60 5,670 29,800 13,545

    5 Taurus 70 7,500 34,400 15,636

    6 Mars 100 11,430 51,800 23,545

    7 Titan 130 15,000 64,500 29,318

    8 Titan 250 21,745 78,000 35,455

    Note : - For further information write to ICL, New Delhi - India

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Titan 250 Gas Turbine System

    Engineering for Excellence : Every year brings you bigger, more demanding projects and tougher challenges. Your answer the Titan 250 gas turbine system.

    Built on five decades of field-proven technology and experience, it is the next step in Solars steady evolution to bigger, better turbomachinery. The Titan 250 was developed from listening to customers, evaluating market needs and then fulfilling those

    requirements in oil and gas production, natural gas transmission and distribution or

    power generation applications.

    The Titan 250 produces 50 percent more power in the same footprint as the Titan 130. You get 30,000 hp with best-in-class 40 percent shaft efficiency, saving on fuel

    and reducing emissions.

    Solars Titan 250 Gas Turbine can operate on a broad range of gaseous and

    liquid fuels while delivering the best

    performance in its class with the lowest

    life-cycle cost. This powerhouse will take

    you with confidence wherever opportunity leads: into tough environments, to remote

    sites, farther offshore, in deeper water. No

    turbine system costs you less per kilowatt-

    hour, cubic foot of gas, or barrel of oil

    produced.

    The Titan 250 is designed for durability, reliability and availability. With smart

    diagnostics, remote monitoring and

    extensive onsite maintenance capabilities, the Titan 250 provides best-in-class

    maintainability features to keep your

    operation online and producing for many years to come.

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  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Leveraging Proven Technology

    The Titan 250 is a familiar machine, yet still a gas turbine like no other taking the best from Solars proven products. Each advancement builds

    on experience gained from our latest and most proven designs, while

    adding thoroughly tested technologies in critical areas of compressor

    aerodynamics, combustion, advanced materials and cooling performance. Look at the technologies behind the Titan 250 and youll recognize key

    contributions from our most widely accepted products:

    Compressor Section Technology : A 16-stage

    compressor produces a 24:1 pressure ratio. Coated components provide corrosion resistant surfaces for

    durability. The four-piece, split-case design allows for

    easy field maintenance. Variable guide vanes and

    stators permit smooth, reliable starting and

    stopping.

    Combustion Section Technology : The 14 dry, lean-premixed SoLoNOx injectors use less fuel than

    conventional injectors while providing lower

    emissions. The combustion liner is an Augmented

    Backside Cooled (ABC) configuration providing maximum cooling ensuring maximum durability.

    Hot Section Technology : The two-stage gas

    producer features internally air-cooled first and

    second stage nozzle vanes as well as internally cooled

    first stage rotor blades. The design provides cylindrical blade tips and a rub-tolerant coating for

    improved tip control avoiding downtime. The power

    turbine is a three-stage configuration utilizing

    shrouded blades to maximize efficiency and flatten

    the power curve. 9

    Evolution Solars - Gas Turbine Products

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solar - Commitment to Sustainable Products

    Solar Turbines designs products that lead their categories in critical performance and environmentally sustainable operation. These products, including the Titan 250, provide sustainable solutions through the application of advanced technologies that enable energy efficiency, low

    greenhouse gas emissions, and low pollutant emissions.

    Technologies like Solars industry-exclusive SoLoNOx dry low-emissions combustion technology proven on a wide range of Solar gas turbines to lower emissions ensures

    compliance with stringent exhaust emission regulations worldwide. This technology cuts

    nitrogen oxides up to 90 percent and CO2 emissions are reduced up to 30 percent of that of conventional combustors. Solar gas turbines with SoLoNOx combustion systems have logged

    more than 54 million operating hours, saving 1.3 million tons of NOx emissions and

    improving air quality for millions of people around the world.

    Our turbine systems provide our customers with cost-effective energy for oil and gas

    production, electric power generation, and other applications worldwide. They deliver power

    in a highly compact package and are well suited for retrofit on existing sites or in offshore applications where space is at a premium. In more than 12,000 installations, Solar gas

    turbines meet users needs in ways that limit impact on the environment, protect people who

    operate the equipment, and respect people who live nearby.

    Solar designs, manufactures and maintains its products following quality and safety

    management systems recognized around the world for excellence. Under these guidelines,

    processes and facilities are constantly evaluated and improvements implemented

    The Titan 250 gas turbine was designed with the same rigorous approach that has always served our customers well extending proven

    technology to new platforms and steadily advancing the state of the art.

    This process ensures that customers receive robust equipment, ready for

    long, reliable service. The latest proven engineering methods give the Titan 250 its performance

    edge. Tools like computational fluid dynamics (CFD) and computer-aided

    thermal and mechanical analysis ensure achievement of design and

    performance objectives. A comprehensive reliability analysis gives you

    refinements in design and processes that further enhance availability: 10

    Adding redundancy

    Improving controls and revising shutdown logic

    Enhancing component reliability and durability

    Minimizing service events and their duration

    Expanding machine health monitoring and

    predictive maintenance

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Titan 250 Gas Turbine System

    The Titan 250 gas turbine is coupled with driven equipment specifically designed to meet a wide range of application

    requirements. Each package meets industry standards for high

    efficiency, reliability, maintainability, durability and safety. The

    package is fully self-contained with integrated lube oil, fuel and control systems. Solar can configure modular inlet, exhaust and

    ancillary systems to suit your application in enclosed or unenclosed

    configurations.

    Gas Compression and Transmission 22, 370 kW (30,000 hp) The Titan 250 compressor set delivers best-in-class availability and

    reliability for gas gathering, transmission, storage, withdrawal and gas lift applications. The Solar C85 centrifugal gas compressor has been designed for

    application with the Titan 250 gas turbine, combining high efficiency

    and wide flow range with a robust design and ease of restaging.

    Power Generation 21, 745 kWe

    The power generation configuration provides reliable power in a

    compact package and has been designed for ease of in situ service, repair and overhaul in tight spaces. The Titan 250 generator set is ideal

    for offshore platforms, floating production offloading systems, gas

    production and process facility power generation, and cogeneration.

    Mechanical Drive

    22, 370 kW (30,000 hp)

    The mechanical drive unit provides a powerful, compact prime mover

    ideal for driving centrifugal compressors for air, process and refrigeration applications as well as powering pumps for transporting

    crude oil and liquid products.

    Integrated Packages to Suit your Applications

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  • 1. Remote Monitoring

    and Diagnostics, Live View and

    Troubleshooting

    2. Condition

    Assessment

    3. Information

    Management

    4. Collaborative

    Communications

    5. Precision

    Maintenance

    ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Higher Availability : Tougher projects and challenging markets demand maximum equipment availability. The Titan 250 promises more productive hours with less repair and fewer and shorter planned service intervals. It continues a tradition of modular components for the ultimate

    in operational flexibility and service simplicity. Monitoring and Diagnostics Cornerstones of Productivity : Titan 250 packages include the next evolution of InSight System remote

    monitoring and predictive diagnostics the industrys most advanced equipment health management system, designed to save you time and money. InSight System provides a clear vision, focus and understanding of your equipment operation.

    With InSight System, problems once found only by a

    technician visit can be detected online from anywhere even

    half a world away so you can avoid unscheduled downtime.

    These capabilities rely on a dedicated connectivity solution, InSight Connect, enabling reliable access to critical

    operational information. This secured web connection

    provides a standardized method for the acquisition and

    transmission of information while minimizing the impact to

    an existing customer network. Working around the clock, if trouble is detected InSight System helps you determine the

    prognosis, forecast the outcome, and decide whether to repair now or wait for the next

    scheduled service. With the built-in predictive capability of Insight System, some events that previously would have shut

    the package down now trigger fall-back to a safe operating mode and alert service personnel to the machines status. The

    system also gathers and analyzes information performance maps, historical displays, reports on availability and

    life-cycle cost to help you make operational decisions that maximize your investment.

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    Insight Connect

    Solar GT Monitoring System

  • Lateral Rail System Allow Easy

    Removal of Gas Turbine

    ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Less Service More Production

    When it comes to service, the Titan 250 gas turbine system keeps you online longer. It has been designed to give customers many years of productivity with the highest life-cycle value

    at the lowest life-cycle cost. This means equipment with the highest availability, reliability

    and durability, and machines that are easy to maintain and service.

    Our complete approach to machinery management includes digital monitoring and control

    systems that help further minimize emissions, support predictive maintenance, increase availability, enable unattended operation, and reduce life-cycle costs.

    All regularly serviced components are placed near the sides of the package for ease of

    access and fast service. With our lateral and axial engine repair and maintenance system,

    you have the option of doing in situ condition-based repair, modular component exchange, or a complete exchange of major engine components.

    The rail-mounted service system

    supports the turbine from below

    and allows easy access to inspect, repair or replace hot

    section components, bearings,

    blades and seals. Technicians

    can also remove and replace the

    gas producer independently of the power turbine, avoiding

    realignment of the power turbine

    and driven equipment. The rails

    can also be used to roll the

    entire turbine out for factory

    overhaul or exchange, minimizing downtime.

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    Easy Access to Major Components

    Onsite Inspection Components

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solar - Gas Turbine Applications : Whatever your application it may be, ICL-Solar can help you to meet the need for Electrical and Thermal-energy based upon our experience, engineering competence and extensive range of gas turbine and its allied application.

    1. Power Generation + for providing Power and Heat - Steam or Hot water generation 2. Power Generation + for providing Process Heat - Thermal Oil & Steam generation 3. Power Generation + with Direct use of exhaust gases - Air Conditioning for Chilled / Hot Water

    4. Power Generation + with Direct use of exhaust gases - Powder drying for Various applications 5. Power Generation + with Direct use of exhaust gases - Tissue drying & other applications 6. Power Generation + with Direct use of exhaust gases - Biomass drying & other applications

    7. Power Generation + for High eff. electric power-gen. - Combined cycle Power-generation 8. Power Generation + for Rapid dispatch of Power - Peaking power at Peak-load requirements

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  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies

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    ICL-Solar - Gas Turbines Application - System - 3

    b. Power Generation

    c. Chilled Water / Hot Water

    Cooling & Heating

    Exhaust heat of gas turbine used to power chillers for cooling for the following :-

    Air conditioning for Airports, Hotels, Hospitals, CHP District Energy etc.

    Gas-turbine Turbine Air inlet Chilling to improve performance of GT.

    ICL-Solar - Gas Turbines Application - System - 2

    a. Power Generation

    b. Thermal Fluid Heating &

    Steam Generation The exhaust heat of the gas turbine can be used to generate steam or thermal oil, for instance in the following industrial applications:

    Chemical or Pharmaceutical

    Industry, Textile Industry

    ICL-Solar - Gas Turbines Application - System - 1

    a. Power Generation

    b. Steam & Hot Water The exhaust heat of the gas turbine can be used to generate steam or hot water, for instance in the following industrial applications:

    Pulp, Paper & Food

    Chemical or Pharmaceutical Industry

    District Heating

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies

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    ICL-Solar - Gas Turbines Application - System - 6

    a. Power Generation b. Biomass Drying,

    Misc. Heating etc.

    The exhaust gas heat of the gas

    turbine can be used to directly dry biomass

    ICL-Solar - Gas Turbines Application - System - 5

    a. Power Generation

    b. Tissue Drying, Misc. Heating etc.

    Power Generation and Tissue Drying

    Direct drying applications use exhaust

    gas heat of the gas turbine to directly dry products in the Tissue Mill.

    ICL-Solar - Gas Turbines Application - System - 4

    a. Power Generation

    b. Ceramic Powder Drying, a. Misc. Heating etc.

    Direct drying applications use the

    exhaust gas heat of the gas turbine to directly dry products in the Ceramic Industry.

  • Gas Turbine

    Efficiency

    The use of Waste-heat of GT

    applications will not only save

    plenty of fuel, but will

    enhance the - - -

    - - - Turbine Efficiency more

    than 55 / 60 % and in case of

    Tri-generation it may be close

    to 80 %

    * Some proven facts mentioned in the next pages

    ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    SOLAR - Gas Turbine - Save Fuel - - - - by using Solar (Exhaust Waste Heat) - - Proven Technologies

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    ICL-Solar - Gas Turbines Application - System - 8

    a. Power Generation

    b. Peaking for Rapidly-power

    Gas turbines start up rapidly, and

    are ideally suited to provide power quickly during periods of peak demand

    ICL-Solar - Gas Turbines Application - System - 7

    a. Power Generation

    b. Combined Cycle -Co-generation

    Power generation applications combine

    the gas turbine with a steam turbine cycle to convert all thermal energy into electric power. Thermal use for instance in district heating applications. This concept can be combined with biogas applications, using biogas fuel.

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    ICL-CHP system - - can Reduce Power-requirement Less-than 50 % of Electrical load of buildings, by using Waste-heat (Exhaust) - form Gas-Engine / Gas-Turbines

    Energy - Efficiency : Comparison

    1. Normal - Power Plant

    Fuel Input 100 % a. Power output 40 %

    b. Waste-heat 60 %

    Why - waste - - Heat-energy

    2. System using - CHP

    Fuel Input 100 %

    a. Power output 40 %

    b. Cooling/Heating 40 %

    Balance Waste-heat 20 %

    Gas/Diesel Engine - or - Gas Turbine

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    100%

    40%

    60%

    Fuel Input

    Power output

    Waste-heat

    Only : Power-generation

    100%

    40%

    40%

    20%

    Fuel Input

    Power output

    Cooling/Heating

    Waste-heat

    ICL-BROAD : CHP

    Waste Heat

    Hot or Chilled Water

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Air Conditioning 500 TR - or - 50,000 TR District Energy - CHP ( Cooling / Heating + power )

    Air Conditioning v/s Electricity : Air conditioning needs electricity and required fuel such as coal, oil/gas or nuclear power as

    source of energy. India being large country the electricity transmission or transportation of coal, oil or gas has very high cost.

    ICL-Broad provide Solution : ICL developed and installed in the year 2005 the most-efficient CHP technology (Cooling/Heating + Power) for air-conditioning. The system not only generates electricity but also produces chilled/hot water for central air-conditioning from waste-heat. Brief information of the scheme is mentioned below :-

    Fundamental principal of - BROAD Absorption Chiller 19

    Chilled or Hot Water for

    Air Conditioning 2- Gas Turbine ( Exhaust ) Waste-Heat to Produce - -

    - - Chilled Water or Hot Water for Air Conditioning

    Miracle of - - Waste Heat Converted to - -

    ( Chilled or Hot Water ) for Air Conditioning

    1- Electric supply through

    power-Cables to Buildings

    from Gas Turbines power-generation

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    DLF - Cyber City - Gurgaon ( NCR Delhi ) INDIA

    CCHP - District Energy Schematic 42,000 TR (Chilled Water) being produced for Air Conditioning (cooling) using

    Waste-heat (Exhaust) from Gas Turbines 20

    Pipe-lines to Cooling Tower or

    ACFC

    Electric Supply

    to Cyber City Buildings

    Chilled or Hot Water Pipe-lines to Cyber

    City Buildings

    Waste Heat (Turbine-

    exhaust) to Chillers

    BROAD (Waste-heat) Absorption Chillers 5.0 MW Gas

    Turbines

    NH 8

    Delhi Jaipur Highway

    DLF Cyber City Gurgaon

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    DLF Cybe City - Buildings (Gurgaon) NCR Delhi - INDIA

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    ICL District Energy ( CHP ) projects

    District Energy Gas Turbines / Air Conditioning

    (CHP) Location Gas Engines ( Ton Refrigeration )

    1 Cyber City 100 MWe 40,000 TR

    2 Silokhera 20 MWe 9,000 TR

    3 Hyderabad 25 MWe 11,000 TR

    4 Pune 25 MWe 11,000 TR

    5 Chennai 30 MWe 15,000 TR

    6 Misc. CHP 40 MWe 25,000 TR

    Total 240 MWe 1,11,000 TR

    ICL District Energy ( CHP ) projects

    It is hard to believe that more than 25 above Buildings are Air Conditioned (CCHP) with source of Energy - - - as Waste Heat (Exhaust) of Gas-turbine Gen-sets total area 20,000,000 S. ft (2.0 Million Sq. Mt)

    In case Waste-heat was not used, it needed 150 MW power plant instead of 100 MW capacity.

    ICL - India is pioneer to use Waste-heat (Exhaust) of

    Gas-Turbine / Gas-engine. The fuel efficiency is increased from 35 % to more than 70/80 % of its use for CHP.

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solar Gas Turbines & BROAD Absorption Chillers

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    3.5 7.0

    14.0

    5.5 11.0

    22.0 33.0

    44.0 55.0

    Centaur - 40 x 1

    Centaur - 40 x 2

    Centaur - 40 x 4

    Taurus - 60 x 1

    Taurus - 60 x 2

    Taurus - 60 x 4

    Taurus - 60 x 6

    Taurus - 60 x 8

    Taurus - 60 x 10

    Solar - gas Turbines ( MWe )

    MWe

    2,000

    4,000

    8,000

    3,000

    6,000

    12,000

    18,000

    24,000

    30,000

    Broad - BZE - 600 x 1

    Broad - BZE - 600 x 2

    Broad - BZE - 600 x 4

    Broad - BZE - 1000 x 1

    Broad - BZE - 1000 x 2

    Broad - BZE - 1000 x 4

    Broad - BZE - 1000 x 6

    Broad - BZE - 1000 x 8

    Broad - BZE - 1000 x 10

    Broad - Absorption Chiller

    T.R

    Solar - Gas Turbines Turbine BROAD Absorption Chillers Capacity

    Model No x qty MWe Model No x qty T.R

    Centaur - 40 x 1 3.5 Broad - BZE - 600 x 1 2,000

    Centaur - 40 x 2 7.0 Broad - BZE - 600 x 2 4,000

    Centaur - 40 x 4 14.0 Broad - BZE - 600 x 4 8,000

    Taurus - 60 x 1 5.5 Broad - BZE - 1000 x 1 3,000

    Taurus - 60 x 2 11.0 Broad - BZE - 1000 x 2 6,000

    Taurus - 60 x 4 22.0 Broad - BZE - 1000 x 4 12,000

    Taurus - 60 x 6 33.0 Broad - BZE - 1000 x 6 18,000

    Taurus - 60 x 8 44.0 Broad - BZE - 1000 x 8 24,000

    Taurus - 60 x 10 55.0 Broad - BZE - 1000 x 10 30,000

    Quick Selections

    Solar Gas Turbines and

    Broad Absorption Chillers

    For ( Green ) District Energy

    CHP project

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Indias Largest - CHP Project using Waste-heat Producing - Air Conditioning 40,000 TR ( Chilled Water ) from Waste-heat

    DLF Cyber City Complex of 16 large-buildings

    Gurgaon (NCR ) - New Delhi, INDIA

    23

    Chilled or- Hot Water ( Cooling / Heating ) BROAD producing 3,000 - T.R (Each)

    Absorption Chiller

    Gas Turbine

    5.2 MW

    Waste Heat from Gas Turbine Exhaust

    BROAD 3,000

    - T.R (Each) Absorption Chiller Using Waste-

    heat from Solar Gas Turbines

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Renewable Energy Solutions

    Advantages for - Solar - Gas Turbines

    1. Extensive experience has shown that gas turbines enjoy a

    significant availability advantage over competing technologies.

    And when you need maintenance, Solar offers an engine

    exchange program, which can limit downtime to as little as 24 hours.

    2. Independent studies have shown that maintenance costs are

    lower for our gas turbines compared with alternative

    technologies.

    3. Gas turbines are smaller and lighter for comparable power

    output compared to other power generation technology.

    4. Noise from gas turbines, being confined primarily to higher

    frequency ranges, is easily attenuated, making them good

    neighbors.

    5. Gas turbines normally produce lower emissions, in terms of

    NOx and CO, as compared to internal combustion power

    generation alternatives.

    6. Gas turbines offer the advantage of a high quality exhaust

    heat stream that can be used in steam production, drying and other applications.

    Solar gas turbines can operate on renewable fuels in either Simple cycle,

    Combined cycle, or Combined Heat and Power (CHP) modes 24

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solar Offers a Full Range of Gas Turbines Tailored to Renewable Fuel Applications

    25

    Mars - 100 11430 - kWe 51,800 - lbs/hr steam

    Titan - 130 15000 - kWe 64,500 - lbs/hr steam

    Titan - 250 21745 - kWe 78,000 - lbs/hr steam

    Centaur - 40 3515 - kWe 19,600 - lbs/hr steam

    Centaur - 50 4600 - kWe 25,300 - lbs/hr steam

    Taurus - 60 5670 - kWe 29,800 - lbs/hr steam

    Taurus - 70 7500 - kWe 34,400 - lbs/hr steam

    Mercury - 50 4600 - kWe 13,800 - lbs/hr steam

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Capabilities : Solar Gas Turbine power generation packages are - - skid mounted and come with the following standard features:

    Industrial grade three-phase induction generator, both 50 Hz and 60 Hz

    Epicyclic gearbox between turbine and generator PLC-based Turbotronic control system to oversee both

    turbine and generator operations Lube oil system for turbine and generator, including lube oil cooler

    Turbine air filtration system

    Electric start system

    Operator and maintenance personnel training

    Optional Features:

    Outdoor weather-resistant, sound attenuated

    enclosure with fire detection/suppression system

    Black start capability Remote control operation

    Fuel gas compression equipment

    Switchgear and motor control center equipment

    Stacks and silencers

    Heat recovery steam/hot water generators

    Comprehensive Services

    Solar offers a complete range of services to help you achieve the lowest life-cycle.

    Costs for your equipment at the highest availability, Services include :-

    26

    Financing : Whatever your needs, Solar can work with you to structure a financing solution. Along with Caterpillar Financial Services Corporation and other financing

    resources, we provide a complete offering of tax-exempt and conventional financing

    products including project financing.

    Purchase Options

    Capital Purchase

    Leasing Options

    - Capital Lease

    - True Lease

    - Tax Exempt Leases

    Customer Services

    Extended Service

    Agreements

    Operations and

    Maintenance Training

    Plant Management

    Construction Services

    1. Engineering

    2. Project Management

    3. Procurement

    4. Construction

    5. Installation

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solution for Utility Applications

    Benefits of Distributed Generation for Utilities : The benefits associated with distributed generation are

    many and can touch every aspect of your value chain. How many can you realize?

    1. Improve Reliability by Sitting Near the Load

    2. Enhance Customer Satisfaction and Retention 3. Attract New Customers to Your Systems

    4. Increase Local Ownership and Control

    5. Match Load Growth More Cost Effectively

    6. Hedge Against Price Volatility in the Power Markets

    7. Provide Rate Stability 8. Reduction in Greenhouse Gas Emissions

    9. Overcome T&D Constraints 10. Improve Asset Utilization

    11. Manage the Shoulders of Daily/Seasonal Peaks

    12. Easy to Permit

    13. Replace Aging Equipment with Clean, Reliable Gas Turbines

    Benefits of General Utilities in Rural & Urban Population

    42 MW Three Titan 130 21 MW plant one Titan One Taurus 42 MW Three Titan 130

    27

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    Solution for Utility Applications

    Have You Considered Distributed Generation ? Since 1999, Solar Turbines

    has delivered nearly 300 MW of distributed generation to a broad mix of

    customers in the utility sector. Applications range from cogeneration - for its reliability and unparalleled system efficiency - to mobile power units, which

    provide a hedge against electrical price volatility.

    Corporate Overview : Headquartered in San Diego, California, Solar Turbines Incorporated is a subsidiary of Caterpillar Inc., a Fortune 100 company

    and a leading supplier of power generation systems worldwide.

    Solar Turbines is committed to producing reliable, efficient turbines with low

    emissions of NOx, CO, unburned hydrocarbons and particulate matter. We are a

    leader in pollution-prevention combustion technology and continue to develop

    new low-emission turbines. Solar has been a pioneer in the design, manufacture

    and packaging of industrial gas turbine systems for more than 50 years and is a

    world leader in the industrial gas turbine power solution business for needs in

    the 1-22 MW size range.

    Customers with more than 13,300 gas turbines operating in 96 nations spanning the globe, know they can rely on Solar Turbines to provide rugged, reliable gas

    turbine systems, responsive service, and 24/7 product support - translating into

    low life cycle costs and excellent availability.

    28

    Applications on Both

    Sides of the Meter Including :-

    Renewable Fuels

    Cogeneration/Combined

    Heat & Power Combined Cycle

    Installations Span the

    Sector Including :-

    Investor-Owned Utilities

    Municipal Utilities

    Power Marketers

    Public Power Co-Operative - Sector

    Rural Electric Associations

  • ICL Solar Gas Turbine (Power Generation) CCHP - District Energy - Industrial Power, Co-generation Power Plants

    ICL-Solar Gas Turbines & Allied Equipment - - - Now available in India

    29

    Gas-Turbine Power Plants Co-generation

    Schematic Lay-out

    Using Waste-heat

    (Exhaust) Boilers

    for Co-generation

    Electric Power

  • ICL - Technologies - India Projects Engineering Systems & Equipment

    Air is Free - - Water has Cost - - Just Imagine - ?

    Solution to the Water Problem

    HAC Direct Cooling HAC Indirect Cooling Water - Not Required

    For Thermal & Nuclear Power Plants

    30

    ICL-HAC

    ACC

    Air-cooled Steam

    Condenser

    Save 100 % Water

  • ICL - Technologies - India Projects Engineering Systems & Equipment

    Why - ? - - India needs - Air-cooled Cooling Systems - for Power Generation for Thermal / Nuclear Plant - - Power-generation

    India in the next few years is going to install 100,000 MWe Thermal / Nuclear Electric-energy. These power plants require highest quantity of water other than any power-generation systems such as nuclear/thermal, fossil-fuel or natural gas etc. Cooling-Water for Condensing-steam in power plant from steam-turbine generators is a subject matter which needs serious consideration based on following facts.

    1. Rivers - Get dry during - Summer and Winter

    2. Natural Lakes - Non availability in the Country

    3. Sea Coast - Long distance Electric Transmission to Main-land

    4. Agriculture - Irrigation is Top-priority, Pumps need Electricity

    5. Ground Water - Already dried-up have Limitations

    6. Tropical India - Water will remain in scarcity because of Climate

    7. Cities Rural - Population & Industry needs Water

    8. Environment - Needs Protection - to avoid Air-Pollution

    9. Power-generation - Needs Water in very, very Large-quantity

    No doubt the power-generation (Electricity) is a major issue for industrialization, growth but the water is equally important which cannot be ignored. Today many countries who have installed nuclear power-plant such as France, Spain and even USA are experiencing great deal of water shortage for cooling-systems.

    Water - v/s Electricity Indias - Water-thirsty States need Water for Agriculture / Irrigation

    31

    World cannot - - -

    Afford to Evaporate

    Water like this - -

    Resources have - -

    Limitations

    Indias

    Water-thirsty States

    01 Delhi 02 Punjab 03 Haryana 04 Rajasthan 05 Uttar Pradesh 06 Gujarat 07 Madhya Pradesh 08 Chhattisgarh 09 Orissa 10 Karnataka

    11 Andhra Pradesh 12 Tamilnadu

    ICL - provide Solution to Water

  • ICL Indias Largest CCHP - District Energy

    Combined - Cooling / Heating + Power

    ( DLF Cyber City - India )

    Air Conditioning 40,000 TR Cooling capacity - from - Waste Heat

    Gas Turbine/Engine 96.10 MWe - Power Generation

    ICL Technologies

    Leader in Projects, Equipment

    Corporate office :

    International Coil Ltd DLF Cyber City, Building 9-B (7th Floor) Gurgaon ( NCR ) New Delhi - INDIA

    Tel 91- 124- 4956-000 ( 50 lines ) Website : www.icl-tech.com

    Fax : 91- 124- 4956-002 Email : [email protected]

    ICL - Branches & Affricates - in India

    Mumbai Chennai Kolkata - Bangalore Hyderabad Ahmedabad Jalandhar Jaipur Patna Lucknow

    http://www.icl-tech.com/