ICFICF

WELCOMEWELCOMESS

YOUYOU

AN OVERVIEW AN OVERVIEW

OFOF INTEGRAL COACH FACTORYINTEGRAL COACH FACTORY

Factory Area 767100 sq. m (189.5 acres)

Covered Area in Shops

190000 sq. m (47 acres)

Township area

1155440 sq. m(285.5 acres)

Employees 13,000 approx.

Self contained township of 3000 residential quarters with schools and hospital.

Shell Administration

…ICF - Through the years Factory statistics

Furnishing Division

Vital Statistics

Coaches manufactured 43131 as on 31/03/2011

Number of designs evolved more than so far 250

Annual turnover in 2010-11 Rs. 2700 Cr

ICF – Production growthICF – Production growthYearYear TargetTarget OutturnOutturn CapacityCapacity

2005-062005-06 10931093 11751175 10001000

2006-072006-07 12411241 12511251 10001000

2007-082007-08 12901290 12911291 10001000

2008-092008-09 13351335 13371337 12501250

2009-102009-10 14331433 14331433 12501250

2010-112010-11 15001500 15031503 1250#1250#

# Augmentation for 1500 underway# Augmentation for 1500 underway

ICF – Production growthICF – Production growth

0

200

400

600

800

1000

1200

1400

1600

2005-06 2006-07 2007-08 2008-09 2009-10 2010-11

Target

Out-turn

ICF – Production growthICF – Production growth

02004006008001000120014001600

Target

Outturn

PRODUCTION OVER THE YEARS

‘89-’90

‘99-’00

‘05-’06

‘06-’07

‘07-’08

‘08-’09

’09-’10

‘10-’11

CONVENTIONAL 670 662 860 865 875 701 700 518

AIR CONDITONED

83 99 106 105 149 101 125 175

SPECIAL 26 - 19 50 41 5 47 66

SELF PROPELLED – EMU

146 161 155 170 173 492 494 640

SELF PROPELLED –OTHERS

- 84 35 61 49 38 67 101

TOTAL 925 1006 1175 1251 1291 1337 1433 1500

TURN-OVER (Rs.Crores)

816 953 1157 1568 1889 2700 (B.E)

Green EnergyGreen EnergySite Sanganeri,

Tirunelveli

No. of machines 7

Capacity 7 x 1.5MW=10.5 MW

Energy Generated(2009-10)

23.7 million units

ICF’s Electrical energy requirement (2009-10)

25.5 million units

TNEB adjusted units 21.3 million units

Savings in Energy bill (2009-10)

Rs. 7.9 cr.

Likely annual carbon credits

Rs. 1.5 cr. Approx.

Products - Through the years (1950s)

First Coach (1955-56) 100th Coach (1957)

BG 25 KV AC EMU (1960)

Products - Through the years (1960s)

Non-AC First Class (1961)

GM Saloon (1965)

First Rajdhani (1969) Track Recording Car (1969)

Products - Through the years (1970s)

BG 1500 V DC EMU (1970)

Double Decker (1975)

Products - Through the years (1980s)

Rajdhani Express (1980)

Kolkata Metro (1982)

MG Palace on Wheels (1984)

Shatabdi Express (1989)

Self Propelled Vehicles (Introduced in 1990s)

700 HP DEMU (1993) BG 25 KV AC MEMU (1994)

DETC (1995) DHMU (1996)

Special type coaches (1990s)

AC Sleeper with Bio Toilet (1995) BG Palace on Wheels

(1996)

ARMV (1999) Stainless Steel Coach (1999)

Turn of Millennium (2000s)

1400 HP DEMU (2000) AC DC EMU (2001)

Jan Shatabdi (2002) Hyderabad Metro (2003)

Latest Products (2000s)

Deccan Odyssey (2003) Aerodynamic HHP DEMU (2004)

SPURT Car (2005) JDCC (2005)

Latest Products (2000s)

Garib Rath AC Chair Car (2006)

Lifeline Express (2007)MRVC (2007)

DMU for Jammu & Kashmir (2006)

Latest Products (2000s)

Integrated Communication Coach (2009)

SPDHART (2009)

Palace on Wheels for RTDC (2008)

Golden Chariot for KSTDC (2008)

Variants of Luxury Trains manufactured by ICF

DECCAN ODYSSEY (MTDC)

Maharajas Express for IRCTC

GOLDEN CHARIOT (KSTDC)Royal Rajasthan on Wheels

Interiors of the Luxury trains

Taking the pride of place this year - Air conditioned rakes for the Kolkata Metro

Exports - Through the years

Tanzania (1969)Taiwan (1971)

Zambia (1973) Philippines (1976)

Exports - Through the years

Tanzania (1977) Uganda (1978)

Nigeria (1982) Bangladesh (1984)

Exports - Through the years

Muzambique (1985) Vietnam (1996)

Tanzania (1997) Malaysia (2004)

Exports - Through the years

Angola –SDC (2007) Angola –DPC (2007)

Quality Assurance

ISO 9001 certified(2000 version)

ISO 14001 CertifiedBS OHSAS 18001 (2007 Version)

Manufacturing Facilities

Highly systemized manufacturing environment

Entire range of activities – Planning to Despatch

Manufacturing Facilities

Optimized resource utilization Highly skilled work force More than 42000 coaches

manufactured since inception

Manufacturing Facilities

Cut to length lineState of the art facilities:

Plasma punch pressCNC Shearing Centre Pulse MIG weldingCNC profile bendingCNC Press

Manufacturing Facilities

Plasma Cutting Machine

Laser Welding & Cutting Machine

Manufacturing Facilities

Robotic Welding System

Trumpf Laser Cutting Machine

Manufacturing Facilities

LVD Laser Cutting Machine

CNC Turning Centre

Manufacturing Facilities

Resistance Butt Seam Welding

CNC program for draw gear machining in machine shop

Manufacturing Facilities

Special Purpose Jigs and Fixtures

• Roof jig

Manufacturing Facilities

Body shell assembly jig

Manufacturing Facilities

Lifting of Body shell assembly

Grit Blasting

Manufacturing Facilities

Paint Booth Bogie manufacturing

Manufacturing Facilities

Induction heating of Roller Bearings

Electro Discharge Machine

in Tool Room

Manufacturing Facilities

Jig Boring Machine in Tool Room

Planing Machine in Tool Room

Testing Facility

Static Bogie testing

Radiographic testing

Ultrasonic testing

Coordinate measuring system

Load testing

Spectrography

Full fledged LAB facilities exist at ICF

for material testing and NDT

Testing facility

Formation testing electrified track 750 V DC/1500 V DC/25 kV AC

substation

Basic unit testing Commissioning shed

THANK YOU