Ic technology- diffusion and ion implantation
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IC TECHNOLOGYDIFFUSION
AND ION IMPLANTATION
By:Kritica sharma
Assistant Professor (ECE)
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CONTENTS Impurtiy doping Diffusion Ficks diffusion Equation in One Dimension Analytic Solution of Ficks Law Correction to simple theory . Diffusion in SiO2. Ion Implantation and Ion Implantation Systems:
The concept of ion implantation. The Ion Implanter. Comparison of diffusion and ion implantation. Possible motions of ions in the wafer. Ion stopping mechanisms. Implantation profiles. Advantages and disadvantages of ion
implantation.
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CONTD.. Oxidation Growth mechanism and Deal-Grove Model of oxidation Linear and Parabolic Rate co-efficient Structure of SiO2 Oxidation techniques and system Oxide properties
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IMPURITY DOPING Two methods for introducing impurities into Si to
control the majority-carrier type and resistivity of layers:
Diffusion: dopant atoms move from the surface into Si by thermal means via substitutional or interstitial diffusion mechanisms.
Ion implantation: dopant atoms are forcefully added into Si in the form of energetic ion beam injection.
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NEED OF DOPING Formation of pn junction and fabrication of devices
during wafer fabrication. alter the type and level of conductivity of
semiconductor materials. form bases, emitters, and resistors in bipolar
devices, as well as drains and sources in MOS devices.
dope polysilicon layers.
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COMPARISON
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DOPING PROFILES
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DIFFUSION Diffusion: movement of a chemical species from an
area of high concentration to an area of lower concentration.
The diffusion process begins with the deposition of a shallow high concentration of the desired impurity in the Si surface through windows etched in the protective barrier layer.
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DIFFUSION MECHANISM
Interstitial diffusion (Na, Li)
Substitutional diffusion 9
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DIFFUSION MECHANISM (CONTD.)Interstitial-substitutional Diffusion
Diffusion by dissociative mechanism(Cu, Ni)
Diffusion by kick-out mechanism(Gold and Platinum)
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DIFFUSION MECHANISM (CONTD.) Interstitialcy Diffusion (B and P)
Interchange Diffusion Grain Boundary Diffusion Combination effects
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FICK’S FIRST LAW OF DIFFUSION• Based on analogy between material transfer in a solution
and heat transfer by conduction.
J=rate of transfer of solute per unit area or diffusion fluxC=concentration of solute (function of x and t only)x=coordinate axis in the direction of solute flowt=diffusion timeD=diffusivity (Diffusion constant)
Statement: The local rate of transfer of solute per unit area per unit time is proportional to the concentration gradient of the solute and defines the proportionality constant as diffusivity of the solute. The negative sign shows the flow towards lower concentration of solute.
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LIMITATION OF FIRST LAW Though it describes diffusion process accurately. But, has no convenient measure of current density of
the impurity. Thus, second law developed to describe the concept
with more readily measurable quantities.
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FICK’S SECOND LAW Consider a long bar of material with uniform
cross-sectional area A. For a small volume of length dx,
J1 is the flux entering into the volume and J2 is the flux leaving the volume. Then the continuity equation gives,
2 1J J Jdx x
2 1( )C JAdx A J J Adxt x
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FICK’S SECOND LAW OF DIFFUSION Law of conservation of matter: change in solute
concentration per unit time= local decrease in diffusion flux in the absence of source.
Combining with Fick’s first law,
At low concentration of solute, diffusivity at a particular temperature can be considered a constant
( , ) ( , )C x t C x tDt x x
2
2
( , ) ( , )C x t C x tDt x
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FICK’S SECOND LAW OF DIFFUSION Fick’s second law of diffusion is given as:
Where, C = concentration of solute. D = diffusivity x = coordinate axis in the direction of solute flow
t = diffusion time
2
2
( , ) ( , )C x t C x tDt x
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ANALYTIC SOLUTION OF FICK’S LAW CASE I: When total diffusion source concentration (Cs) is
fixed or for constant diffusivity (D). Solution for constant diffusivity is done in three varieties:
Constant surface concentration Constant total dopant Sheet resistance of diffused layer
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ANALYTIC SOLUTION OF FICK’S LAW: CONSTANT SURFACE CONCENTRATION
Where x
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DOSE OF DIFFUSION Dose is measured in units of impurities per unit area(per
cm2). It varies with time of diffusion.
0
2( ) ( , ) (0, )TQ t C x t dx C t Dt
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IMPURITY DISTRIBUTION FOR CONSTANT SURFACE CONCENTRATION
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Analytic Solution of Fick’s law• Solution for constant diffusivity is done in three varieties:
– Constant surface concentration– Constant total dopant– Sheet resistance of diffused layer
DRIVE IN DIFFUSION
Initial amount of impurity QT is introduced in the wafer and diffused with boundary condition that QT is fixed.
Surface dopant falls with time
while dopant goes deeper
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METHODS OF DIFFUSION
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ANALYTIC SOLUTION OF FICK’S LAWCONSTANT TOTAL DOPANT
2
2
0
' 2
: ( ,0) 0(0, ) 0
: ( , ) 0 ( , )
nd
T
C CD Fick s Lawof Diffusiont x
Initial condition C x xdC t
dx
Boundary condition C t and C x t dx Q
2
(0, )
/
s
Ts
T
Putting x surface concentration C isQC C tDt
whereQ total impurity in atoms cm
Gaussian centered
at 0
pre deposition Drive inDt Dt
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IMPURITY DISTRIBUTION FOR CONSTANT TOTAL DOPANT
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Analytic Solution of Fick’s law• Solution for constant diffusivity is done in three varieties:
– Constant surface concentration– Constant total dopant– Sheet resistance of diffused layer
For diffused layer forming pn
junction
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FORMATION OF PN JUNCTION
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ANALYTIC SOLUTION OF FICK’S LAWSHEET RESISTANCE OF DIFFUSED LAYER The sheet resistance of diffused layer is
where µ = major carrier mobility µeff = effective mobility
Average resistivity of diffused layer is: ρ = Rsxj
0 0
1 1
( ) ( )j js x x
eff
R
q C x dx q C x dx
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ANALYTIC SOLUTION OF FICK’S LAW
CASE II: Concentration dependent diffusivity (D). At high concentrations, when we have constant surface
concentration or constant total dopant, the distributions deviate from those obtained in case I.
There are two possible solutions for case II: Approximate solution Constant total dopant
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CASE II: APPROXIMATE SOLUTION The solution to Fick’s law is obtained by giving diffusivity
where Di = constant diffusivity at low concentration
ni = intrinsic carrier concentration r = constant of exponent
So, the solution of Fick’s law is obtained as,
The values of α, β and thus C(y), are determined by initial and boundary conditions.
2r
ii
CD Dn
( , ) ( ); xC x t t C y where yt
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CASE II: APPROXIMATE SOLUTION
When α = 0 and β = ½, y = x/√t. this is Boltzmann’s transformation which has been used to determine the concentration dependent diffusivities D(C) with constant surface concentration C0
0
1/ 2
( )/
C
C
ydC
D CdC dy
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CASE II: CONSTANT TOTAL DOPANT If impurities are introduced into Si with total dopants QT,
then the solution of Fick’s law is given as,
where surface concentration Cs(t) is
and
1/2
2( , ) ( ) 1( )
r
sF
xC x t C tx t
122
2( )2( 2)
rrT i
si
Q nrC tD tr r
122( 2)( )
r rT i
F r ri
Q D trx tnr r
Gamma integral 31
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TEMPERATURE DEPENDENCE OF DIFFUSIVITY
• For common dopants: Change with temperature• Follows Arrhenius Formula
where D0 = Diffusivity constant EA = Activation Energy
D0 and EA define diffusivity for most impurities.EA is related to energy of motion and energies of formation of defect impurity complexes.
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CORRECTIONS TO SIMPLE THEORY At high concentration (Cdoping >> ni), the impurity profiles can
be represented by concentration dependent diffusivities. Fick’s law are no more valid.
Due to profile’s own electric field the movement of impurities is affected. The diffusivity is now D(1+η) where η is screening factor lying between 0 and 1.
Diffusivity is further affected by presence of other impurities.
Due to the presence of electric field the current density J has drift and diffusion components.
The diffusivity of impurities in a semiconductor depends on the concentration of vacancies.
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EFFECT OF ELECTRIC FIELD ON DIFFUSION Since current=drift current+ diffusion current
Flux, where µ = mobility and Ex = applied electric field.
In a semiconductor,
So, flux is given as
This can be rewritten aswhere η = screening factor [0,1]
* If η = 0; then
xCJ D CEx
1x
KT CEq C x
1C KT CJ D Cx q C x
1 CJ Dx
CJ Dx
Fick’s First Law34
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OXIDATION OF SEMICONDUCTOR
When semiconductor is oxidized, a high concentration of interstitials is generated at the interface.
The excess concentration decays with depth due to vacancy interstitial recombination.
B and P have higher diffusivity near the surface. These are thus believed to diffuse by interstitialcy process.
Arsenic diffusivity decrease under oxidizing conditions. Since excess interstitial concentration depress the local vacancy concentration. So, As is believed to diffuse by vacancy mechanism.
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DIFFUSIVITY UNDER OXIDATION• The diffusivity under oxidation is given as
where is the diffusivity
enhancement and retardation due to oxidation.• n lies between 0.3 to 0.6.• If α is positive (oxidation enhanced diffusion) or if
α is negative (oxidation retarded diffusion).
iD D D n
oxdtDdt
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DIFFUSION IN SIO2
• SiO2 is used for insulation and as barrier to impurity diffusion.
• Arsenic diffusivity in SiO2 :– depends on anneal ambient.– In nitrogen diffusivity was higher than in oxygen.– At concentrations above 5 X 1020 cm-3 As was found to be
immobile.• Antimony(Sb) has diffusivities in N2 and dry O2 as:
• Diffusivity of Sb in wet oxygen11 2 1.32 /3.7 10 / sec) eV KT
SbD cm e
7 2 2.25 /1.2 10 / sec) eV KTSbD cm e
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DIFFUSION IN SIO2 • Boron diffusion in SiO2:
– B diffuses substitutionally.– Nitrogen reduces B diffusivity by increasing the
diffusion activation energy. – So nitrogen is incorporated into most gate oxides to
prevent B to diffuse from p-type polycrystalline gate electrodes to the channel of PMOS devices.
– If B diffuses into channel, the threshold voltage changes and it degrades oxide reliability.
– Hydrogen increases B diffusivity in SiO2.
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Ion Implantation
• Contamination free• The dominant, accurate and low temperature doping method• Excellent control of dose with large range(1012 to 1018 dopants /cm2)• Non-equilibrium process.• Good control of implant depth (100 Å - 10µm)with energy (KeV to
MeV)• Repairing crystal damage and dopant activation requires annealing,
which can cause dopant diffusion and loss of depth control.• Wide choice of masking materials
Dopant ions
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CONCEPT
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Schematic of an Ion Implanter
Common feed gases for Si:BF3,AsH3,PH3
Common feed gases for GaAs:SiH4,H2
Variable orifice to control flow of feed gases
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Schematic of an Ion Implanter
Arc Chamber:-Break up feed gases into variety of atomic and molecular species-Ionize some of these species
Analyzing Magnet:-deflects a selected ion species to the ion selection aperture
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ANALYZING MAGNETMagnetic field exists perpendicular to the velocity, so,
The velocity v is given as
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Schematic of an Ion Implanter
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The Acceleration Tube in Ion Implanter
Set of rings attached to voltage divider network to impart ion energy
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Neutral Beam Trap in Ion Implanter
-The wafers may be clamped or held with centrifugal force.-a batch of wafers are implanted at the same time
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Photographof the Eaton HE3High EnergyImplanter,showing theion beamhitting the300mm waferend-station
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COMPARISON OF DIFFUSION AND ION IMPLANTATION Diffusion is a cheaper and more simplistic method, but
can only be performed from the surface of the wafers. Dopants also diffuse unevenly, and interact with each other altering the diffusion rate.
Ion implantation is more expensive and complex. It does not require high temperatures and also allows for greater control of dopant concentration and profile. It is an anisotropic process and therefore does not spread the dopant implant as much as diffusion. This aids in the manufacture of self-aligned structures which greatly improve the performance of MOS transistors.
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MOVEMENT OF IONS IN THE WAFER
Range R
Projected range RP
Vacuum Silicon
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Ion Stopping Nuclear stopping
• Main stopping mechanism Caused by collision with
nuclei of the lattice atoms Scattered significantly and
causes crystal damage Elastic collision
Electronic stopping Inelastic collision with
electrons of the lattice atoms
Energy transfer is very small (deep penetration)
Negligible crystal structure damage
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STOPPING POWER AND ION VELOCITY
Nuclear Stopping
Electronic Stopping
I II III
Ion Velocity
Stop
ping
Pow
er
H+
B+
As+
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STOPPING POWERTotal stopping power: Energy loss of the ion per unit distance as it travels inside the substrate.
max
0
T
N Td
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ION PROJECTION RANGE
0 0
0 0
0 /
pR
pn eE E
dE dER dxdE dx S S
VLSI/ULSI ProcessTechnology
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DOSE AND CONCENTRATIONVLSI/U
LSI ProcessTechnology
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.
1021
1020
1017
1019
1018
Con
cent
ratio
n (c
m-3
)
0 0.2 0.4 0.6 0.8 1Depth (µm)
SbAs P
B
0.606 CPRP
RP
C(x)CPexpx RP 2
2RP2
Q 2 RP CP
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Mask layer thickness and ion penetration
Barrier Thickness to Block 200 keV Ion Beam
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Implantation Processes: Channeling
• If the incident angle is right, ion can travel long distance without collision with lattice atoms
• It causes uncontrollable dopant profile
Very few collisions
Lots of collisions
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CHANNELING EFFECT
Channeling Ion
Collisional Ion
Lattice Atoms
q
Wafer Surface
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Post-collision ChannelingCollisional
q
Wafer Surface
Collisional Channeling
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POST-COLLISION CHANNELINGCollisional Collisional Channeling
Dopa
nt C
once
ntra
tion
Distance from surface
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Implantation Processes: Channeling• Ways to avoid channeling effect
– Tilt wafer, 7° is most commonly used– Screen oxide– Pre-amorphous implantation, Germanium
• Shadowing effect– Ion blocked by structures
• Rotate wafer and post-implantation diffusion
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Shadowing Effect
Polysilicon
SubstrateDoped Region
Shadowed Region
Ion Beam
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SHADOWING EFFECT
Polysilicon
SubstrateDoped Region
After Annealing and Diffusion
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Q & A Why don’t people use channeling effect to create deep
junction without high ion energy?
• Ion beam is not perfectly parallel. Many ions will start to have a lot of nuclear collisions with lattice atoms after they penetrating into the substrate. Some ions can channel deep into the substrate, while many others are stopped as the normal Gaussian distribution.
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DAMAGE PROCESS Implanted ions transfer energy to lattice atoms
Atoms to break free Freed atoms collide with other lattice atoms
Free more lattice atoms Damage continues until all freed atoms stop
One energetic ion can cause thousands of displacements of lattice atoms
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66
LATTICE DAMAGE WITH ONE ION
Heavy Ion
Single Crystal Silicon
Damaged Region
Light Ion
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Implantation Processes: Damage
• Ion collides with lattice atoms and knock them out of lattice grid
• Implant area on substrate becomes amorphous structure
Before Implantation After Implantation
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Implantation Processes: Anneal
• Dopant atom must in single crystal structure and bond with four silicon atoms to be activated as donor (N-type) or acceptor (P-type)
• Thermal energy from high temperature helps amorphous atoms to recover single crystal structure.
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomLattice Atoms
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Thermal Annealing
Dopant AtomsLattice Atoms
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Implantation Processes: Annealing
Before Annealing After Annealing
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SiO2 growth is a key process step in manufacturing all Si devices
- Thick (≈ 1µm) oxides are used for field oxides (isolate devices from one another )
- Thin gate oxides (≈ 100 Å) control MOS devices - Sacrificial layers are grown and removed
to clean up surfaces The stability and ease of formation of SiO2 was one of
the reasons that Si replaced Ge as the semiconductor of choice.
OXIDATION OF SILICON
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WHY SIO2? SiO2 is stable down to 10-9 Torr , T > 900°C SiO2 can be etched with HF which leaves Si unaffected SiO2 is a diffusion barrier for B, P, As SiO2 is good insulator, r > 1016 ohm-cm SiO2 has high dielectric breakdown field, 500 V/mm SiO2 growth on Si → clean Si / SiO2 interface because Doxy
through SiO2 << Doxy through SiO2
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• Dry oxide - Pure dry oxygen is employed
Disadvantage - Dry oxide grows very slowly.
Advantage- Oxide layers are very uniform.- Relatively few defects exist at the oxide-silicon interface (These defects interfere with the
proper operation of semiconductor devices)- It has especially low surface state charges and thus make ideal dielectrics for MOS transistors.
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Wet oxide - In the same way as dry oxides, but steam is injected
Disadvantage - Hydrogen atoms liberated by the decomposition
of the water molecules produce imperfections that may degrade the oxide quality.
Advantage
- Wet oxide grows fast.- Useful to grow a thick layer of field oxide
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DEPOSITED OXIDES Oxide is frequently employed as an insulator between two
layers of metallization. In such cases, some form of deposited oxide must be used rather than the grown oxides.
Deposited oxides can be produced by various reactions between gaseous silicon compounds and gaseous oxidizers. Deposited oxides tend to possess low densities and large numbers of defect sites. Not suitable for use as gate dielectrics for MOS transistors but still acceptable for use as insulating layers between multiple conductor layers, or as protective overcoats.
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KEY VARIABLES IN OXIDATION Temperature
- reaction rate - solid state diffusion
Oxidizing species - wet oxidation is much faster than dry oxidation
Surface cleanliness - metallic contamination can catalyze reaction -
quality of oxide grown (interface states)
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≈
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FLUX
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Diffusion rate limited region
Reaction rate limited region
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THE SIMPLEST METHOD OF PRODUCING AN OXIDE LAYER CONSISTS OF HEATING A SILICON WAFER IN AN OXIDIZING ATMOSPHERE.
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OXIDATION FURNACE
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THREE DIMENSION VIEW OF SIO2 GROWTH BY THERMAL OXIDATION
Si substrate
SiO2
SiO2 surfaceOriginal SiO2 surface
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oLinear oxidation
o Parabolic oxidation of silicon
owhere X = oxide thickness, B = parabolic rate constant, B/A = linear rate constant, t = oxidation timeo Parabolic relationship of SiO2 growth parameters
owhere R = SiO2 growth rate, X = oxide thickness, t = oxidation time
tABX
tABX
BtX
2
tXR
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CONTD.. Implication of parabolic relationship:
Thicker oxides need longer time to grow than thinner oxides 2000Å, 1200C in dry O2 = 6 minutes 4000Å, 1200C in dry O2 = 220 minutes (36 times
longer) Long oxidation time required:
Dry O2 Low temperature
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Dependence of silicon oxidation rate constants on temperature
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Oxide thickness vs oxidation time for silicon oxidation in dry oxygen at various temperatures
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OXIDATION RATEControlled by:
1. Wafer orientation2. Wafer dopant3. Impurities4. Oxidation of polysilicon layers
1. Wafer orientation• Large no of atoms allows faster oxide growth• <111> plane have more Si atoms than <100>
plane Faster oxide growth in <111> Si More obvious in linear growth stage and at
low temperature
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CRYSTAL STRUCTURE OF SILICON
<100> plane
<111> plane
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Dependence of oxidation linear rate constant and oxide fixed charge density on silicon orientation
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2. Wafer dopant(s) distribution Oxidised Si surface always has dopants; N-type or P-type Dopant may also present on the Si surface from diffusion
or ion implantation Oxidation growth rate is influenced by dopant element
used and their concentration e.g. Phosphorus-doped oxide: less dense and etch faster Higher doped region oxidise faster than lesser doped
region e.g. high P doping can oxidise 2-5 times the undoped oxidation region
Doping induced oxidation effects are more obvious in the linear stage oxidation
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Schematic illustration of dopant distribution as a function of position is the SiO2/Si structure indicating the redistribution and segregation of dopants during silicon thermal oxidation
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Distribution of dopant atoms in Si after oxidation is completed During thermal oxidation, oxide layer grows down
into Si wafer- behavior depends on conductivity type of dopant N-type: higher solubility in Si than SiO2, move
down to wafer. Interface consists of high concentration N-type doping
P-type: opposite effect occurs e.g Boron doping in Si move to SiO2 surface causes B pile up in SiO2 layer and depletion in Si wafer change electrical properties
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3. Oxide impuritiesCertain impurities may influence oxidation ratee.g. chlorine from HCl from oxidation atmosphere increase growth rate 1-5%
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Oxidation of polysilicon Oxidation of polysilicon is essential for polysilicon
conductors and gates in MOS devices and circuits Oxidation of polysilicon is dependent on
Polisilicon deposition method Deposition temperature Deposition pressure The type and concentration of doping Grain structure of polysilicon
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THERMAL OXIDATION METHOD Thermal oxidation energy is supplied by heating a
wafer SiO2 layer are grown:
Atmospheric pressure oxidation oxidation without intentional pressure control (auto-generated pressure); also called atmospheric techniqueHigh pressure oxidation high pressure is applied during oxidation
2 atmospheric techniquesTube furnaceRapid thermal system
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OXIDATION TECHNIQUESThermal oxidation
Atmospheric pressure
Tube furnace Dry oxygenWet oxygen
Rapid thermal Dry oxygen
High pressure Tube furnace Dry or wet oxygen
Chemical oxidation
Anodic oxidation
Electrolytic cell Chemical
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HORIZONTAL TUBE FURNACE Quartz reaction tube – reaction
chamber for oxidation Muffle – heat sink, more even heat
distributing along quartz tube Thermocouple – placed close to
quartz tube. Send temp to band controller
Controller – send power to coil to heat the reaction tube by radiation/conduction
Source zone- heating zone
Place the sample
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HORIZONTAL TUBE FURNACE Integrated system of a tube furnace consists of
several sections:1. Reaction chamber2. Temperature control system3. Furnace section4. Source cabinet5. Wafer cleaning station6. Wafer load station7. Process automation
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VERTICAL TUBE FURNACES Small footprint Maybe placed outside the
cleanroom with only a load station door opening into the cleanroom
Disadvantage: expensive
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RAPID THERMAL PROCESSING Based on radiation principle heating Useful for thin oxides used in MOS gates Trend in device miniaturisation requires reduction in
thickness of thermally grown gate oxides < 100Å thin gate oxide
Hard to control thin film in conventional tube furnace Problem: quick supply and remove O2 from the system
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RTP system: able to heat and cool the wafer temperature VERY rapidly
RTP used for oxidation is known as Rapid Thermal Oxidation (RTO) Have O2 atmosphere
Other processes use RTP system: Wet oxide (steam) growth Localised oxide growth Source/ drain activation after ion implantation LPCVD polysilicon, amorphous silicon, tungsten,
silicide contacts LPCVD nitrides LPCVD oxides
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RTP design
e.g. RTP time/temperature curve
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HIGH PRESSURE OXIDATION Problems in high temperature oxidation
Growth of dislocations in the bulk of the wafer dislocations cause device performance problems
Growth of hydrogen-induced dislocations along the edge of opening surface dislocations cause electrical leakage along the surface or the degradation of silicon layers grown on the wafer for bipolar circuits
Solve: low temperature oxidation BUT require a longer oxidation time
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High pressure system similar to conventional horizontal tube furnace with several features: Sealed tube Oxidant is pumped into the tube at pressure 10-25
atm The use of a high pressure requires encasing the
quartz tube in a stainless steel jacket to prevent it from cracking
High pressure oxidation results in faster oxidation rate Rule of thumb: 1 atm causes temperature drop of
30C In high pressure system, temperature drop of 300-
750C This reduction is sufficient to minimise the growth
of dislocations in and on the wafers
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Advantage of high pressure oxidation Drop the oxidation temperature Reduce oxidation time
Thin oxide produced using high pressure oxidation higher dielectric strength than oxides grown at atmospheric pressure
High pressure oxidation
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OXIDE PROPERTIES In microelectronics, we use thin layers of pure SiO2.
The layers are amorphous (fused silica) Density: 2.0 - 2.3 gm/cm3 Dielectric constant at low frequencies: εr = 3.9
(remember this!) refractive index at optical wavelengths: n ≈ 1.5
Breakdown field: > 107 V/cm (1 V across 1 nm) The interface with silicon always results in electronic
trap levels and some negative interface charge. Typical interface defect density ≈ 1011 cm–2. This is not a high density of defects at an interface. It can be made even lower by annealing in hydrogen. S