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Transcript of IC-RDK 54 en brazil - ILLIG · All opti mization parameters are automatically adapted. Highest...
SYSTEMS
RDK 54
Clean production with
increased quality time.
Automatic roll-fed machine, separate forming and punchingRDK 54
ILLIG – there’s simply more in
2 - 3
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
Welcome to the world of ILLIG. Our passion is high-performance thermoforming machi-
nes and molds, as well as high-tech solutions for the packaging industry.
We are a leading manufacturer of thermoforming machines and solutions, and the first
choice when it comes to producing complex, high-quality thermoformed parts efficiently.
Benefit from over seven decades of experience, industry-leading expertise and our com-
prehensive range of products and services, and join countless other satisfied customers
from more than 80 countries across the globe.
Our extensive experience and know-how go hand in hand to develop feasible solutions – all
from one single source. We offer everything you need to smoothly fulfill even the most
demanding thermoforming and packaging projects.
ILLIG - your systematic path to success.
n it for you!
Content:
Welcome to ILLIG ..............................................................................2-3
Survey Line Competence ..................................................................4-5
ILLIG IC Intelligent Control Concept ................................................6-7
RDK 54 Thermoforming System ...................................................8-13
Cleantivity® .....................................................................................14-15
RDK Technology ............................................................................16-23
Steel rule cutting at its finest
Stacking today
Decoration unlimited
RDK 54 data
Molds ..............................................................................................24-25
ILLIG Systems ................................................................................26-31
ThermoformingPackaging Technology
Molds
ILLIG – Synonym for most economical produc-tion of high-quality trays, cups and other parts. Worldwide.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
ILLIG – Synonym for most economical produc-tion of high-quality trays, cups and other parts. Worldwide.
RDK 54 Thermoforming Sy stesuccess all along the line
Loading
AWK material roll stand
STAL 90 punch and die press
RO, ROK material roll stand
VHW roll pre-heater
RDK 54 automatic forming machine
Hole punch press
Stand
Steel rule punch press
Stacking, counting and pushing out device
Skeletal rewinding unit
Skeletal granulator
ITG temperature control device
PC cooling device
Extruder
Stacking station with handling system
FD 74 granules suction
Silo available on site
FPTS 40 mold
STB 10, STB 20, STB 40, STB 50 molds
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Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
em –
ILLIG line competence
Molds
Pre-heating
Forming/punching
Handling(Hole punching)
Handling (Inserting)
Handling(Stacking)
Handling (Rewinding)
Handling (Reducing)
Handling (Cooling,
temperature control)
Handling (Suction)
Separating
Forming/punching operation
Separate
Forming and punching/
Forming/punching operation
Separate
Forming and punching/
with punch and die trimming tool
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IC-RDK 54k Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
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ILLIG – Intelligent Control Conc
The user benefits from the IC – ILLIG Intelligent Control Concept. He can utilize the com-
bination of high productivity, reproducibility and machine availability to the full extent.
Machine operation is considerably simplified at the same time. The Intelligent Control
Concept includes several compatible modules.
Machines equipped with the „ILLIG Intelligent Control Concept”
are marked with the addition „IC”.
The IC concept raises thermoforming to a new, higher level.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
c ept
Market requirements
Process control Guided processes Process skills
Operator has to deal with increasing complexity
ILLIG Intelligent Control Concept
Drive technology / Sensor system / Computer performance / Visualization technology
Process cs control Guided processes Process skills
Reproducibility
Quality control Increased performanceEnergy efficiency
Conversion timesMaintenance
Availability Productivity
Consequence
Realization
Technology mputer pe
P R O F I T
This is
how you
benefit
from
ILLIG IC
Levels of development
1st GenerationPneumatic machine
2nd GenerationServo driven machine
3rd GenerationProcess optimized machine
IC - The next LevelILLIG Intelligent Control Concept
1. ThermoLine-Control®. Operation, control and storage of all indivi-
dual machines of one line interlinked by Profibus. All data is stora-
ble and repeatable. All other machines can be operated and con-
trolled by the thermoformer’s operating panel. Error display/error
analysis for all individual machines on one screen.
2. Dynamic process optimization. Automatic optimization of the
possible number of cycles not subject to operator’s skills. All opti
mization parameters are automatically adapted. Highest produc
tion performance, absolutely reliable.
3. Compensation of ambient influences during process. Automatic
adaption of the heater setting values with changed ambient influences
(Initial temperature of material roll, ambient temperature and
temperature of machine stand).
4. Faster mold change. Guided and safe mold change thanks to
different technical levels. For faster perfect mold change which is
not subject to operator’s skills.
5. Self-adaptive start-up (sas-up®). Start-up operation with reduced
cycle speed (Forming time, table speed and valve switching like in production). Especially with new molds or after mold changes
with reduced material consumption until optimum product quality is achieved.
6. ILLIG NetService. ILLIG Heilbronn Service Department gets remote access to machine. Fast error diagnosis, minimum machine
standstill times, service call on site not required.
IC-RDK 54k Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
8 - 9
Picture 1
RDK 54 automatic pressure forming machine.
Picture 1
Picture 2
RDK 54 automatic pressure forming machine with steel rule punch
press and skeletal granulator.
Picture 3
RDK 54 automatic pressure forming machine with hole punch press
and steel rule punch press.
RDK 54 Thermoforming Systemparate forming and punching &
For decades the demands for high part quality
and reproducibility of packs have been closely
connected with the forming/punching technology
developed into an industrial standard by ILLIG.
Parts can be produced without punching mismatch in the edge
area by forming the heated material with pre-stretcher and
pressure air and by punching the parts out of the web in that
same cycle. This is an essential for automatic processing of
parts. Fundamental RDM features could be transferred to the
RDK technology, such as the high demands on forming/punching
as well as findings resulting from high-speed thermoforming.
High rigidity of the forming/punching station and maximum plane
parallelism of the forming tables are basic requirements for
forming/punching. Toggle levers, tables and guide pillars were
optimized regarding maximum closing and punching forces to
achieve ideal punching results. These forces are transmitted to
the tables by double toggle levers and generated by servo motors
with satellite roller screws.
Flexibility
The modular machine concept provides
high flexibility for forming/punching
operation as well as for separate
forming and punching.
In addition, individual plants can be
composed thanks to the line technology.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
Picture 2 Picture 3
m – automatic roll-fed machine, se-& forming/punching operation
Forces are transmitted centrally to the joint of the double toggle
lever, so no cross forces act upon the pillar guidings of the forming
tables. Thanks to variable setting options for table strokes and
speeds coupled with separately driven upper and lower clamping
frames, different forming programs are available. Thus all part
variants can be smoothly realized.
Due to this mentioned technology all thermoformable materials
can be processed e.g.: PS, PP, PET, EPS and EPP.
Optimum wall thickness distribution is achieved in the side wall
of the product by the servo drive technology employed by ILLIG.
The movements of forming table and pre-stretcher can thus be
precisely synchronized. Thanks to better material distribution
in the side wall of the product identical product stability can
be achieved even when thinner basic material is used. Product
quality is enhanced in terms of increased part rigidity as well as
precise and plane sealing rims which are obtained by employing
cooled downholders in the mold.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
10 - 11
ILLIG Generation at RDK m athe next dimension of producti
Mold cooling
Separate mold cooling on forming station.
Compensation
Compensation of heating-up of machine and material inlet temperature. Reproducible heating
process means constant forming temperature and constant product quality.
Heater control
The upper heater can be additionally controlled by a cross row of small heater elements on
the mold side. Benefit: No heat loss between heater and cold mold.
HTSs heater elements
Benefits over FSR heater elements: Reduction of heating-up time by 50%, energy saving of
up to approx. 33 %. Compared to HTS heater elements energy saving of up to approx. 8%.
Dynamic process optimization
Optimized drive technology and sequencing for forming, punching and stacking station.
Calculated overlapping of machine sequencing. Motion control system.
Spreading device
Pneumatic spreading device in addition before forming station. Material transport guided
parallel in forming station.
Heater cover
Water-cooled cover rail for exact representation of heating pattern.
TOP
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
chines – i on reliability
We give you the decisive reasons
How do you promote your products? What sales
arguments do you use to convince your customers?
Perhaps with excellent stability and rigidity, impressive
surface quality, unmatched functionality and minimum
size tolerances at attractive costs?
Not bad – but it could be shorter. Simply say
“Produced with ILLIG” - then your customer knows!
Spreading device before forming station
for perfect material handling.
Mold cooling on forming station. Reinforced stacking with dynamic process
optimization.
Picture left:
Adjustable, water-cooled heater cover
(Picture: Parking position).
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
12 - 13
RDK 54 Generation – peak per
In ILLIG solutions synergies between customer benefit and development of
thermoformers result in considerably higher output. Different process steps run
during the actual forming process (movements of forming table, build up of forming
pressure, punching, stacking, etc.). The precision of the process steps has an effect
on the product’s quality. Acceleration of individual process steps is utilized for further
performance increases of the machine.
Servo-driven material transport system for exact positioning during high transport speeds
Width and index length of the material transport are set on the touch screen by using the computer-aided basic setting.
The servo-mechanical positioning drive reduces index length tolerances to +/– 0.2 mm. In the area of the forming station
the material transport is moved apart pneumatically by the spreading device. The material is stretched so webbing is
prevented during the forming process. This is especially suitable for PP processing.
The pneumatic chain tensioning system is supplied with adjustable pressure and keeps the transport chains separately
under optimal tension. This way the play between the individual chain links and the tolerances occurring in an expanding
chain can be offset.
Benefits:
I Chain tension no longer has to be checked
and readjusted.
I Better transport accuracy and longer service
life of chains since chain tension is always
optimally set and identical for both chains.
I Reduction of wear and tear due to integra-
ted cooling channels.
I With this mentioned technology all thermo-
formable materials can be processed e.g.:
PS, PP, PET, EPS and EPP.
Picture right:
The upper and the lower heater are equipped with longitudi-
nal row control. The effective heating length can be adapted
to the index length by switching off cross rows of heater
elements on the feed side. Reduction of heating time by
50% and energy saving of up to 33% thanks to HTSs heater
elements.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
rformance in series
Optimum economical thermoforming by sustainable heating
technology
Upper heater and lower heater are part of the basic equipment. The
individual rows of heater elements can be controlled by pilots. Rows of
heater elements which are not needed are switched off automatically
subject to index length and material width. In addition, the upper heater
can be controlled by a cross row of small heater elements on the mold
side. Heat loss between heater and cold mold is thus prevented.
The heating time is reduced by approx. 50% by using HTSs heater
elements. Another benefit is the energy saving potential of up to 33%
compared to FSR standard heater elements. Four rows of heater elements
can be switched off so the effective length of upper and lower heater
can be adjusted to the transport step in an optimal way. Additionally,
the heater length can be precisely adjusted to the index length by using
water cooled heater covers.
The control establishes a heating profile, subject to the rows of heater
elements, by using the computer-aided basic setting. It is possible, for
example, to increase or decrease the temperature level as a whole to
achieve higher cycle speeds.
Excessive sagging due to material overheating is detected by a light
barrier. Upper and lower heater move back and the machine stops. It
is therefore not possible for the material to fall into the lower heater.
Thanks to this optimized heater equipment the entire thermoforming
potential can be optimally utilized.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
Cleantivity® – technology of c
Clean production with increased quality time. Many technical
innovations were realized on RDK 54 to achieve this.
Machine stand
New machine stand with closed cable ducts.
Condensation water
Formation of condensation water is prevented by temperature control of the cooling water in
the machine for servo motors, material transport, heater covers and steel rule die heating.
Lubricant supply
Lubricant supply for the material transport is realized selectively to the relevant lubrication
spots. This way lubricant consumption is optimized.
Food grade lubricants
New food grade lubricants in accordance with DIN EN ISO 14159 and DIN EN ISO 21469, and
also in accordance with FDA (US Food and Drug Administration) specifications. These H1 lub-
ricants also in accordance with FDA specifications are developed for machines and lines in the
food industry.
Material transport
The complete material transport was newly developed in terms of cleanliness. Completely
covered transport chains prevent soiling of material. Thanks to a considerably improved, new
material piercing method development of material particles at the piercing marks is prevented.
These particles might cause soiling on the formed parts. (below. right picture)
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
14 - 15
c leanliness
Cleantivity® was derived from
the terms „Cleanliness“ and
„Productivity“.
Reduction of emissions
due to collection of lubricants.
Covered
material transport.
Piercing, old version Piercing, new version, in RDK 54 without particles
It is our intent, to increase operation time, running
time and, in the end, quality time of the thermo-
forming machine, to achieve a high line output of
high-quality parts.
The air support of the material sagging control is
an example for the RDK 54 – higher availability and
improved cleanliness are achieved. The material no
longer can get in contact with the heater. (below left picture)
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
16 - 17
Top precision – steel rule cutting at its finestSteel rule punch press and hole punch press
Steel rule punch presses are employed for part and hole punching. They are equipped
with movable upper and lower table. In automatic mode the station starts working as
soon as the first parts are transported into the punch press.
The whole station can be moved in longitudinal direction by servo drive. The correct
position is determined by the computer-aided basic setting and stored. Precision
corrections can be performed during operation.
The toggle lever drive – an essential component of the steel rule punch press – is very
rigid thanks to its mechanical force transmission. In the dynamic phase of closing and
opening there is central force transmission into the double toggle lever joint which
prevents development of transverse forces on the pillar guidings of the forming tables.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
Adjustment of cutting dies, height adjustment, floating cutter
Production tolerances on the part result from the fact that the heated
material is formed by pre-stretcher and pressure air and punched. In order
to limit this tolerance range the punching tools are designed as so-called
”floating cutters“.
Cutting contours are supported in a freely movable way within the holding
plate so the centering aids can center the cutting dies shortly before punching.
This process is supported by the movement profile of the table drives since
the speed is reduced in the decisive phase and thus there is sufficient time
for the centering process. The benefits provided by heated dies are fully
maintained in floating cutters as well.
The steel rule cutter is positioned by motor driven
adjustment devices. They allow movements of the
steel rule cutter in all degrees of freedom. The selected
positions can be changed during operation and
stored.
The use of a steel rule die heating reduces cutting
forces and extends the service life. Moreover cutting
quality is increased and reproducibility of the formed
parts is improved.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
18 - 19
Stacking today – safe and flexi
Last but not least product features are subject to the quality
and reliability of the different production steps. ILLIG therefore
offers a reliable range of stacking systems and downstream
equipment for RDK 54 machines adjusted to automation level,
output and subsequent treatment.
Safe and reliable product stacking is achieved at any speed by consistent use of servo drive
technology. Stacking movements can be synchronized and precisely adjusted.
Admissible depths of draw are considered in the layout of the stacking station. Positive and
negative parts can be stacked. In automatic mode the stacking station starts working as
soon as the first punched out cycle has been fed. In the standard version clamping mask
and stacking chute are moved together simultaneously by a pneumatic cylinder and thus fix
the skeletal. The formed parts are held in the skeletal by tiny holding studs.
The format-dependent break-out unit removes the parts from the skeletal and places them
in the stacking chute. After stacking of a certain number of parts in the stacking cage, the
stacks are moved on a sheet or a conveyor by servo motor.
Stacking station with
counting and servo-driven
pushing-out device, parts
are pushed on a sheet
and/or a conveyor.
Version with divided
stacking cage for higher
cycle speeds.
Stacking station
with handling
system, stacks
of counted cups
are formed on a
conveyor.
A/B/C stacking is possible. Moreover, parts formed in W-configuration can be stacked. Change of format parts by quick-
change technology allows shortest conversion times. Conventional stacking format parts can be used.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
i ble
Key benefits: I Reinforced stacking. Smooth operation ensures
reliable stacking.
I Better access to stacking station for maintenance
work and mold installation/removal.
I Height of stacking stroke increased.
I Skeletal rewinding with diameter control unit and
signal.
I Rewinding unit can be removed as a whole.
Vacuum device on stacking station used to fix parts on break-out unit.
Two vacuum circuits for alternating stacking. Parts might get detached from the break-
out unit during break-out and stacking process and thus get out of place. In that case
smooth part centering one into the other is quite unlikely which makes smooth stacking
almost impossible. A vacuum device on the break-out unit holds the parts in place. The
vacuum is generated by the central main vacuum pump and a vacuum tank.
Optionally the clamping mask can be driven by a servo motor. This results in reproducible, synchronous stacking movements
regardless of part weight. Synchronized movements allow reliable stacking and thus an optimum stacking process. The
setting parameters of the servo-driven stacking movements can be programmed and stored in the teach-in method.
The push-out time of formed parts must be extended for high cycle speeds. For this purpose a fixed stacking cage is used
in addition to the movable version. In conjunction with the servo driven clamping mask buffer stacks can be formed in the
movable stacking chute. Consequently, formed parts can be pushed out regardless of cycle speed.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
20 - 21
Decoration unlimited – with pre-printed materials Brilliant product quality with pre-printed materials
A control device with photo cell is employed for processing pre-printed materials, e. g.
for ready for sale lid production. Servo driven material transport and detector ensure
precise positioning of the printed material in the mold. Depending on the application,
the photo cell is located on the material transport in the center of the mold and/or on
the feed side of the machine.
The material must be equipped with print marks at intervals equivalent to the printing
images. After reaching the set index length at high speed, the print mark is searched
at an additional creep speed. As soon as the print mark is detected, the search run
ends. The material is transported only further by the correctional value to ensure
precise print positioning.
Different stacking system variants can be used for lid
stacking.
Positioning of pre-printed materials by photo cell.Lid mold, type FPTS 40.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
RDK technologyfor benefits in lid production:
I Improved material distribution in the rim
area by material drawn in from skeletal area.
I Less maintenance effort required for mold
repairs.
I Short standstill times due to fast changes of
steel rule dies.
I Optimum punching results on product due to
new punching technology in the area of the
holding studs.
I Longer lifetimes due to cutter length limita-
tion on forming /punching tool.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
22 - 23 RDK 54 automatic roll-fed machine, separate forming and punching & forming/punching operation
RDK 54
Hinged pack with euro hole �Deli cup �Deli lid �Plant tray �Carrier pallet for work pieces �Tray for chocolate marshmallows �Blister �Insert for chocolate candies �Hinged pack for cookies �Hinged pack for fruit salads �Round tray with flat bottom �Contour lid �Hinged packs with punched holes for fresh fruit �
RDK 54 automatic roll-fed mahighest quality
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
Forming area in forming/punching operation mm max. 550 x 475
Forming area in forming operation mm max. 560 x 485
Mold width between material transport mm max. 585
Mold length in feed direction mm. max. 515
Mold height on upper table mm. max. 220/370
Mold height on lower table mm max. 220
Applications
RDK 54
Lid for cheese �Tray for vegetables �Hinged pack for croissants �Round lid with cross slot �Hinged pack for felt pens �Tray for sweets �Hinged pack for salad �Tray for pharmaceutical products �Tray for electronic components �Corner protection �Menu tray with 3 compartments and sealable flat rim �Tray with punched holes for vegetables �Hinged pack for cake �
achine –
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
Material width mm max. 610
Material width mm min. 200
Index length mmmax.
min.
520
150
Part height above material level mm max. 120
Part height below material level mm max. 120
Forming pressure bar 6
Cycle speed with process optimization 1/
min.max. 55
24- 25
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
ILLIG mold technology – your individual success systemall from one single sourceQuality and efficiency demands on formed parts will still be increasing in the future.
Our automatic roll-fed machines are a central element for long-term competitive
production. The second element, which is also important, is the mold. And for this
topic ILLIG also offers future-oriented high-tech products: First-class, highly productive
molds, suited to exhaust the potentials of our machines to the full extent.
Integrated development and perfect coordination of both components result in a
production system which can hardly be surpassed in terms of efficiency, productivity
and reliability – called the ILLIG success system.
ILLIG brand mold innovations: Often copied – still unequaled
ILLIG possess comprehensive experience in realizing revolutionary machine
technology - best requirement for the development of corresponding molds.
When we launch new machine concepts, we also offer suitable forming
and punching tools. Tested on the original machines, tailor-made for your
individual requirements, developed and manufactured by ILLIG.
Benefits
I Optimum processing quality: Thanks to unique technical details.
I Efficient and reliable operation: Thanks to minimum standstill
times, low maintenance effort and long service lives.
I Future-proof: Thanks to unique performance data.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
m
Exclusively available at ILLIG – clever details with maximum customer benefit.
Thermoforming stands for utmost product quality with high efficiency at the
same time. With respect to molds, these requirements were met by the following
innovations:
I Controllable cooling cycles for constant mold temperature,
consistently good results are ensured.
I Reduced forming air consumption and symmetry of all media.
allows short mold filling times and identical part quality in all cavities.
I Quick-change technology for shortest format changeover times.
I Regrinding elements.
I Minimum mold weight, prerequisite for use of all machine potentials.
I Separate mold cooling on forming station.
ILLIG – a perfect match
Our system solutions allow simple and quick integra-tion in the most diverse production lines. Even inter-linkage in highly complex plants, linked from material manufacture through to completely decorated cups, is a standard task for us which we manage successfully on a daily basis.
26 - 27
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
ILLIG – a complete spectrum to
Thanks to innovative power, high quality standards and a complete orientation to our
customer‘s needs and requirements, ILLIG has become the market and technology leader
in the sector of thermoforming and packaging technology.
We drive progress significantly further onward and today we offer you the most extensive
range of state-of-the-art machines and the appropriate molds. At ILLIG you really do
receive everything from the one source. Innovative whole solutions for the most diverse
industries and applications, exactly adjusted to your individual tasks.
Everything you need – for sustainable and successful production and a permanent
competitive edge.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
o meet your requirements
Excellent performance – you can rely on us
The ILLIG range of services comprises development, design,
manufacture, assembly and commissioning of complex
production lines and individual components. We are an
owner-operated company with about 750 employees, own
subsidiaries and representative offices in over 80 countries
and present in all markets. We are your competent and
reliable partner. The name stands for superior technology of
excellent quality and a comprehensive, global service.
Whatever you want – you‘ll find it at ILLIG
ILLIG offers you not only machines for the most diverse
applications, but also corresponding accessories and molds.
This way you can utilize the substantial potentials of our
lines to the full extent and the high availability and
productivity are ensured over the long term. Synergies that
pay off – definitely.
Our range of products is completed by a comprehensive
range of molds. Specifically coordinated with our machines,
designed and manufactured in the ILLIG mold shop.
Our products andour skillsThermoforming Systems
I Sheet processing machines
I Automatic roll-fed machines for
forming/punching operation
I Automatic roll-fed machines,
separate forming and punching
Packaging Systems I Skin and blister packaging machines
I Form, fill and seal lines
Molds
28 - 29
ILLIG stands for pioneering inventions and innovations. We
actively invest in the research and development of
new technology and work together with leading
research institutes.
Using the latest hardware and software
tools our highly specialized engineers are
developing forward-looking solutions.
Solutions that offer decisive advantages
to our customers, such as higher quality
products produced in less time and at
reduced costs - innovations that make
our customers even more successful.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
ILLIG – evolution of thermoform
Today:
Customers all over the world manufacture
sophisticated and high-precision parts and
packages for brand products.
Looking back:
The first ILLIG UA 100 vacuum forming
machine was built based upon the know-
how of the repair shop and dryer production.
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
m ing
ILLIG has been setting technological milestones for decades
1946On May 27 Adolf Illig founds a maintenance and repair workshop in the garage of his parents’ home.
1956Type UA 100: Construction of the first ILLIG vacuum forming machine.
1960Introduction ofR 650: World’s first roll-fed automatic vacuum forming machine for produ-cing lids from pre-printed material.
1963First high-speed pneumatic forming and punching machine. Beginning of market-proven RDM series.
1964New RDM series machines introdu-ced. Founding of ILLIG tool and mold shop complements product range for the production of cups and lids.
1968First packaging machine line that integrates forming, filling and sealing. First piston dosing machine for pasty ingredients.
1984RDM 50K – first larger automatic thermoforming machine with tilt technology. It sets the new standard for hygiene conditions in the packaging industry.
1983First pre-heaters with heated aluminum rollers for continuous heating of PP.
1989First software program to automate basic settings of vacuum forming machines.
1993First In-Mold Labeling production line for applying PP labels to PP margarine tubs.
1994Fully aseptic form, fill and seal lines with a capacity of 700,000 yogurt cups per day.
1995New revolution of molds for forming and punching technology that set new standards in precision, tem-perature control and service life.
2005Premiere of In-Mold-Labeling for form, fill and seal lines.
2004RDM 78K, ILLIG’s first 3rd generation machine line in operation.
2006Conversion of ILLIG high-performance thermoformers to 3rd generation technology.
2008Presentation of BF 70 – first bottle former worldwide of its kind ready for serial production.
2013ILLIG designers achieve quantum leap in thermofor-ming with IC machi-nes (ILLIG Intelligent Control Concept).
TodayILLIG’s IML-T deco-ration technology prevails among customers. In-Mold-Labeling lines conquer market.
30- 31
The success system – for your successful productionToday ILLIG offers the RDK 54 line technology, the most extensive scope of state-of-
the-art lines in the sector of RDK forming/punching technology, worldwide.
In this product group you obtain everything from one source: Innovative whole solutions
for most diverse industries and applications, directly suitable for your individual
requirements.
Simplified operation => ILLIG RDK for higher availability
Improved cleanliness with Cleantivity® => Perfect for food sector
Mechanical improvement => Higher availability of processes
RDK 54: Everything you need for long-term successful production and a permanent
competitive advantage. Worldwide.
Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept
Contact detailsILLIG Maschinenbau GmbH & Co. KGRobert-Bosch-Str. 1074081 HeilbronnGermanyPhone: 0049 7131 505 0Fax: 0049 7131 505 303E-Mail: [email protected]: www.illig.de
RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems
ILLIG Maschinenbau GmbH & Co. KG
Robert-Bosch-Strasse 10
74081 Heilbronn I Germany
Tel. +49 7131 505-0
Fax +49 7131 505-303
www.illig.de
SYSTEMS
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ILLIG systems for thermoformingand packaging technology
I Sheet processing machines
I Automatic roll-fed thermoformers for
forming/punching tools
I Automatic roll-fed thermoformers,
separate forming and punching
I Skin and blister packaging machines
I Form, fill and seal lines
I Mold shop