IC-RDK 54 en brazil - ILLIG · All opti mization parameters are automatically adapted. Highest...

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SYSTEMS RDK 54 Clean production with increased quality time. Automatic roll-fed machine, separate forming and punching RDK 54

Transcript of IC-RDK 54 en brazil - ILLIG · All opti mization parameters are automatically adapted. Highest...

Page 1: IC-RDK 54 en brazil - ILLIG · All opti mization parameters are automatically adapted. Highest produc tion performance, absolutely reliable. 3. Compensation of ambient influences

SYSTEMS

RDK 54

Clean production with

increased quality time.

Automatic roll-fed machine, separate forming and punchingRDK 54

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ILLIG – there’s simply more in

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Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

Welcome to the world of ILLIG. Our passion is high-performance thermoforming machi-

nes and molds, as well as high-tech solutions for the packaging industry.

We are a leading manufacturer of thermoforming machines and solutions, and the first

choice when it comes to producing complex, high-quality thermoformed parts efficiently.

Benefit from over seven decades of experience, industry-leading expertise and our com-

prehensive range of products and services, and join countless other satisfied customers

from more than 80 countries across the globe.

Our extensive experience and know-how go hand in hand to develop feasible solutions – all

from one single source. We offer everything you need to smoothly fulfill even the most

demanding thermoforming and packaging projects.

ILLIG - your systematic path to success.

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n it for you!

Content:

Welcome to ILLIG ..............................................................................2-3

Survey Line Competence ..................................................................4-5

ILLIG IC Intelligent Control Concept ................................................6-7

RDK 54 Thermoforming System ...................................................8-13

Cleantivity® .....................................................................................14-15

RDK Technology ............................................................................16-23

Steel rule cutting at its finest

Stacking today

Decoration unlimited

RDK 54 data

Molds ..............................................................................................24-25

ILLIG Systems ................................................................................26-31

ThermoformingPackaging Technology

Molds

ILLIG – Synonym for most economical produc-tion of high-quality trays, cups and other parts. Worldwide.

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

ILLIG – Synonym for most economical produc-tion of high-quality trays, cups and other parts. Worldwide.

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RDK 54 Thermoforming Sy stesuccess all along the line

Loading

AWK material roll stand

STAL 90 punch and die press

RO, ROK material roll stand

VHW roll pre-heater

RDK 54 automatic forming machine

Hole punch press

Stand

Steel rule punch press

Stacking, counting and pushing out device

Skeletal rewinding unit

Skeletal granulator

ITG temperature control device

PC cooling device

Extruder

Stacking station with handling system

FD 74 granules suction

Silo available on site

FPTS 40 mold

STB 10, STB 20, STB 40, STB 50 molds

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em –

ILLIG line competence

Molds

Pre-heating

Forming/punching

Handling(Hole punching)

Handling (Inserting)

Handling(Stacking)

Handling (Rewinding)

Handling (Reducing)

Handling (Cooling,

temperature control)

Handling (Suction)

Separating

Forming/punching operation

Separate

Forming and punching/

Forming/punching operation

Separate

Forming and punching/

with punch and die trimming tool

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IC-RDK 54k Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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ILLIG – Intelligent Control Conc

The user benefits from the IC – ILLIG Intelligent Control Concept. He can utilize the com-

bination of high productivity, reproducibility and machine availability to the full extent.

Machine operation is considerably simplified at the same time. The Intelligent Control

Concept includes several compatible modules.

Machines equipped with the „ILLIG Intelligent Control Concept”

are marked with the addition „IC”.

The IC concept raises thermoforming to a new, higher level.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

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c ept

Market requirements

Process control Guided processes Process skills

Operator has to deal with increasing complexity

ILLIG Intelligent Control Concept

Drive technology / Sensor system / Computer performance / Visualization technology

Process cs control Guided processes Process skills

Reproducibility

Quality control Increased performanceEnergy efficiency

Conversion timesMaintenance

Availability Productivity

Consequence

Realization

Technology mputer pe

P R O F I T

This is

how you

benefit

from

ILLIG IC

Levels of development

1st GenerationPneumatic machine

2nd GenerationServo driven machine

3rd GenerationProcess optimized machine

IC - The next LevelILLIG Intelligent Control Concept

1. ThermoLine-Control®. Operation, control and storage of all indivi-

dual machines of one line interlinked by Profibus. All data is stora-

ble and repeatable. All other machines can be operated and con-

trolled by the thermoformer’s operating panel. Error display/error

analysis for all individual machines on one screen.

2. Dynamic process optimization. Automatic optimization of the

possible number of cycles not subject to operator’s skills. All opti

mization parameters are automatically adapted. Highest produc

tion performance, absolutely reliable.

3. Compensation of ambient influences during process. Automatic

adaption of the heater setting values with changed ambient influences

(Initial temperature of material roll, ambient temperature and

temperature of machine stand).

4. Faster mold change. Guided and safe mold change thanks to

different technical levels. For faster perfect mold change which is

not subject to operator’s skills.

5. Self-adaptive start-up (sas-up®). Start-up operation with reduced

cycle speed (Forming time, table speed and valve switching like in production). Especially with new molds or after mold changes

with reduced material consumption until optimum product quality is achieved.

6. ILLIG NetService. ILLIG Heilbronn Service Department gets remote access to machine. Fast error diagnosis, minimum machine

standstill times, service call on site not required.

IC-RDK 54k Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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Picture 1

RDK 54 automatic pressure forming machine.

Picture 1

Picture 2

RDK 54 automatic pressure forming machine with steel rule punch

press and skeletal granulator.

Picture 3

RDK 54 automatic pressure forming machine with hole punch press

and steel rule punch press.

RDK 54 Thermoforming Systemparate forming and punching &

For decades the demands for high part quality

and reproducibility of packs have been closely

connected with the forming/punching technology

developed into an industrial standard by ILLIG.

Parts can be produced without punching mismatch in the edge

area by forming the heated material with pre-stretcher and

pressure air and by punching the parts out of the web in that

same cycle. This is an essential for automatic processing of

parts. Fundamental RDM features could be transferred to the

RDK technology, such as the high demands on forming/punching

as well as findings resulting from high-speed thermoforming.

High rigidity of the forming/punching station and maximum plane

parallelism of the forming tables are basic requirements for

forming/punching. Toggle levers, tables and guide pillars were

optimized regarding maximum closing and punching forces to

achieve ideal punching results. These forces are transmitted to

the tables by double toggle levers and generated by servo motors

with satellite roller screws.

Flexibility

The modular machine concept provides

high flexibility for forming/punching

operation as well as for separate

forming and punching.

In addition, individual plants can be

composed thanks to the line technology.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

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Picture 2 Picture 3

m – automatic roll-fed machine, se-& forming/punching operation

Forces are transmitted centrally to the joint of the double toggle

lever, so no cross forces act upon the pillar guidings of the forming

tables. Thanks to variable setting options for table strokes and

speeds coupled with separately driven upper and lower clamping

frames, different forming programs are available. Thus all part

variants can be smoothly realized.

Due to this mentioned technology all thermoformable materials

can be processed e.g.: PS, PP, PET, EPS and EPP.

Optimum wall thickness distribution is achieved in the side wall

of the product by the servo drive technology employed by ILLIG.

The movements of forming table and pre-stretcher can thus be

precisely synchronized. Thanks to better material distribution

in the side wall of the product identical product stability can

be achieved even when thinner basic material is used. Product

quality is enhanced in terms of increased part rigidity as well as

precise and plane sealing rims which are obtained by employing

cooled downholders in the mold.

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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ILLIG Generation at RDK m athe next dimension of producti

Mold cooling

Separate mold cooling on forming station.

Compensation

Compensation of heating-up of machine and material inlet temperature. Reproducible heating

process means constant forming temperature and constant product quality.

Heater control

The upper heater can be additionally controlled by a cross row of small heater elements on

the mold side. Benefit: No heat loss between heater and cold mold.

HTSs heater elements

Benefits over FSR heater elements: Reduction of heating-up time by 50%, energy saving of

up to approx. 33 %. Compared to HTS heater elements energy saving of up to approx. 8%.

Dynamic process optimization

Optimized drive technology and sequencing for forming, punching and stacking station.

Calculated overlapping of machine sequencing. Motion control system.

Spreading device

Pneumatic spreading device in addition before forming station. Material transport guided

parallel in forming station.

Heater cover

Water-cooled cover rail for exact representation of heating pattern.

TOP

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chines – i on reliability

We give you the decisive reasons

How do you promote your products? What sales

arguments do you use to convince your customers?

Perhaps with excellent stability and rigidity, impressive

surface quality, unmatched functionality and minimum

size tolerances at attractive costs?

Not bad – but it could be shorter. Simply say

“Produced with ILLIG” - then your customer knows!

Spreading device before forming station

for perfect material handling.

Mold cooling on forming station. Reinforced stacking with dynamic process

optimization.

Picture left:

Adjustable, water-cooled heater cover

(Picture: Parking position).

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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RDK 54 Generation – peak per

In ILLIG solutions synergies between customer benefit and development of

thermoformers result in considerably higher output. Different process steps run

during the actual forming process (movements of forming table, build up of forming

pressure, punching, stacking, etc.). The precision of the process steps has an effect

on the product’s quality. Acceleration of individual process steps is utilized for further

performance increases of the machine.

Servo-driven material transport system for exact positioning during high transport speeds

Width and index length of the material transport are set on the touch screen by using the computer-aided basic setting.

The servo-mechanical positioning drive reduces index length tolerances to +/– 0.2 mm. In the area of the forming station

the material transport is moved apart pneumatically by the spreading device. The material is stretched so webbing is

prevented during the forming process. This is especially suitable for PP processing.

The pneumatic chain tensioning system is supplied with adjustable pressure and keeps the transport chains separately

under optimal tension. This way the play between the individual chain links and the tolerances occurring in an expanding

chain can be offset.

Benefits:

I Chain tension no longer has to be checked

and readjusted.

I Better transport accuracy and longer service

life of chains since chain tension is always

optimally set and identical for both chains.

I Reduction of wear and tear due to integra-

ted cooling channels.

I With this mentioned technology all thermo-

formable materials can be processed e.g.:

PS, PP, PET, EPS and EPP.

Picture right:

The upper and the lower heater are equipped with longitudi-

nal row control. The effective heating length can be adapted

to the index length by switching off cross rows of heater

elements on the feed side. Reduction of heating time by

50% and energy saving of up to 33% thanks to HTSs heater

elements.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

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rformance in series

Optimum economical thermoforming by sustainable heating

technology

Upper heater and lower heater are part of the basic equipment. The

individual rows of heater elements can be controlled by pilots. Rows of

heater elements which are not needed are switched off automatically

subject to index length and material width. In addition, the upper heater

can be controlled by a cross row of small heater elements on the mold

side. Heat loss between heater and cold mold is thus prevented.

The heating time is reduced by approx. 50% by using HTSs heater

elements. Another benefit is the energy saving potential of up to 33%

compared to FSR standard heater elements. Four rows of heater elements

can be switched off so the effective length of upper and lower heater

can be adjusted to the transport step in an optimal way. Additionally,

the heater length can be precisely adjusted to the index length by using

water cooled heater covers.

The control establishes a heating profile, subject to the rows of heater

elements, by using the computer-aided basic setting. It is possible, for

example, to increase or decrease the temperature level as a whole to

achieve higher cycle speeds.

Excessive sagging due to material overheating is detected by a light

barrier. Upper and lower heater move back and the machine stops. It

is therefore not possible for the material to fall into the lower heater.

Thanks to this optimized heater equipment the entire thermoforming

potential can be optimally utilized.

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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Cleantivity® – technology of c

Clean production with increased quality time. Many technical

innovations were realized on RDK 54 to achieve this.

Machine stand

New machine stand with closed cable ducts.

Condensation water

Formation of condensation water is prevented by temperature control of the cooling water in

the machine for servo motors, material transport, heater covers and steel rule die heating.

Lubricant supply

Lubricant supply for the material transport is realized selectively to the relevant lubrication

spots. This way lubricant consumption is optimized.

Food grade lubricants

New food grade lubricants in accordance with DIN EN ISO 14159 and DIN EN ISO 21469, and

also in accordance with FDA (US Food and Drug Administration) specifications. These H1 lub-

ricants also in accordance with FDA specifications are developed for machines and lines in the

food industry.

Material transport

The complete material transport was newly developed in terms of cleanliness. Completely

covered transport chains prevent soiling of material. Thanks to a considerably improved, new

material piercing method development of material particles at the piercing marks is prevented.

These particles might cause soiling on the formed parts. (below. right picture)

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

14 - 15

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c leanliness

Cleantivity® was derived from

the terms „Cleanliness“ and

„Productivity“.

Reduction of emissions

due to collection of lubricants.

Covered

material transport.

Piercing, old version Piercing, new version, in RDK 54 without particles

It is our intent, to increase operation time, running

time and, in the end, quality time of the thermo-

forming machine, to achieve a high line output of

high-quality parts.

The air support of the material sagging control is

an example for the RDK 54 – higher availability and

improved cleanliness are achieved. The material no

longer can get in contact with the heater. (below left picture)

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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Top precision – steel rule cutting at its finestSteel rule punch press and hole punch press

Steel rule punch presses are employed for part and hole punching. They are equipped

with movable upper and lower table. In automatic mode the station starts working as

soon as the first parts are transported into the punch press.

The whole station can be moved in longitudinal direction by servo drive. The correct

position is determined by the computer-aided basic setting and stored. Precision

corrections can be performed during operation.

The toggle lever drive – an essential component of the steel rule punch press – is very

rigid thanks to its mechanical force transmission. In the dynamic phase of closing and

opening there is central force transmission into the double toggle lever joint which

prevents development of transverse forces on the pillar guidings of the forming tables.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

Page 17: IC-RDK 54 en brazil - ILLIG · All opti mization parameters are automatically adapted. Highest produc tion performance, absolutely reliable. 3. Compensation of ambient influences

Adjustment of cutting dies, height adjustment, floating cutter

Production tolerances on the part result from the fact that the heated

material is formed by pre-stretcher and pressure air and punched. In order

to limit this tolerance range the punching tools are designed as so-called

”floating cutters“.

Cutting contours are supported in a freely movable way within the holding

plate so the centering aids can center the cutting dies shortly before punching.

This process is supported by the movement profile of the table drives since

the speed is reduced in the decisive phase and thus there is sufficient time

for the centering process. The benefits provided by heated dies are fully

maintained in floating cutters as well.

The steel rule cutter is positioned by motor driven

adjustment devices. They allow movements of the

steel rule cutter in all degrees of freedom. The selected

positions can be changed during operation and

stored.

The use of a steel rule die heating reduces cutting

forces and extends the service life. Moreover cutting

quality is increased and reproducibility of the formed

parts is improved.

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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Stacking today – safe and flexi

Last but not least product features are subject to the quality

and reliability of the different production steps. ILLIG therefore

offers a reliable range of stacking systems and downstream

equipment for RDK 54 machines adjusted to automation level,

output and subsequent treatment.

Safe and reliable product stacking is achieved at any speed by consistent use of servo drive

technology. Stacking movements can be synchronized and precisely adjusted.

Admissible depths of draw are considered in the layout of the stacking station. Positive and

negative parts can be stacked. In automatic mode the stacking station starts working as

soon as the first punched out cycle has been fed. In the standard version clamping mask

and stacking chute are moved together simultaneously by a pneumatic cylinder and thus fix

the skeletal. The formed parts are held in the skeletal by tiny holding studs.

The format-dependent break-out unit removes the parts from the skeletal and places them

in the stacking chute. After stacking of a certain number of parts in the stacking cage, the

stacks are moved on a sheet or a conveyor by servo motor.

Stacking station with

counting and servo-driven

pushing-out device, parts

are pushed on a sheet

and/or a conveyor.

Version with divided

stacking cage for higher

cycle speeds.

Stacking station

with handling

system, stacks

of counted cups

are formed on a

conveyor.

A/B/C stacking is possible. Moreover, parts formed in W-configuration can be stacked. Change of format parts by quick-

change technology allows shortest conversion times. Conventional stacking format parts can be used.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

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i ble

Key benefits: I Reinforced stacking. Smooth operation ensures

reliable stacking.

I Better access to stacking station for maintenance

work and mold installation/removal.

I Height of stacking stroke increased.

I Skeletal rewinding with diameter control unit and

signal.

I Rewinding unit can be removed as a whole.

Vacuum device on stacking station used to fix parts on break-out unit.

Two vacuum circuits for alternating stacking. Parts might get detached from the break-

out unit during break-out and stacking process and thus get out of place. In that case

smooth part centering one into the other is quite unlikely which makes smooth stacking

almost impossible. A vacuum device on the break-out unit holds the parts in place. The

vacuum is generated by the central main vacuum pump and a vacuum tank.

Optionally the clamping mask can be driven by a servo motor. This results in reproducible, synchronous stacking movements

regardless of part weight. Synchronized movements allow reliable stacking and thus an optimum stacking process. The

setting parameters of the servo-driven stacking movements can be programmed and stored in the teach-in method.

The push-out time of formed parts must be extended for high cycle speeds. For this purpose a fixed stacking cage is used

in addition to the movable version. In conjunction with the servo driven clamping mask buffer stacks can be formed in the

movable stacking chute. Consequently, formed parts can be pushed out regardless of cycle speed.

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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Decoration unlimited – with pre-printed materials Brilliant product quality with pre-printed materials

A control device with photo cell is employed for processing pre-printed materials, e. g.

for ready for sale lid production. Servo driven material transport and detector ensure

precise positioning of the printed material in the mold. Depending on the application,

the photo cell is located on the material transport in the center of the mold and/or on

the feed side of the machine.

The material must be equipped with print marks at intervals equivalent to the printing

images. After reaching the set index length at high speed, the print mark is searched

at an additional creep speed. As soon as the print mark is detected, the search run

ends. The material is transported only further by the correctional value to ensure

precise print positioning.

Different stacking system variants can be used for lid

stacking.

Positioning of pre-printed materials by photo cell.Lid mold, type FPTS 40.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

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RDK technologyfor benefits in lid production:

I Improved material distribution in the rim

area by material drawn in from skeletal area.

I Less maintenance effort required for mold

repairs.

I Short standstill times due to fast changes of

steel rule dies.

I Optimum punching results on product due to

new punching technology in the area of the

holding studs.

I Longer lifetimes due to cutter length limita-

tion on forming /punching tool.

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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22 - 23 RDK 54 automatic roll-fed machine, separate forming and punching & forming/punching operation

RDK 54

Hinged pack with euro hole �Deli cup �Deli lid �Plant tray �Carrier pallet for work pieces �Tray for chocolate marshmallows �Blister �Insert for chocolate candies �Hinged pack for cookies �Hinged pack for fruit salads �Round tray with flat bottom �Contour lid �Hinged packs with punched holes for fresh fruit �

RDK 54 automatic roll-fed mahighest quality

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

Forming area in forming/punching operation mm max. 550 x 475

Forming area in forming operation mm max. 560 x 485

Mold width between material transport mm max. 585

Mold length in feed direction mm. max. 515

Mold height on upper table mm. max. 220/370

Mold height on lower table mm max. 220

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Applications

RDK 54

Lid for cheese �Tray for vegetables �Hinged pack for croissants �Round lid with cross slot �Hinged pack for felt pens �Tray for sweets �Hinged pack for salad �Tray for pharmaceutical products �Tray for electronic components �Corner protection �Menu tray with 3 compartments and sealable flat rim �Tray with punched holes for vegetables �Hinged pack for cake �

achine –

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

Material width mm max. 610

Material width mm min. 200

Index length mmmax.

min.

520

150

Part height above material level mm max. 120

Part height below material level mm max. 120

Forming pressure bar 6

Cycle speed with process optimization 1/

min.max. 55

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24- 25

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

ILLIG mold technology – your individual success systemall from one single sourceQuality and efficiency demands on formed parts will still be increasing in the future.

Our automatic roll-fed machines are a central element for long-term competitive

production. The second element, which is also important, is the mold. And for this

topic ILLIG also offers future-oriented high-tech products: First-class, highly productive

molds, suited to exhaust the potentials of our machines to the full extent.

Integrated development and perfect coordination of both components result in a

production system which can hardly be surpassed in terms of efficiency, productivity

and reliability – called the ILLIG success system.

ILLIG brand mold innovations: Often copied – still unequaled

ILLIG possess comprehensive experience in realizing revolutionary machine

technology - best requirement for the development of corresponding molds.

When we launch new machine concepts, we also offer suitable forming

and punching tools. Tested on the original machines, tailor-made for your

individual requirements, developed and manufactured by ILLIG.

Benefits

I Optimum processing quality: Thanks to unique technical details.

I Efficient and reliable operation: Thanks to minimum standstill

times, low maintenance effort and long service lives.

I Future-proof: Thanks to unique performance data.

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RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

m

Exclusively available at ILLIG – clever details with maximum customer benefit.

Thermoforming stands for utmost product quality with high efficiency at the

same time. With respect to molds, these requirements were met by the following

innovations:

I Controllable cooling cycles for constant mold temperature,

consistently good results are ensured.

I Reduced forming air consumption and symmetry of all media.

allows short mold filling times and identical part quality in all cavities.

I Quick-change technology for shortest format changeover times.

I Regrinding elements.

I Minimum mold weight, prerequisite for use of all machine potentials.

I Separate mold cooling on forming station.

ILLIG – a perfect match

Our system solutions allow simple and quick integra-tion in the most diverse production lines. Even inter-linkage in highly complex plants, linked from material manufacture through to completely decorated cups, is a standard task for us which we manage successfully on a daily basis.

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Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

ILLIG – a complete spectrum to

Thanks to innovative power, high quality standards and a complete orientation to our

customer‘s needs and requirements, ILLIG has become the market and technology leader

in the sector of thermoforming and packaging technology.

We drive progress significantly further onward and today we offer you the most extensive

range of state-of-the-art machines and the appropriate molds. At ILLIG you really do

receive everything from the one source. Innovative whole solutions for the most diverse

industries and applications, exactly adjusted to your individual tasks.

Everything you need – for sustainable and successful production and a permanent

competitive edge.

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RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

o meet your requirements

Excellent performance – you can rely on us

The ILLIG range of services comprises development, design,

manufacture, assembly and commissioning of complex

production lines and individual components. We are an

owner-operated company with about 750 employees, own

subsidiaries and representative offices in over 80 countries

and present in all markets. We are your competent and

reliable partner. The name stands for superior technology of

excellent quality and a comprehensive, global service.

Whatever you want – you‘ll find it at ILLIG

ILLIG offers you not only machines for the most diverse

applications, but also corresponding accessories and molds.

This way you can utilize the substantial potentials of our

lines to the full extent and the high availability and

productivity are ensured over the long term. Synergies that

pay off – definitely.

Our range of products is completed by a comprehensive

range of molds. Specifically coordinated with our machines,

designed and manufactured in the ILLIG mold shop.

Our products andour skillsThermoforming Systems

I Sheet processing machines

I Automatic roll-fed machines for

forming/punching operation

I Automatic roll-fed machines,

separate forming and punching

Packaging Systems I Skin and blister packaging machines

I Form, fill and seal lines

Molds

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28 - 29

ILLIG stands for pioneering inventions and innovations. We

actively invest in the research and development of

new technology and work together with leading

research institutes.

Using the latest hardware and software

tools our highly specialized engineers are

developing forward-looking solutions.

Solutions that offer decisive advantages

to our customers, such as higher quality

products produced in less time and at

reduced costs - innovations that make

our customers even more successful.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

ILLIG – evolution of thermoform

Today:

Customers all over the world manufacture

sophisticated and high-precision parts and

packages for brand products.

Looking back:

The first ILLIG UA 100 vacuum forming

machine was built based upon the know-

how of the repair shop and dryer production.

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RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

m ing

ILLIG has been setting technological milestones for decades

1946On May 27 Adolf Illig founds a maintenance and repair workshop in the garage of his parents’ home.

1956Type UA 100: Construction of the first ILLIG vacuum forming machine.

1960Introduction ofR 650: World’s first roll-fed automatic vacuum forming machine for produ-cing lids from pre-printed material.

1963First high-speed pneumatic forming and punching machine. Beginning of market-proven RDM series.

1964New RDM series machines introdu-ced. Founding of ILLIG tool and mold shop complements product range for the production of cups and lids.

1968First packaging machine line that integrates forming, filling and sealing. First piston dosing machine for pasty ingredients.

1984RDM 50K – first larger automatic thermoforming machine with tilt technology. It sets the new standard for hygiene conditions in the packaging industry.

1983First pre-heaters with heated aluminum rollers for continuous heating of PP.

1989First software program to automate basic settings of vacuum forming machines.

1993First In-Mold Labeling production line for applying PP labels to PP margarine tubs.

1994Fully aseptic form, fill and seal lines with a capacity of 700,000 yogurt cups per day.

1995New revolution of molds for forming and punching technology that set new standards in precision, tem-perature control and service life.

2005Premiere of In-Mold-Labeling for form, fill and seal lines.

2004RDM 78K, ILLIG’s first 3rd generation machine line in operation.

2006Conversion of ILLIG high-performance thermoformers to 3rd generation technology.

2008Presentation of BF 70 – first bottle former worldwide of its kind ready for serial production.

2013ILLIG designers achieve quantum leap in thermofor-ming with IC machi-nes (ILLIG Intelligent Control Concept).

TodayILLIG’s IML-T deco-ration technology prevails among customers. In-Mold-Labeling lines conquer market.

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30- 31

The success system – for your successful productionToday ILLIG offers the RDK 54 line technology, the most extensive scope of state-of-

the-art lines in the sector of RDK forming/punching technology, worldwide.

In this product group you obtain everything from one source: Innovative whole solutions

for most diverse industries and applications, directly suitable for your individual

requirements.

Simplified operation => ILLIG RDK for higher availability

Improved cleanliness with Cleantivity® => Perfect for food sector

Mechanical improvement => Higher availability of processes

RDK 54: Everything you need for long-term successful production and a permanent

competitive advantage. Worldwide.

Welcome to ILLIG Survey Line Competence ILLIG IC Intelligent Control Concept

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Contact detailsILLIG Maschinenbau GmbH & Co. KGRobert-Bosch-Str. 1074081 HeilbronnGermanyPhone: 0049 7131 505 0Fax: 0049 7131 505 303E-Mail: [email protected]: www.illig.de

RDK 54 Thermoforming System Cleantivity RDK Technology Molds ILLIG Systems

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ILLIG Maschinenbau GmbH & Co. KG

Robert-Bosch-Strasse 10

74081 Heilbronn I Germany

Tel. +49 7131 505-0

Fax +49 7131 505-303

[email protected]

www.illig.de

SYSTEMS

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ILLIG systems for thermoformingand packaging technology

I Sheet processing machines

I Automatic roll-fed thermoformers for

forming/punching tools

I Automatic roll-fed thermoformers,

separate forming and punching

I Skin and blister packaging machines

I Form, fill and seal lines

I Mold shop