IASDF - MOLDINOap ap φD2 A φD1 φD φd1 φd2 E φD2 Fig. 1 Fig. 2 Max ap ROUGHING HRC 50 3mm...

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IASDF Inserts feature front/ back eight-corner design One insert size fits all face mills from 2.5” to 6.0” 7mm thick inserts reduce breakage problems Multiple insert coatings available for working in a wide range of materials Face Mills Ideal for High-Feed Rate Machining FEATURES FACE MILL STYLE

Transcript of IASDF - MOLDINOap ap φD2 A φD1 φD φd1 φd2 E φD2 Fig. 1 Fig. 2 Max ap ROUGHING HRC 50 3mm...

Page 1: IASDF - MOLDINOap ap φD2 A φD1 φD φd1 φd2 E φD2 Fig. 1 Fig. 2 Max ap ROUGHING HRC 50 3mm (0.118”) 50 Inserts p. 51 D-0.15/-0.25 2020 MOLDINO Tool Engineering, Ltd. 51 IASDF

IASDF

Inserts feature front/ back eight-corner design

One insert size fits all face mills from 2.5” to 6.0”

7mm thick inserts reduce breakage problems

Multiple insert coatings available for working in a wide range of materials

Face Mills Ideal forHigh-Feed Rate Machining

FEATURES

FACE MILL STYLE

Page 2: IASDF - MOLDINOap ap φD2 A φD1 φD φd1 φd2 E φD2 Fig. 1 Fig. 2 Max ap ROUGHING HRC 50 3mm (0.118”) 50 Inserts p. 51 D-0.15/-0.25 2020 MOLDINO Tool Engineering, Ltd. 51 IASDF

50 © 2020 MOLDINO Tool Engineering, Ltd.

Face Mill StyleInch

IASDF-Inch (Face Mill Style)

Part No. Flutes ØD ØD1 H Ød1 Ød2 ØD2 E A B Fig InsertIASDF5040R-4U 4 2.5 1.690 1.969 0.75 0.630 2.362 1.024 0.32 0.197 1 SNMU1607EN-CIASDF5048R-4U 4 3.0 2.191 2.480 1.00 0.827 2.756 1.378 0.38 0.236 1 SNMU1607EN-CIASDF5064R-5U 5 4.0 3.190 2.756 1.50 1.240 3.543 1.378 0.63 0.394 1 SNMU1607EN-CIASDF5080R-6U 6 5.0 4.191 2.756 1.50 1.969 3.937 1.378 0.63 0.394 2 SNMU1607EN-CIASDF5096R-8U 8 6.0 5.192 2.756 1.50 2.165 4.134 1.378 0.63 0.394 2 SNMU1607EN-C

IASDF

Part No. Clamp Screw Wrench WrenchScrew Anti-

Seizure Agent

IASDF5 R- 555-141 105-T20 105-T20L P-37

(With coolant hole) (Without coolant hole)

A

B

φD1φD

H

φ d1

φ d2

E

ap ap

φD2

A

B

φD1φD

H

φ d1

φ d2

E

φD2

Fig. 1 Fig. 2

Max ap3mm (0.118”)ROUGHING HRC 50

50

Inserts p. 51

-0.15/-0.25D

Page 3: IASDF - MOLDINOap ap φD2 A φD1 φD φd1 φd2 E φD2 Fig. 1 Fig. 2 Max ap ROUGHING HRC 50 3mm (0.118”) 50 Inserts p. 51 D-0.15/-0.25 2020 MOLDINO Tool Engineering, Ltd. 51 IASDF

51© 2020 MOLDINO Tool Engineering, Ltd.

InsertsIASDF

InsertsPart No. JP4120 JM4160 JP4020 JS4045 GX2120 ØW(mm) T(mm) FigSNMU1607EN-C • • • 16 7 1SNMU1607EN-B • • • 16 7 2

Insert Replacement Procedure

1. Clean the place where the insert will be attached so that there are no foreign materials such as cutting chip stuck on.

2. Apply anti-seizure agent to the thread portion of the clamp screw, and while pressing the insert against the restraint surface, tighten the screw to the appropriate torque. (Recommended tightening torque: 4.9Nm)

3. After tightening, check that there are no gaps between the insert and the base or the restraint surface.

4. Change the insert corner by turning the insert in a counterclockwise direction.

4. Corner change rotation direction

Corner identification marks: Top; No mark: Bottom

2. Restraint surface direction

COATING MATERIALS FOR INSERTSMaterial nameISO Classification

Coating NameCoating Type Application Features

JP4020P10-M10-K10

JP Coating PVD For pre-hardened steel (40-50HRC) Uses coating with excellent shock resistance, making it superior

for cutting prehardened steel.

JP4120 P10-M10-K10

AJ Coating PVD

For pre-hardened steel (35-50HRC) and alloy steel

Uses fine grain substrate and AJ coating. Suitable for cutting of common steels through pre-hardened steels.

JS4045P30-K30

JS CoatingPVD General purpose for steel Uses rough grain substrate and JS coating

Suitable for general steel cutting

GX2120K10

GX CoatingCVD For high-speed cutting of cast iron Uses fine grain substrate and GX coating

Suitable for the continuous cutting of cast iron.

JM4160 M40

AJ Coating PVD General purpose for stainless steel Uses high toughness substrate and AJ coating. Suitable for

cutting of stainless steels.

Item Code Breaker Shape Cross-section Shape Application

C Breaker SNMU1607EN-C15 ° • Suitable for general machining in steels

• Interrupted machining

B Breaker SNMU1607EN-B 19 °9 ° • Machining with less rigidity set-up

• Parts-making in less rigidity cramping• Suitable for stainless steel machining

BREAKER SHAPESB breaker for lower cutting force is now available. • Positive edge geometry realizes 10% lower cutting force than before. • B breaker has better performance in less rigidity set-up.

T

φW

φW

Fig. 1 C Breaker Fig. 2 B Breaker

Page 4: IASDF - MOLDINOap ap φD2 A φD1 φD φd1 φd2 E φD2 Fig. 1 Fig. 2 Max ap ROUGHING HRC 50 3mm (0.118”) 50 Inserts p. 51 D-0.15/-0.25 2020 MOLDINO Tool Engineering, Ltd. 51 IASDF

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Cutting ConditionsInch

© 2020 MOLDINO Tool Engineering, Ltd.

IASDF

Notes1) GX2120 are non-conductive coating which will not cause a response in conductive touch sensors.2) Use the appropriate coolant for the work material and machining shape.3) These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.4) In order to avoid of insert breakage, please change insert earlier.5) The steel chips may cause cuts, burns or damages to eyes. Be sure to install the safety cover around the tool and wear the safety glasses when carrying out any works.6) Please don’t use cutting oil as coolant. (It can cause a fire.)

INCH øNo. of Flutes

2.5”4

3”4

4”5

5”6

6”8

Material

Cutting Speed

Vc(sfmn)

Feed Rate

fz(in/t) n(min-1)Vf(in/min) n(min-1)

Vf(in/min) n(min-1)

Vf(in/min) n(min-1)

Vf(in/min) n(min-1)

Vf(in/min)

Mild Steel (200 HB or less)JS4045 492

~6560.039

~0.079

810 191 640 150 510 150 410 144 320 150

Vc=525sfm fz=0.059in/t ap=0.059in ae=0.7×øDc

Carbon SteelAlloy Steel(<30HRC)JS4045

328 ~590

0.039 ~0.079

710 167 560 131 450 131 360 126 280 131

Vc=525sfm fz=0.059in/t ap=0.059in ae=0.7×øDc

Carbon SteelAlloy Steel(30-40HRC)JP4045JP4020JP4120

328 ~525

0.039 ~0.079

610 143 480 112 380 112 310 108 240 112

Vc=394sfm fz=0.059in/t ap=0.059in ae=0.7×øDc

Carbon SteelAlloy Steel(40-45HRC)JP4020JP4120JS4045

262 ~394

0.016 ~0.031

460 57 360 45 290 45 230 43 180 45

Vc=328sfm fz=0.031in/t ap=0.039in ae=0.7×øDc

Stainless SteelSUSJM4160JP4120

262 ~328

0.016 ~0.031

460 72 360 56 290 56 230 54 180 56

Vc=295sfm fz=0.039in/t ap=0.039 ae=0.7×øDc

Cast IronGX2120JS4045JP4120JP4020

328 ~590

0.039 ~0.079

810 191 640 150 510 150 410 144 320 150

Vc=406sfm fz=0.059in/t ap=0.059in ae=0.7×øDc

Hardened Steel(45-50HRC)JP4020JP4120

197 ~328

197 ~328

350 22 280 18 220 18 180 17 140 18

Vc=229sfm fz=0.016in/t ap=0.031in ae=0.7×øDc

Programming RadiusWhen using ASDF type for Shaping cutting refer to the following for the flute tip condition definitions for programming.

Approximate R definition = R6 (0.2362”) Remains 1.33mm (0.0523”)

• For slanted cutting using ø2.5” or ø3”, perform at 0.5º or less. Do not perform using ø4” or larger.• When tool protusion length is long ( L/øDc2 > 3), adjust ap.

Remains 1.33mm (0.0523”)

R6mm


TS3 7 Ablat - FIG · Title: Microsoft PowerPoint - TS3_7 Ablat.ppt Created Date: 12/19/2003 12:20:51 PM

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Excellent series sharpness - MOLDINO · Cutter body Insert Item Code Tolerance Class Stocked grade Shape High Feed Ultra End Mill AHU type JDMT100320R-B5 M

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ARPF - MOLDINO

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