I-RM-5400.00-21231-27G-QGT-301
-
Upload
lankapallisuri -
Category
Documents
-
view
239 -
download
7
Transcript of I-RM-5400.00-21231-27G-QGT-301
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
1/23
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
2/23
MATERIAL REQUISITION NUMBER:
TITLE:
2SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
1. PURPOSE
2. DEFINITIONS3. SCOPE OF SUPPLY
4. GENERAL REQUIREMENTS OF PROVISION
5. TECHNICAL CLARIFICATIONS6. APPLICABLE DOCUMENTS LIST
7. ORDER OF PRECEDENCE
8. VENDOR DOCUMENTS
9. PROPOSAL
10. SCOPE OF INSPECTION
11. PACKING, MARKING AND SHIPPING
12. PERFORMANCE GUARANTEES
ANNEX I - DETAILED SCOPE OF SUPPLY
ANNEX II - APLICABLE DOCUMENT LIST
ANNEX III - VENDOR DOCUMENTS AND DATA REQUIREMENTS LIST
ANNEX IV - VENDOR LIST
ANNEX V - ENGINEERING SERVICES AND APPLICABLE SOFTWARE
ANNEX VI - SPARE PARTS
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
3/23
MATERIAL REQUISITION NUMBER:
TITLE:
3SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
Notes:
1) The project is designed with two identical process trains. The above mentioned skids and equipment are identical to
the equipment listed in the material requisition of the U-1231 unit.
The items in the above Scope of Supply table shall be in full accordance with the indicated scope described in Annex I"Detailed Scope of Supply" of this MR.
4. GENERAL REQUIREMENTS OF PROVISION
4.1. Vendor shall be the sole and full responsible for the provision according to the Scope of Supply section.
1. PURPOSE
The purpose of this document is to define the minimum requirements for the quotation of the items (materials and
services) listed in this Scope of Supply for the UPGN ROTA-3 Plant, located in Itabora, Rio de Janeiro, Brazil.2. DEFINITIONS
Purchaser: Consortium QGITEnd User: PetrobrasVendor: Company responsible for the supply of the items described in the Scope of Supply section.Sub-Vendor: Any sub-supplier that signed a contract with the MainVendor for supplying part of the items described inthe Scope of Supply.MR: Material Requisition
3. SCOPE OF SUPPLY
Vendor shall provide detailed engineering, procurement services, equipments, valves, piping, piping supports, pipingaccessories, instrumentation, other materials required for the assembly of the skids, fabrication, assembly, quality and
inspection services, testing, pre-commissioning services, painting, thermal insulation, fireproofing (if applicable),preparation for marine transportation and lifting onto truck for transport of the following Process Skids.
Bombas da Torre desetanizadora
Subresfriador de Propano e Acumulador de Pentanos
Vaso de Refluxo da Desetanizadora
Filtro de Etano
Separao e aquecimiento da Torre Absorvedora
PSVs
Filtro de entrada de Gas
Interligao
Interligao
PSVs
Filtro de Partculas
1
2
3
4
5
6
7
8
9
10
11
SKID 204A
SKID 204B
SKID 204C
SKID 206A
SKID 206B
SKID 206C
SKID 207
SKID 208A
SKID 208B
SKID 208C
SKID 209
1
1
1
1
1
1
1
1
1
1
1
ITEM CODE DESCRIPTION QTY.
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
4/23
MATERIAL REQUISITION NUMBER:
TITLE:
4SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
4.2. The items covered in this Document shall include all auxiliaries and accessories required to comply with theoperational intent of the provision.
4.3. Vendor shall provide the items indicated in this Document in accordance with the requirements specified herein aswell as the technical information, specifications, codes and standards, listed in Annex II "Applicable Documents List".
4.4. All attachments included herein as well as all mentioned documentation and specified requirements constitute anintegral part of this Document.
4.5. The requirements stated in this Document are mandatory. Any variation proposed by Vendor shall meet priorPurchaser written approval.
4.6. Vendor and Sub-Vendors shall not start fabrication or component purchasing until all procedures and documentsrequired for the fabrication are approved by the Purchaser.
4.7. Purchaser review and approval of any document will not exempt the Vendor from his responsibility of fullcompliance with the requirements of this Document.
4.8. No repairs shall be permitted without prior Purchaser written approval. Vendor shall bear all repair costs.
4.9. All Sub-Vendors shall either be listed in the Purchaser Vendor list or have prior Purchaser written approval. Thelist of Sub-Vendors selected by Vendor shall be included in the proposal.
4.10. Vendor shall submit with the proposal the documents indicated in Annex III "Vendor Documents and DataRequirements List". No proposal missing duly Listed documents without a technical explanation accepted byPurchaser, will be considered.
5. TECHNICAL CLARIFICATIONS
5.1. Engineering Services
Vendor will develop the detailed engineering skid comprising the following disciplines:
* Steel Structural*Equipment*Instrumentation*Piping
Vendor shall develop the activities related to Engineering Services for the Project, according to requirementsestablished in Annex V - Engineering Services and Applicable Software, of this MR.
For Details of Software to be used refers to Annex V of this MR. It shall be noted that vendor shall utilize theCONTROLTUB Software.
The start of the Vendor's work will depend on the release of VPN connecting with the Purchaser office, for theimplementation of the Global PDMS Sub-Satellite interconnecting the 3D models. Therewith there will be a dailysynchronization between the Vendor's work and the Purchase office.
Attached to the MR is given for each Process Skids a preliminary design, including preliminary Equipment and/orPiping Arrangements. These preliminary Equipment and/or Piping Arrangements could be subject of modificationsbefore Purchase Order.
The object of this design is to establish the minimum dimension of the skid and a general outline and disposition offinal interconnections nozzles related to the rest of the plant.
The final design shall be vendor responsibility but the final dimensions of the skid shall not be less than the dimensionshown on the preliminary design and final nozzles orientation shall be maintained. If the vendor needs change thenozzles orientation will be necessary the Contractor previous approval.
A drawing showing the gravity center for each skid and the position and angles of slings shall be provided by Vendor.
Detailed Engineering Design shall be developed according to Skid Mounted Assemblies Technical Specification andBasic Engineering Documents, listed in Annex II "Applicable Documents List".
5.2. Scope of Supply Limits and Details
The limit of the scope of supply for each Process Skid is indicated on the corresponding PI&D by a dotted line. Allequipment, instrumentation, process and service lines, piping supports, piping accessories, control and manualvalves, all mechanical interconnection, instrumentation and electrical cable trays, and any other component inside
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
5/23
MATERIAL REQUISITION NUMBER:
TITLE:
5SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
dotted lines is included in the Vendor Scope. All Instrumentation and electrical cable trays shall be finished at the skidedge.
Vendor shall not use the preliminary design supplied as a reference for the scope, the scope is defined by the dottedline in the corresponding PI&D.Shall be supply with the skids all beams and slings necessary to lifting operation and movement of skids duringtransport and mounting at site.
5.3. Programming - Work Plan and Reporting
For details of the scope refers to I-PR.1230-W.01-001.
5.4. Quality Management Services
For details of the scope refers to I-PR-5400.00-1230-98F-QGT-010.
5.5. Procurement Services
For details of the scope refers to RFQ (Request for Quotation).The provision of equipment will be in accordance with Vendor List of Annex IV of this MR.Vendor may submit for approval of the Purchaser other suppliers that are not in the list. After Purchaser approvalVendor can proceed with the procurement process.A technical bid analysis for each equipment and instrumentation shall be prepared and submit for Purchaser approval,previously to purchase order.
5.6. Process Skid Fabrication
All equipment, piping, valves and instrument tubing shall be accurately and tightly supported both for final operationand for transportation. The characteristics of mentioned supports shall be such as to allow the removal of differentparts with no need of sectioning the main structures.
See "Process Skid Assemblies" Technical Specification for further requirements I-ET-5400.00-1231-27G-QGT-301.
5.7 Facilities for Purchase
Vendor shall provide to the Purchaser, in your factory, a meeting room (shared with the Vendor), with at least 2 (two)workstations for Engineering, 2 (two) workstations for Quality and 1 (one) workstation for Planning, complete withcomputers, access to printer (A3 and A4 formats), telephone, internet access and consumables. The costs of thesefacilities shall be included in the total contract price, considering handing it back, except the consumables, in the statein which they will be, at the end of the contract. The effective use of these facilities will be at the exclusive discretion ofPurchaser with prior communication to the Vendor within 30 (thirty) days from the beginning of the occupation of thefacilities by Engineering, Quality and Planning staffs. These facilities shall be provided to the following locations:Vendor's office and Vendor's Subcontractors selected by Purchaser.
5.8 Facilities for Petrobras
Vendor shall provide to the Petrobras Inspectors, in your factory, a meeting room (shared with the Vendor), with at
least 3 (three) workstations for inspectors, complete with computers, access to printer (A3 and A4 formats), telephone,internet access and consumables. The costs of these facilities shall be included in the total contract price, consideringhanding it back, except the consumables, in the state in which they will be, at the end of the contract. The effective useof these facilities will be at the exclusive discretion of Petrobras with prior communication to the Vendor within 30(thirty) days from the beginning of the occupation of the facilities by Inspectors. These facilities shall be provided to thefollowing locations: Vendor's office and Vendor's Subcontractors selected by Petrobras.
5.9. Management of Documentation during Detail Engineering and Fabrication and Data Books
For details of the scope refers to I-PR-5400.00-1230-91D-QGT-004.
6. APPLICABLE DOCUMENTS LIST
Vendor shall consider the documents in Annex II "Applicable Documents List" as integral part of this Document.
All referenced documents indicated within Applicable Documents shall also be considered as integral part of thisDocument.
Vendor shall request all documents deemed applicable that are missing except for the International Standards.
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
6/23
MATERIAL REQUISITION NUMBER:
TITLE:
6SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
7. ORDER OF PRECEDENCE
The documentation shall prevail in the following list order. In case of conflict, Vendor shall issue to the Purchaser, a
written resolution request.7.1. Local Legislation (National and Regional)7.2. Purchase Order7.3. Material Requisition7.4. Equipment / Instrument Data Sheets7.5. Equipment / Instrument Technical Specification7.6. End User Specifications7.7. General Technical Specifications7.8. International Standards
8. VENDOR DOCUMENTS
Vendor shall submit for Purchaser approval or review the documentation required in Annex III "Vendor Documents andData Requirements List" in accordance with the indicated conditions.
Any other document required to fulfill Scope of Supply not listed shall also be included.
Vendor shall consider all Purchaser's comments (if any) on returned documents and resubmit reviewed and amendeddocuments accordingly for final approval.
Scope of Supply will not consider fulfilled until all required documentation has been timely and properly submitted andapproved by Purchaser.
Purchaser and Vendor shall agree upon the document schedule before issuing the Purchase Order.
8.1. Language
Technical documents shall be developed in English.
Instructions for installation, Maintenance & Operation Manuals shall be in Portuguese or both (English andPortuguese).
Documents listed hereunder have the purpose of supporting the PURCHASER in the process to acquire govemmentallicenses and authorization required to the Project and must be issued in a Brazilian Portuguese version, if prepared bycompanies abroad:
Arrangement Plants;Equipment List;Operation and Maintenance Manuals;Grounding Project.
Formal communications shall be in English or Portuguese.
8.2. Templates and Formats
Technical documents shall be developed according to PETROBRAS templates and formats as indicated in documentsreferenced in Annex II "Applicable Documents List".
8.3. Documents Codification
Vendor Documents shall be codified according to PETROBRAS requirements indicated in documents referenced inAnnex II "Applicable Documents List".
9. PROPOSAL
The proposal shall include all documents required in Annex III "Vendor Documents and Data Requirements List" foreach item included in the Scope of Supply section.
The proposal shall clearly state the following paragraphs request information for each item in the Scope of Supplysection.
Vendor proposal shall be in correspondence with the Vendor List shown in Annex IV. Vendor can propose other notlisted in the Vendor List for Purchaser approval.
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
7/23
MATERIAL REQUISITION NUMBER:
TITLE:
7SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
9.1. Deviations and Alternatives
Vendor proposal shall include one of the following statements in the proposal:
* "This Proposal is in full accordance with the MR, with the following deviations and alternatives:" (deviations andalternatives shall be listed).* "This Proposal is in full accordance with the MR without any deviation".
Purchase will not take into account any Vendor proposal missing either above statements.
Purchaser will consider that the proposal is in full accordance with the MR without any deviation if the proposal doesnot include any of the statements indicated.
10. SCOPE OF INSPECTION
The Scope of Inspection shall be according to requirements indicated in QA/QC documents referenced on Annex II"Applicable Documents List" of this MR.
The inspection level required for the items in the provision shall be according to CRCC if Vendor is registered inPETROBRAS/ MATERIALS (CCRC - Certificado de Registro e Classificao Cadastral).
If vendor is not registered in PETROBRAS/ MATERIALS (CCRC - Certificado de Registro e Classificao Cadastral)the Inspection level required shall be "Level C".
Inspection Levels are defined in I-PR-5400.00-1230-98F-QGT-010.
11. PACKING, MARKING AND SHIPPING
Packing, Marking and Shipping procedures shall be according to requirements indicated in documents referencedAnnex II "Applicable Documents List".* Weight and Dimensional Transport Limits
Vendor shall inform the weight and measurements of provision.
* The following maximum limits shall be considered.
Max. Gross Weight: 26.5 tons.Max. Width: 5 m.Max. Length: 17 mMax. Height: 4.5 m12. PERFORMANCE GUARANTEES
12.1. Skids with pumps
The equipment shall be guaranteed by Vendor for satisfactory performance at all operating conditions indicated on
Purchaser's Applicable Documents (Equipment Data Sheets).
12.2. Materials
Vendor shall provide a written guarantee on the consumables materials and auxiliary services consumptionrequirements.
If is necessary to make any changes in the skid on site, the Purchaser shall make the changes. Before it, thePurchaser shall report to the Vendor and send the documents for knowledge and, if necessary, for approval. TheVendor can send a person to check the work, if it is necessary, and the Purchaser can request the participation of arepresentative of the Vendor, if it is necessary too. The Vendor shall maintain the guarantee of all parts affected by themodification works.
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
8/23
MATERIAL REQUISITION NUMBER:
TITLE:
8SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX I - DETAILED SCOPE OF SUPPLY
The provision of each Process Skid shall include the following. The Process Skids shall be provided as a packageaccording to the limits stated in the referenced documents and ready to be installed at the job site.
ITEM
1
2
3
4
56
7
8
9
10
11
12
13
14
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
NOTES
-
-
-
-
--
-
-
-
-
-
-
-
-
NOTES
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
GENERAL DETAILED SCOPE
Detailed Engineering
Documentation
Materials (Main Equipment, Auxiliary Equipment,Piping, Valves, Accessories, Instruments,Instruments Auxiliaries, Painting , Coating,
Insulation, Tracing, Fireproofing, Structures,Supports and Trays.)
Fabrication
AssemblyInspections & Tests (Standard / Routine)
Preparation for Shipment (Standard / Routine)
Insurances & Freights
Commissioning and Start Up Spare Parts Set
Two Years Operation Spare Parts Set
Special Tools Set
Field Services (Pre-Commissioning, Commissioningand Start Up)
Extended Warranty
Alternatives
EQUIPMENT DETAILED SCOPE
Dynamics equipment - Pumps. According to DataSheets referenced in Annex 2 of this MR
[X] Centrifugal [X] Rotary pump [X] Gear pump
Driver - Electric motor
Variable frequency driver
Couplings and guards
Common base for pump and electric motor
Sealing system, including: Seal piping andAccessories
Lubrication system Accessories
Instrumentation and controls
Protection / Monitoring Systems. Provision formounting only
Accelerometer and vibration probes
Nameplate in AISI 304
Oil mist unit for pump and drivers. Provision formounting only
Integrated minimum flow recirculation / check valveand piping
Stainless steel grounding
External painting
Anticorrosive protection for storage for 6 months
Inspections & Tests
Consumable Materials First Load
Site Training
Static equipment - Vessels, Filters and HeatExchanger. According to Data Sheets referenced in
Annex 2 of this MRStress Analysis for: Juction shell x saddle / leg /
skirt and Nozzle connected to piping
INCLUDED INPRICE BASE
X
X
X
X
XX
X
-
-
-
-
-
-
-
INCLUDED INBASE PRICE
X
X
X
X
X
X
X
X
X
X
-
X
X
X
X
X
X
X
-
-
X
X
QUOTESEPARATELY
-
-
-
-
--
-
X
X
X
X
X
X
X
QUOTESEPARATELY
-
-
-
-
-
-
-
-
-
-
X
-
-
-
-
-
-
-
X
X
-
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
9/23
MATERIAL REQUISITION NUMBER:
TITLE:
9SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
23
2425
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
-
--
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Anchor bolts template design, including loads onfoundations diagrams and anchor bolts drawing.
Presentation of mechanical design and fabricationdrawings for comments and approvalMaterials
Materials inspection
Thermal insulation, if required
Thermal insulation clips, if required
Inspection and tests at shop
Nondestructive tests
Internal parts indicated on data sheet
Grounding lugs
Reinforcing rings if required
Lifting and tailing lugs
Lifting cover (blind flange with lifting lug) and itsbolts and gaskets, if applicableFireproofing clips, if required
Manholes and blind flanged nozzles together withbolts, nuts and gaskets
Davit support
Hinge or Davit for equipment removable covers
Nameplate in AISI 316 (with category of theequipment, as per NR-13) and its saddle
Data Book for static equipment in separeted
Sand blasting, primer and final painting
Pickling and passivation for stainless steel surfaces,if required or indicated
Heat treatment, if required or indicated.
Flushing and cleaning of equipment, followed bydrying and inertizing with nitrogen under pressure.
Anticorrosive protection for storage for 6 months foroutdoor storage.
X
XX
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
-
--
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
10/23
MATERIAL REQUISITION NUMBER:
TITLE:
10SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX II - APLICABLE DOCUMENT LIST
REV.NUMBER TITLE
DE-1231-I.21-1001
DE-1231-I.21-1002
DE-1231-I.21-1003
DE-1231-I.21-1004
DE-5400.00-1230-942-QGT-001
DE-5400.00-1230-944-QGT-001
DE-5400.00-1230-944-QGT-002
DE-5400.00-1230-944-QGT-003
DE-5400.00-1231-140-QGT-301
DE-5400.00-1231-200-QGT-916
DE-5400.00-1231-200-QGT-917
DE-5400.00-1231-200-QGT-918
DE-5400.00-1231-200-QGT-919
DE-5400.00-1231-200-QGT-920
DE-5400.00-1231-200-QGT-921
DE-5400.00-1231-200-QGT-930DE-5400.00-1231-200-QGT-931
DE-5400.00-1231-200-QGT-932
DE-5400.00-1231-200-QGT-933
DE-5400.00-1231-200-QGT-934
DE-5400.00-1231-200-QGT-935
DE-5400.00-1231-200-QGT-936
DE-5400.00-1231-200-QGT-937
DE-5400.00-1231-200-QGT-940
DE-5400.00-1231-200-QGT-941
DE-5400.00-1231-200-QGT-942
DE-5400.00-1231-200-QGT-943
DE-5400.00-1231-200-QGT-944
DE-5400.00-1231-200-QGT-945
DE-5400.00-1231-200-QGT-946
DE-5400.00-1231-200-QGT-947
DE-5400.00-21231-942-QGT-001
DE-5400.00-21231-944-QGT-002
DE-5400.00-21231-944-QGT-003
DE-5400.00-21231-944-QGT-004
DETALHES DE INSTALAO - PROCESSO
DETALHES DE INSTALAO - ELTRICO
DETALHES DE INSTALAO - PNEUMTICO
DETALHES DE INSTALAO - SUPORTES
PLANTA DE ARRANJO GERAL
P&ID - SIMBOLOGIA E NOTAS GERAIS PARA FLUXOGRAMAS#1
P&ID - SIMBOLOGIA E NOTAS GERAIS PARA FLUXOGRAMAS#2
P&ID - SIMBOLOGIA E NOTAS GERAIS PARA FLUXOGRAMAS
#3STELL STRUCTURE - DETAILS, STANDARDS AND NOTES
PRE-DESIGN PIPING PLAN - SKID #104A / #204A TRAIN 1/2 -3D MODEL
PRE-DESIGN PIPING PLAN - SKID #104A / #204A TRAIN 1/2 -PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #104B / #204B TRAIN 1/2 -3D MODEL
PRE-DESIGN PIPING PLAN - SKID #104B / #204B TRAIN 1/2 -PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #104C / #204C TRAIN 1/2 -3D MODEL
PRE-DESIGN PIPING PLAN - SKID #104C / #204C TRAIN 1/2 -PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #106A / #206A - 3D MODELPRE-DESIGN PIPING PLAN - SKID #106A / #206A - PLANT
&VIEWPRE-DESIGN PIPING PLAN - SKID #106B / #206B - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #106B / #206B - PLANT&VIEW
PRE-DESIGN PIPING PLAN - SKID #106C / #206C - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #106C / #206C - PLANT&VIEW
PRE-DESIGN PIPING PLAN - SKID #107 - 3D MODEL
PRE-DESIGN PIPING PLAN - SKID #107 - PLANT &VIEW
PRE-DESIGN PIPING PLAN - SKID #108A / #205C TRAIN 1/2 -3D MODEL
PRE-DESIGN PIPING PLAN - SKID #108A / #205C TRAIN 1/2 -PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #108B / #205C TRAIN 1/2 -3D MODEL
PRE-DESIGN PIPING PLAN - SKID #108B / #205C TRAIN 1/2 -PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #108C / #205C TRAIN 1/2 -3D MODEL
PRE-DESIGN PIPING PLAN - SKID #108C / #205C TRAIN 1/2 -PLANT & VIEW
PRE-DESIGN PIPING PLAN - SKID #109 / #209 TRAIN 1/2 - 3DMODEL
PRE-DESIGN PIPING PLAN - SKID #109 / #209 TRAIN 1/2 -
PLANT & VIEWPLANTA DE ARRANJO PROCESSAMENTO DE GS NATURAL(UNIDADE 2)
P&ID - AQUECIMENTO E FILTRAO (UNIDADE 2)
P&ID - ABSORVEDORA DE AMINA (UNIDADE 2)
P&ID - DESIDRATAO (UNIDADE 2)
0
0
0
0
B
A
A
A
0
0
0
0
0
0
0
00
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
11/23
MATERIAL REQUISITION NUMBER:
TITLE:
11SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
REV.NUMBER TITLE
DE-5400.00-21231-944-QGT-005
DE-5400.00-21231-944-QGT-006DE-5400.00-21231-944-QGT-007
DE-5400.00-21231-944-QGT-008
DE-5400.00-21231-944-QGT-018
DE-5400.00-21231-944-QGT-019
DE-5400.00-21231-944-QGT-020
DE-5400.00-21231-944-QGT-023
ET-5400.00-1230-140-QGT-001
ET-5400.00-1230-200-QGT-001ET-5400.00-1230-700-PRE-001
ET-5400.00-1230-767-PPT-002
ET-5400.00-1230-76A-PPT-003
ET-6000.67-0000-760-PPT-005
ET-6000.67-0000-940-PHN-002
ET-6000.67-0000-947-PDY-003
ET-6000.67-0000-970-PHN-010ET-6000.67-0000-974-PDY-001
I-DE-6000.67-0000-941-PDY-001
I-ET-0001.00-9310-500-PEI-001
I-ET-5000.00-0000-500-PPC-002
I-ET-5400.00-1230-200-PEI-001
I-ET-5400.00-1230-300-PEI-001
I-ET-5400.00-1230-500-PEI-001
I-ET-5400.00-1230-800-PEI-001
I-ET-5400.00-1230-91D-QGT-001
I-ET-5400.00-1231-27G-QGT-301
I-ET-5400.00-1231-431-QGT-001
I-ET-5400.00-1231-500-QGT-001
I-ET-5400.00-1231-800-QGT-002
I-ET-5400.00-1231-956-QGT-001
I-ET-6000.67-0000-200-PDY-001
I-ET-6000.67-0000-200-PDY-003
I-ET-6000.67-0000-200-PHN-001
I-ET-6000.67-0000-940-PEI-002
I-ET-6000.67-0000-940-PEI-003
I-ET-6000.67-0000-940-WAP-005
P&ID - REMOO DE MERCRIO (UNIDADE 2)
P&ID - FILTRAO (UNIDADE 2)P&ID - COMPRESSOR DO GS DE REGENERAO (UNIDADE
2)P&ID - RESFRIAMENTO E SEPARAO DO GS DE
REGENERAO (UNIDADE 2 )P&ID - REFLUXO DA DESETANIZADORA (UNIDADE 2)
P&ID - REMOO DE CO2 DO ETANO, AQUECIMENTO EFILTRAO (UNIDADE 2)
P&ID - ABSORBEDORA DE AMINA DE ETANO (UNIDADE 2)
P&ID - RESFRIAMENTO E BOMBEAMENTO DE PENTANOS(UNIDADE 2)
ESPECIFICAO TCNICA PARA PROJETO E EXECUO DEESTRUTURAS METLICAS
Especificao de Material de TubulaoCRITRIOS DE PROJETO PARA DESENVOLVIMENTO DO
PROJETO DE ELETRICIDADEDE DA UPGNSISTEMA DE INTERCOMUNICAO INDUSTRIAL PARA AS
UNIDADES UPGNSISTEMA DE CFTV OPERACIONAL PARA AS UNIDADES
UPGNSIMBOLOGIA E TERMINOLOGIA PARA ELEMENTOS DE
TELECOMUNICAESDIRETRIZES PARA IMPLEMENTAO DOS SISTEMAS DE
PLANEJAMENTO, CONTROLE E INSPEO DE FABRICAOE MONTAGEM DE TUBULAO
USO DA COR NAS INSTALAES DO COMPERJ
CRITRIOS PARA ELABORAO E VERIFICAO DECRONOGRAMAS DETALHADOS INTEGRVEISSELEO DE REGIES PARA MEDIO DE ESPESSURA EM
TUBULAES PELO MTODO DE ULTRA-SOMSTANDARD DRAWINGS AND SPECIFICATIONS PIPING
SERVICE & SPECIAL IDENTIFICATIONCompliance with NR-13 Requirements for Pressure Vessels
RULES TO CALCULATE WIND LOADING ON EQUIPMENT
DESIGN CRITERIA - PIPING
MACHINERY DESIGN CRITERIA
DESIGN CRITERIA - STATIC EQUIPMENT
DESIGN CRITERIA - INSTRUMENTATION AND AUTOMATION
VENDORS DATA BOOK - INSTRUCTIONS FOR PREPARATION
PROCESS SKID ASSEMBLIES
THERMAL INSULATION
VESSELS AND TOWERS SPECIFICATION
SPECIFICATION FOR SKIDS - INSTRUMENTATION ANDCONTROL
SPECIFICATION OF PAINT
IDENTIFICATION OF INDUSTRIAL PIPING
PIPING MATERIALS FOR REFINING AND TRANSPORTFACILITIES
PIPING MATERIALS FOR REFINING AND TRANSPORTFACILITIES
DESIGN CRITERIA - EDMS
MAGNETIC FILES STANDARD
PDMS GLOBAL PROCEDURE
0
00
0
0
0
0
0
0
0C
B
B
A
0
0
00
C
M
0
B
C
B
F
0
0
0
0
0
0
PETROB
PETROB
E
A
B
E
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
12/23
MATERIAL REQUISITION NUMBER:
TITLE:
12SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX II - APLICABLE DOCUMENT LIST
REV.NUMBER TITLE
I-ET-6000.67-0000-941-PDY-012
I-ET-6000.67-0000-941-PDY-016I-ET-6000.67-0000-941-PDY-017
I-ET-6000.67-3000-940-PEI-001
I-ET-6000.67-3000-940-PEI-004
I-FD-5400.00-21231-311-QGT-002
I-FD-5400.00-21231-451-QGT-002
I-FD-5400.00-21231-451-QGT-007
I-FD-5400.00-21231-451-QGT-008
I-FD-5400.00-21231-540-QGT-001
I-FD-5400.00-21231-540-QGT-002
I-FD-5400.00-21231-540-QGT-004
I-FD-5400.00-21231-540-QGT-005
I-FD-5400.00-21231-540-QGT-007
I-FD-5400.00-21231-561-QGT-002
I-FD-5400.00-21231-561-QGT-003
I-FD-5400.00-21231-561-QGT-004
I-MA-6000.67-0000-940-WAP-001
I-PR-1230-W.01-001I-PR-5400.00-1230-91D-QGT-004
I-PR-5400.00-1230-970-QGT-012
I-PR-5400.00-1230-98F-QGT-010
MD-5400.00-1230-760-PPT-002
MD-6000.67-0000-911-JNP-003
MD-6000.67-0000-941-PHN-002
FLOWCHART SYMBOLOGY
CAD 2D DRAWING CRITERIACRITERIA FOR 3D MODEL STRUCTURE IN PDMS
DESIGN CRITERIA - 3D MODEL
DIRECTIVE FOR DESIGN ENGINEERING SERVICES
DEETHANIZER REFLUX PUMP - TRAIN 2 - B-21231104 A_B
GDU REGENERATION GAS HEATER
RAW GAS HEATER
PROPANE SUBCOOLER
AMINE CONTACTOR OUTLET GAS SEPARATOR - RAW GAS
AMINE CONTACTOR OUTLET GAS SEPARATOR - ETHANEUNITREGENERATION GAS SCRUBBER
DEETHANIZER REFLUX VESSEL
PENTANES VESSEL
FT-21231101 - INLET GAS FILTER - TRAIN 2 (FILTRO DE GSDE ENTRADA)
FT-21231102 A/B - DEHYDRATATION PARTICLE FILTER -TRAIN 2 (FILTRO DE PARTCULAS)
FT-21231103 - ETHANE UNIT INLET GAS FILTER - TRAIN 2(FILTRO DE ENTRADA DE ABSORVEDORA DE ETANO)
USER GUIDE FOR ADP AND EXTENDED APPLICATIONS
PLANNING PROCEDURE OF SKIDSS FABRICATIONCOORDINATION PROCEDURE OF SUPPLIERS DOCUMENTS
COMMISSIONING PROCEDURE OF SKIDS`S FABRICATION
CONTRACT GUIDELINES FOR QUALITY MANAGEMENT
CONDIES ESPECIFICAS DOS SERVIOS DETELECOMUNICAES NAS UNIDADES UPGN
PLANO DE INTEGRAO
PROCEDIMENTO COMPLEMENTAR PARA INTEGRAO DOPDMS/GLOBAL
C
0J
A
A
0
0
0
0
0
0
0
0
0
0
0
0
C
00
0
0
A
A
B
ABENDI NA-001
ABNT NBR 6123
ABNT NBR 6493
ABNT NBR 8800
ABNT NBR ISO/IEC 17024
ABNT NBR NM ISO 9712
API 610
API 660/ISO 16812
API 671
API 675
API 682
API 686
Qualificao e Certificao de Pessoas em Ensaio noDestrutivos
Foras Devidas ao Vento em Edificaes
Emprego de Cores para Identificao de Tubulaes
Projeto de Estruturas de Ao
Avaliao da conformidade - Requisitos gerais para organismosque certificam pessoas
Ensaio No Destrutivo - Qualificao e Certificao de Pessoa
Centrifugal Pumps
Petroleum, Petrochemical and Natural Gas Industries - Shell-and-Tubes Heat Exchanger
Special Purpose Coupling for Refinery Services
Positive Displacement Pumps - Controlled Volume
Shaft Sealing Systems
Machinery Installation and Installation Design
13
1998
1994
2008
2013
2013
11th
2007
4th
2th
3rd
1st
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
13/23
MATERIAL REQUISITION NUMBER:
TITLE:
13SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
API MPMS 3.3
API RP 520
API RP 582
API RP 934 A
API RP 934 B
API RP 934 C
API RP 934 D
API RP 934 E
API STD 2510
API STD 661
API STD 674
API STD 676
ASME B 16.20
ASME B 16.47
ASME B 16.5
ASME B31.1
ASME B31.3
ASME BPVC - SECTION II
ASME BPVC - SECTION IX
ASME BPVC - SECTION V
ASME PCC-1
ASME SECTION VIII DIVISION 1
ASME SECTION VIII DIVISION 2
ASTM A 380
ASTM A120
ASTM A143
ASTM A153
ASTM A20/A20M
ASTM A370
ASTM A435/A435M
ASTM A53
ASTM A578/A578M
ASTM E 384
Manual of Petroleum Measurement Standards - Chapter 3 - TankGauging - Section 3
Sizing, Selection and Installation of Pressure-relieving Devices inRefineriesWelding Guidelines For The Chemical, Oil And Gas Industries
Materials and Fabrication of 2 1/4Cr-1Mo, 2 1/4Cr-1Mo-1/4V, 3Cr-1Mo, and 3Cr-1Mo-1/4V Steel Heavy Wall Pressure Vessels for
High-temperature, High-pressure Hydrogen ServiceFabrication Considerations for Vanadium-Modified Cr-Mo Steel
Heavy Wall Pressure VesselsMaterials and Fabrication of 1 1/4Cr-1/2Mo Steel Heavy Wall
Pressure Vessels for High-pressure Hydrogen Service Operatingat or below 825 degrees F (441 degrees C)
Technical Report on the Materials and Fabrication Issues of the11/4CR-1/2Mo and 1Cr-1/2Mo Steel Pressure Vessels
Recommended Practice for Materials and Fabrication of 11/4CR-
1/2Mo Steel Pressure Vessels for Service Above 825 F (440 C)Design and Construction of LPG Installations
Air Cooled Heat Exchanger For General Refinery Services
POSITIVE DISPLACEMENT PUMPS - RECIPROCATING
POSITIVE DISPLACEMENT PUMPS - ROTARY
METALLIC GASKETS FOR PIPE FLANGES
Large Diameter Steel Flanges NPS 26 throught NPS 60Metric/Inch Standard
Pipe Flanges and Flanged Fittings NPS 1/2 throught NPS 24Metric/Inch Standard
Power Piping
Process Piping
Boiler and Pressure Vessel Code - Materials
Boiler and Pressure Vessel Code - Qualification Standard ForWelding and Brazing Procedures, Welders, Brazers, and Welding
and Brazing Operators Welding and Brazing QualificationsBoiler and Pressure Vessel Code - Nondestructive Examination
Guidelines for Pressure Boundary Bolted Flange Joint Assembly
Boiler and Pressure Vessel Code - Rules for Construction ofPressure Vessels
Boiler and Pressure Vessel Code - Alternative Rules forConstruction of Pressure Vessels
Standard Practice for Cleaning, Descaling and Passivation ofStainless Steel Parts, Equipment and Systems
Safety Requirements for Powered Plataforms for BuildingMaintenance (ASME)
Safeguarding Against Embrittlement of Hot-Dip GalvanizedStrutural Steel Products and Procedure for Detecting
EmbrittlementStandard Specification for Zinc Coating (Hot-Dip) on Iron and
Steel HardwareGeneral Requirements for Steel Plates for Pressure Vessels
Standard Test Methods and Definitions for Mechanical Testing ofSteel Products
Standard Specification for Straight-Beam Ultrasonic Examinationof Steel Plates
Standard Specification for Pipe, Steel, Black and Hot-Dipped,Zinc-Coated, Welded and Seamless
Specification for Straight-Beam Ultrasonic Examination of RolledSteel Plates for Special Applications
Standard Test Method for Knoop Vickers Hardness of Materials
4th
8th
2nd
2nd
1st
1st
1st
1st
8th
7th
2010
2009
2012
2003
2013
2012
2012
2013
2013
2013
2010
2013
2013
2013
2008
2007
2009
2013
2012
2012
-
2012
2007
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
14/23
MATERIAL REQUISITION NUMBER:
TITLE:
14SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ASTM E140
AWS A4.2
AWS D1.1
BS PD 5500
EN 473
IEC-60034
ISO 10497
ISO 1461
ISO 16812
ISO 17025
ISO 5167
ISO 8501-1
ISO 9001
ISO 9712
ISSO 15614-7
N-0279
N-1591
N-1738
N-1859
N-2033
N-2301
N-2905
NACE MR0103
NACE N 5 / SSPC-SP 12
NACE RP0403
NACE SP0472
NACE TM0284
NBR 17505
NBR 5419
NI-0381
NI-0553
NI-0906
Standard Hardness Conversion Tables for Metals RelationshipAmong Brinell Hardness, Vickers Hardness, Rockwell Hardness,
Superficial Hardness, Knoop Hardness and ScleroscopeHardnessStandard Procedures For Calibrating Magnetic Instruments ToMeasure The Delta Ferrite Content Of Austenitic And Duplex
Ferritic-Austenitic Stainless Steel Weld MetalStructural Welding Code - Steel
Specification for Unifired Fusion Welded Presure Vessels
Non-Destructive Testing - Qualification and Certification of NDTPersonnel
Rotating Electrical Machines
Testing of Valves
Hot Dip Galvanized Coatings on Fabricated Iron and Steel
Articles Specification and Test MethodsPetroleum, Petrochemical and Natural Gas Industries - Shell-and-Tubes Heat Exchanger
General Requirements for the Competence of Testing andCalibration Laboratories
Measurement of fluid flow by means of pressure differentialdevices inserted in circular cross-section conduits running full--
Part 2Preparation of Steel Substrates before Application of Paints and
Related ProductsQuality Management Systems Requirements
Non-destructive Testing Qualification and Certification ofPersonnel
Specification And Qualification Of Welding Procedures For
Metallic Materials - Welding Procedures For Metallic Materials -Welding Procedure Test - Part 7 Overlay Welding
Projetos de Estrutura Metlica
Ligas Metlicas e Metais Identificao Atravs de Testes pelom e por Pontos
Descontinuidades em Juntas Soldadas, Fundidos, Forjados eLaminados
QUALIFICAO DE CONSUMVEIS DE SOLDAGEM
Inspeo de Fabricao - Qualificao de Pessoal
Elaborao da Documentao Tcnica de Soldagem
CONSTRUO, MONTAGEM E COMISSIONAMENTO DEMQUINAS
Materials Resistant To Sulfide Stress Cracking In CorrosivePetroleum Refining Environments
Surface Preparation and Cleaning of Steel and Others HardMaterials by High and Ultra High-Pressure Water Jetting Prior to
RecoatingAvoiding Caustic Stress Corrosion Cracking of Carbon Steel
Refinery Equipment and PipingMethods and Controls to Prevent in Service Environment
Cracking of Carbon Steel Weldments in Corrosive PetroleumRefining Environments
Evaluation of Pipeline and Pressure Vessel Steel for Resistanceto Hydrogen Induced Cracking
Armazenamento de Lquidos Inflamveis e Combustveis
Proteo de Estruturas contra Descargas Atmosfricas
EXECUTION OF DRAWING AND OTHER GENERALTECHNICAL DOCUMENTS
ENGLISH - CENTRIFUGAL PUMPS FOR PETROLEUM,PETROCHEMICAL AND NATURAL GAS INDUSTRIES
MEDIUM-DUTY CENTRIFUGAL PUMPS
2012
2006
7th
2012
-
Last
2010
2009
2007
2005
2003
2007
2008
2012
2007
E
G
C
F
F
D
0
2012
Lasted
2003
2010
2011
LastEd
LastEd
L
E
C
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
15/23
MATERIAL REQUISITION NUMBER:
TITLE:
15SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
NI-1521
NI-1593NI-1594
NI-1645
NI-1680
NI-1710
NI-1859
NI-1882
NI-2064
NI-2301
NI-2344
NI-2690
NI-2869
NR-10
NR-12
NR-13
NR-15
NR-16
NR-17NR-18
NR-23
NR-26
NR-33
NR-35
PG-25-SEQUITETCM/CEND-002
PG-25-SEQUITETCM/CEND-004
TEMA
WRC BULLETIN 107
WRC BULLETIN 297
WRC BULLETIN 452
Identification of industrial equipment
Non Destructive Testing Leak TestNon Destructive Testing Ultrasonic in Welds
Safety Criteria to Project of Liquefied Petroleum Gas StorageFixed Facilities
REQUIRED DOCUMENTATION FOR SUPPLYING PUMPS
CODING OF TECHNICAL ENGINEERING DOCUMENTS
Qualification of Welding Consumables
CRITERIA FOR DEVELOPMENT OF INSTRUMENTATIONDESIGNS
ISSUANCE AND REVISION OF DESIGN DOCUMENTS
PREPARATION OF THE WELDING TECHNICAL
DOCUMENTATIONSAFETY IN INDUSTRIAL RADIOGRAPHY WORK
IRIS Non Destructive Tests
ENGLISH - SAFETY IN LOAD HANDLING OPERATIONS
Instalaes e Servios em Eletricidade
Mquinas e Equipamentos
Caldeiras e Vasos de Presso
Atividades e Operaes Insalubres
Atividades e Operaes Perigosas
ErgonomiaCondies e Meio Ambiente de Trabalho na Indstria da
ConstruoProteo Contra Incndios
Norma Regulamentadora de Sinalizao de Segurana doMinistrio do Trabalho do Brasil
Segurana e Sade no Trabalho em Espaos Confinados
Trabalho em Altura
Ensaio no Destrutivo Qualificao de Pessoal
INSPEO DE CONSTRUO, MONTAGEM ECOMISSIONAMENTO DE INSTRUMENTAO -
QUALIFICAO DE PESSOALStandards of Tubular Exchanger Manufacterers Association
Local Stresses in Spherical and Cylindrical Shells due to ExternalLoadings
Local Stresses in Cylindrical Shells due to External Loadings onNozzles
Recommended Practices for Local Heating of Welds in PressureVessels
F
FG
E
B
M
F
D
C
D
A
B
0
2004
2011
2008
2011
2013
20072013
2011
2011
2012
2012
0
0
9th
2002
1987
2000
-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
16/23
MATERIAL REQUISITION NUMBER:
TITLE:
16SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX III - VENDOR DOCUMENTS AND DATA REQUIREMENTS LIST
C E C E
1234
5678
9
10111213141516171819202122232425
26
2728293031323334
35363738
3940
4142434445
46
47484950
515253
54555657
GENERALDocument List (with issue dates)Engineering, Manufacturing and Test ScheduleTechnical Description and Details for Complete Scope ofSupplyApplicable Vendor SpecificationsException and Deviation ListReference List of Similar InstallationsTransport Information: Dimensions, Net Weight and GrossWeightPre-commissioning, Commissioning and Start Up Spare
Parts ListSub-Vendor ListProject Execution PlanAlignment ProcedureTwo Years Operation Spare Parts ListCapital Spare Parts ListSpecial Tools List (if applicable)Unit Prices List3D PDMS ModelHandling and Transportation ProcedurePacking ListPacking and Preservation ProcedureErection and Installation ProcedurePROCESSPerformance Curves (Pumps and Valves)DYNAMIC AND STATIC EQUIPMENTDynamic Equipment Data Sheets
Static Equipment Data Sheets (Vessel / Filter / Heatexchanger)Complete Package General Arrangement DrawingsDynamic Equipment General Arrangement DrawingsStatic Equipment General Arrangement DrawingsTechnical Reports Torsional / Lateral Analysis (if required)Cross Sectional Drawings (with materials list)Detail Drawings (with materials list)Nameplates DrawingsPerformance test reports including obtained actual curves,corrected for fluid(s) and specified speed(s)Catalogs and general description of main equipmentStatic Equipment Calculation NotesPainting / Coating SchemePump mechanical seal assembly drawing and list of partsmaterials
Dynamic / Static Loads and Gravity Center SpecificationsStatic equipment detailed Design and Fabrication DesignDrawingsFilters Internal Details DrawingsNozzles Allowable LoadingLocal Stress Analysis due to Nozzle LoadsThermal calculation for Heat exchangerPerformance curve calculation versus thermal expansionfor Heat exchangerDisplacement calculation due to thermal expansion forHeat exchangerTechnical Reports (Mechanical Run & Performance Tests)PIPING AND PIPING ACCESSORYManual Valves Data SheetsPiping Drawings (Plant and Side Views) Per Skid includingEquipment, Instruments, Supports, Structures, piping andaccessoriesPiping Class Data for New Piping classIsometric drawingsSpecification for all non-MESC/specialty items, pipingmaterials, equipment/ packagedPiping and valves Bill of MaterialsSpools DrawingsINSTRUMENTATIONInstrument List
1E1E1E
1E1E1E1E
1E
1E1E---
1E1E-----
1E
1E
1E
1E-------
1E-
1E1E
--
-----
-
-
1E1E
1E-
1E
--
1E
---
----
-
------------
-
-
-
--------
----
--
-----
-
-
--
---
--
-
1-1
----
-
-1111--11111
1
1
1
11111111
-111
11
11111
1
1
11
111
11
1
WEEKS2 WEEKS
-12 WEEKS
----
-
-12 WEEKS12 WEEKS12 WEEKS12 WEEKS
--
12 WEEKS12 WEEKS
(C)(C)(C)
WEEKS2 WEEKSWEEKS2 WEEKS
2 WEEKS
2 WEEKS2 WEEKS2 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS
-4 WEEKS4 WEEKS4 WEEKS
4 WEEKS4 WEEKS
4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS
4 WEEKS
(D)WEEKS4 WEEKS4 WEEKS
4 WEEKS4 WEEKS4 WEEKS
4 WEEKS4 WEEKSWEEKS2 WEEKS
---
----
-
------------
-
-
-
--------
----
--
-----
-
-
--
---
--
-
1-1
----
-
-1111--11111
1
1
1
11111111
-111
11
11111
1
1
11
111
11
1
-2 WEEKS
-2 WEEKS
----
-
-2 WEEKS2 WEEKS2 WEEKS2 WEEKS
--
2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS
-2 WEEKS
-2 WEEKS
2 WEEKS
-2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS
-2 WEEKS2 WEEKS2 WEEKS
2 WEEKS2 WEEKS
2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS
2 WEEKS
2 WEEKS-
2 WEEKS2 WEEKS
2 WEEKS2 WEEKS2 WEEKS
2 WEEKS2 WEEKS
-2 WEEKS
DOCUMENTS AND DRAWINGS WITH THEPROPOSAL
AFTER PURCHASE ORDER
FOR APPROVAL FINAL CERTIFICATE
DEADLINE DEADLINE
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
17/23
MATERIAL REQUISITION NUMBER:
TITLE:
17SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
REMARKS:
a) The numbers indicate no. of copies: C=copy; E= Magnetic Media.b) Schedule is the required time frame for document submittal by Vendor, after order or after return of revieweddocuments, as the case may be;c) Manuals and data-book must be provided together with the equipment delivery;d) (C) 8 WEEKS BEFORE SHIPMENT;e) (D) 2 WEEKS AFTER TEST.
C E C E5859606162636465666768697071727374757677787980818283
8485868788
899091929394
9596979899
100101102103
104
Electrical Circuit DiagramPneumatic Circuit DiagramDrawings With Dimensions and WeightsTechnical Information and Technical BrochuresControl Valve Data SheetsControl Valve Calculation NotesInstrument Bill of MaterialsSafety Valve Data SheetsElectric and Mechanical Hook-UP DiagramsCable trail routing drawingTest CertificatesMaterial CertificatesElectrical CertificatesELECTRICALCompleted Electric Motor Data SheetElectric Load List main equipment and auxiliaries)One Line DiagramElectric System Wiring DiagramElectric Motor - Nameplate drawingElectric Motor Outline DrawingElectric Motor - Performance CurveElectrical Interface Detailed ListElectrical Bill of MaterialsCable trail routing drawingEarthing DiagramEquipment and Materials Certificates for Hazardous Area(if Applicable)Electric Motor Junction Box DrawingsCIVIL / STRUCTURECalculation Sheets of skid StructureSupports Calculation SheetsAnchor Bolt Location/Tie Down Drawings w/ loads
specificationsAuxiliary Lifting Elements DrawingsAuxiliary Lifting Elements Calculation SheetsLadders and Platforms Drawings (if applicable)Steel Structure Detail Drawings, plans and sectionsBill of Structure Materials/QuantitiesTechnical report/Drawing with dynamic/static loads (forFoundation Design purposes) and Gravity CenterSpecifications (for Transport purposes)QA/QCQuality PlanInspection and Test PlanProcedures for construction, assembly and inspectionQuality records, where applicable, listed on item 3.4.1.1 ofI-PR-5400.00-1230-98F-QGT-010 - Contract Guidelinesfor Quality Management
General ReportsData book IndexGeneral Package Data bookDynamics equipment Installation, Operation andMaintenance Manuals & Data Book.Static equipment Data book, applicable to NR-13
---
1E1E--
1E-----
1E1E----
1E-----
-
---
------
1E1E--
----
-
-------------
------------
-
---
------
----
----
-
1111111111111
111111111111
1
111
111111
1111
1111
1
4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKSWEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS
4 WEEKSWEEKS4 WEEKS4 WEEKS4 WEEKS
4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS4 WEEKS
WEEKS2 WEEKS2 WEEKS
(C)(C)
(C)12 WEEKS(C)(C)
(C)
-------------
------------
-
---
------
----
--33
3
1111111111111
111111111111
1
111
111111
1111
1111
1
2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS
-2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS
2 WEEKS-
2 WEEKS2 WEEKS2 WEEKS
2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS2 WEEKS
-2 WEEKS2 WEEKS2 WEEKS2 WEEKS
2 WEEKS2 WEEKS2 WEEKS2 WEEKS
2 WEEKS
DOCUMENTS AND DRAWINGS WITH THEPROPOSAL
AFTER PURCHASE ORDER
FOR APPROVAL FINAL CERTIFICATE
DEADLINE DEADLINE
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
18/23
MATERIAL REQUISITION NUMBER:
TITLE:
18SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX IV - VENDOR LIST
1. INTRODUCTION
THIS LIST OF ACCEPTABLE SUB-SUPPLIERS IS DESIGNED TO DEFAULT TO EQUIPMENT AND MATERIALSDUE TO THEIR PROVEN QUALITY AND TO STANDARDIZATION PURPOSES.
2. INSTRUMENTATION
2.1. ULTRASONIC FLOWMETER2.1.1. EMERSON
2.1.2 . SICK2.2. FLARE GAS ULTRASONIC FLOWMETER2.2.1. ROXAR2.2.2 . SICK2.3. CORIOLIS FLOWMETER2.3.1. ENDRESS
2.3.2 . YOKOGAWA
2.4. MAGNETIC FLOWMETER2.4.1. ENDRESS
2.4.2. YOKOGAWA2.5. THERMAL DISPERSION FLOWMETER2.5.1. FCI
2.6. ORIFICE PLATE2.6.1. DIGIMAT2.6.2. F. MASTER2.7. HIPPS2.7.1. FRAMES
2.7.2. HIMA2.7.3 . PETROVALVES2.8. ON OFF VALVES2.8.1. ASELCO
2.8.2 . VALBART2.9. CONTROL VALVES2.9.1. ASELCO
2.9.2 . EMERSON2.10. SAFETY RELLEF VALVES2.10.1. LESER
2.10.2. SPIRAX SARCO2.11. FIELDBUS FOUNDATION FIELD INSTRUMENTATION2.11.1. EMERSON
2.11.2. YOKOGAWA2.12. PRESSURE GAUGES2.12.1. WIKA
2.12.2. ASHCROFT2.12.3. IOPE2.13. THERMOMETERS
2.13.1. WIKA2.13.2. ASHCROFT2.13.3. IOPE2.13.4. EMERSON2.14. TEMPERATURE TRANSMITTER2.14.1. EMERSON
2.14.2. YOKOGAWA2.14.3. HONEYWELL2.15. PRESSURE TRANSMITTER (AND DIFERENTIAL PRESSURE TRANSMITTER)2.15.1. EMERSON
2.15.2. YOKOGAWA2.15.3. HONEYWELL2.16. LEVEL TRANSMITTER (GUIDED WAVE RADAR)2.16.1. ENDRESS
2.16.2. HIRSA
2.16.3. HONEYWELL2.17. LEVEL TRANSMITTER2.17.1. EMERSON
2.17.2. YOKOGAWA2.17.3. ENDRESS
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
19/23
MATERIAL REQUISITION NUMBER:
TITLE:
19SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
3. DYNAMICS EQUIPMENT
3.1. CENTRIFUGAL PUMPS
3.1.1. APOLLO3.1.2. FLOWSERVE3.1.3. EBARA3.1.4. ITT - GOULDS3.1.5. KSB BOMBAS3.1.6. RUHRPUMPEN3.1.7. SULZER3.1.8. UNION PUMP3.1.9. SUNDYNE3.2. ROTARY PUMPS3.2.1. BORNEMANN
3.2.2. NETZSCH3.2.3. VIKING3.2.4. BLACKMER3.3. RECIPROCATING PUMPS
3.3.1. NATIONAL OILWELL3.3.2. LEWA3.3.3. MILTON ROY
3.3.4. NIKKISO3.3.5. PERONI3.3.6. SPX3.3.7. UNION PUMP3.3.8. WEPUKO3.4. COUPLING S AND CLUTCHER3.4.1. A.S.H.3.4.2. EAGLE3.4.3. BENDIX3.3.4. FLENDER BRASIL3.4.5. KOPFLEX3.4.6. KOPPERS3.4.7. MAAG3.4.8. MARLAND CLUTCHES3.4.9. METASTREAM BRASIL3.4.10. POWERFLEX / LAMIFLEX3.4.11. SSS CLUTCHES3.4.12. THOMAS AMERICAS BRASIL3.4.13. VOITH MAQUINAS EQUIPAMENTOS3.4.14. VULKAN3.5. MECHANICAL SEALS3.5.1. EAGLE-BURGMANN
3.5.2. AESSEAL3.5.3. FLOWSERVE3.5.4. JOHN CRANE
4. STATIC EQUIPMENT
4.1. FILTERS4.1.1. CALGON (for adsortion filter only)
4.1.2. CARBOMAFRA (for adsortion filter only)4.1.3. GASCAT (for liquid filter only)4.1.4. PALL4.1.5. PECO4.1.6. PEERLESS4.1.7. PLENTY4.1.8. VANASA (for liquid filter only)
5. INDUCTION MOTORS
5.1. ABB5.2. GEVISA5.3. SIEMENS5.4. WEG5.5. METALCORTE-EBERLE
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
20/23
MATERIAL REQUISITION NUMBER:
TITLE:
20SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX V- ENGINEERING SERVICES AND APPLICABLE SOFTWARE
1) REQUIREMENTS FOR ENGINEERING SERVICES
The preparation of the Executive Project for construction and assembling of Skids shall be approved by thePURCHASER before the execution of any of its services. After PURCHASER approves the projects, a Service Permitwill be issued releasing the construction and assembly of them.
Any purchase of goods for the execution of the Skids made prior to the approval of the executive project shall notresult in cost to the PURCHASER, should it is changed during the process of review by the PURCHASER for adifferent material.
The beginning of the work of the VENDOR is bound to release the VPN connecting with the office of thePURCHASER, for the implementation of the Global PDMS Sub-satellite interconnection the 3D models. Thus, therewill be a daily synchronization between the works developed by the VENDOR and the PURCHASER.
No document will be analyzed nor accepted as issued prior to the validation and operation of this connection.
Use the PDMS 3D model for the entire preparation of the executive project.
Every graphic document of the project will be generated from this model. All plants, from all disciplines, must beextracted from the PDMS, in the Draft module, without any subsequent change.
There is no possibility of these requirements being waived for any VENDOR.
If the VENDOR is not able to meet this requirement, it must subcontract a company, at its own expense and with priorapproval of the PURCHASER, which can accomplish this task.
All the structural analyses of the skids, made by the VENDOR, shall be carried out using the SAP2000 software - V16of Computers and Structures, Inc.-CSI. When sending the structural detailing for approval, the SAP2000 analysis filesmust be sent to the PURCHASER.
2) PDMS AND 3D MODELING
Every 3D modeling, in PDMS, must be in total compliance with the following documents:
* I-ET-6000.67-0000-941-PDY-017 (Criteria for 3D Model Structure in PDMS)
* MD-6000.67- 0000-941-PHN-002 (Complementary Procedure for PDMS/Global Integration)
3) PIPES - TAG OF UTILITIES AND PROCESS LINES
The following text replaces item 3.10 of I-ET-6000.67-0000-941-PDY-017:
3.10.4. The information that it is possible to use, in the nomenclature of the zones, the number of the correspondingengineering flowchart should be disregarded. The nomenclature of the zones must follow the rule of item 3.10.3following fluids encoding. Exemplified below:
/-TUB/Unit - Nn Unit - FluidEx: /U-1230-TUB/0C (OC = FUEL OIL)
It is mandatory to use the isolation code for lines, branches, vents, drains, closings, instruments and equipment linesas example below:C1-C2-C3-C4-C5-C6Where:C1 - Line Diameter.C2 - FluidC3 - UnitC4 - Line SequentialC5 - Pipeline specificationC6 - Isolation (If there is no isolation, "NI" - Not Isolated must be applied)
E.g.:/2"-HC-1231-1401-Ba-PP/1"-SC-1231-0124-Bb-NI/3/4"-DRAIN-2100-V2200/N2-Ba-NI
3.10.4.1. Line Tagging when using modularization in the project, with manufacturing and assembling inside and
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
21/23
MATERIAL REQUISITION NUMBER:
TITLE:
21SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
outside Comperj.
C4 - Line Sequential
A suffix must be added to l ine sequential according to the following rule:
* Include a separation dash right after the line sequential.* Include an identification character of the sub-area within which the pipeline is:
- SKID: K- ONSITE: N- OFFSITE: F
* Include 3 numeric characters and 1 alphabetic character, identifying the Skid or line section at OFFSITE AND/ORONSITE:
Ex:
/2"-HC-1231-1000_K103A-Ba-PPLine section inside SKID 33 of U-2200 battery limit
/2"-HC-1231-1000_N103A-Ba-PPSection 01 of the line inside ONSITE and outside SKIDs
/2"-HC-1231-1000_F103A-Ba-PPSection 01 of this line outside ONSITE and inside OFFSITE and outside SKIDs
Groups must be created, inside the PDMS, associating all line section that have equal tags, not considering the controlsuffix. For the example above, the name of the group would be:
/2"-HC-1231-1000_Ba-PP, this is the original tag of the line without the suffix of sequential subdivision.
Thus, line traceability can be kept regardless of its subdivisions.In adopting this solution, all lines must follow the rules set, with sequential subdivision suffix, even if there is no internalor external section to the SKIDs, the alphabetic character will be replaced by the letter Z.
E.g.: /2"-HC-1231-1000_N001Z-Ba-PP or /2"-HC-1231-1000_F001Z-Ba-PP, for the same line existing only on OnSiteor OffSite.Groups must be created for both cases, even if adding only one line section.
The engineering isometric of all process and utility lines will be generated from the PDMS 3D Model and should beissued from its Isodraft module, without any change.The criteria for measuring the 3D model in PDMS, should be agreed with the Project Automation team of thePURCHASER, who will perform the measurement.VENDOR must complete in the PDMS all attributes mentioned in item 6.6 of the MD-6000.67-0000-941-PHN-002.
VENDOR shall maintain this status updated with each phase of the project detailing and no document will be approvedif there is discrepancy between the purpose of the issuance of the document and its status in the PDMS, fordocuments generated on PDMS.
4) USING GLOBAL PDMS
In order to enable an exchange information in a "transparent" and "instantaneous" way between the VENDOR(Satellite) and the PURCHASER (HUB), it is necessary to establish this VPN connection. Such connection will allowthat the project of the various Skids are drawn up in different locations and by different companies in an integratedmanner.
5) ESTABLISHING VPN CONNECTION
To establish the VPN connection, the requirements listed in the Integration Plan MD-6000.67-0000-911-JNP-003 mustbe met, completing and sending the application Form of digital certificate for VPN connection to JPNOR/PDMSSATELLITE for the PURCHASER to inspect.
6) GLOBAL PDMS SATELLITE RELEASE
After registering the satellite, the PDMS Administrator must make a request for CREATION OF SATELLITE PROJECTon the integrator portal. In this request, it must be informed if the satellite will be online or offline. For the release of thesatellite in the online mode, the VPN connection must be already established according to item 4.2, ANNEX MD-
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
22/23
MATERIAL REQUISITION NUMBER:
TITLE:
22SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
6000.67- 0000-941-PHN-002 and the PROCEDURE FOR SETTING THE GLOBAL PDMS must be followed.
7) CHANGE FROM OFFLINE TO ONLINE SATELLITE
After creating the offline satell ite and establishing the VPN connection according to item 4.4, ANNEX I-MD-6000.67-0000-941-PHN-002, it is necessary to change it to online. To this end, the procedure for SETTING THE GLOBALPDMS - Annexes I and II of MD-6000.67-0000-941-PHN-002 should be followed. Requesting the change from offlineto online satellite to the PURCHASER. The request will be concluded with the submission of the DB PHNGLB andinstructions.
8) PDMS DATABASE
Using the Global PDMS, when the satellite is created, the entire database is transferred to ensure its alignment withthe Hub.All pipeline, metal structures, instrumentation, electric and telecom specs will be managed by the PURCHASER, andthe requests for creation of new components must be forwarded to its creation and registration by the PURCHASER.
9) DOCUMENTS AUTOMATIC MANAGEMENT SYSTEM
The SPADWeb, Documents Automatic Management System, will be used by the PURCHASER to process thedocuments issued.
10) DOCUMENTS GENERATED IN THE PDMS
The engineering isometric of all process and utility lines will be generated from the PDMS 3D Model and should beissued from its Isodraft module, without any change.
All plants, from all disciplines, must be extracted from the PDMS, in the Draft module, without any subsequent change.
The criteria for measuring the 3D model in PDMS, should be agreed with the Project Automation team, who willperform the measurement.
VENDOR must complete in the PDMS all attributes mentioned in item 6.6 of the MD-6000.67-0000-941-PHN-002.
VENDOR shall maintain this status updated with each phase of the project detailing and no document will be approvedif there is discrepancy between the purpose of the issuance of the document and its status in the PDMS, fordocuments generated on PDMS.
11) FLEXIBILITY ANALYSIS
Only the pipelines compatible with the 3D model, and after being approved by the respective Flexibility Analysis, willbe released for fabrication.
The responsibility and the development for the Flexibility Analysis activity of all lines will always be of thePURCHASER.
12) DETAILING AND QUALITY CONTROL OF SPOOLS
Spools will be detailed in the PDMS, in the module Spooler, using the PETROSIAP application, in order to allow forautomatic export to the CONTROLTUB and the return of the information of the spools sector to the 3D model. Thespools and welds should have the patterns listed in MD-6000.67-0000-941-PHN-002.
VENDOR must provide the CONTROLTUB of ISI Engineering for manufacturing quality control and traceability of thematerials applied. All costs involved in the use of this software shall be borne by the VENDOR.
All welded joints, its inspection as well as the control of the materials applied must be fully registered in the PDMS.Spools progress data for measurement should be loaded from the CONTROLTUB.
All Engineering Project documentation, issued by the VENDOR, must be numbered in accordance with therequirements of ET-6000.67-0000-910-PHN-003 -Technical Documentation Management.
In addition to the ET-6000.67-0000-910-PHN-003, the VENDOR must comply with the following items:
* The List of Documents for each Skid, it should be the first document submitted to the PURCHASER for comments.Only after the comments from the PURCHASER and its implementation, the VENDOR may issue the otherdocuments.* PURCHASER comments must be consolidated into a single file of comments (texts or graphic) along with theinclusion of the stamp of consolidation for submission to the VENDOR. This file will also be entered in the SPADWeb.
-
8/10/2019 I-RM-5400.00-21231-27G-QGT-301
23/23
MATERIAL REQUISITION NUMBER:
TITLE:
23SHEET: OF
I-RM-5400.00-21231-27G-QGT-301
PROCESS SKIDS
REV.:0
IECOMPERJ/IEPGN
NP-1
U-21231-UNIDADE DE PROCESSAMENTO DE GS NATURAL II 23
ANNEX VI - SPARE PARTS
1. MECHANICAL - ROTATING EQUIPMENT
1.1. Centrifugal Pumps
1.1.1. Shall be included in the scope of supply all the consumables and spares parts recommended by Vendor forutilization in the erection, testing, pre-operation, commissioning , start-up phases and assisted operation;
1.1.2. Vendor shall present also a spare parts list recommended for 2 (two) years of operation to be evaluated byPurchaser. This reference list shall contain, apart from the description / specification of each item, the quantities, partnumbers adopted by Vendor (and sub-suppliers) and prices, to allow future purchase.Cross-section drawings or "exploded views" shall be supplied, showing all components with respective materials listwith indications of parts recommended as spares.Other than prices of each item, the list shall indicated supply conditions, shipment costs, delivery time, conditioning fortransportation and preservation.The spare parts for 2 (two) years of operation shall not be included in the Vendor scope of supply, only list withseparate price.
1.1.3. Listed parts are required after the WARRANTY period. During commissioning, startup, assisted operation andwarranty periods, vendor shall provide all necessary parts for equipment (pump package) maintenance.
1.1.4. Vendor are required to merge all lists, correct wrong part names, mark duplicate parts to be removed, andprovide just one list for purchaser review and PETROBRAS decision for future purchase.
1.1.5. Vendor is required to provide interchangeability list for all identical / common parts among several quotedequipment. Special consideration shall be given to general-purpose equipment such as pumps and parts (seals,couplings, bearings, etc.), where there should be fully identical (same size and materials) or partially identical (samesize, different materials) parts. Whenever feasible, materials shall be upgraded to a common, top specification, inorder to reduce spare parts inventory.In this case, such changes shall be noted on the data-sheets. Upon receiving upgraded materials parts list, Purchaserwill decide which material specification should be used as upgrade datum.
1.1.6. All the spare parts shall be identified by the part number, description and TAG of the relative equipment.
2. MECHANICAL - STATIC EQUIPMENT
2.1. Shall be included in the scope of supply all the consumables and spares parts recommended by VENDOR forutilization in the erection, testing, pre-operation, commissioning and start-up phases in accordance with ET-6000.67-0000-941-PDY-023;
2.2. VENDOR shall present also a spare parts list recommended for 2 (two) years of operation to be evaluated byPurchaser. This reference list must contain, apart from the description/ specification of each item, the quantities andpart numbers adopted by VENDOR (and sub-suppliers) to allow future purchase.Cross-section drawings or "exploded views" shall be supplied, showing all components with respective materials listwith indications of parts recommended as spares.
2.3. The Vendor shall indicate price in sparely for spare parts for 2 (two) years of operation.
2.4. FILTER AND VESSELS
The items bellow shall be supplied as minimum required for erection and commissioning:
* 10% Bolts and Nuts;* 200% Gaskets;* Filter element.
2.5. HEAT EXCHANGERS
The items bellow shall be supplied as minimum required for erection and commissioning:
* Girth flanges gaskets: 200%.
* Channel/ Bonnet gaskets: 100%.* Shell cover gaskets: 100%.* Tube sheet gaskets: 100%.* Floating header gaskets: 100%.* B lt d N t f i th fl 10% i i 1 t