i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be...

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Page 1: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

11 INEAR1~ STATE SPAlCE MOELING OF At TUUOFRU ENSINE(U IR iFORM INST OF TECH MIGHT-PRTTERSOI WD ON SaeOm. OFEMNERIN 6 L THELEN DEC 6? RFIT.'ORiM'3T-19

UNCLR SSIFIEEO F O21/5 NL

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LINEAR STATE SPACE MODELING

k OF A TURBOFAN ENGINE

THESIS

*Gregory L. Thelen

Captain, USAF

AFIT/GA/AA/87D-1O

LR CDTIC

%ELECTE-0 '71988

F DEPARTMENT OF THE AIR FORCEAIR UNIVERSITY

AIR FORCE INSTITUTE OF TECHNOLOGY

. Wright-Patterson Air Force Base, Ohio

_ 1 ISlBUTIN STATUMn' A Z:

Appre for public r~mmo; 09%_ _-_ _,,o _ _. 8 8 % 01 0 9 1Dia~ butIon Unlimited " ,pI .

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AFIT/GA/AA/87D-10

..

..

a ,

LINEAR STATE SPACE MODELING

OF A TURBOFAN ENGINE

THESIS

Gregory L. Thelen

Captain, USAF-r"I =

AFIT/GA/AA/87D- 10T

MAR 0 71988

,'/

..

Approved for public release; distribution unlimited

V

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5,

AFIT/GA/AA/87D- 10

LINEAR STATE SPACE MODELING

OF A TURBOFAN ENGINE

THESISIk

Presented to the Faculty of the School of Engineering

of the Air Force Institute of Technology 5

Air University

In Partial Fulfillment of the

Requirements for the Degree of ,4/

Master of Science in Astronautical Engineering

Gregory L. Thelen .B.S. '-Captain, USAF

.%5

December 1987

Approved for public release; distribution unlimited

NI;iU

. 5 .-. '* .

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Preface

The purpose of this study was to develop a technique to linearize a

non-linear turbofan engine into linear state space format. The need for

this study arose from the desire to better understand state-of-the-art

engine control by development of accurate linear state space models.

To develop the linear state space models, I used a non-linear 0

turbofan engine simulation, commonly referred to as a cycle deck. The

turbofan engine simulation used in this study was for the F101 engine in

use on the B-IB aircraft. Although the F101 engine is used in this

particular study, the methodology for the development of linear state

space models is valid for other turbofan engines.

I would very much like to thank Dr. Robert Calico for his patience

and guidance. not )ust on the writing of this thesis, but for all of the

classes I have taken from him and all the knowledge and insights he has

given me. I have drawn on that knowledge many times and will continue

in the future. Thank you. I would also like to thank my branch,

ASD/ENFPA, in allowing me the use of computer resources and time to

complete this study. In particular, Russel Denney. His keen

understanding of engine simulation models was a constant source for me

in understanding the intricate coding that makes up a non-linear engine

simulation model.

Gregory L. Thelen 0

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47 47 07 Y 7

Table of Contents ,. -

Page.

Preface ii '

List of Figures v 0

List of Tables vi

Table of Symbols and Engine Station Designations vii

Abstract viii S

I. Introduction I

II. Non-Linear Cycle Deck 3

Turbojet Engine 3

Turbofan Engine 7

III. Off-Torque in Turbofan Linearization 10

Off-Torque 10 .

Off-Torque Method 10

State Space Equation 11 .-

State Space Parameters 12

State Space Model Results 13

IV. Analytic Equations 31

Analytic Equation Derivations 31 ,.

Flow Function 32

Pressure - Temperature Relationship 32

Static Pressure (P ) -Mach Number Relationship 32

Engine Stages 36

Engine Inlet 36

Fan Duct Flow 37 -'*j.a *_'.]

ii%

_e dS

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Engine Combuster 37"'-

%{. **

Turbine Inlet 38

High Pressure Turbine 38 %

Low Pressure Turbine 39

Unbalanced Power 39

Fan 39

Low Pressure Turbine (LPT) 40

Compressor 40

High Pressure Turbine (HPT) 40% ,

Turbine Heat Soak 41 %

Continuity Equations 43 Z

Error Analysis 50 ". ..,

V. Engine Control Design 55

VI. Conclusions 69 0

Bibliography 70

iv~

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'p. .

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List of Figures

Fiure (g) Page . . ,

1, Simple Turbojet 4

2. Turbofan Engine 8

3a-lb. Root Locus/Bode Plots 14-29

PLA 35-70 Degrees FLA

11. Turbofan Engine 35 .

12 Restriction Factor Approximation 47 ".

13a Ta Approximation Comparison 52,-

13b Delta P Approximation Comparison 528.

14 Schematic of New Feedback Control System 59

1Sa-iSh. N (Core Speed) vs. Time 61-68

PLA 35-70 Degrees PLA

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%

List of Tables

Table Page

I. Empirical and Analytical State 56

Space Results •

II. Gains and Percent Increase in Rise 6-

Time of N N Feedback .vs.Present .'.-2 2

Cycle Deck S

%

v i

A .. N

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) S%

.-. ;

TABLE OF SYMBOLSL% -. R-.,;AND -A

ENGINE STATION DESIGNATIONS

T. Temperature at Station (i)

P. Pressure at Station (i) S

m. Mass Air Flow Rate at Station (i)

Station (i)

1 Inlet Entrance

2 Low Pressure Fan Inlet

13 Forward Duct Bypass

16 Aft Duct Bypass % %

25 High Pressure Compressor Inlet

3 Combuster Inlet

4 High Pressure Turbine Inlet

42 Low Pressure Turbine Inlet

5 Low Pressure Turbine Exit

8 Nozzle Throat

oA,

vii

6e0

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AFIT/GA/AA/87D- 10

L Abstract

Present generation turbofan engines use hydro/mechanical control

governors to regulate fuel flow and control engine performance.

State-of-the -art and future engines will have the ability to use 0

I.. digital control logic to control engine performance. Due to these

advances in engine control capability, there is a need to linearly model -a

the turbofan engines and develop control systems to understand and

optimize engine performance. This paper will describe the means of

developing linear state space models which model transient turbofan

P. engine performance.

The FlOl turbofan engine, used on the B-IB bomber, will be used as

the example with the linear state space models being derived from the

non-linear FIlOl engine computer simulation model. The internal

convergence logic of the Fll engine simulation will be used to derive ''s

the Individual elements making up the linear state space models. The

linear state space models will consist of both high speed and low speed

rotor dynamics and turbine inlet temperature heat soak dynamics. State

space inputs considered will be fuel flow and engine exit nozzle area. -

Also dicussed in this paper will be linear analyitic equations in state 0

space format and their comparative accuracies to the models derived

- using the Fli non-linear computer simulation model. "

Based on the linear state space models developed in this paper.

control systems will be designed and implemented into the F1O1 engine

computer model. Transient performance will be compared between current .

engine control design and the control design based on the linear state

O.A'

9 0

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0

space Final resu~s will confirm the validity of the state space

models derived by showing improvement over current engine transient

~0performance.

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LINEAR STATE SPACE MODELING OF A TURBOFAN ENGINE

O.

I. Introduction

JS

.5 The dynamic response of turbofan engine systems may be accurately

analyzed with modern state space techniques. Recent advances in engine

technology, such as the extensive use of variable geometry and digital

electronic controls, are ideally suited to state space analysis. W.,1

However, developement of a state space model can be challanging. The

difficulty in developing linear models lies in the use of non-linear

thermodynamic computer engine models, commonly referred to as cycle

-:- F, 2

decks. Cycle decks are usually purchased by the Air Force from the 0

engine manufacturer. Engine modeling techniques can vary greatly from

manufacturer to manufacturer which makes it very difficult to develop a

generic method of using the non-linear cycle decks from the different

engine manufaclturers in deriving linear state space models. There are, ..

however, some common denominators in engine thermodynamic modeling among

manufacturers that serve as a basis in the development of linear state

%"%spcemoelronn-ina cycledcs.n

example. The results will be analogous to the more comlex turbofan. A

non-linear turbofan cycle deck will then be used to derive linear

models. Also discussed in this pader will be the use of n linear .

analytic equations to model the thermodynamic processes within the

%S

k% -

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engine, Finally, using the developed linear models, a rate feedback

design which takes advantage of present digital technology will be shown

to improve engine response characteristics over present day

hydro/mechanical engine control designs used in the F101/B-lB turbofan

engine.

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0

II Non-linear Cycle Deck

k%

A non-linear cycle deck thermodynamically balances pressures.

temperatures, and flows across various engine components, the most 0

common being the engine inlet, low pressure fan (LPF). high pressure

compressor (HPC). high pressure turbine (HPT). the low pressure turbine

(LPT) and the exhaust nozzle. The cycle deck satisfies both energy and

flow continuity requirements based on inlet, fan, compressor, combustor,

turbine and nozzle component characteristics predefined from

experimental testing. The component characteristics are mapped0

(defined) as functions of temperature, pressure. and mass flow rates and

integrated into the thermodynamic processes and calculations internal to

the cycle deck computor simulation. Therefore, the cycle deck engine

simulation models individual components with unique temperature,

pressure and flow characteristics and through energy and flow continuity

relationships establish their interdependence. To simplify the

discussion of internal thermodynamic balancing of a non-linear engine .

cycle deck, a simple turbojet will be considered -

Turbojet Engine

Figure 1 is a representation of a turbojet engine consisting of a

compressor, combustor, turbine and nozzle. All pressures and

temperatures are absolute unless otherwise indicated, and the inlet is .5..-.;',.5,."*

considered isentropically ideal. Also shown are component

* characteristic mappings of the compressor. turbine, and nozzle.

Combustor efficiency (P4 /P ) is a function of temperature, pressure. and .43

,., geometry of the combustor and is considered defined from a table look-up

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0

once the thermodynamic states are known at Station 3.

The power.lever angle (PLA), or engine throttle position, defines

the demanded, corrected, engine shaft speed, N In the F101/B-IB and

the F1ib/F-15 turbofan engines, the schedule is imposed on a mechanical

cam linked to the PLA position. For a given PLA setting, the engine

will operate somewhere along a constant corrected speed line, Nk , at

some operating point defined by the compressor map (see Figure 1). Any

point along a given Nk will define a mass flow rate, pressure ratio, and

efficiency across the compressor. An initial guess is made by the

engine cycle deck program as to where along the N kline the engine will

operate defining the corresponding pressure ratio, P2 5/P , corrected--

mass flow rate, m25k , defined as m2 5 / -T925/P25, and efficiency, c , across

the compressor. It is assumed that inlet conditions, T25 and P25 are

always known from instrumentation in the inlet. An expression for the

compressor work in terms of temperature differences across the

compressor and based on the guessed operating point on the compressor

map is given in Equation (1) as,

T rr__25 3T 25 T 3- (1)

n Pc 25

1~ LI, I J"

where y, is a function of temperature and fuel/air ratiot. Compressor

work and T are now defined. -3v*.-.

Thermodynamic properties equating T3and T across the combustor can

be written as,

(I + f)C T C + f1bQ (2)

p4 4 p3T3 b

5

A,-

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where, Cp = Specific heat

)b Combustor efficiency...

Q Heating value of fuel.

The cycle deck guesses a value for t and given T 3 from Equation (1),

Equation (2) may be solved for T Recalling the values for N defined4* k'

Zu!Aby PLA position, and m 4 defined from t and m 2, P4' defined from P3 and 0

nb and T the turbine pressure ratio, P /P, can be determined fromV 4' 4 5

the turbine map characteristics (Figure 1). Turbine work can now be .V

calculated using the equation below.

T4 -T 5 = tT 4 I - j /P.1

For steady state operation, the work being done across the

compressor must be equal to the work across the turbine or acceleration *

in rotor speed will occur. If, based on the guessed fuel/air ratio, f,

the compressor and turbine work are not equal, fuel/air ratio will be ..

used to iterate between Equations (2) and (3) until the the compressor 0

and turbine work are balanced.

The nozzle oressure ratio, P /P, and the nozzle corrected mass flow

rate. m 5 VT7/P 5T can be calculated from the following equations:,-. r

'-. ,, '

P /P P /P )(P /P )(P /P )(P /P4) (4a) -5 0 2 o 3 2 4 3 5 4

where P :s the ambient pressure , and0

o V T "1/

11/2 (4b)'S. P I S. .P*

5 4 5 T

6

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',

All the ratios on the right hand side of the above equations are

known. However, P /P and the corrected mass air flow must also lie5o

somewhere on the nozzle map (Figure 1). Continuity must be satisfied

between calculated corrected mass flow rate and nozzle corrected mass

flow rate characteristics. Recall that calculated values for P /P and5o0

corrected mass flow rate are based on the initially guessed compressor

operating point. If the calculated nozzle corrected mass flow rate and

the corrected mass flow rate based on the nozzle map characteristics do

not match for a given P5 /Po, a new compressor operatng point along the

Nk speed line must be chosen until continuity is satisfied. Once

satified, the entire thermodynamic cycle is satisfied for both energy

and continuity. 'd

Various techniques for iteration on fuel/air ratio and compressor

operating line exist and vary from simplified techniques which can be

accomplished on a hand-held calculator to more accurate methods which

require the Newton-Raphson technique such as is currently used in

General Electric engine cycle simulations1 , but the basic premise of

energy and continuity satisfaction must always be met.

Turbofan Engine

Consider a turbofan as a high rotor speed turbojet surrounded by

another low rotor speed turbojet. Stage by stage the thermodynamic

energy equations are satisfied in the same manner as the simple turbojet

example. Figure 2 shows a typical turbofan engine. The additional

components distinguishing it from a turbojet are the low pressure fan, %

(LPF), low pressure turbine, (LPT), and the bypass duct. Like the

turbojet, inlet conditions are known. Work across the LPF and LPT must

7

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be equal just as work across the high pressure compressor, (HPC), and ,

k.

the high pressure turbine. (HPT). Also like the turbojet, an operating Vk ,

point for tte LPF is guessed by assuming a bypass ratio (ratio of air .--

through the duct divided by the air through the compressor) and low

U % - ,,%.,

.:-'..

rotor speed. This krs to define a pressure ratio and corrected mass

air flow acrossre turbin in turnA inlet conditions into the HPCratin

Continuity is satisfied by requiring static pressures of the duct and

high speed roor mass flow rates at the mixing point of the duct and

core be equal. The mass air flows mix shortly after station 5. Static

pressures will be equal provided no shocks exist at the mxng point"-

which is normally the cae. The F I/B-IB assures this to be the case

by scheduling duct Mach number as a function of engine inlet .

temperature. Duct mass flow velocity is controlled by varyng nozzlest p seo h d a

exit area Nozzle flow continuity of the combined duct and core mass

air flow must also be satisfied based on nozzle map characteristics. .The energy and continuity conditions for a turbofan are satisfied cn

an analagous manner to those of a turbojet. The only eal conceptual

difference is n the number of energy and continuity conditons to be te as

satisfied. The important point to realize is that in equilibrium, flow "':

continuity is satisfied along with the work energy conditions. Any

torque applied off equilibrium (off-torque) on either rotor would force

a rematchng of energy (spool work) and continuity within the engine to

maintain equi nbrium. The engine rematch would causeeptual

acceleration/deceleration to occur until equilibrium was once again '.",.

obtained. y i:ai f eln.ih t e w r.nr y c n i i n . A y..toqu apledof euiibiu (fftoqu) n iterroorwold foc

*25

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. %

.1 % If,% .III Off-Torgut in Turbofan Linearization

-Sl

Off -Torque

Off-torque is defined as any torque applied to the high or low spool

rotor that is different than the torque required to maintain

equilibrium. Each engine equilibrium condition has associated

equilibrium engine parameters. The parameters of most interest are Nle'

N T We, and A For the turbofan engine, N1 is defined as the2e' 4e' fe' 8e*

low rotor speed; N2 is the high rotor speed: T4 is the HPT inlet

temperature; Wf is the fuel flow and A8 is the nozzle exit area. The

importance of these particular parameters will be discussed shortly.

Each of these parameters has an equilibrium value associated with it

indicated by the subscript 'e". However, if for example, N1 was forced

to operate at (N + dN ) and the other four parameters remainedle 1

unchanged, continuity and energy conditions would no longer be

satisfied. The engine would have a desire to change both its rotor

speeds and HPT inlet temperature to operate at the new equilibrium rotor

speed (N le+dN ) The desire of the engine to rematch to a new

equilibrium point can be used in a computer simulation model cycle deck

to develop linear equations of motion.

Off-Torque Method

Using a cycle deck to force a turbofan to operate at an

off-equilibrium point requires three new iteration parameters to force a .

new operating point defined by (Ne+dN ), N, and T W and A arelelI 2e' 4e' f 8

not allowed to change. The three iteration parameters used are low ,

10

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- - -- - - - w- %4'. I

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speed spool off-torque. N1, high speed spool off-torque, N2 and a

temperature off-torque', T made up by adding dT4 to T to obtain4' 4 -.

(T +dT ) and multiplied by the turbine rotor heat soak constant, r to4 4

give T The heat soak constant is a function of temperature and flow

and is calculated within the cycle deck. It has units of 1/sec and,

when multiplied by dT4 gives T The three iteration parameters, N1,

N and T are used to define the elements of the state space equation.

State Space Equation

The elements of the A and B matrices in the state space equation.

I X I (A] [XJ + [BJIJU),IV

are of the form,

A I ii,j=1,3 and B: i=1,3; k=1,2

where, for the above turbofan example,

X, N 1 UI W f

x% %X= N 2= A

2 N2 2 A8 ell.%%

X: T4 , .% ,%

-X 3 4'T 4

The off-torques required for operation at an off-equilibrium point

are N N and T Therefore, the first column of matrix A is defined2 4'

as the off-torques required to rebalance an off-equilibrium point of ;-,,0

(N * dN ), N . and T for a given W and A divided by dN Thele I 2e 4e f 8' .-

second column of A is similarly defined by the off-equilibrium point of 1%I

N (Ne+ dN ) and T for a given W and A The last column of A Sle' 2e+ 2 4e f e 8'is completed using (T + dT and the columns of the B matrix are

% %

i ?UV I .--

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-, - ~ .M ~ - - . - - _-

completed using (Wfe dW ) and (A 8+ dA ) and the off-torques required to

run to their respective off-equilibrium points. Thus, the state space

equation linearly modeling a turbofan engine about small changes from

the equilibrium is complete. -

State Space Parameters .

It is not initially evident why the state space parameters N N1 2'

and T4 are used in describing the dynamics of a turbofan engine. In -

short, the methods of choosing the proper engine parameters depends on

the speed of response of the internal engine dynamics, the degree of

accuracy required in the state space model and which parameters are of

interest. As an example, pressure within the nozzle, P becomes8

important in describing engine dynamics when a long nozzle is involved.

The longer nozzle allows the relatively high speed pressure dynamics to ,.9

significantly affect transient conditions. For the FI01/B-1B engine

used as the example in this paper, P8 dynamics are very quick relative

to the length of the nozzle and do not appreciably add to the dynamic

model. However, on some engines, like the FI@0/Fl5,FI6, P dynamics do

play a role in modeling the dynamics. .,J, .46%

Turbine inlet temperature is an important parameter in the FIG1/B-lB

engine because of the large HPT disk heat soak characteristics. The

dynamics of the heat soaked into the disk significantly affect -% ]btemperatures and pressures down stream of the HPT. Therefore, the heat

soak time constant plays a substantial role in engine transient

dynamics. Naturally, the parameters N and N are always of interest1 2

because the inertias involved with the low and high speed spools .

dramatically affect transient acceleration times.

12~ ~ A J-* * *

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The size of the deltas dNV dN and dT4 will vary in magnitude for

accurate off-torque results. If the delta size is too small the %l

algebraic limitations of the cycle would not converge on an accurate

off-torque value. If the delta size is too large, the off-torque due to A

a positive delta would not equal in magnitude the off-torque due to a

negative delta. Delta sizes will vary for different PLA settings and

from engine to engine.

State Space Model Results

The non-linear transient engine cycle deck model for the Fl01/B-IB

was used to generate the state space model. Internal cycle deck logic

was developed to manipulate the Newton-Raphson convergence subroutines .-. '

to use off-torques in rebalancing to new off-equilibrium points. State % N 0

space models were developed at various PLA positions (equilibrium 0

points) in small 5 degree increments for accurate model continuity

between PLA points. Figures 3 through 10 show the root locus and

gain/phase plots for the N 2/Wf transfer function derived from the 02/ f

various state space models. The N /W transfer function is of most %2 f

interest in designing a control scheme since the Fl0I/B-IB engine uses

N2 schedules to set fuel flow, Wf, for given throttle settings. Present

22engine transient control logic uses N2+ as a gain feedback. -"- '

Notice the characteristics of the root locus plots. In all cases

there are two zeros and three poles, one pair as a complex con)ugate.

One zero is relatively large and the other situated near a pole. The

complex pole conjugates are located nearest the imaginarY axis. These

characteristics of relative root and pole location are consistent at •

each throttle position.

13

Page 27: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 28: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 29: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 30: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 31: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 32: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 33: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 34: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 37: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 38: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 39: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 40: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 42: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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Page 43: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

The task of developing a control scheme could now begin, however, at %~-

this poin't in the paper, another means of developing linear ."

therodyamicstae spce quatonswoud beof nterst nd wll atebe sownto give insight into the make up of the elements of the state

spcemtrce n ers of tmeau spressures, areas, air and fuel%

flows.

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Page 44: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

IV Analytic Equations ".,

Analytic equations describing the thermodynamics of a turbofan

engine have been derived, The equations were non-linear, and in all

cases failed to tie all components of the engine together.

Recently, however, in a technical report from General Electric's

3Advanced Engineering Technology Department an attempt was made at P%%

deriving linear thermodynamic relationships that encompass all stages of

a turbofan engine. Although the equations were not in linear

state variable format, they did give linear relationships for crossing

various engine stages, the main stages being the low pressure fan (LPF) ,

the high pressure compressor (HPC). the combustor, the high pressure

turbine (HPT) and the low pressure turbine (LPT).

To check the accuracies of the linear analytic equations, the FIl

engine cycle deck model was used. Values obtained using the linear

equations were compared to values obtained using the non-linear cycle --- N.

deck over small fuel step inputs corresponding to approximately 2 %ti. Vb_

degrees PLA.

Also, the equations derived below will not be identical to those ..

derived in the General Electric report. In some cases, shorter versions

of the equations were found to be less complicated vet described the

dvnamics with greater accuracy. It is important to note again, that the

* partials derived by General Electric are not in linear state variable

format. The analvtic equations derived below will keep linear state

variable format intact.

Analytic Equation Derivations

When describing the :nternal mass flow rates and thermodynamic %

31

.*.;.* - ' ~. ,... ~.* .*,~-~ %

Page 45: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

* U

propertLes of a turbofan engine, the following equations describing mass .

flow rates, pressure, and temperature relatLonships are used

extensively: -i

Flow Function

W-VCT (IAP 0

where,

W Mass Flow Rate T Temperature A : Area P : Pressure

N Restriction Factor (constant when flow is choked), 0

or in terms of Mach number,y+1

N:=.6-/YMj 2 0 (-)(I

Pressure - Temperature Relationship

for adiabatic flow across the LPF, HPC, HPT, or LPT where i is the ratio 0

of specific heats and Y) is the adiabatic efficiency.

Static Pressure (P -Mach Number Relationship

-1 M-1

Ps P i M J (IV)

These equations link the various engine components together in

non-linear relationships. To linearize each of these equations, the same

basic approach of logarithmic derivatives is used. 0

For the expression

32

.7-' -.'0< :V ,';'. ;'o'. , ,%j'' %, '' ,; . ,.':,; "- ,.-.'',:.'-..- , ":.-.- -:-:- "?.v.'-'.-"-:-.'v-.'-?- .-".--; "..

Page 46: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

.1" .-" -

A B*C.

the log gives,0

log A = log B + log C,

and taking the partial derivative, p.

6A 6B 6C

A B Ce e e

where (e) signifies equilibruim. %

For the expression,

A B + C,

taking the log/derivative gives,

A 6A B 6B C6C 0e e + eA B C ee e e -e

Defining dX/X as AX and d(dX/X )/dt as AX for future reference,e e !::;equations I through IV become,

AN =AW + . 5*AT - AA - A? I

AN C 21-M)/(2-M) IAM (II)

[AP 2 -API](r-1)/" = AT2 - AT1 (II.

AP 2 AP- Y-M AM (IV"

for constant values of y and adiabatic efficiency, n . ,

The log/derivative is a useful and accurate means of linearization.

The justification for the definition of AX is demonstrated below. For ,

the expression

A*B

small changes about an equilibrium can be definded as

33

.%. N'p

Page 47: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

A -A + 6A* %

B B + 6 B . • . .

C = C + C.

Substitution gives. ... -r

(A + 6A) (B 6B) , r_%

V'C + 6C

Multiplying through and neglecting second order terms,

A B + A 6B + B 6A

V-1+60C C)1/2*e e -

Substitution of the binomial expansion ;-,.

(1 (1 - .5(6C/C )) *,.

I + 6ClC )1 2 - ....

e

and dividing by A B *YC gives the final desired solution as,

e e e

6A 6B %-6C ,

e e e

As stated before, the equations used in this paper differ somewhat 0

from the equations described in the General Electric report (different

intended uses) and will be derived below in linear state variable format -..

starting with the engine inlet and ending at the engine nozzle

algebraicly connecting each engine stage to the next. Figure 11

describes by number the various engine stages and locations of

pressures. temperatures, and mass flow rates used in the derivation of

the linear equations and should be referenced as the equations progress

from stage to stage.

%% %,34 -. - '

%., .

~~&~ ~ ' ~5~"i",- , C.5 ',. '-- '

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'J2 ~

~ ~ .) ~' ~) -, F -~ J' ~W Y~F7V~U~U~ ~

0* %* %*p~ *p *~

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Page 49: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

Engine StageS J*d

Engine Inlet d

Isentropic flow is assumed in the inlet giving

T~=2

Flow across the fan is assumed adiabatic, and the form of.

* Equation (III) states,

f

T2 for bypass flow, and

rc

[:25 ~ TT for core flow.

* 2J 2

Taking the log/partial and assuming a constant )and efficienicy, Y? in

the duct and core, the equations become,

"n (A 13-P '2) AT 13 IT T2 (Bypass)f f

25- 2 25AP AT -AT (Core).** .

If the flight Mach number is held constant. AT and AP will be2 2

zero. To further simplifyv the derivation of these and further

equations, the expression ' r 1)/y . will be defined as

GNFD for the fan bypass flowGNF for the fan core flow(INC for the c-ompressor core flowGNT for the turbine core flow

36 %l

. . . . . . .. . .

Page 50: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

% r

The above equation for duct bypass flow and compressor flow are now

written as,

AP = (GNFD)AT (Duct Flow)13 13(2)

AP = (GNF)AT (Compressor Flow)25 2 5

Fan Duct Flow

The flow function within the duct follows Equation (I) and gives, 0

AN AW 5A -A 3 (3a)13 =

If no losses are assumed through the duct,

AT = AT13 16

AP32 AP 16 (3b)

AN = AN,

Compressor Flow .

Flow across the compressor is assumed adiabatic satsifying Equation

(III) to give

AT = AT + AP /GNC - AP2/GNC (4)3 25 3 25

Engine Combuster

The equation governing the flow and heat gain in the combustor is .,-...

W5(h h 3 ) W (LHV) (5)

2539 3 f :

where, 0

W air flow in core •25h enthapy at specified engine location (equal to Cp*T)

Wf fuel flow ".

LHV = lower heating value of fuel (assumed constant)T turbine inlet temperature prior to turbine rotor heat soak

379 %.% '

Page 51: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

The turbine rotor on the F101 engine is very massive and the

temperature heat soak dynamics play a sizable part in determining

engine dynamcs.

Taking the log/derivative gives

AWl = AW25 + AT 39(Z 4/(Z 4-1)) AT 3/(Z 4-1) (5a)

where Z = T~ /T

Across the combustor. the pressure drop is assumed small enough and

the pressure ratio P 4/P3 nearly constant such that,

AP 3 A~(5b)

The accuracy of this assumption will be discussed in the error analysis

section.

Turbine Inlet

Flow into the turbine inlet is assumed choked. This may not, "

however, be the case at near idle conditons, but using the cycle deck

model, the restriction factors could be computed at the low idle speeds.

For the majority of engine operations, •

W "2"5 r 5

A 41 ° 5 41 Constant

41 41 -.

or,

&P4 LW + SAT (6)4 25 4'

where AT has been previously defined in the empirical equation4

discussion as TIT. TIT and T can be used interchangeably.4h

High Pressure Turbine S

The assumption made for flow across the high pressure turbine is,- %. ,p •\S

38

%

Page 52: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

4 4AT4 2

This is a reasonably accurate assumption and will be discussed later

during the error analysis section. J%

Low Pressure Turbine

As before, adiabatic flow across the low pressure turbine is.• .,.

-.- .%[

assumed. The appropriate equation is.

P 5- T 41 0

T -4 2 e .424

which gives, 0

AP5 A? + (A - Al )/GNT. (7a)5 42 '

The equation for the restriction factor, .%"-'

w 55~ A P~

55 A 5 %o5

gives,

AN5 Z 25 .AT5 AP5 (7b)

Unbalanced Power 0

Fan

The horsepower of the fan, (FP). is given by definition as.

FP = (T., - T )W~, 2 2'

or after the log/derivative.

AFp L A2 + AT I3Z6 (8)

{ 39 % "

{0

r '%,.

..- "'S ** * '~ l J i {_J J 3S. . ." J A i ? ' _ " [ l .-

Page 53: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

whre Z. .T /( - T

where Z8 13/( 13 T2)

Low Pressure Turbine (LPT)

The horsepower of the low pressure turbine, (LP), is given by S

definition as,

LP = (T5 - T 2)W 25 which produces,

LP = AW + AT Z + AT (1-Z ) (9)25 42 9 5 9

where, Zg = T /(T -T)9 42 42 5

The difference between the fan horsepower and the LPT horsepower

would be zero in equilibrium. However, when not in equilibrium, the

differences are equal to the off-torque, ININ, , where IN is the low

pressure spool inertia. In log/derivative format,

Ail ALP- AP-

AW + AT4Z + AT (1-Z ) - AW + ATI. (10)25 4 9 5 9 2 13"

Compressor

'N N

Iv

In a similar manner to the LPF and the LPT, the compressor

horsepower, CP, log/differential is,

ACP: AW ATZ + AT (I+Z) (11)25 3 7 25 7

where, Z 7 T3/(T3- T2

High Pressure Turbine (HPT)

The equations governing the HPT are

40. .'

Page 54: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

HP= (T -T)W and,42 4 25 'W",,OP

AHP AW + AT (i2)25 4

remembering that AT AT V..P42 4-

The difference in the torque for the HPT and compressor gives the %

off-torque for the high speed rotor as, 0

All? - ACP : AT - AT Z - AT (1-Z7) (13)4 3 7 25 7*

'a%. .. %~

Using Equations (2) , (4), (5b), and (6), the AT 3 term can be3 a'#_.

rewritten as, weft

AT3 AT 25(1 - GNFD/GNC) + W 25/GNC + T 4/(2(GNC)) (14) 03 24%-.,

Substitution of Equation (14) into Equation (13) gives, . ,

Ai AHP - ACP %,.'

- -AW Z /GNC + AT (1 Z /(2(GNC)) + AT (Z (GNFD/GNC) -1). -25 7 4 7 25 7

(15)

Temperature Heat Soak -,M

in equilibrium. T39 is equal to T4 since the HPT rotor is in thermal

equilibrium. When fuel is added. T immediately rises, However, T , .

takes some finite amount of time to regain thermal equilibrium. The

differential equation which describes the turbine rotor thermal dynamics

due to fuel flow input is S

T4 KZ (T) z 3-3

where T39 has already been shown a function of W25, T4 , T25 and Wf. 0

Taking the log/derivative, the equation becomes,

41

A' ,rAI "I*a' aaaa/d. 'a'~V~.~*VV~;-~'* ' ,>-'.wF a

Page 55: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

-,,-

AT K (AT Z )(16)4 4 39-3

where K is the heat soak time constant and Z3 :TIT4. Using the4 3694

expression for AT39 from Equation (5a) and substitution of Equation (14)

into Equation (16) gives, *.'.

AT /K (Z /Z )AW (( -Z4 ) + IIGNC) + AT /(2(GNC)) '4 4 4 4 25 4 4

AT (1-GNFD/GNC) + AW (Z - 1)) (17)25 f 4

Equations (10), (15), and (17) make up a partial state space matrix

of the form, T,

"X[ = [AJ[W] + [B][U] + [EIlVI ,

or in terms of engine parameters,

AN AW ATd 2 AW 13

"t AA 2 [ A + El A fT[ ( 5 (18)

FT4/ k 4 AT 4 AT ..25

where.

[Al 0 -Z7 /ONC 11-Z )/(2 (GNC)) "-

0 Z /Z (I/GNC+(I-Z 4 1/(2(GNC))

0 0 (I-Z 9 ) 1[B) = 1 0 [E] 0 Z7(GNFD/GNC)-

(Z -1) 0 0 (1-GNFD/GNC)

40

* -4.-

'J ..-~ V. .

:,,:::;.

Page 56: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

Continuity Equations .. '

To transform the above equation into the conventional form,

IXI = [A][X] + L8 [U]. -

the continuity equations for a turbofan engine are employed.

The total nozzle area for the FIOl is made up of the bypass duct

area, A 8B and the core area A8C Remembering the restriction factor in

the duct, N is

13 13N (19)13 AIP3

13 ~

continuity of flow at station 8 (the nozzle) gives,

* -N A P NA P*13 13 13 - 8 8C 8

138

Taking the log/derivative and recalling AA13 is zero,

AA = AN + .5AT - "5AT - + (2)8B 13 8 13 8 13' (

Flow at station 5, the LPT outlet, must also satisfy continuity. •

The relationship gives,

AA8c = AN5 + .SAT 8 SAT 5 - AP8 + AP5 (21)

As stated earlier, the nozzle area is made up of both core and

bypass area such that A, = A8B + A8C or after the log/derivative,

A A A8B 8B %C C (2a

8 6 8 A~ 2a

Each area satisfies the following,

.~* W\

0

43

d -V

%

,% "%

** **.** %*,** %'**v** * * -*.

Page 57: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

IL

(W +W *18) (22b) ",,VS 13 25 8 e. NI

A8 8

25 8 (22d)

Dividing Equatio (22b) by (22d) gives.PS

IA( + B) %13B + A c(23)

where B is the air flow bypass ratio W 13/W 25 Substitution of Equations

(20) and (21) into Equation (23) gives,

AA8 (1 + B)B+.AB- 5&P B +AP B +8 =AN 3 B + 5' 5T 3B a 13

AN5 + . SATS 5 .AT; - A +A (24)

When two seperate air flows mix, in this case the duct bypass and

core air flows, an approximation of the final temperature state is a _-,,

flow weighting of the two air flows. At station 8, the mixing point,

the equation for temperature is, 0

(W + W3)T8 :W T + WT25 13 8 13 13 25 5'

Rewriting in terms of constant bypass ratio, B, and taking the

log/derivative,

AT (I + Q) AT + T (25a)8 13 AJ

where Q B(T13 /T .

A simplified means of mixing pressures P and P based on13 5

experimental results of tested turbofan engine data gives the

log/derivative relationship, 0

44 1'- - ,. U - . .* *U *

,, ,, " " +

," " " ",+ t J + " " " " " " " + . .................................... U'-" '- " I "

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AP8 (I + B) AP 3B + AP5. (25b)

Accuracies of the assumptions made in Equations (25a) and (25b) will

be considered in the discusion on error analysis. Substituting Equations .

(25a) and (25b) into Equation (24) results in,

AA 8(1 + B) = AN 13B + AN 5 + .5AT 5Z - 5AT 1Z (26)

* where Z5 = (B - Q)/(l + Q).

Substitution of Equations (7a) and (7b) into Equation (6) defines

the restriction factor at station 5 as

AN 5 = AT4 (I/GNT -1/2) - A% (I/GNT -1/2). (27)

Further substitution of Equations (2), (3b), and (27) into Equation (26)

gives the first continuity equation in final form being,

8AB)I+B)1 + B) - A~5 + AT (POGNT - 1/2)

AT (B/2 B(GNF) Z5 /2) + /2 -lGNT 1/2)

(28)

"Another continulty conditon must also be satisfied. When the duct

and core mass air flows mix, the static prssures at the mixing point

must be equal, or for the Fl@1 engine. •

s16 s5,

Recalling that there are no lo,:ses. P is also equal to PF just ass•16

P is equal to P , These terms will be used interchangable.16

The relationship between restriction factor and Mach number, M, is,. q . ..

*'" given by, '

6 2N. M '6 6 am I6 (29)i66 1 2 16 j

This equation becomes verv -umbersome when taking the log/derivative.

%P %

* . .• A .o Z

Page 59: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

Based on past General Electric performance data from turbofan engine'-V

testing, a simplified equaton for the restriction factor over the

operational range of an engine is,

N M (2- ) (30)16 16 16

The accuracy of this equation relative to Equation (29) can be seen in

Figure 12 which plots Equation (30) versus Equation (29) as a function

of Mach number. The relationship between static and total pressures as "'* -"

a function of Mach number is by definition,

16

P 1 - M2- 16- 1

(31a)P * 2 16s16 J

Taking the log of both sides, and using the log series approximation.

Equation (31a) becomes,, -% -a'

--g n! 5k" 2 (31b) 5logS 16 -og?, 6 " 16 M16 ..

Considering station 16 and taking the log/derivative, Equations

I '30), and (31b) yield,

SCombining Equations (32a) and (32b) gives the desired result in terms of

static pressure as

where P16 s substituted for P1 6 and Z I ;M (1612(2 MI16a)/(1 M)

A tP z 5 AR 5 6N (32)Smlyfrstaticnpres.ure as

y, a, ."

t~iP :? -A~Z.32d),

46

.%

: -7--.'? :",N7 ,--:4".:","." --" -?..". 1. - -'-".-"'" ."....-"-"-'-" .- '.-"-'-," ". " .' '" ." -" ,' .," -" ",-.-.,_...-,.;,"-.'.2:; .,2-- '- -

Page 60: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

400

"'o

.1 )' %-

% -

WT-*

Page 61: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

k j . ,'- i,. . P,, iK L Y, . Al '. %. 7u .- J .. ' 2 '.- v w . .. - .- , - ' ' 5 - " - "2 .-

- p."J

where Z 5M (2- M )/(1 - M ) gv,2 *5 55

Since static pressures, AP.5 and AP are equal,s5 s13

AP 13 -AN 16ZI = AP 5 -AN 5Z 2 " (33)

Recalling the relationships in Equations (1), (2) , (6) and (7a) ,

Equation (33), can be written as ""-,

AT13 ((I+Z 1 )GNFD - Z1/2) - AT5 (Z2/GNT-.5) + I/GNT) S

=AW Z (1+B)/B + AW (1-1/B) - AT (l/GNT-.5) (34)2 1 25 4

A This is the final form to be used in the second continuity relationship. .

Finally, the relationship between T and T can be determined 013 25

experimentally using the engine cycle deck at the desired flight . ,.

condition. For a given flight condition,

KT :T K

13 25

where power factor, K is the factor relating T and T25 derived from

the cycle deck. Taking the log/deriviative, T1 2

AT =AT (K )(35)

Equations (28), (34), and (35), when combined, give an important

transformation matrix of the form, -

(G][V] [H][W] + [J][U], (36)

where.

- ~T A W .[-''2

[ AT [W] W= Wand [U]

AT" 25 AT4

Rewriting Equation (36) as,

IV] = -G I[]W + %[V £3~EJ[) G] EJ)(U) (38a)%

Equation (38a) will be substituted into Equation (18) in place of 0

the [V] matrix.

p. % ,48

WU~r d 0

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3 %

The other transformation needed is between the [X] and [W] matrix.

This is obtained from the fan and compressor maps. Fan and compressor -e-

maps are experimentally derived functions of flow versus pressure ratio

along constant rotor speed lines. The cycle deck uses these maps to

define an operating point (an air flow and pressure ratio). From these

maps, around small equilibrium operating points, air flow can be

considered a linear function of pressure ratio and speed. For the fan

and compressor this means,

AW = AN (DW2QN) + P (DWQP) '-p.

2 1 13

AW2 5 =AN25 (DWCQN) + AP3 QP25 (DWCQP), 2 ' .3 2.

where DW2QN, DWQP, DWCQN, and DWCQP and linear derivatives derived from 0

the cycle deck. From Equation (2). (5b), (6), and the definition that

16PQP AP - A? P3P 25 3 25'

the equations can be rewritten as, -

%

W2 AN (DW2QN) + ATI3 (DWQP) (GNFD)

2W 1 13

25 DWCQP (DWCQN) + AT4 (DWCQP) SDC25 DWCQP 2F]

AT2 5 (DWCQP) (GF) I

In matrix form, the above equations are,

1 131

AW2 5 2 ] + [DWV AT5 (38b)

[AT AT /KA 5

which are of the form.

[W] = [DWXIXJ + [DWV][V].

where,

49

W'F V e

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" DW2QN 0

K (DWCQP)a•D WC QN 4 nd%%-DWX- 0 (1-DWCQP) 2(1- DWCQP) adN

DWQP (GNFD)

1W [ 0 -DWCQP (GNF) ],I j anDWCQP)

L 0 K .3.

0~ 110

The transformaton matrices of Equations (38a) and (38b) can now be ,_w

substituted into Equation (18) to obtain the conventional form of. 0'

NF)J

IXI = A][X + [B]U]",,-

The final form of Equation (18) after the transformation substitutions

isA

X] I (A + EG iH)[CI - DWV]IC( -IH]][DWX][X] l,

b(A + EGtoH)[I DWVI (GtH) I[DWvni(Gl +

(B + EG- EI X)]U]

where [1] is the identity matrix.--'

Equation (39) Es in the proper state space format. "ustttin

Error Analysis

The error analysis will include consideration of the assumptions in

the development of the analytic state space model and errors induced "

'a.. d

into the model with the use of the transformation matrices.•"

One important assumption used in the development of the analytic

equations was that AP 3 is equal to AP 4 . This assumption is based on

50

A-.

>...:.'.

ir .,,,J"., -w, ,-.., ,,.,.., ".-,.-.,- r.,.- ,,,,-..,, ,' ."., ,' -,,- ,w"-",. ,'.#-'.,j-1',,, -1,' .'-..v -, ... .,.-1. -1,.'.....'.;...,

Page 64: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

the ratio P 3/P4 being nearly constant over the range of turbofan engine

operation of concern. When the log/derivative is taken the assumed

result is achieved. The other important assumption made was that AT

the HPT inlet temperature, is equal to AT LPT inlet temperature.42'

This assumption is based on the nearly constant HPT efficiency over a

wide range of engine operating conditions. The assumption was tested 0

using engine cycle deck data. Over the range of 35 degrees PLA to 70

degrees PLA, the ratio of AT to AT was .983 t .015 verifing the4 42

accuracy of the assumption. S

N The assumptions made in deriving Equations (25a) and (25b) were 5.

based on past engine experience and common practice when combining two

separate air flows like W and W5. The accuracy of mass weighting S13 25'

temperatures when combining air flows is seen in Figure 13a which plots

T calculated using the cycle deck versus T8 approximated by mass8 80

weighting. The slope of the line is nearly one giving strength to the 0

1d''approximation. However, when the log/derivative is taken, the accuracy %.,

of the resulting Equation (25a) is reduced to approximately 80% over the

range of engine operation. Equation (25b), however, proves much more S

accurate in its approximation of pressure addition of two flows. Figure 5-S-

* 13b shows a plot of AP as calculated by the cycle deck versus AP as8 8

calculated by Equation 25b. Again, the slope is nearly one, confirming S

the accuracy of the approximation.

The largest error in computing the elements of the analytic state ,-.-.:

space model come from the numerous substitutions and transformation •

d matrices used to reduce the analytic model to a 3 by 3 state space. The

errors are large enough to require the user to rely on the empirically *-

derived state space models for accurate modeling of engine transient 0

51

5P A'.5-...

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C400%L fell:

Yt

LL ij

*00

d lb

-o - - i9 0

Page 66: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

X %:

LL.s

II

CL 0

*0 0 4;

42 w PC 0 9C LC

- - - IV.

Page 67: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

i S

.% %

characteristics and the analytic models for insight into individual

engine parameter effects on transient performance 4_2

Comparison of the analytic versus the empirical state space models jijshow the substantial differences. Keep in mind, however, the form of

the empirical equations and the form of the analytic equations. The .

states of the analytic equations were defined as PP

d X e

For comparison. it is necessary to multiply row I of the [B] matrix

of Equation (39) by N 1 row 2 by Ne and row 3 by Te Then

multiplying columns 1 and 2 of the [B matrix by Wfe and A8e

respectively, will put the analytic form of the equations into the

empirical form.

'V ..

"P

'".." '"

54A '

,.AV

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• .- *AI

V Engine Control Design

Using the analytic equations described above, state space equations

were derived at various PLA settings starting with 35 degrees to 70

degrees in 5 degree increments. Table I compares the analytic state

space models with the previously derived empirical state space models .

for each PLA setting. The errors induced by numerous substitutions and

transformation matrices do not give good correlation between to two.

There is one important insight the analytic state space models do 0

* give. The (B] matrix of the analytic equations shows that T is the "'A

A. only parameter affected directly by fuel flow inputs. The empirical

state space models, however, show small effects of fuel flow inputs on

* Ni and N Upon closer examination of the root locus plots generated

from the empirical equations, (see Figures 3 through 10), a large A .

* negative zero is generated. If, in the empirical equations, the

- elements B(1,1) and B(1,2) of the [B] matrix are set equal to zero %.

corresponding to analytic values, the large zero characteristic in each"0

of the the root locus plots disappears. The loss of the large zero does _.. e..

not affect the characteristcs of the empirical state space models.

However, due to the differences in the empirical and analytic values, it

is necessary to use the empirical form in developing feedback control

logic. The analytic equations can still be used to understand trends

and the effects of specific parameters on engine performance. 21The reason for the large negative zero is understood when examining .

* the accuracy of convergence routines used today in non-linear engine

cycle decks to balance energy and continuity as discussed previously.

The convergence subroutine works by equating changes in N N T W 01' 2' 4' f* Z

" and A with off-torques. N and N and T The convergence subroutine81 2' 4'

,A..

55 0

A.I % % %~,Alf.*~~AAf JA' w I PL4f' ~ ? ~ i

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0'0 o "0 (.*C C4~. 7.

Clt L( C0 -s.' NON -

I p' % .4 %~II Q

C14 00

0 C '. .0

00 -T 00 n 00 * 004 00 ON

r- 07 00

- -- IAC -7K

0 %7

Ld~~" 0 _ re a% t N-- a 3'

N N

6LJ.

- -- 7 007 o oj ~ ca

-N co 0- C.34 CI F. -7 CZ%. d

NI NI% N -I-

a 01 ctj

NO00C1 0.- '7 rw U -100C-

0r 00- 00-00 00%00

e.7 ef% 04 r-4 A r~'^ - -7 ~

'C (~-~ ~ -O* ON4 17-. r-r7 ~

a\0 CO NNO %tN

0-i % ~m~

Page 70: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

7, 6- CN 04

0~. JN

-

7

%.%

% V

00 00 e0

Z 0 c1 co

I~ cr4 6 103

(300

c -

Page 71: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

negative,- no-fetv -.ot.

£ . 4.- . . - V' - .-

does not know that N and N are not directly affected by Wf and, by itsbe-'en,

nature must generate small off-torque values n and , for a given .

change in W Although the error is small it manifests itself in a large

-% ,

negative, non-effective root. o f tve

Using the empirically derived state space matrices between 35 '

degrees PLA and 70 degrees PLA, feedback control systems were derived to

improve the FOI engine response to small changes in PLA.

The present control logic internal to the engine cycle deck

simulation involves the feedback of the fuel metering valve rate, and

N r pa chanes of 2 dereaees, response is on the order of 3 seconds

N 2 •

to reach steady state values. F e.at g

The present feedback control logic installed in the engine cycle

deck had to be bypassed and a new feedback logic using a lead/lag filter

equivalent to a N and N5 feedback was installed. The lead/la filter

was used to control to a desired gain margin for tracking error and to S

increae phase margin for increased engine response time. With a new,.'.

control feedback system based on the empirical state space models,. -

response was improved up to 75% in rise time. Figure 14 illustrates the 0

new feedback system. N2 was used specifically for the FIll because the .4. ,

*FI0I is controlled by a N2 control schedule which is specified by a PLA .N.',

setting. In an engine like the Fl1O, which is controlled by an N1 "0

schedule based on a PLA setting, N. and N could have been fed back. .e'

Table II tabulates the gains on the rate, N and N2 feedback for -.-..

various PLA settings. Also listed in Table If is the percent increase •

*in response times to 90% steady state values. Figures 15a through i5h 'N.-

show the increases in the response of N2 over the present transient

cycle deck model. •

58

Page 72: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

0 .r

U') U)

C/) L

FSLLI'

Page 73: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

I -L

LLJ

- C:) CD) CD C:) PN' C) C) C)

ui rn WN CN C14 C4 r-1

<c CN

LUL

C)LU

LUJ

C) CD C) CD CD U'4' C) CD 2w LUL

SC:) LC) C) (=; C:, C"J C:, LArn 0-4 CN CN C%4 '-I v1I LUJ LU

CD~~~ ~ ~ ~ C: C)C)CD C C :-- q. .4'

u i.-~.

LUJ

aLU-

Page 74: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

w'.. - *.

0(

00 o

.5 *Q-

cS-~

b -sf19

1'1 4U

-- S.

S S.

f5 fuL~l low -

S .z c u a c I

Page 75: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

A.~~~~~J %-- - - -- - - - - - - W,-

S%

ID (D

ox-.1

w .

UU -4

u"4

V oc 1 ! ?.,.

0g 0

0 Kx

a* 0

ox

00

w x 0 .4

x 0

U. P

.wKe

Page 76: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

us

ox iiW

w' 0(

I.

6-Lii z t

Ii ox

-~ - - - - - - -

3 oxIIx

fu o

> %U * 0 0U1 K

a oK1ww w

0 K_

w X0

L

U_

p 0

Page 77: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

:. -:

L~j -A

LL'

0 00 0

1; 0 x

5 x

a. 0x

000 0

9A %

u0 9

C-

z c0 rx L

Page 78: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

U el

pn 00

of0 _ _

o x0 Ox

0 KEQL. 0i - _ _ _ _ _ _ _ _ 0..

UIJ OK a.

C CL

0 oxOK 0

0x 0

K~ 0.

-La0 1~ d

* 0 K _ _ _ _ _ _.

I__ ___ at_ A.

Page 79: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

'-4 V

OO

uj w

0 x 0

-r -

~~ 3w ~ x~0*pL A '------------------------------------------------- * ""

- OX 400 cA

w OX

e %'

OXOxx

......... ...

EOR

%.vF al

Page 80: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

*U 0*

ox0 x

0 x

ru 0 x

0_____ x__________

0 x

0 OX

0 OX

Q a

* c*4,,' **-*................ '

Ew -eoiw I

-'..

Page 81: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

-.-- N~fp T, 7 7 T"

AN.. 'V.-T

'9. *ft.,%

-7tz~%-

ftplI

0 Kft.0 -

I' 00

0 % 00 0

I------------------------------------- e .f

oxxw ox 0

W9IAU

-L %

S pL.\C,.)

p .,

"J . MA5

0K w ( I

1 o 6

Page 82: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

I ° ~IV Conclusions."-_

. The analytic equations offer a means of visualizing the effects of

W

-V '%

ndividual parameters on engine performance but are too numerically w

~~inaccurate to be used in model ing transient engine performance, ,

Emperical equations, however, offer accurate state space models for the

developement of engine feedback control logic. "

Using the empirical state space models to develop new feedback

control logic, the Fl@I transient performance was improved over present

engine performance for small changes in PLA.

% .

•V

.*S .

.5 S

, ," . 5 ..

. °.

V-p

69p

%.- -%w-

o l*S'-p-p1

Page 83: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

p-. -..

Bib iography

1. Wills TK. Operating Instructions for the FIO] GE - 102

Steady State Performance Computer Program. General Electric i%

Corporation, 1986. % O-

2. ASD/ENFPA. 'Control Systems Analysis,' Class Notes and %

Problems used for branch training, 1968-1969. _

3. H. Brown. Analytic Partials Model. Advanced Engineering

Technology Department Technical Memorandum. General Electric

Corporation, Sept., 1986.

^k .-.

700

' %,- -

° -, .- "

* .° -'

-"..',-

70..-..,

Page 84: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

VITA

Greg Thelen was born in Melrose. Minneso'ta. on 26' Ocoer 1958:He

graduated from Melrose Sr, Hi.h School in 1977 and attended the .

University of Minnesota from which he received a B.S. in Aerospace

Engineering in March 1982. He entered the USAF in October 1982 and has

been stationed at Wright Patterson AFB, Ohio, since August 1983. He is

currently working for ASD/ENFPA as lead propulsion performance engineer.

curetl

I,/

' S'.

.4 .

I "' '

\ _'K .

S %"o

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Final FOTO~87 87/12/116. SUPPLEMENTARY NOTATION

17. COSATI CODES 18 SUBJECT TERMS (Continue on reverse if necessary and identify by block number)

FIELD GROUP ISUB-GROUP Linearization of a Turbofan Engin~,oved for A r...- 1,177 AMi 1I ' .

9 ABSTRACT (Continue on reverse if necessary and identify by block number) " , .- ,. -

Present generation trubofan engines use hydro/mechanical contoI r..governors to regulate fuel flow and control engine performance.

State-of-the-Art and future engines will have the ability to usedigital control logic to control engine performance. Due to theseadvances in engine control capability, there is a need to linearly model

the turbofan engines and develop control systems to understand and

timize engine performance. This paper will describe the means of!.vt loping linear state space models which model transient turbofan

* 4ine pvrformance.

The F1O1 turbofan engine, used on the B-lB bomber, will be used as• -. *vaple with the linear state space models being derived from the

- ,. F1O1 engine computer simulation model. The internal

rj-cie logic of the F1O1 engine simulatio,-will be used to derive

. V -ED 0 SAME AS RPT El DTIC USERS Unclass

S".v. , .,, D . D , AL 22b TELEPHONE (Inc.ude Area Code) 22c OFFICE SYMBOL:"-" (513) 255 9472 IASD/ENFPA

~;, ;-. 471 JUN 86 Previous editions are obsolete SECURITY CLASSIFICATON OF THIS PAGE

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Page 86: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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linear state space models will consist of both high speed and low speedrotor dynamics and turbine inlet temperature hear soak dynamics. Statespace inputs consedered will be fuel flow and engine exit nozzle area.Also discussed in this paper will be linear analytic equations in state -

space format and their comparative accuracies to the models derivedusing the F1OI non-linear computer simulation model.

Based on the linear state space models developed in this paper,control systems will be designed and implemented into the F1OI engine computermodel. Transient performance will be compared between currentengine controldesign and the control design based on the linear statespace models. Final results will confirm the validity of the state spacemodels derived by showing improvement over current engine transientperformance.

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Page 87: i INST OF EMNERIN L THELEN DEC RFIT.'ORiM'3T-19 UNCLR ...cycle deck, a simple turbojet will be considered - Turbojet Engine Figure 1 is a representation of a turbojet engine consisting

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