I AUSTRALIA GERMANY SWEDEN Metal Industry · Metal Industry Superior Gear Technology ... Einbeck...

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www.renold.com Superior Gear Technology Strong and robust custom made drives Metal Industry Superior Gear Technology www.renold.com AUSTRALIA Melbourne (Victoria) Tel + 61 (03) 9262 3333 Fax + 61 (03) 9561 8561 also at: Sydney, Brisbane, Adelaide, Perth, Newcastle, Wollongong, Townsville. AUSTRIA Vienna Tel + 43 (0) 13303484-0 Fax + 43 (0) 13303484-5 also at: Kiskörös (Hungary), Jaroslavice (Czech Republic). BELGIUM Brussels Tel + 32 (0) 2 201 1262 Fax + 32 (0) 2 203 2210 CANADA Brantford (Ontario) Tel + 1 519 756 6118 Fax + 1 519 756 1767 also at: Montreal. CHINA Shanghai Tel + 21 5046 2696 Fax + 21 5046 2695 DENMARK Bröndby (Copenhagen) Tel + 45 43 45 26 11 Fax + 45 43 45 65 92 FRANCE Seclin Tel + 33 (0) 320 16 29 29 Fax + 33 (0) 320 16 29 00 GERMANY Einbeck Tel + 49 (0) 5562 81163 Fax +49 (0) 5562 81102 also at: Bielefeld, Düsseldorf, Kornwestheim. KOREA Seoul Tel + 822 783 6829 Fax +822 784 9322 MALAYSIA Selangor Darul Ehsan Tel + 60 3-5191 9880 Fax + 60 3-5191 9881 also at: Johor Bharu, Ipoh, Penang. NETHERLANDS Amsterdam Tel + 31 206 146661 Fax + 31 206 146391 NEW ZEALAND Auckland Tel + 64 9 828 5018 Fax + 64 9 828 5019 also at: Christchurch. SINGAPORE Singapore Tel + 65 6760 2422 Fax + 65 6760 1507 SOUTH AFRICA Benoni Tel + 27 11 747 9500 Fax + 27 11 747 9505 also at: Witbank. SWEDEN Bröndby (Copenhagen) Tel + 45 43 45 26 11 Fax + 45 43 45 65 92 SWITZERLAND Dübendorf (Zürich) Tel + 41 (0) 44 824 84 84 Fax + 41 (0) 44 824 84 11 also at: Crissier (Lausanne). UK Renold Gears, Rochdale Tel + 44 (0) 1706 751000 Fax + 44 (0) 1706 751001 e-mail : [email protected] USA Westfield NY Tel + 1 716 326 3121 Fax + 1 716 326 6121 WEB www.renold.com E-MAIL e-mail : [email protected] For other country distributors please contact Renold UK. Worm gear sets Renold is expert in producing high quality custom worms and wormwheels to either commercial or precision grades for a wide variety of applications. Reduced backlash worm gears using dual lead technology. Made to order worm gears to customer’s dimensions. Unique high efficiency Holroyd gear profile. Engineered Solutions With a global reputation for innovation and excellence, Renold is committed to helping clients achieve optimum manufacturing capability through advanced and streamline production processes. By continually working in partnership with its customers, Renold can identify their exact requirements before developing custom solutions. Renold is an influential innovator throughout all sectors and is proud to offer a unique design and manufacturing capability. Supported by project management, we can ensure the best engineering solution to every customer’s application requirements, reduce costs and add value to their equipment. Custom made drives. Package drives. • Complete project management. Gearbox Service and Refurbishment Renold undertakes, with the same exacting standards, repair of all makes and types of industrial gearboxes, helical, bevel helical and wormgear. Only Renold have instant access to historical records enabling us to save you time and money by quickly identifying and replacing worn out or damaged components. Dedicated internal sales staff ensure a fast and personal service. Planned maintenance downtime with pre-manufactured bespoke gearing components. Reverse engineering of non Renold components ensure correct specification components are fitted without compromising quality. Custom products 5 I Metal Industry

Transcript of I AUSTRALIA GERMANY SWEDEN Metal Industry · Metal Industry Superior Gear Technology ... Einbeck...

www.renold.com

Superior Gear Technology

Strong and robust custom made drives

Metal Industry

Superior Gear Technology

www.renold.com

AUSTRALIAMelbourne (Victoria)Tel + 61 (03) 9262 3333 Fax + 61 (03) 9561 8561also at: Sydney, Brisbane, Adelaide, Perth,Newcastle, Wollongong, Townsville.

AUSTRIAViennaTel + 43 (0) 13303484-0 Fax + 43 (0) 13303484-5also at: Kiskörös (Hungary), Jaroslavice(Czech Republic).

BELGIUMBrusselsTel + 32 (0) 2 201 1262 Fax + 32 (0) 2 203 2210

CANADABrantford (Ontario)Tel + 1 519 756 6118 Fax + 1 519 756 1767also at: Montreal.

CHINAShanghaiTel + 21 5046 2696 Fax + 21 5046 2695

DENMARKBröndby (Copenhagen)Tel + 45 43 45 26 11 Fax + 45 43 45 65 92

FRANCESeclinTel + 33 (0) 320 16 29 29 Fax + 33 (0) 320 16 29 00

GERMANYEinbeckTel + 49 (0) 5562 81163 Fax +49 (0) 5562 81102also at: Bielefeld, Düsseldorf,Kornwestheim.

KOREASeoulTel + 822 783 6829 Fax +822 784 9322

MALAYSIASelangor Darul EhsanTel + 60 3-5191 9880 Fax + 60 3-5191 9881also at: Johor Bharu, Ipoh, Penang.

NETHERLANDSAmsterdamTel + 31 206 146661 Fax + 31 206 146391

NEW ZEALANDAucklandTel + 64 9 828 5018 Fax + 64 9 828 5019also at: Christchurch.

SINGAPORESingaporeTel + 65 6760 2422 Fax + 65 6760 1507

SOUTH AFRICABenoniTel + 27 11 747 9500 Fax + 27 11 747 9505also at: Witbank.

SWEDENBröndby (Copenhagen)Tel + 45 43 45 26 11 Fax + 45 43 45 65 92

SWITZERLANDDübendorf (Zürich)Tel + 41 (0) 44 824 84 84 Fax + 41 (0) 44 824 84 11also at: Crissier (Lausanne).

UKRenold Gears, RochdaleTel + 44 (0) 1706 751000 Fax + 44 (0) 1706 751001e-mail : [email protected]

USAWestfield NYTel + 1 716 326 3121 Fax + 1 716 326 6121

WEBwww.renold.com

E-MAILe-mail : [email protected]

For other country distributors please contact Renold UK.

Worm gear sets

Renold is expert in producing highquality custom worms and wormwheelsto either commercial or precision gradesfor a wide variety of applications.

• Reduced backlash worm gears using dual lead technology.

• Made to order worm gears to customer’s dimensions.

• Unique high efficiency Holroyd gear profile.

Engineered Solutions

With a global reputation for innovation and excellence, Renold is committed to helpingclients achieve optimum manufacturing capability through advanced and streamlineproduction processes. By continually working in partnership with its customers, Renoldcan identify their exact requirements before developing custom solutions.

Renold is an influential innovator throughout all sectors and is proud to offer a uniquedesign and manufacturing capability. Supported by project management, we canensure the best engineering solution to every customer’s application requirements,reduce costs and add value to their equipment.

• Custom made drives.

• Package drives.

• Complete project management.

Gearbox Service and Refurbishment

• Renold undertakes, with the same exacting standards, repair of all makes and types of industrial gearboxes, helical, bevel helical and wormgear.

• Only Renold have instant access to historical records enabling us to save you time and money by quickly identifying and replacing worn out or damaged components. Dedicated internal sales staff ensure a fast and personal service.

• Planned maintenance downtime with pre-manufactured bespoke gearingcomponents.

• Reverse engineering of non Renold components ensure correct specificationcomponents are fitted without compromising quality.

Custom products

5 I Metal Industry

Renold have been supplying gearboxes to the steel and metalforming industry for over 100 years.

In one of the most demanding industries in the world, Renoldhas led the market in custom made gear units and loose wormgear technology.

2 I Metal Industry Metal Industry I 3 Metal Industry I 4

Screw DownsSteel, when being formed intosections, is placed through screwdown drives. These two largerollers which squeeze the steel areeach driven by large worm gearswith a large tool thickness.We supply enclosed completegearboxes and loose gears tocustomers drawings.

Rollforming MachinesMultiple spindle output drives are used in the productionof coins. A variable speed input enables a constant loadwhatever the thickness of the coin being produced.

Tube StraighteningDrivesRound bars or tubes, once formed,can be twisted. To bring back tospecification these bars are fedthrough rollers. These rollers aredriven by either PH helical wormdrives or HC helical drives.

Ladle car drivesWhen molten iron needs to betransported across the works, thisis done using large ladles. Theseare moved on rails, each of thewheels (deep under the floor) isdriven by large helical drives. Space is at a premium so units aremounted vertically and the motorsand brakes are mounted off theunits.

Duplex DrivesTube manufacturers use thecounter rolling shafts of specialduplex drives to form the steel.WM units are ideal for thisapplication because they have adouble extension input shaft andthe ability to drive 2 output shaftsfrom a single input shaft.

Section StraightenerSteel sections once formed arebuckled. These sections aretherefore fed through astraightener to reform back totolerance. Large, heavy duty, HCdrives with multiple output shaftsare used to drive the rollers of thestraighteners.

Band Saw DrivesCustom made worm gear units are supplied to drivethe saw on mechanical band saw drives in Canada.

They are usually linked to a variable speed input toalter the cutting speed of the saw.

Rollforming DrivesSheet steel is produced in coils.These coils are then formed intouseful sections, examples being;roofing, crash barriers andconstruction sections. This is doneusing a number of identical formedrollers which are all separatelydriven by a worm gearbox. Sinceidentical speed is required eachunit input is coupled together anddriven by a single electric motor.

Wire RopeSmall custom made worm and helical units aresupplied to twist wire strands to form the steel ropeused in tyre manufacturing machines in China. These are replacing locally made reducers due toRenolds superb design capability.