HYSTER - Еврокарevrocar.ru/katalog/Hyster/H1.50XM(D001)/electric.pdf · page 127 serialcode...

25SERIAL CODE 0001

ELECTRICAL

HYSTER

Alternator Page 160

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Page 130

Chassis HarnessDiesel2,5L Page 152

Chassis HarnessPetrol and LPG2,OL Page 148

Cluster Harness Page 140

Cluster Power Harness Page 142

Cowl Electrical Page 136

Cowl Harness Page 138

DistributorPetrol and LPG2,OL Page 154

Electrical SystemDiesel Page 128

Electrical SystemPetrol and LPG2,OL Page 126

HarnessForward And Reverse '........................ Page 144

HarnessMonotrol Pedal Page 146

HarnessSeat Switch Page 150

Instrument Cluster Page 132

Shift Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Page 134

Starter MotorDiesel2,5L Page 158

Starter MotorPetrol and LPG2.0L Page 156

©1996 HYSTER COMPANY See Service Manualfor service procedures

20103/1996

H'r'STER Page 126SERIAL CODE 0001

ELECTRICAL SYSTEMPETROL AND LPG

2,OL

(Figure 60)


20103/1996

SERIAL CODE 0001

ELECTRICAL SYSTEMPETROL AND LPG

2,OL

KEYA: PetrolB: LPG

HYSTER

QTYREF PART NO. NAME OF PART A B1 292500 Hex Head Bolt 2 22 136687 Nut 2 23 292680 Lockwasher 2 24 320156 Washer 2 25 292668 Nut . . . . . . . . . . . . . . . . . . . . . . . . 1 16 292679 Lockwasher 1 17 239503 Nut . . . . .. • . . . . .. . . . . . . . . . .. 1 18 292681 Lockwasher 1 19 1360086 Oil Pressure Switch . . . . . . . . .. 1 1

10 292680 Lockwasher 1 111 2022614 Nut 1 112 1367633 Sender..................... 1 113 2021986 Cable .. , 1 114 2021996 Wire Assy 1 115 302285 Bolt........................ 1 116 292682 LoCkwasher 1 117 2022013· Clamp 5 518 136681 Hex Head Bolt 1 119 239503 Nut 1 120 292681 Lockwasher 3 321 137852 Strap Clamp ARAR22 257241 Boot....................... 1 123 329067 Bolt........................ 2 2

QTYREF PART NO. NAME OF PART A 824 2021985 Battery Cable ............... 1 125 2021994 Wire Harness (Seat Switch) ... 1 1

u Figure 7226 2022502 Boot ....................... 1 127 2021987 Battery Cable ............... 1 128 2021998 Engine Harness . . . . . . . . . . . . . 1 1

u Figure 7129 a 2022002 Wire Harness (Monotrol) ..... 1 1

u Figure 7030 a 2021434 Neutral Start Switch ......... 1 131 2022003 Wire Harness ............... " 132 190383 Boot ....................... " 133 329067 Bolt .......................... 134 292681 Lockwasher •• a ••••••••••••••• 135 2021440 Ignition Coil .. . . . . . . . . . . . .. . . 1 136 2022004 Wire Harness ............... 1 137 2022517 Sender ..................... 1 138 1356105 Low Coolant Sender . . . . . . . .. 1 139 Alternator .................. 1 1

u Figure 7740 Starter Motor ............... 1 1

u Figure 75

a Monotrol Pedal

©1996 HYSTER COMPANY

t,

See Service Manualfor service procedures

2010311996

HYSTER Page 128SERIAL CODE 0001

ELECTRICAL SYSTEMDIESEL

(Figure 61)

28

""'" \\ \

\ \ 2J \

",-" I '",- <' I '",'" ...... /'"

321-~

'"/'/

/f

III

~33

35

3~

14


20103/1996

SERIAL CODE 0001

ELECTRICAL SYSTEMDIESEL

HYSTER

REF PART NO. NAME OF PART QTY REF PART NO. NAME OF PART QTY1 1360086 Oil Pressure Switch ............ 1 21 2021990 Battery Cable .................................. 12 2021971 Controller ........................................ 1 22 2021995 Wire Harness (Seat Switch) ..... 13 292501 Bolt .......................... 4 10' Figure 724 292680 Lockwasher .................................. .. 5 23 2022012 Wire Assy ........................................ 15 320156 Washer ............................................ 4 24 239503 Nut .......................... 16 136687 Nut .......................... 5 25 292681 Lockwasher .................................... 17 239503 Nut .......................... 1 26 2021991 Battery Cable ................................. 18 292681 Lockwasher .................................... 1 27 2022000 Engine Harness (Frame) .. ............ 19 2021455 Relay ........................ 1 10' Figure 73

10 2021986 Battery Cable 1 28 a 2022002 Wire Harness (Monotrol Pedal) .. 1..................................

11 2021996 WireAssy ........................ ·0 .............. 1 10' Figure 7012 302285 Bolt .......................... 1 29 a 2021434 Switch 1..............................................

13 292682 Lockwasher .................................... 1 30 1367633 Temperature Sender ........... 114 2022013 Clamp ............................................ .. 5 31 2022005 Wire Harness .................................. 115 136681 Hex Head Bolt ........................ ·0 ...... 1 32 2022516 Sender ....................... 116 239503 Nut .......................... 1 33 1356105 Low Coolant Sender ........... 117 292681 Lockwasher ................................... 3 34 257241 Boot ......................... 118 137852 Strap Clamp ................. AR 35 Alternator ........................................ 119 Starter Motor .................................. 1 10' Figure 77

10' Figure 7620 2021233 Bolt .............. '............ 2 a Monotrol Pedal


20/03/1996

"HYSTER

2,Ol


~-10

Page 130SERIAL CODE 0001

BATTERY

(Figure 62)

5

1~


2,5l

2

20103/1996

KEYA: Petrol and LPGB: Diesel


BATTERY

HYSTER

QTYREF PART NO. NAME OF PART A B1 2022635 Battery..................... 12 2022820 Battery....................... 13 2021943 Clamp 14 1332658 Clamp 15 309124 Rod 2 26 1326939 Cap 2 27 136687 Nut 2 28 292680 Lockwasher 2 2

QTYREF PART NO. NAME OF PART A B

9 320156 Washer 2 210 2021947 Tray 111 2021948 Tray 112 316678 Screw 3 113 292681 Lockwasher 3 314 320157 Washer 3 315 136749 Hex Head Bolt .. 216 239503 Nut . . . . . . . .. . . . . . . . . . . . . . .. .. 2


20/03/1996


INSTRUMENT CLUSTER

(Figure 63)

.......-.12

--"".--15

~7

'21

~11

8 ~I .......

7--..f9*'": 6 22

«-23

sc::::C 3",,@

4


20103/1996

SERIAL CODE 0001

INSTRUMENT CLUSTER

HYSTEA

PART NO. DESCRIPTION INCLUDES REF REF NO. 23 REF NO. 24NO.5 QTY QTYLOCATION

ID 2022714 Instrument Cluster (Petrol) Incld's 1-24 4 7 L1-L5,L9,L12-L13

Ib 2022715 Instrument Cluster (LPG) Incld's 1-21,23,24 5 7 L1-L5,L10,L12-L13

b 2022716 Instrument Cluster (Diesel) Incld's 1-24 4 7 L1-L5,L7-L8,L12-L13

c 2022740 Instrument Cluster (Petrol) Incld's 1-24 2 9 L1-L5,L10-L13

c 2022741 Instrument Cluster (LPG) Incld'd 1-21,23,24 1 9 L1-L5,L10-L13

c 2022742 Instrument Cluster (Diesel) Incld's 1-24 2 10 L1-L5,L8,L11-L13

d 1343612 Instrument Cluster (Petrol) Incld's 1-24 2 8 L1-L5,L19,L11-13

d 1343613 Instrument Cluster (LPG) Incld's 1-21,23,24 1 8 L1-L5,L9,L11-13

d 1343614 Instrument Cluster (Diesel) Incld's 1-24 2 9 L1-LS,L7,L8,L11-L13

b Includes Standard Indicators C Includes Premium Indicators d Includes Optional Indicators

REF PART NO. NAME OF PART OIY1343612 Instrument Cluster (Petrol) . . . . .. 11343613 Instrument Cluster (LPG) 11343614 Instrument Cluster (Diesel) 1

a Instrument Cluster . . . . . . . . . . . .. 11 1354775 Top Cover 12 1354776 Case 13 1354049 CiraJit Board . . . . . . . .. . . .. . 14 1354804 Buzzer . . . . . . . . . . . . . . . . . . . .. 15 1354780 Fibre Washer 16 189756 Screw. . . . . . . . . . . . . . . . . . . . . .. 17 227131 Screw. . . .. . . . . . . . . . . . . . . . .. 148 1354778 Water Temperature Gauge 19 1354783 Hourmeter 1

10 1354782 Joint.... . . . . . . . .. .. . .. . . .. .. 111 1354805 Wire Harness. . . . . . . . . . . . . . .. 112 1354784 Warning Lamp Filter 1

REF PART NO, NAME OF PART OIY13 1354785 Joint... . .. .. . . . . . . .. . . . . . 114 1354786 Screw. .. . . . . .. .. . .. . .. . .. 115 1354787 Warning Lamp Housing 116 1354788 Seal 117 1354806 Circuit Board . . . . . . . . .. . . . . 118 1337114 Ignition Switch 119 1354797 Screw 820 320154 Washer..................... 821 1358858 Clip.... .. . . .. . .. . . .. .. .. . ... 122 1354777 Fuel Gauge (Petrol) . . . . . . . . . .. 123 a 1354796 Lamp , . . . . . . . . . . . . .. AR

24 a 1357367 Lamp AR

25 1337197 Key 1

a 0" Table


20/03/1996

)

HYSTER

10



SHIFT LEVER

(Figure 64)

9


5

8

1

20103/1996

SERIAL CODE 0001

SHIFT LEVER

HYSTER

PART NO, NAME OF PART QIYREF

12345

PART NO. NAME OF PART QIY1347004 Shift lever ... 0 0 • 0 0 • 0 •• 0 • 0 0 0 • •• 11343577 Base .. 0 0 0 •• 0 0 0 0 0 •• 0 0 0 0 0 •• 11343578 link o. 0 • 0 • 0 0 • 0 0 0 0 0 0 0 0 • 0 11343579 Crank 0 • 0 • 0 0 • 0 0 0 0 • 0 •• 0 • 0 0 0 •• 0 11343598 Crank 0 0 0 0 0 0 •• 0 0 •• 0 0 0 •• 0 0 0 0 0 0 11343593 Shift lever 0 0 0 • 0 0 0 • 0 • 0 0 0 0 • • • •• 1

REF6789

1011

296205302398

13382911343594136687

1354300

Hex Head Bolt 0 0 • 0 0 0 • 0 • 0 • 0 •• 0 2Nut 0 •• 0 ••• 0 0 0 0 0 00 •• 00.000. 0 0 2Spring Plunger . 0 0 0 0 0 0 •• 0 0 0 • 0 0 2Bolt. 0 0 o. 0 0 0 00 ••• 0 ..... 0.0000 2Nut 0 •••••• 0" 0 0 0 0 ••••••••••• 2 l

Washer ... 0.0 •••• 0000 •• 0. 0" 2


20/0311996

HYSTER



COWL ELECTRICAL

(Figure 65)


,-->---- 35

20103/1996

7SERIAL CODE 0001. HYSTEA

COWL ELECTRICAL

a Forward/Reverse Leverb with BrakefTaillightsC Monotrol Pedald Last Used on SIN 0001 8-2637e First Used on SIN 0001 8-2638

QTY

1361121292500292680

25 •262728

24 I 1352088 Wire Harness(Forward and Reverse) 1117 Figure 69

Connector oo . .. .. . .. 1Hex Head Bolt oo oo. 4Lockwasher 4Instrument Panel oo......... 1

Il7 FlQure 6329 a 1343636 Switch oo ...... oo.oo.......... 430 292501 Bolt.......................... 231 137852 Washer oooo .. oo oo. 232 292680 Lockwasher oooo oooo 233 136687 Nut (Coolant Level) 234 2021388 Temperature Switch 135 b 2021434 Switch oo oo oo .. oo. 136 2021957 Hom......................... 137 1343596 Bracket oo.oo oo 138 220426 Screw........................ 839 18419 Lockwasher 840 53162 Lockwasher oo. 841 16865 Nut .oo oo oo. 842 292500 Hex Head Bolt oooo oo.. 443 292680 Lockwasher oo.... 444 320156 Washer .. oo.................. 445 1343595 Plate......................... 146 Shift Lever. .. .. .. .. .. . .. .. . ... 1

Il7 FlQure 6447 c 1343597 Plug oooo. 1

REF PART NO. NAME OF PARTREF PART NO. NAME OF PARi'" QIY1 2021952 Fuse Box 12 2021953 Fuse (10 Amp) 33 21 n8 Fuse (20 Amp) oo oo 14 302035 Screw........................ 25 292679 Lockwasher .oo.oo ....... oo... 26 2021954 Bracket .oo................... 17 287817 Bolt.......................... 18 292680 Lockwasher oo.oo 19 320156 Washer oo oo 1

10 c 370868 Switch 210 lid 370868 Switch oooo oooo........ 210 II 370868 Switch oooooooo .. oooooo 111 c 316132 Spacer....................... 211 lid 316132 Spacer ... ;................... 211 II 316132 Spacer....................... 112 c 86510 Screw........................ 412 lid 86510 Screw........................ 212 II 86510 Screw........................ 113 c 138573 Washer oo............ 413 lid 135873 Washer oo.oo .. oooo. 213 al 135873 Washer .oo.oo.oo............. 114 2021955 Bracket oo.. 115 287851 Hex Head Bolt 116 292681 Lockwasher oo. 117 320157 Washer 118 2021959 Relay 219 2022013 Clamp .oo oooooo oo. 120 137852 Strap Clamp oo oo oo. AR21 2022506 Instrument Panel Harness 1

IP" Figure 6722 2022514 Wire Harness oo...... 1

IP" Figure 6823 2022507 Cowl Harness. oo . . .. .. . .. .. ... 1

IP" Figure 66


20/03/1996

HYSTER

9

9~



COWL HARNESS

(Figure 66)


£-7 8

20103/1996

SERIAL CODE 0001

COWL HARNESS

H'r'STEA

REF PART NO, NAME OF PART OTY2023731 Cowl Harness. . . . . . . . . . . . . . . .. 1

1 2022622 Connector (Rear Light) 12 1330426 Lock, . . . . . . . . . . . . . . . . . . . . . .. 13 1330420 Connector 14 1330422 Connector (Monotrol Pedal) 15 1330428 Lock. . . . . . . . . . . . . . . .. . . . . . .. 1

REF PART NO, NAME OF PART OrY6 1330439 Plug , 17 2022629 Diode. . . . . . . . . . . . . . . . . . . . . .. 18 1361304 Connector. . . . . . . . . . . . . . . . . .. 19 2022623 Terminal , , . .. . . . .. 5

10 1363886 Socket , . . . .. 5


20/03/1996

HYSTEA Page 140SERIAL CODE 0001

CLUSTER HARNESS

(Figure 67)

I I

: I 1=f==~C======:~========~~::3: : '---L.J.1=:J

1

45 6

,1


20/03/1996

SERIAL CODE 0001

CLUSTER HARNESS

HYSTER

REF PART NO, NAME OF PARI QTY2022506 Cluster Harness. . . . . . . . . . . . . .. 1

1 2022623 Terminal 102 1351070 Frame. . . .. . . . . . . . .. . . . . . 13 1351076 Seal. . . . .. .. .. . . . . . . . .. .. 14 2022626 Connector (Frame) 1

REF PARI NO, NAME OF PARI QTY5 2022627 Seal 16 2022628 Plug. . . . .. .. .. .. . . . .. . . . . . .. 17 1352599 Connector (Instrument Panel) .. 18 1352600 Socket. . . . .. .. .. . .. . . . . . . .. 199 2022629 Diode. . . .. . . . . . . . .. . . .. . . . .. 1


20/03/1996

HYSTEA

......

·....l



CLUSTER POWER HARNESS

(Figure 68)

•


3

~ 1

~2

I

[Ifijl)

20103/1996

SERIALCOOE 0001

CLUSTER POWER HARNESS

HYSTEA

REF PART NO. NAME OF PART OIY2022514 Cluster Power Harness. . . . . . . .. 1

1 2022619 Connector (Frame) 1

REF PART NO. NAME OF PART OIY2 2022621 Seal.. . . . . . .. . .. . . . . . .. . . 13 2022618 Terminal 1


20/03/1996


HARNESSFORWARD AND REVERSE

(Figure 69)

3

4 3

12


20103/1996

SERIAL CODE 0001

HARNESSFORWARD AND REVERSE

HYSTEA

REF PART NO. NAME OF PART OTY1352088 Wire Harness 1

1 1330412 Connector (Cowl) 12 1330417 lock 1

REF PART NO. NAME OF PART OTY3 1363885 Pin. . . . . . . . . . . . . . . . . . . . . . . .. 54 1330439 Plug. . . . . . . . . . . . . . . . . . . . . . .. 1


20/03/1996


HARNESSMONOTROL PEDAL

(Figure 70)

7

*756

4 3


20103/1996

SERIALCOOE 0001

HARNESSMONOTROL PEDAL

HYSTER.. cr . ~.-..

REF PART NO. NAME OF PART orv2022002 Wire Harness . . . . .. 1

1 1330412 Connector (Cowl) 12 1330417 lock 13 1363885 Pin. . .. . . .. . . . . . . . .. . . . . . . .. 5

REF PART NO. NAME OF PART orv4 1330439 Plug. . . . . . . . . . . . . . . .. . . . . . .. 15 1330420 Connector (Solenoid) 16 1330426 lock.. . . . . . . . . . .. . . . . . . . . 17 1363886 Socket. . . . . . . . . . . . . . . . .. . . .. 3


20/03/1996


CHASSIS HARNESSPETROL AND LPG

2,OL

(Figure 71)

;7


20/03/1996

SERIAL CODE 0001

CHASSIS HARNESSPETROL AND LPG

2,OL

HYSTeR

REF PART NO. NAME OF PARI OTY2021998 Chassis Harness . . . . . . . . . . . . .. 1

1 2022739 Connector (Cowl) ...... or. or .. 12 2022627 Seal or • .. • .. • .. • • 13 2022628 Plug or or •• or.. 3

REF PART NO. NAME OF PART OTY4 2022737 Terminal .. or ......... or or. 65 2022736 Connector (Hom Fuse) 16 2022621 Seal or • o' 17 2022735 Terminal. . . . . . . . . . . . . . . . . . . .. 1


20/03/1996


HARNESSSEAT SWITCH

(Figure 72)

645

12

.......\\----....l...-.i------------._I Cl C.:.J I


20103/1996

SERIAL CODE 0001

STARTER MOTORPETROL AND LPG

2,OL

HYSTER

REF PART NO. NAME OF PART OTY1362069 Starter Motor 1

1 1368862 Switch. . . .. . . .. .. . .. . .. . .. .. 12 1368849 Bracket (Front) , 1 .3 1368858 Sleeve. . .. . . .. . . . .. . . . .. 14 1368860 Brush Holder 15 326889 Brush Spring. . .. . .. .. . .. 36 1368861 Brush . .. . .. .. .. . .. . .. .. . 17 1368857 Bracket (Rear) 18 1368859 Sleeve (Rear) . .. .. .. .. 1

REF PART NO. NAME OF PART OTY9 1368848 Yoke.. .. .. . . . .. . . . . . .. .. 1

10 1368863 Brush .. .. . .. . .. 211 1368850 Kit 112 1368851 Armature 113 1368852 Clutch. .. . . . .. . .. .. . . . .. . 114 1368853 Kit-Screw. .. . . .. . .. . .. . .. 115 1368854 Kit-Washer 116 1368855 Lever. .. . .. .. . .. .. . . . . .. .. .. 117 1368856 Bolt .. .. .. .. .. .. .. .. .. .. . .. ... 2


20/03/1996


STARTER MOTORDIESEL

2,5L

(Figure 76)

3

20

1

, --

25

r~18


20/03/1996

SERIAL CODE 0001

STARTER MOTORDIESEL

2,5L

HYSTER

REF PART NO, NAME OF PART QIY2021166 Starter Motor 1

1 1362085 Yoke. . . . . . . . . . . . . . . . . . . . . . .. 12 1362086 Brush , 23 1362087 Switch. . . . . . . . . . . . . . . . . . . . .. 14 1362088 Lever , . .. 15 1362089 Bracket (Front) . . . . . . . .. . . . . .. 16 1362090 Bearing. . . . . . . . . . . . . . . . . . .. 17 1362091 Armature. . . . . . . . . . . . . .. . .. .. 18 1362092 Bearing. . . . . . . . . . . . . . . . . . .. 19 1362093 Bearing. . . . . . . . . . . . . . . . . . .. 1

10 1362094 Shaft. . . . . . . . . . . . . . . . . . . . . .. 111 1362095 Cover .. . . . . .. . . . . . . . . . . . . .. 112 1362096 Gear Set 113 1362097 Shaft. . . . . . .. . . . . . . . . . . . .. 1

REF PART NO, NAME OF PART QIY14 1362098 Gear. . . . . . . . . . . . .. .. . . .. .. 115 1362099 Pinion. . . . . . . . . . . . . . . . . . . . .. 116 1362100 Kit-Stopper...... .. .. . .. 117 1362101 Bracket (Centre) 118 1362102 Screw 319 1362103 Joint 220 1362104 Spring Set . . . . . . .. . . . . . . . . . .. 121 1362106 Joint. . . . . . . .. . . . . . . . . . . . 222 1362107 Brush Holder 123 1362108 Brush Spring. . . . . . . . . . .. . . .. 424 1362109 Bracket (Rear) 125 1362110 Kit-Bolt 126 1362105 Ring 2


20/03/1996

H'r'STER

8

~


10


ALTERNATOR

(Figure 77)


5

6

20/03/1996

SERIAL CODE D001

ALTERNATOR

HYSTER

REF PART NO. NAME OF PART ary1361853 Alternator 1

1 1361851 Rear Cover 12 1361856 Redifier . . . . . . . . . . . . . . . . . . .. 13 1361858 Regulator. . . . . . . . . . . . . . . . .. 14 1361859 Brush 25 1361852 Cover 16 1361862 Kit-Nut '" 17 1361854 Stator 1

REF PART NO. NAME OF PART ary8 1361863 Kit-Nut. . . . .. . .. . . . .. . .. . . 19 1361864 Kit-Saew... . . . . . . . .. .. .. 1

10 1361861 Pulley 111 1361850 Front Cover. . .. .. .. .. . .. .. 112 1361860 Kit-Saew.. . . .. .. .. . .. . . 113 1361857 Bearing 114 1361865 Rotor 115 1361855 Bearing 1

.:.


20/03/1996

HYSTER - Еврокарevrocar.ru/katalog/Hyster/H1.50XM(D001)/electric.pdf · page 127 serialcode...

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