HYDROSTIK PRO - udomi · HYDROSTIK PRO_UM_121031 1 I. Notice Regarding This Manual bij Please read...

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HYDROSTIK PRO Metal Hydride Canister User’s Manual Updated 31 Oct. 2012 HYDROSTIK PRO_UM_121031

Transcript of HYDROSTIK PRO - udomi · HYDROSTIK PRO_UM_121031 1 I. Notice Regarding This Manual bij Please read...

HYDROSTIK PROMetal Hydride Canister

User’s Manual

Updated 31 Oct. 2012

HYDROSTIK PRO_UM_121031

HYDROSTIK PRO_UM_121031

Contents

I. NOTICE..................................................................................................................... ● REGARDINGTHISMANUAL........................................................................ ● REGARDINGPROTECTION,SAFETY,ANDPROHIBITIONAGAINST UNAUTHORIZEDMODIFICATION............................................................... ● DISCLAIMER.................................................................................................II. INTRODUCTION....................................................................................................... ● GENERALPRECAUTIONS........................................................................... ● PRODUCTSPECIFICATION........................................................................III. SAFETYINSTRUCTIONS......................................................................................... ● HYDROGENOPERATINGPROCEDURES................................................... ●Personnel..................................................................................................... ●Storage….................................................................................................... ● TRAINING...................................................................................................... ● EMERGENCYPROCEDURES......................................................................IV. REQUIREMENTSHYDROSTIKPROCARTRIDGE.................................................. ● PROVIDEDBYHORIZON.............................................................................. ● OTHERITEMSREQUIRED...........................................................................V. BEFOREOPERATION............................................................................................... ● CHECKLISTBEFOREOPERATION.............................................................. ● CHECKLISTDURINGOPERATION..............................................................VI. (RE)FILLINGHYDROSTIKPROCARTRIDGE.......................................................... ● OPTIONI-DIRECTCARTRIDGE(RE)FILLING............................................ ● OPTIONII-SWAGELOKREFILLING............................................................VII. MAINTENANCE.......................................................................................................... 1. EMPTYHYDROSTIKPROMetalHydrideCartridges........................ 2. FILLEDHYDROSTIKPROMetalHydrideCartridges.........................VIII. FAQ.............................................................................................................................

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HYDROSTIK PRO_UM_121031 1

I. Notice

● Regarding This Manual

Pleasereadandkeeptheseinstructions

Keeptheseinstructionswiththisappliance

BewahrenSiedieseBedienungsanleitungzusammenmitdemGerätauf

Gardezcesinstructionsavecl’appareil

Mantengaquestomanualeinsiemeall’apparecchio

Bewaardezehandleidingbijhetapparaat

FurthercopiescanbeobtainedfromHorizonFuelCellTechnologiesorbyemailingsupport@horizonfuelcell.comPleaserefertotheHorizonwebsiteforlatestinformationwww.horizonfuelcell.com

Specificationsanddescriptionsinthisdocumentwereineffectatthetimeofpublication.HorizonFuelCellTechnologiesreservestherighttochangespecifications,productappearanceortodiscontinueproductsatanytime.

1. ThisManualshouldbepassedontotheenduser.2. Readthismanualcarefullyandfullyunderstandhowtooperatethisproductbefore youstartoperation.3. HorizonFuelCellTechnologiesmakesnowarrantyofanykindwithregardtothis material,butnotlimitedto,impliedwarrantiesofmerchantabilityforparticular purpose.4. Allrightsreserved.Nopartofthismanualmaybereproducedinanyformwithout HorizonFuelCellTechnologies’writtenpermission.5. Greatefforthasbeenexpendedtoensurethatthedescriptionsinthismanualare correct.Shouldyou,however,comeacrossaquestionableareaornotean inconsistency,atelephonecalloremailtoHorizonFuelCellTechnologiesnotingthe questionableareawouldbehighlyappreciated.6. Thecontentsofthismanualaresubjecttochangewithoutpriornotice.

HYDROSTIK PRO_UM_121031

● Regarding Protection, Safety, and Prohibition against Unauthorized Modification.

1. Fortheprotectionandsafeuseoftheproductandthesystemcontrolledbyit,besureto followtheinstructionsonsafetydescribedinthismanualwhenhandlingtheproduct.In addition,ifyouhandletheproductincontradictiontotheseinstructions,our companydoesnotguaranteesafety. 2. ThefollowingsafetysymbolmarksareusedontheproductconcernedorinthisManual:

● Disclaimer

1. Thismanualincorporatessafetyguidelineandrecommendations.However,itisnot intendedtocoverallsituations.Itisresponsibilityofcustomertomeetall localsafetyrequirementsandtoensuresafetyduringoperation,maintenance andstorageoftheHYDROSTIKPROcanister. 2. HorizonFuelCellTechnologiesassumesnoliabilitytoanypartyforanylossordamage, directorindirect,causedbytheuseoranyunpredictabledefectoftheproduct. 3. Althoughalleffortshavebeenmadetoensuretheaccuracyandcompletenessofthe informationcontainedinthisdocument,Horizonreservestherighttochangethe informationatanytimeandassumesnoliabilityforitsaccuracy.

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WARNINGAWARNINGsigndenotesahazard.Itcallsattentiontoaprocedure,pratice,conditionorthelike,which,ifnotcorrectlyperformedoradheredto,couldresultininjuryordeathofpersonel.

CAUTIONACAUTIONsigndenotesahazard.Itcallsattentiontoaprocedure,pratice,conditionorthelike,which,ifnotcorrectlyperformedoradheredto,couldresultindamagetoordestructionofpartoralloftheproduct.

IMPORTANTIndicatesthatoperatingthehardwareorsoftwareinthismannermaydamageitorleadtosystemfailure.

NOTEDrawsattentiontoinformationessentialforunderstandingtheoperationandfeatures.

TIPGivesinformationthatcomplementsthepresenttopic.

HYDROSTIK PRO_UM_121031

II. IntroductionThankyouforpurchasingtheHYDROSTIKPROMetalHydrideCartridges.PleasereadthefollowingrespectivedocumentsbeforepreparingandusingtheHYDROSTIKPROMetalHydrideCartridges.

● General Precautions

● Readallinstructions.● Provideadequateventilationandrefrainfromplacingitemsonoraroundtheappliance duringoperation.Refrainfromplacingtheapplianceinenclosuresorcausingtheapplianceto notventfreely.● Donotuseanattachmentnotrecommended,asitmayresultinariskoffire.● Donotdisassembleortamperwithappliance.● Keepawayfromchildren.● Keepawayfromalkalineandacidicenvironment.

● FireHazard! ● Thisisnotatoy–keepawayfromchildren. ● Undernocircumstanceisthecartridgetobedisassembled.Exposuretoairwillrender thehydridematerialuselessandrequirereplacement.Materialswithinthehydrideare potentiallydangerous.● Thecartridgemustbeplacedhorizontallywhenitisbeingchargedotherwisethe cartridgecancrack! ● Donottamperwithdevice.ReadandunderstandOperationInstructions.● Contentsareflammable.Donotdisassemble.● Avoidcontactwithcontents.● Donotexposetotemperatureabove50°Coropenflames.● Followusageinstructions.● Removefromfuelcelldeviceimmediatelyafteruse.

● Whenusingtheappliance,basicsafetyprecautionsshouldalwaysbefollowedtoreduceriskof fire,orpersonalinjury.

● Hydrogenshallbestored,handled,andusedsolifeandhealtharenotjeopardizedandtherisk ofpropertydamageisminimized.● Thisapplianceisnottestedforusewithmedicaldevices.

● Savetheseinstructionsandreviewfrequentlyduringuse.

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WARNING

CAUTION

NOTE

TIP

IMPORTANT

HYDROSTIK PRO_UM_121031

● Product Specification HYDROSTIK PRO for Hydrogen Storage HYDROPAKPROCartridgesdevelopedandmanufacturedbyHorizonFuelCellTechnologiesaredesignedwithanaluminumalloymaterialsenclosureandaAB2alloyforhydrogenabsorption.Afteractivation,theAB2alloyiscapableofabsorbinghydrogen,expandingandreleasingheatuntilsaturation.Theinternalpressureofthefullychargedcartridgeremainsat30Bar(435PSI)atambienttemperaturesof20˚C-25˚Candtheweightisaround0.9gramhigher.Oncethecartridgevalveisopenedandpressureisreduced,hydrogenwillbecontinuouslyreleasedfromthealloythatwillabsorbheat.Iftheheatabsorptionratedecreases,sowillthehydrogenreleaserate.Thecartridgeenclosurematerialsaremadeofanaluminumalloythathasexcellentheatconductivitypropertiesthatcanfacilitateheatconductionofthealloyduringgasabsorptionandreleaseprocesses.Gasabsorptionefficiencyofthealloycanbesignificantlyimpactedbyoxidizationduetohumidity;therefore dryhydrogengaswithapurityofnolessthan99.99%isrequiredforcharginguse.

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* The Specifications are subject to change without notice.

SPECIFICATIONS

Model HYDROSTIK PROHydrogen Storage

Capacity10NL Dimensions(mm) Weight Appr.90g

Cylinder Material

Cylinder CoatingColor

OperatingTemperature

Gas Purity

Gas Dew Point

Charging Pressure

ChargingTemperature

300-500ml/min(basedonH-cell)

Discharging

Safety

Compact size

Scalable

Reversible

Long life

Easy handling

No extra heatneeded

DischargingTemperature

The storage devices can be discharged and recharged with speed,efficiency and control.

The canisters are robust and are designed to have a long service life.

Typical DischargingPerformance

Features

Hydrogen gas is stored in solid metal powder under low pressure. It is safer than conventionalmethodsfor storing liquid and compressed hydrogen.

General

HydrogenCharging

HydrogenDischarging

Aluminum6061

White&Blue

>99.99% (CO <1ppm, CO2<10ppm,O2<4ppm)

< -50°C

3.0MPaG@ 20°C

0~30°C

DischargingCondition/outletpressure:0MPaG;Ambient:15°CDischargingflowrateismaintainedupto95%ofthewholestoragecapacity.

0~3.0MPaG@ 25°C(Depends on the remaining H2 amount.)

The storage devices can supply fuel for any size hydrogen-based application - small or large,vehicular,portable,on-board or stationary.

Our storage devices hold more hydrogen than compressed hydrogen cylinders,readily accept hydrogenfrom reformers,electrolyzers and other sources,and can be used safely in moreapplications than liquidhydrogen.

Fully operable at an ambient temperature,with a moderate pressure difference for absorbinganddischarging hydrogen gas.

5~50°C(Whenthetemperatureisbelow5°C,thedischarginghydrogencapacitywillbelessthanthisspecification.)

10NL of hydrogen can fit in your hand. 350NL can easily be assembled on the Hydrobike.

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0 -35 °C

HYDROSTIK PRO_UM_121031 5

III. Safety InstructionsThesafeandsuccessfuluseoftheHYDROSTIKPROandhydrogeningeneralstartswithknowingofandadheringtoappropriatestandardsandguidelinesforthedesignofthehydrogenfacilities.

● Safetyshallbeconsideredinallphasesofahydrogenfacilitylifecycle,beginningwith itsinitialdesignandcontinuingthroughitsfabrication,construction,operation,maintenance, andendingwithitsdecommissioning. ● Regardlessofquantity,allhydrogensystemsandoperationsmustbedevoidofhazards byprovidingadequateventilation,designingandoperatingtopreventleakage,and eliminatingpotentialignitionsources. ● Safetysystemsshouldbeinstalledtodetectandcounteractorcontrolthepossibleeffects ofsuchhazardsascartridgefailures,leaksandspills,collisionsduringtransportation, vaporizationsystemfailures,ignitions,firesandexplosions,clouddispersions,andthe exposureofpersonneltocryogenicorflametemperatures.Undetectedhydrogenleakscan leadtofiresandexplosions. ● Cartridges(filledwithhydrogen)shallbekeptawayfromfire,andtemperaturesabove50˚C whilefilling,storageandusing.● Themaximumoutletpressureofthepressureregulatorshouldnotexceed40Bar(580PSI)toavoid anycomplicationsorfailureswiththecartridges.● Whenusingacylindertorefilloractivatethecartridge,theinletpressurefromthecompressed cylindershouldbeatleast1.5timesthatoftheoutletpressure.

● Hydrogen Operating Procedures Operatingproceduresalongwithinstrumentationandcontrolsystemsshallbeevaluatedfortheir capacitytoprovidetherequiredsafety.Analysisorcertificationtestingshallverifyequipment performance.

●Personnel

* Personnelhandlinghydrogenorhandlingequipmentforhydrogensystems mustbecomefamiliarwiththephysical,chemical,andspecific hazardouspropertiesofhydrogengas. * Trainingshouldincludedetailedsafetyprogramsthatrecognizehuman capabilitiesandlimitations. ●Storage

* Storethecartridgesinasafeandsecureplace. * Storethecartridgesinadryandcoolplace. * Donotstorethecartridgesinsunlight.

● Training Operatortrainingshallbereviewedanddemonstratedtobeadequatebeforeoperationscommence. Operatortrainingshouldbeevaluatedcontinuously.

● Emergency Procedures Thesafetyofpersonnelatandnearthehydrogenlabshallbecarefullyreviewedandemergency proceduresdevelopedattheearliestplanninganddesignstages.Advanceplanningforavarietyof emergenciessuchasfiresandexplosionsshallbeundertakensothefirstpriorityisthereductionof risktolife.

CAUTION

HYDROSTIK PRO_UM_121031 6

IV. Requirements HYDROSTIK PRO Cartridge

● Provided by Horizon

● HYDROSTIKPROmetalhydridecartridge● Refillingtubingconnectsthecartridgetotheregulator● AHorizon-designedadaptorthatconnectstheSWAGELOKconnectortotheHYDROSTIK PRO

● Other Items Required

● Acompressedhydrogencylinderwithpressureof150-200Bar(1276–2900PSI).● AH2pressureregulatorthatcanhandleaninputpressureofatleast200Bar (2900PSI)anddeliveroutputpressuresthatcanbeadjustedfrom10Bar (145PSI)to40Bar(580PSI).Thisregulatorshouldinclude2pressure gaugesthatcandisplaytheinputpressureandtheoutputpressure.● Male&FemaleSWAGELOK1/8”quickconnectorstypeQC4-B-200andQC4-D-200.● A40Bar(580PSI)resistanthoseassemblyconnectingtheoutputoftheregulatortothe SWAGELOKquickconnector.● Awaterbasinthatisbigenoughtoholdthecartridgeunderwaterinahorizontalposition.● Adjustablewrenches.

V. Before OperationBeforestarting theoperationprocess, regardlessofquantity, it iscrucial tocheckallhydrogensystemsonthesafetyandoperationalaspectsinordertoruleoutandexcludeanypossiblehazards,failuresorsetbacksduringtheprocess.Therefore,itishighlyrecommendedthatthewholeoperationwillbecarriedoutadequateandwillfollowallinstructionsprovidedhere.DoingsowillalsomaintainthecycleandlifetimeoftheHYDROSTIKPRO.

● Checklist before operation

● Dothelabandoperationenvironmentcomplyandconsistwithallthesafetystandards regardingtheusageofhydrogenandHYDROSTIKPRO?● Isthetrainingoftheoperatorsufficient,andistheoperatorawareanddoeshe/she understandallthesafetyaspectsregardingtheoperationoftheHYDROSTIKPRO andhydrogeningeneral?● Isthesafetyofthepersonnelatandnearthehydrogenlabtakenintoaccount,andareall emergencyproceduresclearandintelligible?● AretheHYDROSTIKPROcartridgescheckedforanytracesofdamage,deformation, leakage,orimpactofanykind?● Areallthetubeconnectionsandnutscheckedregularly,sonocontaminationofanykindwill interfereintheprocess?

● Checklist during operation

● Operationsagainstrulesstatedinthisusermanualarestrictlyprohibited.● Strictlycomplywiththesafetyoperationregulations.Keepcloseattentiontothe changingoftheworkingpressure,temperatureandworkingmedia,etc.● DisassemblinganypartsoftheHYDROSTIKPROunderpressureisstronglyprohibited.● Itisstronglyprohibitedtousethepressurecartridgesbeyondtheoperationconditions.

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VI. (Re)Filling HYDROSTIK PRO Cartridge

Thereare twooptions for (re)filling theHYDROSTIKPROMetalHydrideCartridge.How theseoperationsarecarriedoutisstatedinthisparagraph.

NotethatalldirectionsarebasedontheequipmentusedasstandardbyHorizonFuel CellTechnologies.Wecannotfeasiblycoverallinternationalvariationsofequipment, threadsanddimensionsandthereforeomitthesedetailstoreduceconfusion.Therefore wehighlyrecommendthatyoureadthroughtheinstructionswithoutputtingtheequipment togethertofamiliarizeyourselfwiththeprocessandmakesureyouhaveallthecorrect components.Itisveryimportantthattheconnectionsequipmentmatch,asanyleakageis verydangerous.

● Option I - Direct Cartridge (Re)Filling

(1) Useawrenchto(anti-clockwise)screwsecurelythedualheadedpressureregulatortothe pressurizedhydrogencylinderthatcanbeobtainedfromalocalgascompany(Fig.1&2).

(2) Againusingawrench,screwthenutonthehydrogencabletothedualheaded pressureregulatorprovided.Thenutneedstobetightenedbyturningthewrench anticlockwise(Fig.3&4).

IMPORTANT

Fig.1 Fig.2

Fig.3 Fig.4

HYDROSTIK PRO_UM_121031 8

(3) Turntheduelheadedpressureregulatorhandleanti-clockwiseuntilitistight.Makesure itisintheclosedcondition,sothatthedualpressureregulatorshowsazeroreadingon bothdials(Fig.5&6).

Inspecttheconnectionsforleaksbyapplyingsomesoapwateronallconnections. Ifyounoticebubblesappearingpleaseclosethecylindervalve,stopthe procedureandcontactyourprofessionalsuppliersfortechnicalsupport.

Alsoifthecylinder’spressureislowerthan30Bar(435PSI),stopusingthiscylinder becausethepressureistoolowtochargethecartridge.

BeforeconnectingtheHYDROSTIKPRO,turnonthedualheadedpressureregulator valveclockwiseto1Bar(14.5PSI)toreleasetheimpuregasesoutofthetube.Repeat this2-3timesforpuregasesusedinthenexthydrogenchargingprocess.

(4) Prepareaplastictubthatthemetalhydridecartridgecanlieinhorizontally,withenough water(ambienttemperature)tocoverthemetalhydridecartridge.Holdingtheotherend ofthehydrogencable,connecttheHYDROSTIKPROmetalhydridecartridgetothe cablebyturningthecartridgeclockwiseuntilitissecurelyfastenedtothecable(Fig. 7&8).

CAUTION

NOTE

IMPORTANT

Fig.5 Fig.6

Fig.7 Fig.8

HYDROSTIK PRO_UM_121031 9

(5) PlacetheHYDROSTIKPROintothetubfullofwatersothatitlieshorizontallyunder thewater.Slowlyturnthedualheadedpressureregulatorvalveclockwise,makingsure youwatchtheleft-handedpressurereading(Fig.9&10).Whenitreaches30Bar (435PSI)allowthemetalhydridecartridgetofillforabout30minutes. Andthenturnthedualheadedpressureregulatorvalveanti-clockwiseuntilitis tighttocheckifthedialmovesslowlytowardszero.Ifthedialdoesnotmovethat meansthecartridgeisfullyfilled.Ifthedialmovesdowncontinuously,pleaseturnthe headedpressureregulatorto30Bar(435PSI)forcontinuouscharging.

(6) Turnoffthedualheadedpressureregulatoranti-clockwiseuntilitisclosed.Atthis timethelowerpressuremeterstillindicatesthepressureyouchargedthecartridge. DisconnecttheHYDROSTIKPROfromthehydrogencable.Themeterwillbebackto0 (Fig.11&12).

(7) Usethewrenchtodisconnectthehydrogencablefromthepressureregulatorandturn thehydrogensupplyoffifnotusethemanymore(Fig.13).

Fig.9 Fig.10

Fig.11 Fig.12

Fig.13

HYDROSTIK PRO_UM_121031 10

● Option II - SWAGELOK Refilling

(1) SeparatetheSWAGELOKquickconnectorsystemintomale(QC4-D-200)andfemale (QC4-B-200)parts(Fig.1). InsertthefinepointofthespecialHorizon-designedadaptor(Fig.2)intothemale (QC4-D-200)partoftheSWAGELOKconnector.Oncetheadaptorcomponentis positionedinsidetheSWAGELOKunit,usethewrenchtotightlyfastenthe SWAGELOKnutontotheadaptor(Fig.3).Thiswillcreateapermanentconnection betweentheadaptorandthemalepartoftheSWAGELOKunit.Oncethenutis fastened,donotattempttodisassembleit.

(2) ReassemblethefemaleandmalepartsoftheSWAGELOKunit(Fig.4&5),and connectittoyourregulator’shose.

Thishosemustberesistantto40Bar(580PSI)ofpressure.

(3) Ifyourregulatorisalreadyconnectedtoyourpressurizedhydrogencylinderand testedforleaks,godirectlytostep5. Makesurethehydrogenpressurecylindervalveontopofthecylinderistightlyclosed. Toconnectyourregulator/hoseassemblytothepressurizedhydrogencylinder, usetheadjustablewrenchtotightentheregulatorinletconnectornutontothe compressedcylinderinacounterclockwisedirection(Fig.6&7).

Fig.1 Fig.2 Fig.3

Fig.4 Fig.5

IMPORTANT

Fig.6 Fig.7

HYDROSTIK PRO_UM_121031 11

(4) Makesuretheregulatorinletvalveisclosed.Toclosetheregulator’svalve,turnthe regulator’sadjustingknobinthecounterclockwisedirection(Fig.8&9).

(5) Slowlyopenthecompressedcylindervalvetoobservethereadinginthehighpressure gauge(Fig.10).Thiswillindicatetheinternalpressureofthecompressedcylinder,which shouldnotbemorethan200Bar(2900PSI)(Fig.11),butabove30Bar(435PSI).

(6) Inspecttheconnectionsforleaksbyapplyingsomesoapwateronallconnections(Fig. 12&13).Ifyounoticebubblesappearingpleaseclosethecylindervalve,stoptheprocedure andcontactyourprofessionalsuppliersofthepressureregulatorand/orcompressed cylinderfortechnicalsupport.

Fig.8 Fig.9

Fig.10 Fig.11

Fig.12 Fig.13

HYDROSTIK PRO_UM_121031 12

(7) BeforeconnectingtheHYDROSTIKPROforfilling,wemustgetridofanynon-Hydrogen gasesfromthesystem.Open(clockwise)theregulator’svalveto1Bar(14.5PSI)for5secs andthenclose(counter-clockwise)itagain(Fig.14).

(8) Screw(clockwise)theHYDROSTIKPROcartridgeontotheSWAGELOK/Horizonadaptor assembly(Fig.15&16).

(9) Fillthewaterbasinwithwater(ambienttemperature).Thishelpstherefuelingprocessin twoways:

1. TohelptheabsorptionofHydrogenintothemetalhydridebykeepingthecartridge cool. 2. Tobeabletocheckforanyleakagescomingfromthecartridge,cableorconnection points. PlacetheHYDROSTIKPROconnectedtotheSWAGELOK/hoseassembly horizontallyintothewaterbasin(Fig.17).

Fig.14

Fig.15 Fig.16

NOTE

Fig.17

HYDROSTIK PRO_UM_121031 13

(10) Turntheregulatoradjustmentknobslowlyintheclockwisedirectionuntilthelowpressure gaugeindicatesareadingofnomorethan1Bar(14.5PSI).Lookatthecartridgeand connectionsinthewatertoensurenobubblesareappearingunderwater.Ifyousee bubblesclosethecylindervalve,stopthisprocedure,andgobacktostep1.Ifproblems persist,pleasecontactyourprofessionalsuppliersfortechnicalsupport.

(11) Aftercompletingsteps1-10,turntheregulatorknobslowlyuntiltheoutletlowpressure gaugeindicatesthereading30Bar(435PSI).Waitfor30minutes.Pleaseensureno bubblesarereleasedinsidethewaterbasinduringthisprocess.Ifyouseebubbles,close thepressurecylindervalve,stoptheprocessandcontacttechnicalsupport.

(12) After30minutes,checkifthepressureisbelow30Bar(435PSI).Ifitis,continuethe refillingprocessuntilitreachesaconstantpressureof30Bar(435PSI),otherwiseunscrew theregulatorknob(counterclockwise)untilyoufeelitloosens.Thelowpressuregauge readingshouldremainat30Bar(435PSI).

(13) Closethecompressedcylindervalve. Removethecartridgeandallconnectionsfromthewaterbasin.Unscrewthecartridgefrom theSWAGELOKconnectorassemblyquickly.Thiswillensurethecartridgewillnotrelease muchhydrogenintotheair.

HYDROSTIK PRO_UM_121031 14

VII. Maintenance

InordertokeeptheHYDROSTIKPROMetalHydrideCartridgesintheoptimalcondition,pleasefollowthesubsequentinstructions.

DONOTtrytodisassemble,openorrepairthecartridgeswhenbrokenorwornout!

1. EmptyHYDROSTIKPROMetalHydrideCartridges: ● DONOTtrytoopenthecartridges.

● DONOTtrytorepairthecartridgeswhenwornoutorbroken. ● DONOTstorecartridgesindirectsunlight. ● Keepitawayfromfire. ● Keepinasafeplace. ● Keepinadry,coolplace. ● Keepawayfromchildren.

2. FilledHYDROSTIKPROMetalHydrideCartridges:

● DONOTtrytoopenthecartridges. ● DONOTtrytorepairthecartridgeswhenwornoutorbroken. ● DONOTstorecartridgesindirectsunlight. ● Keepawayfromfireandinasafeplace. ● Keepinadry,coolplace. ● Keepawayfromchildren. ● Keepawayfromtemperaturesabove50˚Cwhilefilling,storageandusing. ● Themaximumoutletpressureoftheregulatorshouldnotexceed40Bar(580PSI).

WARNING

IMPORTANT

HYDROSTIK PRO_UM_121031 15

VIII. FAQThis FAQ section of our HYDROSTIK PRO Metal Hydride Cartridges will help you find the answers to numerous queries.

» Where can I get my HYDROSTIK PRO Metal Hydride Cartridge refilled? Torefillororder,visitouronlineHorizonHydrogenShoporcontactinfo@ horizonfuelcell.comandyouwillbedivertedtoyourlocalHorizonHYDROSTIKPROMetal HydrideCartridgeoutlet.

» Can a refill shop also supply a new HYDROSTIK PRO Metal Hydride Cartridge? Yes,ourHorizonHydrogenretailoutletscansupplyandexchangeHYDROSTIKPRO MetalHydrideCartridgescontactinfo@horizonfuelcell.comforyournearestHorizon Hydrogenoutlet.

» What is the cost of the initial charge on a cylinder? Thisvariesbetweenplaceandtime,pleaseaskatyournearestHorizonHydrogen outletorcontactusdirectlyinfo@horizonfuelcell.comorviaourHorizonOnline Store.

» I have inherited unwanted empty or broken HYDROSTIK PRO Metal Hydride Cartridges how do I dispose of them? TolocateyournearestHYDROSTIKPROMetalHydrideCartridgeoutletpleasecall HorizonFuelCellTechnologiesoruseourwebsite.

» I have purchased a HYDROSTIK PRO Metal Hydride Cartridge, should I have received a (gas pressure) regulator of any kind with it? No,regulatorsarenotincludedasstandardyouwillneedtoorderthoseaswell. Itemsthataresuppliedare: (1)AHYDROSTIKPROmetalhydridecartridge (2)AHorizon-designedadaptorthatconnectstheSWAGELOKconnectortothe HYDROSTIK PRO. AlternativelyyoucanpurchaseoneonlinevisitingtheHorizonOnlineStoreor contactinfo@horizonfuelcell.

» Do HYDROSTIK PRO Metal Hydride Cartridges come delivered to you sealed? How are they sealed? Thereisagastightvalveinthecartridgeheadthatdoesn’tallowforgastorelease. Thiswillnotbeanissuethoughasthecanisterswillnotcontainanygasesduring delivery.

» I would like to exchange my cartridge for a different size, can we do this at any Horizon related outlet? No,fornowweonlydistributeasinglesizemetalhydridecartridge.

» Can I take Metal Hydride Cartridge HYDROSTIK PRO abroad? Nomorethantwosparefuelcellcartridgesmaybecarriedbyapassengerincarry-on baggage,incheckedbaggage,orontheperson.

HYDROSTIK PRO_UM_121031 16

» How many hours of electricity are provided by a HYDROSTIK PRO Metal Hydride Cartridge? TheHYDROSTIKPROMetalHydrideCartridgescontainupto11Whofelectricity.Soif drawing1Wfromthefuelcell,itwillrunfor11hours.

» How can I monitor how much gas is left in a cylinder? Thiscanbemeasuredbyweight,measuringtheemptyweightgivesyouthe benchmarklevelandthenyoucanworkoutthetotalamountofhydrogenby understandingthat11LitersofHydrogen=1gramsomakesureyourscalescan workin1/10thof1/100thofagramtogetaccuratereadings.Pressurecannotbe usedasameasurementoftheamountofHydrogeninthecanisterasthepressureis almostthesamebetween10%-90%full.

» If the HYDROSTIK PRO casing or input valve gets dented or damaged or is leaking is the HYDROSTIK PRO still usable? No,ifthecasingisdamagedtheHYDROSTIKPROisnotsafetouseorhandleand shouldberecycledattheproperlocations.

» Can I store HYDROSTIKs in cars parked in full sun? HYDROSTIKPROisadvisedtobestoredinmaximum50Ctemperatures,butcars parkedinfullsuncanreachinsidetemperaturesthatexceed60C.HYDROSTIKPRO isstillsafeatthesetemperatures;howeverwedonotrecommendstoring HYDROSTIKsinsuchconditions.

» Where do I recycle a spent or damaged HYDROSTIK PRO? ContactyourlocalconsumerwasterecyclingcenterorreturntheHYDROSTIKPROtoa HorizonFuelCellTechnologiesvendor.Typically,HYDROSTIKscanberecycled whererechargeablebatteriesarerecycled.

RecycleProcedures ThematerialsintheHYDROSTIKPROare100%recyclable,andsoinordertogetthe HYDROSTIKPROmetalhydridecartridgesrecycledproperly,returnthecartridgestoyour localoutletordistributer.

NormalDisposalProcedures TheHYDROSTIKPROmetalhydridecartridgesdonotcontainanydangeroussubstances fortheenvironment,wewouldrecommendthattheystillbedisposedofinasimilarwayyou woulddisposeofastandardbattery.