Hydril Pressure Control Annu-Flex - Projetos · PDF fileHydril Pressure Control...

Hydril Pressure ControlAnnu-Flex™

Flexible subsea blowout prevention

Pressure Control Equipment: Blowout preventers

GE Oil & GasDrilling & Production

Applications & Benefits

We drew on more than 55 years of BOP application experience in all BOP types, sizes and pressure ranges when creating the Hydril Pressure Control Annu-FlexTM. A variation of our GX annular BOP, drilling contractors’ “best annular in the business,” the Annu-Flex combines a reliable subsea annular blowout preventer with a maintenance-free, flexible underwater riser joint. Together, the BOP head/flex joint combination reduces overall stack height and requires fewer stack connections. Additionally, the Annu-Flex offers: •Rapidandeconomicalmaintenance •Simpleandreliableoperations •Longservicelife

Key Features

Designed specifically for subsea drilling applications, the Hydril Pressure Control Annu-Flex enhances the best of our GX annular BOP’s performance and serviceability with several distinguishing features: •Aflex-jointdesigneliminatesfrictionthatcausesbinding and galling as well as the need for lubrication and pressure compensation commonly found in ball-type designs •Anelastomerelement,thekeycomponentofthesubsea flexible joint, is permanently bonded to an inner housing and outer ring •Aguidering/wearbushingabsorbsthrough-the-borewear during normal operations to protect the elastomer element and the main housing •Ahousing/latchedheadtoretainfullworkingpressurerating

Engineering Data

DUAL SINGLE

Bore (inches) 18.75 18.75

Working Pressure (psi) 10,000 10,000

Hydraulic Operating Pressure (psi) 1,500 1,500

Gal. to Close (U.S. gal.) 58 per BOP 58

Gal. to Open (U.S. gal.) 58 per BOP 58

Stud to flange height (inches) Flanged Bottom 10 m 174.45 116.45

15 m 177.42 119.42

Clearance Diameter (inches) 84.00 84.00

Weight (lbs.) 112,118 65,000

© 2010 General Electric Company. All rights reserved.HY_Annu-Flex_FS_080610

3300NorthSamHoustonParkwayEast,Houston,TX77032

24/7 customer support: +1 281 449 2000geoilandgas.com/drilling

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The Hydril Pressure Control Annu-Flex Advantage

Only the Hydril Pressure Control Annu-Flex can offer the performance and serviceability of our GX annular BOP in a unit designed specifically for subsea drilling applications. With its compact design and distinctive flex joint, the Annu-Flex decreases overall stack height to free up critical space and require fewer stack connections.


The 18¾", 15,000 psi Hydril Pressure Control Compact™ ram BOP delivers proven reliability for safe operation in the harshest environments. Rated for water depths to 15,000+ ft, the Compact ram has worked on the seabed continuously for one year during drilling of a 34,000-ft well. It can also add hundreds of hours of drilling time annually when configured to seal upside-down as a Subsea Stack Test Valve (SSTV) so that required pressure tests can be completed with the drill pipe in place.

This BOP has: • Successfully held full rated working pressure at 300° F for eight hours using blind/shear rams; the tested unit then completed three additional closing cycles at low and high pressure • Passed API temperature testing requirements to 350° F using blind/shear rams • Passed API temperature tests to 500° F using fixed-bore rams • All fixed-bore ram sizes on the 18-15 Compact ram are rated for this temperature • Passed API pressure tests at temperatures as low as 30° F for 5½" to 75⁄8" and 4½" to 7" variable rams • Sheared large-diameter pipe (16", 109 lb-per-ft, P-110) with closing pressure of 4,000 psi

Key Features

• Field-replaceable upper seal seats, bottom wear plates and hydraulic manifold virtually eliminate the need to move the unit to an authorized repair facility for service

• The bonnet seal carrier ring has a pressure-assisted design that enables the BOP to withstand external pressure differentials as high as 7,000 psi, equivalent to a depth of 15,000+ ft; this can occur in deep water in the event of a large pressure drop in the well bore • A single set of high-performance elastomers handles both hot and cold temperature extremes • Multiple-position lock uses a reliable, mechanical clutch to automatically lock the rams in a seal-off position • Hydraulic manifold increases operating flexibility; it can be installed on either side of the BOP with the bonnets opening on the opposite side to fit various stack configurations • Corrosion-resistant alloy is used in ring grooves, bonnet sealing area, seat bores and piston rod bore seal area for long life

Hold pressure at 15,000 psi from 30 to 500° F

Hydril Pressure ControlCompact™ Ram Blowout PreventerPressure Control Equipment: Blowout Preventers


Engineering Data

Bore (inches) 18.75 18.75 18.75

Extended Double

18.75

Working Pressure (psi) 5,000 10,000 15,000 15,000

Recommended Hydraulic Operating Pressure (psi) 1,500 1,500 1,500 1,500

Gal. to Close (U.S. gal.) Operator 22.00" - - 39.3 39.3

Operator 19.00" 29.7 29.7 29.2 29.2

Operator 15.50" - - 19.5 19.5

Operator 14.25" 16.4 16.4 - -

Gal. to Open (U.S. gal.) Operator 22.00" - - 36.6 36.6

Operator 19.00" 28.1 28.1 26.5 26.5

Operator 15.50" - - 16.8 16.8

Operator 14.25" 14.9 14.9 - -

Closing Ratio Operator 22.00" - - 14:64:1 14:64:1

Operator 19.00" 18:9:1 18:9:1 10:49:1 10:49:1

Operator 15.50" - - 7:27:1 7:27:1

Operator 14.25" 10:6:1 10:6:1 - -

Stud to Flange Height (inches) 59.00 63.00 75.00 60.00

Stud to Flange Weight (pounds) 34,000 35,000 53,100 31,000

Length (inches) 142.50 142.50 146.60 146.60

Note: all dimensions refer to double/dual rams

The Hydril Pressure Control Compact Ram Advantage

Since our engineers invented the annular BOP, world leaders in oil and gas drilling have depended on Hydril Pressure Control equipment for reliable performance in applications with extreme pressures, temperatures and other unusual challenges.

We push the boundaries of pressure control every day at our state-of-the-art testing facilities. Even when testing pushes Hydril Pressure Control equipment beyond its capabilities, we learn what failed, why and how. This knowledge forms a growing base for new and improved products. From it, we identify new design goals to take pressure control even further.

Because testing requirements are becoming increasingly severe, we have upgraded test center capabilities well beyond the HPHT limits sought by the industry today. Current capabilities include: • High-temperature testing to 500° F • Low-temperature testing to -80° F • High-pressure testing to 50,000 psi • Shear testing for large-diameter and heavy-wall pipe • Pressure testing with hang-off loads up to 600,000 lbs • External Hydrostatic testing to 7,000 psi

© 2010 General Electric Company. All rights reserved.GE_HY_CRBOP_FS_080610

3300 North Sam Houston Parkway East, Houston, TX 77032




The Hydril Pressure Control GK® annular blowout preventer’s field-tested and proven design has provided world-class dependability and quality in surface applications for over 50 years.

We test every GK’s operating chambers to full working pressure to ensure strength, reliability and the ability to over-pressurize the chambers in emergencies. The GK provides quick, positive closing action with simplified controls to keep drilling fluids in the hole when a blowout threatens. The packing unit permits closure on drill pipe, kelly, tool joints or tubing, and wireline as well as the open hole. •Easyprechargeandmaintainance–chargingassemblies are included free with every purchase•Outstandingdurabilitywithstandardhydrogenatednitrile elastomer•At-a-glanceprechargeandbladderverificationwithsight glass option•Reduceddowntimewithfield-replaceablediaphragms

Key Features

The GK makes maintenance easy and lengthens the time between packing unit changes and shop repairs. The key to these benefits is a simple design that includes: •Asinglepackingunitthatclosesonanysizepipeoropen hole–andhandlesstripping•Onlytwomovingparts:thepistonandpackingunit,for less wear and maintenance•Anoptionallatchedheadforfast,easyaccesstothe packing unit and wear seals; the majority of GK annulars have a screwed head design

•Abolted-ininnersleevethateliminatestheneedforweld repair and is field-replaceable•Areplaceablewearplatethateliminatesmetal-to-metal contactbetweenthepackingunitinsertsandtheBOP head, extending time between major overhaul and repair•Alongpistondesignforcompletebalanceandmore reliable operation as well as ease of assembly•Engineeredelastomercompoundswhicharecarefully developed, designed, manufactured and tested by GEOil&Gaschemists

Hydril Pressure Control GK® Annular Blowout Preventer

For lower maintenance and more uptime in surface applications

PressureControlEquipment:BlowoutPreventers

GEOil&GasDrilling & Production

EngineeringData

Bore (inches) 7.0625 7.0625 7.0625 7.0625 7.0625 9.00 9.00 9.00 11.00 11.00

Working Pressure (psi) 3,000 5,000 10,000 15,000 20,000 3,000 5,000 10,000 3,000 5,000

Head Type Screwed Screwed Screwed Screwed Screwed Screwed Screwed Screwed Screwed Screwed

Hydraulic Operating Pressure (psi) 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500

Gal. to Close (U.S. gal.) 2.85 3.86 9.42 11.2 10.9 4.33 6.84 15.9 7.43 9.81

Gal. to Open (U.S. gal.) 2.24 3.3 7.08 7.5 7.2 3.41 5.8 11.95 5.54 7.98

Stud to Flange Height (inches) Flanged Bottom

Rated 32.00 36.88 48.13 54.13 59.00 37.88 41.75 55.75 39.75 47.81

5 m - 36.88 - - - - 41.75 - - 47.81

10 m - - 48.13 - - - - 55.75 - 48.56

15 m - - 48.75 54.13 - - - - - -

Stud to Flange Weight (pounds) Flanged Bottom

Rated 2,715 4,000 12,200 14,250 23,000 3,500 6,000 18,540 5,500 8,200

5 m - 4,000 - - - - 6,000 - - 8,200

10 m - - 12,200 - - - - 18,540 - -

15 m - - - 14,250 - - - - - -

Clearance Diameter (inches) 32.25 35.75 49.50 61.00 58.00 34.50 41.00 56.75 40.00 44.25

Bore (inches) 11.00 11.00 11.00 13.625 13.625 13.625 13.625 13.625 16.75 16.75

Working Pressure (psi) 5,000 10,000 10,000 3,000 3,000 5,000 5,000 10,000 5,000 5,000

Head Type Latched Screwed Latched Screwed Latched Screwed Latched Latched Screwed Latched

Hydraulic Operating Pressure (psi) 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500

Gal. to Close (U.S. gal.) 9.81 25.1 25.1 11.36 11.36 17.98 17.98 37.18 28.7 28.7

Gal. to Open (U.S. gal.) 7.98 18.97 18.97 8.94 8.94 14.16 14.16 12.59 19.93 19.93

Stud to Flange Height (inches) Flanged Bottom

Rated 48.25 63.50 63.38 45.25 45.25 54.13 54.50 71.31 61.25 61.30

5 m 48.25 - - - - 54.13 54.50 - 61.25 61.30

10 m 49.00 63.50 63.38 - - 56.18 59.44 71.31 - -

15 m - 65.81 - - - - - - - -

Stud to Flange Weight (pounds) Flanged Bottom

Rated - 26,140 - 8,784 - 13,800 13,250 - 20,835 21,230

5 m - - - - - 13,800 13,250 - 20,835 21,230

10 m - 26,140 - - - 14,500 13,900 - - -

15 m - - - - - - - - - -

Clearance Diameter (inches) 44.25 61.50 60.75 47.50 47.50 52.25 52.25 68.13 59.50 59.50

The Hydril Pressure Control GK Advantage

ThepackingunitfortheGKannularBOPcanholdfull-ratedworking pressure and will close on an open hole. Before shipment,eachpackingunitisfactorytestedinaBOP–to50% of working pressure on open hole and 100% on pipe. The GK provides longer life when using genuine Hydril Pressure Control packing units, as shown in repeated testing.

When the GK closes, the piston moves up, driving the elastomer and inserts inward where they quickly reach a fixed position and form a steel ring that prevents the rubber from moving upward under wellbore pressure. After the ring is formed, feedable elastomer continues to flow inward around the inserts to create a positive seal on the drill string or open hole. Because the elastomer is primarily in compression, it resists tears, cuts and abrasions.

©2010GeneralElectricCompany.Allrightsreserved.HY_GKBOP_FS_080610



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The Hydril Pressure Control GL® annular BOP has a field-tested, field-proven design. It has demonstrated world-class dependability and quality to users for over 30 years. As with all our BOPs, we test every GL’s operating chambers and packing unit to full BOP working pressure to ensure strength, reliability, and the ability to over-pressurize the chambers in emergencies. Special and proven features like these are the reason why customers have come to expect reliable performance, closure after closure.

Key Features

The key to the GL’s excellent performance lies in its unique design, which includes: •AHydrilPressureControlpackingunitthatisspecially molded with two different styles of inserts to reduce closing volume and increase closing cycles •Areplaceablewearplatethateliminatesmetal-to-metal contact between the packing unit inserts and the BOP head •Apistondesignthatprovidescompletebalance,more reliable operation and ease of assembly •Alatchedheadforfast,easyaccesstothepackingunit and wear seals •Anopeningchamberheadthatpreventsdebrisfromfalling into the chambers when replacing the packing unit

•Abolted-ininnersleevethateliminatestheneedfor weld repair and is field replaceable •Corrosion-resistantalloyfortheringgrooves •SermaGuard™ coating on all internal surfaces •Packingunitswithnitrileornaturalcompounds •Off-the-shelfdeliveriesofpackingunitsforminimalleadtime

Hydril Pressure ControlGL® Annular Blowout Preventer

Field-proven, long-life blowout prevention

Pressure Control Equipment: Blowout Preventers


Engineering Data

Bore (inches) 18.75 Dual 18.75 21.25

Working Pressure (psi) 5,000 5,000 5,000

Hydraulic Operating Pressure (psi) 1,500 1,500 1,500

Gal. to Close (U.S. gal.) 44 44 58

Gal. to Open (U.S. gal.) 44 44 58

Stud to Flange Height (inches) Flanged bottom 5 m 65.25 112.00 77.50

10 m - - 84.25

Stud to Flange Weight (lbs) Flanged bottom 5 m 35,000 63,100 45,000

10 m - - -

Clearance Diameter (inches) 76.00 76.00 78.25

The Hydril Pressure Control GL Advantage

The GL’s Long Life (LL) Packing Unit has been specifically designed and tested to provide unsurpassed performance and durability. In performance tests, it outlasted other replacement units by a minimum of 5-to-1. The key to this remarkable performance is a revolutionary asymmetrical insert design which provides longer life and reliability. The LL Packing Unit is designed to provide greater fatigue life without compromising stripping performance and operating characteristics.

No matter what type of severe service awaits your BOPs, expect more from the genuine Hydril Pressure Control GL.

© 2010 General Electric Company. All rights reserved.GE_HY_GLABOP_FS_080610

3300 North Sam Houston Parkway East, Houston, TX 77032




Drilling contractors have called the Hydril Pressure Control GX® “the best annular in the business” for one reason: exceptional uptime. Its single packing unit has provided continuous service for as long as a year, and it has continued to hold pressure after exposure to extreme temperatures and extensive stripping. The GX can strip and seal on all pipe sizes and achieve complete shutoff. In the field and in laboratory tests, GX units have: •PassedanABS-witnessed,10,000-psiAPIpressuretestat 270°F(132°C) •Strippedmorethan30,000ftof65⁄8"drillpipewith8¼" tool joints •Stripped300,000ftof5"drillpipewith63⁄8" tool joints before failure •Heldpressureinthefieldafter328closingcyclesplusstripping

KeyFeatures

Well suited for surface and subsea operations, the GX makes maintenanceeasyandlengthensthetimebetweenpackingunit changes and shop repairs. The key to these benefits is a simple design that includes: •Asinglepackingunitthatclosesonanysizepipeoran open hole – and handles stripping •Onlytwomovingparts,thepistonandpackingunit,for lesswearandmaintenance

•Alatchedheadforfast,easyaccesstothepackingunit andwearseals •Areplaceablewearplatethateliminatesmetal-to-metal contactbetweenthepackingunitinsertsandtheBOPhead •Apressurebalancedpistondesignthatallowsuseinultra deepwater

Expect more closures, stripping anduptime.Onepackingunitcan do it all.

Hydril Pressure ControlGX®AnnularBlowoutPreventerPressureControlEquipment:BlowoutPreventers


The Hydril Pressure Control GX Advantage

ThepackingunitfortheGXannularBOPcanholdfull-rated workingpressureaftermoreclosingcyclesandstrippingthan any other unit available. The GX produces extra uptime from a significantly larger reservoir of engineered elastomer, andaBOPdesignthatpreciselycontrolsthepositionofunique, flanged steel inserts.

When the GX closes, the packing unit rubber drives the inserts inward,wheretheyquicklyreachafixedpositionandformasteelringthatpreventstheelastomerfromextrudingupwardunderwellborepressure.Aftertheringisformed,feedableelastomercontinuestoflowinwardaroundtheinsertstocreate

a positive seal on the drill string or open hole. Because the elastomer is primarily in compression, it resists tears, cuts and abrasions.

When stripping, the steel inserts again remain fixed. As various diameters of pipe and tool joints pass through the closedunit,theelastomerflowsinandout.Evenathigherwellborepressures,theGXpackingunitmaintainsprecisecontrolofseal-offtightnesstopermitaslightleakofdrillingfluidthatprovideslubrication,optimizespull-throughforcesand further prolongs packer life.

NomatterwhattypeofsevereserviceawaitsyourBOPs,expect more from the genuine Hydril Pressure Contol GX.

©2010GeneralElectricCompany.Allrightsreserved.GE_HY_GXABOP_FS_080910



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Engineering Data

Bore (inches) 11.00 11.00 13.625 13.625 18.75

Working Pressure (psi) 10,000 15,000 5,000 10,000 10,000

Hydraulic Operating Pressure (psi) 1,500 1,500 1,500 1,500 1,500

Gal. to Close (U.S. gal.) 17.9 24.1 15.5 24.1 58

Gal. to Open (U.S. gal.) 17.9 24.1 15.5 24.1 58

Stud to Flange Height (inches) Flanged bottom 5 m - - 52.32 - -

10 m 57.12 - 54.31

15 m 59.44 - - 65.38 82.50

Stud to Flange Weight (pounds) Flanged bottom 5 m - - - - -

10 m 21,385 - - 28,000 52,250

15 m 22,085 - - 28,885 54,360

Clearance Diameter (inches) 60.38 67.12 58.00 64.50 84.00

Applications & BenefitsHydril Pressure Control IP pulsation dampeners extend the life and increase the efficiency of suction, discharge and hydraulic flow system lines. Built for industrial and production applications, the non-wetted shell design reduces maintenance requirements while accommodating corrosive process liquids. Flexible and reliable, our dampeners/accumulators: •Prolongthelifeofpumpvalves,fluidcylinders,system instrumentation, pipe and fittings by moderating pulsations on the discharge side of reciprocating pumps •Facilitateaccelerationheadlossrecoveryonthesuction side of reciprocating pumps •Prevent“waterhammer”damagebyminimizingpressure surges. •Arrestthermalexpansionbyabsorbingadditionalfluidvolume •Protectrotatingmachineryandlubeoilsystemsby supplying hydraulic fluid over short intervals during pump or power failure

Key FeaturesHydril Pressure Control IP dampeners are compact, easy to handle and install, and generally do not require external support. With an isolated body cavity that confines process fluid to an elastomeric bladder, the IP features a cost-effective carbon steel shell and a field-replaceable bottom plate– the only wetted shell material. Superior corrosion resistance means IPs are especially well suited for corrosive applications including waste disposal, salt water injection, and use with acidic and caustic substances. Additional features include: •Capacitiesfrom0.5to20gallons •Elastomericbladdersforavarietyofapplications •Customizedbottomconnectionsandbottomplatematerials for use with most process liquids

Hydril Pressure ControlIP Pulsation Dampener

Smooth performance in corrosive environments

PressureControlEquipment:PulsationDampeners


©2010GeneralElectricCompany.Allrightsreserved.HY_IPDampener_FS_080610



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TheHydrilPressureControlIPAdvantage

Offeringoutstandingperformanceandawiderangeofcompatibility options, Hydril Pressure Control IP dampeners/accumulators were designed specifically for industrial and

production operations. Combining efficiency and reliability with superior corrosion resistance, these are the dampeners of choice for surge absorption, thermal expansion and hydraulic accumulator applications.

EngineeringData

275 PSI PreSSure ratIng

Capacity (gal) Model no.

Dimensions (inches)

Weight (lbs)Width Shell Height Overall Height

½ SeeNote

1 IP-1-275 10.50 10.00 16.25 70

2½ IP-2½-275 12.75 11.50 17.50 85

5 IP-5-275 16.25 14.50 20.625 130

10 SeeNote

20 SS-20-275 24.00 20.75 27.00 450

NOTE:For10-gallonunits,useIP-10-1440withANSI150connections.For1/2-gallonunits,useIP-1/2-3600withANSI150connections. 1,440 PSI PreSSure ratIng


Dimensions (inches)


½ SeeNote

1 IP-1-1440 10.50 10.25 16.50 75

2½ IP-2½-1440 14.25 13.00 18.50 220

5 IP-5-1440 17.50 16.25 22.50 310

10 IP-10-1440 20.25 20.125 25.00 410

NOTE:For1/2-gallonunit,useIP-1/2-3600withANSI600connections. 3,600 PSI PreSSure ratIng


Dimensions (inches)


½ IP-½-3600 8.25 9.00 14.00 60

1 IP-1-3600 11.25 11.00 17.00 165

2½ IP-2½-3600 14.25 13.75 19.50 220

5 IP-5-3600 17.50 16.50 22.625 305

10 IP-10-3600 21.375 21.25 27.50 708

6,000 PSI PreSSure ratIng


Dimensions (inches)


1 IP-1-6000 12.625 12.75 19.00 200

2½ IP-2½-6000 15.625 15.25 21.50 330

5 IP-5-6000 20.00 17.50 23.75 600

10,000 PSI PreSSure ratIng


Dimensions (inches)


2½ IP-2½-10000 18.00 16.00 22.50 520

5 IP-5-10000 22.50 19.625 26.00 1160


Manufactured to meet the most demanding large-volume, high-slurry pump applications, Hydril Pressure Control K™ pulsation dampeners offer outstanding performance for onshore and offshore drilling, airport fueling systems, tank truck and marine loading racks, fire water systems, sewage lines and other large-scale pulsation and surge-control applications. With many ANSI and API connections available standard, our K dampeners allow for quick installation, long service life and these additional benefits: •Easyprechargeandmaintainance–chargingassemblies are included free with every purchase•Outstandingdurabilitywithstandardhydrogenatednitrile elastomer•At-a-glanceprechargeandbladderverificationwithsight glass option•Reduceddowntimewithfield-replaceablediaphragms

Key Features

Introduced more than 50 years ago, Hydril Pressure Control K accumulators/dampeners have earned their reputation for dependability and durability. A torispherical body shape results in smoother flow and longer diaphragm life. A stabilizer disk enhances reliability. And a field-replaceable bottom plate eliminates costly shop repairs for greater efficiency and economy. In addition, all our K units:•Areavailableinavarietyofcapacities,from10to80gallons•Meetavarietyofspecifications–manufacturedtoDNV,CRN, CE,ATEX,ABS-CDSandISO9001•IncludeASMEcodestampingstandardonmostsizes,and pressure ratings

Hydril Pressure Control K™PulsationDampeners

Proven performance in large-volume, high-slurry pump applications

PressureControlEquipment:PulsationDampeners

GEOil&GasDrilling&Production

EngineeringData

10 (GAL) CAPACITY

Dimensions (inches)

Model No. Width Shell Height Overall Height Weight (lbs)

K10-275 23.00 23.75 31.10 440

K10-1440 23.00 23.75 31.10 440

K10-3000 23.00 23.75 31.10 950

K10-5000 23.00 23.75 31.10 950

20 (GAL) CAPACITY

Dimensions (inches)


SS-20-275 24.00 20.75 27.00 450

K20-1440 25.10 26.70 34.10 825

K20-3000 28.50 28.15 35.53 2,145

K20-5000 28.50 28.15 35.53 2,145

20-7500 30.50 29.50 37.60 3,150

80 (GAL) CAPACITY

Dimensions (inches)


K80-275 38.29 37.31 44.69 2,575

K80-720 38.29 37.31 44.69 2,575

K80-1440 38.29 37.31 44.69 2,575

K80-2000 41.50 38.82 46.20 3,150

K80-3000 41.50 38.82 46.20 3,150

K80-3705 41.50 38.82 46.20 3,150

©2010GeneralElectricCompany.Allrightsreserved.HY_KPulsDamp_FS_080610

TheHydrilPressureControlKAdvantage

Proven onshore and off, our K pulsation dampeners are highly effective under the toughest field conditions. All models are engineered for reliability, long life and ease of operation. By manufacturing our own elastomers, we also offer unrivaled quality control as well as proven materials, compatibility and availability.



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Hydril Pressure Control PASAFE™ pulsation dampeners extend pump life and enhance piping system performance by controlling pressure and flow pulsations. Virtually maintenance-free and available in three specialized flow-through designs, PASAFE discharge dampeners and suction stabilizers are engineered specifically to handle abrasive, corrosive, high-temperature and high-pressure fluids in the most extreme environments.

Hydril Pressure Control R-PASAFE dampeners are ideal for high-temperature or chemical applications – including industrial and oil and gas drilling applications – that can cause compatibility problems with elastomers. The flow-through design of every C-PASAFE unit effectively reduces flow and acceleration-induced pulsations in reverse-osmosis applications. S-PASAFE combination units, with both large liquid volume and gas volume, are particularly well suited for slurry and mine dewatering applications.

All PASAFE pulsation dampeners: • Increasesafetyandreliabilitybyrequiringnogasprecharging •Handlepressurerequirementsto15,000psiwithout any reduction of pulsation •Requirenoreplacementofinternal parts for greater ease of use and economy of ownership

Hydril Pressure ControlPASAFE™ Pulsation Dampener

Maintenance-free performance for extreme conditions

Pressure Control Equipment: Pulsation Dampeners


C-PASAFE R-PASAFE

Engineering Data

ItemOverall Width

(inches)

Outside Diameter of

Body (inches) Weight (lbs)

R12-3600 25.00 18.00 310

R14-3705 33.00 21.00 360

R24-1480 35.50 24.00 550

R80-5000 40.00 39.50 2,325

R120-7500 50.00 50.00 9,900

NOTE: R-PASAFEs can be designed with volumes ranging from 1 to 120 gallons and pressure ratings from 285 to 10,000 PSI.

275 PSI PRESSuRE RAtIng

ModelConnection

(inches)Length

(inches)*Diameter(inches)

Weight(lbs)

C001-1200SS or AXn 1.00 31.00 4.50 60

C002-1200SS or AXn 1.50 34.00 4.50 125

C004-1200SS or AXn 2.00 36.50 8.60 195

C006-1200SS or AXn 3.00 44.00 8.62 240

C010-1200SS or AXn 6.00 38.50 12.75 450

C012-1200SS or AXn 4.00 44.00 12.75 400

C020-1200SS or AXn 6.00 48.00 16.00 500

* Length shown for ANSI 600# flange connection. Victaulic connections also available.

275/285 PSI DAMPEnERS

ModelConnection

(inches)Length


Weight(lbs)

C006-0275SS or AXn 3.00 47.75 8.62 190

C012-0275SS or AXn 4.00 36.50 12.00 250

C015-0285SS or AXn 4.00 42.25 14.00 300

C020-0275SS or AXn 6.00 37.5 16.00 400


HDPE SuCtIOn StABILIZERS

ModelConnection

(inches)Length


Weight(lbs)

C003-0100HPE 2.00 46.00 7.13 35

C004-0100HPE 3.00 46.00 10.75 45

C006-0100HPE 4.00 46.00 14.00 70

C0012-0100HPE 6.00 50.00 18.00 130

C0020-0100HPE 8.00 59.00 24.00 225

C0020-0100HPE 10.00 59.00 24.00 225


©2010GeneralElectricCompany.Allrightsreserved.HY_PASAFE_PulsDamp_FS_080910



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Key Features

Hydril Pressure Control PASAFE dampeners are extremely effective at reducing pulsation created by the stop and start motion of reciprocating pumps, as well as the acceleration-induced water hammer caused by opening and closing of thepumpcheckvalve.Theirmaintenance-freeengineeringeliminates the need for internal parts replacement – ever – and ensures effective, trouble-free performance even under extreme temperatures and pressures. •Manufactured,testedand‘U’stampedinaccordancewith ASME Boiler and Pressure Vessel Code •Availableinavarietyofmaterials,includingcarbonsteel, stainless steel, duplex stainless steel, HDPE and others •Broadcapacityrange–from1to600gallons

The Hydril Pressure Control PASAFE Advantage

Our PASAFE pulsation dampeners represent the largest selectionofmaintenance-freeunitsavailableonthemarket. Engineered with no elastomeric bladders, seals or other wearable goods, PASAFE units offer economical, durable and trouble-free discharge dampening and suction stabilizing for the extreme conditions found in oil well drilling, slurry pipelines, deep direct lift mine dewatering, chemical processing, water purification and high-pressure water cleaning.


Our Hydril Pressure Control Quik-Loq™ is a Boltless™ blowout preventer that increases drilling efficiency while maximizing the safety of field personnel and protection of the environment. It achieves all these goals by eliminating the need for tools during ram and operator changeouts. With Quik-Loq, changeouts are completed 90% faster, in minutes rather than hours. Well suited for surface and subsea operations, this state-of-the-art BOP offers all of the performance of our proven Compact™ ram, and has successfully completed tests including: •A“mudsoaked”drillingenvironment •Life-cycletestingthatsimulatedoveradecadeofnormal operation •Successfullyheldfullratedworkingpressureat300°F for eight hours using blind/shear rams; the tested unit then completed three additional closing cycles at low and high pressure •PassedAPItemperaturetestingrequirements to350°Fusingblind/shearrams •PassedAPItemperatureteststo500°F using fixed-bore rams •PassedAPIpressuretestsattemperatures aslowas30°Ffor5½"to75⁄8"and4½"to 7"variablerams •Shearedlarge-diameterpipe (16",109lb-per-ft,P-110)with closingpressureof4,000psi

KeyFeatures

The Quik-Loq is designed from the inside out to make all operations easy, fast and safe while increasing uptime. Its key enabling features include: •Boltlessbonnets •Tool-free,hydrauliclockingandunlockingofthe operators to the ram body •Pivotsthatpermit360°rotationoframblocksfor easy access and service •Redundant,bidirectionalwellboreseals •Redundantrodseals •13-10and13-15modelsthatusethesameramblocks •Multiple-positionlockthatusesareliable,mechanical clutch to automatically lock the rams in a seal-off position •Asinglesetofhigh-performanceelastomerstohandle both hot and cold temperature extremes

Hydril Pressure ControlQuik-Loq™Ram Blowout Preventer

Change rams and resume drilling fast

Pressure Control Equipment: Blowout Preventers


The Hydril Pressure Control Quik-Loq Advantage

The Quik-Loq’s Boltless tool-free maintenance increases drilling time and reduces workers’ exposure to hazardous conditions during BOP maintenance. These enhancements have been enough to prompt customers to call the Quik-Loq “thefirsttrulysignificantimprovementinram-typeBOPdesigninabout20years.”

© 2010 General Electric Company. All rights reserved.GE_HY_QLRAMBOP_FS_080910




Engineering Data

Bore (inches) 13.625 13.625 18.75

Working Pressure (psi) 10,000 15,000 15,000

Recommended Hydraulic Operating Pressure (psi) 1,500 1,500 1,500

Gal. to Close (U.S. gal.) Operator 14.25" Shear 24.8 24.8 -

Operator 14.25" Standard 13.1 13.1 -

Operator 15.50" - - 19.5

Operator 19.00" - - 29.7

Gal. to Open (U.S. gal.) Operator 14.25" Shear 23.3 23.3 -

Operator 14.25" Standard 11.7 11.7 -

Operator 15.50" - - 16.8

Operator 19.00" - - 28.1

Closing Ratio Operator 14.25" Shear 17:0:1 17:0:1 -

Operator 14.25" Standard 9:0:1 9:0:1 -

Operator 15.50" - - 7:27:1

Operator 19.00" - - 8:22:1

Stud to Flange Height (inches) Flanged Bottom Double 62.07 67.95 75.06

Single 38.57 44.45 46.94

Stud to Flange Weight (pounds) Flanged Bottom Double 29,907 33,800 69,100

Single 16,325 19,041 37,700

Length (inches) Double 136.50 136.50 180.53

Single 136.50 136.50 180.53

Rams you can rely onIndustry-leading designs for blowout prevention in all surface and subsea applications


Blind ram

Casing ram

Blind shear ram

Fixed bore ram Wireline shear ram

Casing shear ram

GE Oil & Gas, Drilling & Production provides a full range of industry-leading ram designs for superior performance in our blowout preventers (BOPs) for all surface and subsea applications. They protect personnel and equipment by reliably stopping unexpected surges of oil, gas and drilling mud from the well bore. They seal the annulus around drill pipe, casing or tubing; or they can shear the drill string.

Our portfolio includes these types of rams:•Blind •Pipe•Blindshear •Tubing•Casing •Variable•Casingshear •Wirelineshear•Fixedbore

Blind rams can be provided on all our BOP models, while shear rams may require larger than standard operator size.

Blind ram Our blind rams have the ability to completely shut off an openholewhileholdingfull-ratedpressureat350°F.

Blind shear Our blind shear rams will completely shut off the well after they have completed the shear. They will hold the full rated pressureandareratedperAPIstandardsto350°F.Theserams are recommended for all applications using 95⁄8" diameter pipe and below.

Casing shearUnlike blind shears, casing shears do not have sealing capability. However, their advantage is the capability to shear larger pipes – almost any round pipe that will fit through the BOP bore can be sheared by the Hydril Pressure Controlcasingshearram.

Fixed boreOurHydrilPressureControlfixedboreramshavetheabilityto seal on any API casing size, drill pipe or tubular.

Wireline shear The wireline shear is a special type of blind shear ram. Its distinctive design keeps the upper and lower blades in very close proximity to each other, allowing the unit to shear small cables along with the pipe.

Rams you can rely on

Variable ram

VARIABLE RAM ASSEMBLIES

Bore Size (inches) Pressure Rating (psi) Seal Off Range Part Number

71⁄16

Sentry3,000 23⁄8 - 27⁄8 3117555

5,000

11 5,000 27⁄8 - 5 3146207

135⁄8 5,000 27⁄8 - 5 3118935

3½ - 5½ 3104815

3½ - 6 3112085

4½ - 7 3112083

10,000 27⁄8 - 5 3118954

3½ - 5½ 3104817

3½ - 6 3104348

5 - 7 3117613

15,000 3½ - 5 3112535

5 - 7 3112536

183⁄4Conventional

5,000 27⁄8 - 5 3112204

4½ - 7 3112205

183⁄4Compact

5,000 27⁄8 - 5½ 3117341

3½ - 5½ 3118836

4½ - 7 3117342

183⁄4 10,000 3½ - 5½ 3118836

4½ - 7 3117342

15,000 3½ - 5½ 3116833

5 - 7 3116836

4½ - 7 3118844

203⁄4 3,000 27⁄8 - 5 3112204

4½ - 7 3112205

211⁄4 2,000 27⁄8 - 5 3112204

5,000

2,000 4½ - 7 3112205

5,000

OurHydrilPressureControlvariablerams(HVRs)aredesigned to securely and reliably close and seal on a wide range of pipe sizes.

Universal seal-offTheHVRhasauniversalseal-offfeaturethatisespeciallyuseful on a drill string that does not have a constant diameter over its length or when multiple diameters of drill pipe are used. Two BOPs with variable rams can be used on a tapered string to provide a backup for all drill-pipe sizes. This application eliminates having one pipe ram for small diameter pipe and one for large diameter pipe.

If a BOP stack is assembled with a blind or blind shear ram andtwosetsofHVRs,theHVRswillsealovertheBOP’scomplete range providing the backup seal-off capability neededonataperedstring.OurHydrilPressureControlvariable ram is therefore ideally suited to subsea use by expanding the seal-off capability of each cavity within a BOP.

RamBOPFeatures&Benefits

Large volume of feedable rubberThe ram-block upper seal provides a large volume of feedable rubber to deliver a long and dependable service life.

Excellent compatibilityAllHydrilPressureControlramshaveexcellentfunctionalitywith our proven automatic multiple position locking (MPL) mechanism and the manual lock model. The automatic MPL ensures a positive mechanical lock at all positions of the variable ram. This means that the MPL automatically compensates as packer position changes as a result of wear over time, or if the ram blocks are changed to accommodate a different pipe size.

Tested in the lab. Proven in the field.ThefunctionalreliabilityofourHydrilPressureControlrams has been proven by extensive testing in the lab and commercial use on wells operated around the world. Lab testing conducted per API 16A procedures includes: fatigue testing that has simulated over 1.5 years of service by numerous cyclic operations, pressure tests of the ram packers, and temperature testing to determine the high and low temperature limits of our standard packers.

Whereversatility&reliabilitymeet:theHydrilPressureControlvariableram

Compact BOP

RAM SIzES FOR HydRIL PRESSURE CONTROL BLOWOUT PREVENTERS

Pipe Size

Bore Size (inches)

71⁄16 9 11 135⁄8 183⁄4 203⁄4 211⁄4

Wireline

Shear

Blind Shear

Blind

1.315

1.660

1.9

21⁄16

23⁄8

27⁄8

3½*

4*

4½*

5*

5½*

57⁄8

65⁄8 **

7

75⁄8

85⁄8

95⁄8

103⁄4

133⁄8

16

* Hanging rams are standard for 135⁄8-15,000, 183⁄4-10,000, 183⁄4-15,000 and are optional for 135⁄8-5000, 10,000, 203⁄4-3000, 211⁄4-2000, and 211⁄4-5000.

** Pipe ram 18" 65⁄8: This pipe ram is also good for Grant Prideco pipe ram 65⁄8 V150 drill pipe.

OPERATOR SIzES MANUAL OR MPL LOCk

BOP Bore Size (inches)

Pressure Rating (psi)

Standard Operator (inches)

Shear Ram Operator (inches)

71⁄16 3,000 5½ -

5,000 5½ -

10,000 7½ 123⁄4

15,000 10 123⁄4

9 3,000 7½ -

5,000 7½ -

11 3,000 8½ 103⁄4

5,000 8½ 103⁄4

10,000 10 123⁄4

135⁄8 3,000 10 141⁄4

5,000 10 141⁄4

10,000 141⁄4 141⁄4

15,000 141⁄4 141⁄4*

163⁄4 10,000 141⁄4 141⁄4

183⁄4 10,000 141⁄4 141⁄4

15,000 15½ 15½*

203⁄4 3,000 10 141⁄4

211⁄4 2,000 10 141⁄4

5,000 141⁄4 141⁄4*

* 19" and 22" shear ram operators available on special request.

18-15 RAM BOP ELASTOMER TEMPERATURE RATINGS

18-15 Compact/Conventional

Ram Type Ram Size Cold TemperatureRating (F)

Hot TemperatureRating (F)

Pipe All 20 500

Blind Shear N/A 20 350

Variable 3½ x 57⁄8 32 250

4½ x 7 30 350

5½ x 75⁄8 30 180

13-15 QUIk-LOQ RAM BOP ELASTOMER TEMPERATURE RATINGS

13-15 Quik-Loq™

Ram Type Ram Size Cold TemperatureRating (F)

Hot TemperatureRating (F)

Pipe All 10 350

Blind Shear N/A 40* 300

Variable 3½ x 5 40* 180*

5 x 7 40* 300

Note: All temperature data and testing follows API 16A 2nd Ed. Guidelines and Procedures* Denotes API 16A Temperature Rating of ‘X’ (Untested)

GE Oil & Gas

Drilling & Production3300 North Sam Houston Parkway EastHouston, Texas 77032T +1 281 449 2000

Americas Regional Headquarters4424 West Sam Houston Parkway NorthHouston, Texas 77041P.O. Box 2291Houston, Texas 77252-2291T +1 713 683 2400F +1 713 683 2421

For complete contact information, please refer to our website.


The information contained herein is general in natureand is not intended for specific construction, installationor application purposes. GE reserves the right to makechanges in specifications or add improvements at anytime without notice or obligation.

©2010 General Electric CompanyAll Rights Reserved

HY_Rams_081910



The 71⁄16" 3,000/5,000-psi Sentry™ Dual Workover Ram BOP is a field-proven pressure control tool that combines easy maintenance and operational flexibility with a wide range of options. It is lighter and more compact than similar competitive products.

Key Features

This product prides itself on its ease of maintenance, flexibility, and optional features. More specifically, these include: •Nospecialtoolsrequired–allmaintenancecanbedone with standard tools • Interchangeablepartsbetween3,000and5,000psi Sentry models •Operateswithawiderangeofaccumulatorsystems •Rugged,one-pieceramblocksavailableinawiderange of sizes •Two2"sideoutlets •CRA-linedconnectionringgrooves •Stud-to-studconnection

HydrilPressureControlSentry™ Dual Workover Ram BOP

Compact,lightandreliable blowout prevention

PressureControlEquipment:BlowoutPreventers


EngineeringData

3,000 psi BOP 5,000 psi BOP

Bore 7.0625" 180 mm 7.0625" 180 mm

Working Pressure 3,000 psi 21mPa 1,500 psi 10.3 mPa

Hydraulic Operating Pressure 1,500 psi 10.3 mPa 10,000 psi 690 mPa

Gal. to Close .33 gal 1.25L .33 gal 1.25L

Gal. to Open .31 gal 1.16L .31 gal 1.16L

Closing Ratio 4.8:1 4.8:1 4.8:1 4.8:1

Stud to Flange Height Flange Bottom Double 22.06" 560.3 mm 22.06" 560.3 mm

Single 13.06" 331.7 mm 13.06" 331.7 mm

Stud to Flange Weight Flange Bottom Double 2,450lbs 1,111 kg 2,450lbs 1,111 kg

Single 1,450 lbs 658 kg 1,450 lbs 658 kg

Length 65.44" 1,662mm 65.00" 1,662mm

©2010GeneralElectricCompany.Allrightsreserved.HY_SentryDW_FS_080910



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TheHydrilPressureControlSentryAdvantage

The Sentry blowout preventer is a hydraulically operated unit designed to meet the special needs of workover operations. It is shorter and lighter than our standard Hydril Pressure ControlBOPs,butdoesn’tsacrificeanyofthetraditionalstrength and reliability.

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