Hydraulic Workover Unit

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Hydraulic Workover Unit A ‘Snubbing System’ is basically a well servicing system capable of running and retrieving jointed pipe under live well conditions (but not necessarily high pressure). A snubbing unit or Hydraulic Workover (HWO) unit can be used for: drilling new wells (underbalanced if required) side-tracking existing wells (underbalanced if required) completion (underbalanced if required) fishing (underbalanced if required) gravel packing (underbalanced) perforating (underbalanced) clean-out (underbalanced) Advantage is that the well does not require killing. Can carry out some work as a rig as long as tubulars are less than 10 3 / 4 ” OD. HWO Unit useful for pulling CT completions

Transcript of Hydraulic Workover Unit

Page 1: Hydraulic Workover Unit

Hydraulic Workover Unit • A ‘Snubbing System’ is basically a well

servicing system capable of running and

retrieving jointed pipe under live well

conditions (but not necessarily high pressure).

• A snubbing unit or Hydraulic Workover (HWO)

unit can be used for:

– drilling new wells (underbalanced if

required)

– side-tracking existing wells (underbalanced

if required)

– completion (underbalanced if required)

– fishing (underbalanced if required)

– gravel packing (underbalanced)

– perforating (underbalanced)

– clean-out (underbalanced)

• Advantage is that the well does not require

killing.

• Can carry out some work as a rig as long as

tubulars are less than 103/4” OD.

• HWO Unit useful for pulling CT completions

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Live Well Workovers

• less fluids lost to formation = less damage

• shorter time with well off-line

• less problems with kill fluids

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Hydraulic Workover Unit

‘Snubbing’ = process of tripping pipe in well

which as a surface pressure

great enough to eject the pipe

from the well if no restraining

force is applied.

‘Stripping’ = relates to the same operation,

but where the surface pressure

and workstring combination

would result in the workstring

failing into the well under its

own weight if unrestrained.

‘Lubrication’ = process of inserting and

removing BHA and toolstrings

from the well.

‘Hydraulic Workover’

(HWO) = Unit to run/pull tubulars in/out

of well (with or without

surface pressure), using

hydraulic power to transmit

the required forces to the pipe.

• HWO Definitions

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Snubbing - An Introduction

• Snubbing is a live well workover process

that uses standard jointed tubulars

• Rig (cable) assisted snubbers date from the

1930’s

• Hydraulic snubbers a later addition.

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Components

• A pipe movement system - cable assisted or

rig assisted

• A sealing stack of pipe rams that allows

passage of tool joints and equipment into

and out of a well under pressure.

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A view of the pressure connection

tube between the upper isolation

chamber and the well.

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Schematics

from Cudd

Pressure

Control

Hydraulic snubber - top

of stroke.

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Pipe slip

elements in

hydraulic

snubber

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1. Close upper or

traveling slips.

2 Open lower or

stationary slips.

3. Activate hydraulic

pressure to pull down

on pipe and force it

into the well.

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Weight Necessary to Pull Wire into a Wellhead

Under Pressure

0

50

100

150

200

250

300

350

400

450

500

0 2000 4000 6000 8000 10000

Well Head Pressure, psi

Weig

ht

Necessary

to

Pu

ll

Wir

elin

e in

to t

he W

ell, lb

s

0.072" Wire

0.092" Wire

0.108" Wire

0.125" Wire

3/16" Wire

5/16" Wire

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Snubbing Pressure vs. WHP and Wire or

Tubing Size

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

0 1000 2000 3000 4000 5000

Well Head Pressure, psi

Sn

ub

bin

g F

orc

e o

r W

eig

ht

Re

qu

ire

d t

o E

nte

r W

ellh

ea

d,

lbs

0.108" Wire

3/16" Wire

1.5" CT

2-3/8" Tbg

2-7/8" Tbg

3-1/2" Tbg

4-1/2" Tbg

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Hydraulic snubber

nearing bottom of

stroke.

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1. Close lower or

stationary slips.

2. Open upper or

traveling slips.

3. Activate hydraulics

to extend cylinders.

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Tool joint nearing

slips.

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Stop tool joint

immediately above top

pipe ram on snubbing

stack.

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Pipe seal

elements

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Tool joint above top

ram. System

pressurized below.

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Middle pipe seal closed

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Ready to bleed

off upper

straddled area.

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Upper straddled area

bled off.

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Open upper ram and

pass tool joint into

upper straddled area.

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Close upper ram and

prepare to pressurize

upper straddled area.

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Upper straddled area

pressurized, prepare to

open middle ram.

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Open middle ram

and pass tool joint

into well.

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Rig assisted

snubbing using

rig draw works

and snubbing

stack below the

table.

Braided line

and pulleys

on the rig

floor.

Traveling

slips

Stationary

slips

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Description of job

Length of

guns

Location

Depth of well

Surface PSI

TCP guns 33/8” using DHSV

1,200’

Valhall/ N. Sea

13,123

2900

TCP guns 33/8” w/auger system using DHSV

250’

Valhall/ N. Sea

12,467

2755

TCP guns 41/2” w/ aligning knobs using DHSV

500’

Valhall/ N. Sea

14,108

3190

Halliburton Deployment system TCP guns 41/2”

850’

Statfjord B

13,123

1957

Halliburton Deployment system TCP guns 41/2”

1,100’

Statfjord C

14,108

1812

TCP guns 41/2” using DHSV

450’

Gulfaks B

15,420

1595

TCP guns 41/2” using DHSV

600’

Gulfaks C

15,092

1740

Halliburton Deployment System TCP guns 4 ½”

2,800’

Statfjord B

16,076

3552

TCP guns 4 ½” using DHSV

1,800’

Sleipner

13,780

3045

TCP guns 4 ½” using DHSV

3,200’

Gulfaks B

17,717

2755

TCP guns 4 ½” Using FIV Valve

1,400’

Veslifrik

12,795

2610

Halliburton Deployment System TCP guns 4 ½”

950’

Gulfaks C

13,780

3190

Halliburton Deployment System TCP guns 4 ½”

1,100’

Gulfaks A

13,451

2682

Perforating Guns Run Under Pressure