Hydraulic Power Units Vertical Mount - Airline Hydraulics

2 Hydraulic power units, vertical mount, fixed displacement gear pumps

D03/NG6 Bar I

Return Line Filter ‘

Tank

Assembly

Air Breather/Filler Cap

Oil Level Gage

w/Thermometer

Hydraulic power units, vertical mount, fixed displacement gear pumps 3

1A complete standard power unit program featuring: I

~ A full range of standard sizes . . .1.7,2.6, and 6.9 gallon aluminum reservoirs,

10, 15, and 25 gallon steel reservoirs.

Z Pump flow rates of 0.5 to 10.4 GPM.

Z System pressures ranging from 250 to 3,625 PSI.

3 Vertically mounted electric motors in sizesfrom 1/3 to 20 HP.

Z In-tank return line filter enables compact design

and reduces possibility of oil spillage during element

change (an important environmental concern).

2 Filter has a removable bowl which preventscontamination from entering reservoir during

filter element change.

~ Steel reservoirs feature a slanted bottom tofacilitate draining of unit and contaminate removal.

Z All units include a drain port to simplify oil changing.

❑ Oil level gage with thermometer for easy check offluid level and temperature

❑ Optional bar manifolds, heat exchanger and/oraccessories can be specified to form a complete

compact system.

❑ All units are fully assembled, tested and painted.


Index

Aluminum Tank

Tank Size Pump Flow Rate Motor Size Page Number

1.7 Gallon 0.49 to 0.73 GPM l/3tol-l/2HP 6-9

6 Liter 1.86 to 2.76 L/rein,

2.6 Gallon 0.49 to 0.98 GPM l/3t02HP 10-1310 Liter 1,86 to 3.71 L/rein,

6,9 Gallon 1,47 to 2.57 GPM l/3to 7-1/2 HP 14-17

26 Liter 5.56 to 9.73 Llmin.

Steel Tank

Tank Size Pump Flow Rate Motor Size Page Number

10 Gallon 1,81 to 3.72 GPM l/2to10HP 18-21

38 Liter 6,85 to 14.04 L/rein.

15 Gallon 3,71 to 6,43 GPM 1 to 20 HP 22-25

57 Liter 14.04 to 24,34 Llmin.! i 1

25 Gallon 7.41 to 10.37 GPM 2 to 20 HP 26-2995 Liter 28.05 to 39,25 L/rein.

I Accessories

Heat Exchanger 30

Water Modulating ValveI 30

D03/NG6 Bar Manifold 31

I Specifying / Ordering Procedure:

1. Pump Flow Rate/ Tank Size

2. Pressure/ Horsepower

3. Accessories/ Options

Specifying Example:

Start your selection process in the Index above. The Pump Flow Rate and the Tank Size

should lead you to the catalog pages for the Hydraulic Power Unit you require.

Based upon your selection in (1.) above, the first page of that section features the Selection

Chart/Ordering Pati Numbers. This chart enables you to further refine your selection accord-

ing to pressure and horsepower. In the same chart, you can choose which Hydraulic Power

Unit you require (with Pressure Relief Valve or with Bar Manifold and Relief Valve Module),

Specify this Part Number on your purchase order.

For convenience, the Bar Manifold Selection Chart and the Accessory Selection Chart

are on the same page with the Selection Chart/Ordering Par-1Numbers.

Select the Bar Manifold and Directional/Modular Valves, as required,

Select the desired Accessories,

Specify the Part Number for each optional item on your purchase order, together with

the Power Unit Patt Number you have chosen.

If requirements are: ● a flow rate of 0.6 GPM,

● a 2-1/2 gallon tank,

● and a pressure maximum of 1500 PSI,

● with a pressure relief valve.

The index would lead you to page 10 of this catalog. In the Selection Chart/Ordering Pat-l

Numbers, you would see that the second pump with 0.097 in’ displacement will assure a

flow rate of at least 0.6 GPM. And a 3/4 HP Motor will deliver up to the 1500 PSI you require,

Selecting the Power Unit with Pressure Relief Valve identifies Part Number 9815230144

to specify on your purchase order.

If your application also requires a Visual Filter Clogging Indicator, you would find that in the

Accessory Chart on the same page and add Patt Number 9815230106 to your specification,


1Technical Specifications

General

Tank Sizes I 1.7, 2.6, 6.9 Gallon Aluminum Die Cast

10, 15, 25 Gallon Welded Steel

Gear Pumps 112 to 10-1/4 GPM

Electric Motors 113 to 20 HP at 1750 RPM,

C-Face, TEFC 230/460/3/60 (Other voltages per request)

I Installation Position I Vertical Mount Pump/Motor Group

I ODeratina Pressure I Reference Individual PumriMotor Selection Charts I

I Hydraulic Fluid I Petroleum based hydraulic oil “1Fluid Temperature 5° Fto 176°F (–15° Cto 80’C)

Seals Buna N

Standard Equipment

Accessories

Drain Plug – Sight Glass – Filler/Breather –

Return Filter: 10 Micron - Drain Port – Gage Port –

Sensing Port for Optional Water Valve (Steel tanks only)

Relief Block/Valve – D03/NG6 Bar Manifold: 1 to 5 Station with

Relief Module - Filter Indicators - Water Valve (Steel tanks only) -

Heat Exchanaer (Steel tanks onlv)

I Valving \ Reference Bosch Catalogs for Directional Control and Modular Valves I

I Scope of Supply I Units are completely assembled, as selected from the following

selection charts, tested and painted II Reference I

Catalog Catalog Number

Gear Pumps: HPUS-AKYOOl/3US(4-92)

Pressure Relief Valve: 1987760701

Direction Control Valves 571102

D03/NG6 HPus-AKYoo6/18us

Modular Valves D03/NG6: HPUS-AKYO1 0/1 US(6.90)

Price

SEE ‘PRICE LIST HYDRAULIC POWER UNIT, VERTICAL MOUNT, FIXED DISPLACEMENT GEAR PUMPS”

I Product Literature Disclaimer I

SPECIFICATIONS AND/OR DIMENSIONS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. PLEASE CONSULT FACTORY.


1 I I I

~ 1.7 Gallon/6 Liter Aluminum Tank II Specifying/Ordering Procedure : See page 4. ~1

I Selection Chart/Orderina Part Numbers

Tank

Volume

Gallon

(Liter)

1.7

(6)

Pump

Displacement

Ins/Rev

(cm’/Rev)

.065

(1 .06)

.097

(1 .59)

Flow

@l 750 RPM

GPM

(L/rein)

,492

(1 ,86)

,73

(2.76)

113 950 66 9815230120

112 1450 100 9815230121

314 2200 152 9815230122

1 2950 204 9815230123

1t3 650 45 9815230124

112 1000 69 9815230125

314 1500 104 9815230126

1 2000 138 98152301271y2 3000 207 9815230128

Standard Power Units Include:Tank with Drain Plug Return Line Filter

~

Oil Level Gage with Thermometer Pressure Relief BlockAir Breather/Filler Cap Drain Connection (DR)Pump/ Motor Assembly Pressure Gage Connection (GA)

All Units are Completely Assembled, Tested and Painted.

Power Unit with Bar

Manifold (D03/NG6)

w/Relief Vlv. Module

Part Number

9815230129

9815230130

9815230131

9815230132

9815230133

9815230134

9815230135

9815230136

9815230137

Select Bar Manifold

below.

Select Accessories

below, if desired.

Bar Manifold Selection Chart

Manifold Type Reference Description Part Number

Bar Manifold See page 31.

(D03/NG6)

I

Directional Control Valves See page 31.

1 Valve Station with Relief Valve Module

2 Valve Stations with Relief Valve Module




See Bosch Cataloa “Directional Control Valve D03°

98152301019815230102981523010398152301049815230105

Select from cataloa.

~Modular Valves

1

See page 31, I For Check, Reducing, Flow Control and Relief Valves, I Select from catalog.

see Bosch Catalog “Modular Valves DO-3 (NG-6)”

I Accessory Selection Chart IAccessory Reference Description Part Number

I Filter Clogging Indicator II

Visual (Gage) 9815230106

Electrical (Pressure Switch) 250 VAC 9815230107

Electrical with Light (DIN Plug with Light 24 Volt DC) 9815230108

Electrical with Light (DIN Plug with Light 115 Volt AC) 9815230109



11.7 Gallon/6 Liter Aluminum Tank

Standard Power Unit with Pressure Relief Valve

DR

#6 SAE

GA. P. T

‘4sA-‘1----

—7 ‘–-

14

II

11

B)x

10

#8 SAE

9

%’ 5

Features:1. Tank

2. Tank Drain Plug

3. Oil Level Gage w/Thermometer

4. Steel cover

5. Air Breather/Filter Cap

6. Pump/Motor Assembly

7. Pressure Relief Valve

8, Return Line Filter

9. Optional Visual Indicator10, Optional Electrical Indicator

11, Optional Electrical Indicator w/Light

Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module

DR

#6 SAE

l–- lL–– —–— —J –-

Features:

1. Tank

2. Tank Drain Plug

3, Oil Level Gage w/Thermometer

4. Steel cover



7. Return Line Filter

8. Optional Visual Indicator

9. Optional Electrical Indicator

10. Optional Electrical Indicator w/Light

11. Optional D03/NG6 Bar Manifold with Pressure

Relief Valve Module Available in 1 thru 5 Stations,

14 12X


I 1.7 Gallon/6 Liter Aluminum Tank


~~

GA#4 SAE GAGECONNECTION

‘1

(3’5:

.

641)

I

I

H5,120(130.00)

— 7.875 —(200.00)

Inches (Millimeters)

PRESSURE DRRELIEF VALVE 37” FLARE

P#8 SAE

PRESSURECONNECTION

AIR BREATHER& FILLER CAP

A/’\RETURN LINEFILTER

II T

1/3HP=17562(446,07)

1/2HP=17.562(446.07)

3/4HP =1 7.562(446.07)

#8 SAERETURN

CONNECTION

1HP=18.500I (470.90)

OIL LEVEL >1-1/2HP=18.500

(470,90)GAGE WITH

THERMOMETER

r(4) M8MOUNTING HOLESTAPPED .375” (9.53)DEEP

1-0.688(17,48)

1.376 _(35,00)

-

L G 114 TANKDRAIN PLUG

~ 8.270 _(210.00)

—~l.023—(280.00)

— 10.562 —(288.27)

_l ~ 13.000(330.20) -

7.254(184.25)

J



Standard Power Unit with D03/NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)

D031NG6 BARMANIFOLD AND

PRESSURE RELIEFVALVE MODULE

1 DR


I

1.376(35.00) -

~J

lr(53j2:o)-

0.437- *(11 .09) 7.875

(200.00)

l/3 HP=17.562(446.07)

112HP =1 7,562(446.07)

314HP =1 7,562(446.07)

1HP=18500(470.90)

1-1/2HP=18.500(470,90)

(4) M6MOUNTING HOLESTAPPED .375” (9.53)DEEP

RET”RN LINE ~ WFILTER

#8 SAECUSTOMER

CONNECTIONS(FAR SIDq

THE:

)

~G I,4TANKDRAIN PLUG


2.6 Gallon/10 Liter Aluminum Tank Specifying/Ordering Procedure : See page 4.

Selection Chart/Ordering Part Numbers

FTank

Volume

Gallon

(Liter)

2.6

(1 o)

Pump

Displacement

In’/Rev

(cm’/Rev)

.065

(1 ,06)

Flow

@J1750F

GPM(Llmin)

.492

(1 .66)

Power Unit with

Pressure Relief Va

Part Number

Power Unit with Bar

Manifold (D03/NG6)


Motor

HP

Pressure Max @ HP

bar

66

100

152

204

45

69

104

136

207

35

52

76

104

155

207

Psl

9501450

22002950

Pati Number

98152301531131/2

3141

9815230138981523013998152301409815230141

981523015498152301559815230156

.097(1 .59)

.73

(2,76)

.98

(3.71)

113

112

3141

65010001500

20003000

98152301429815230143981523014498152301459815230146

981523015798152301589815230159981523016098152301611 1/2

.129

(2,11)

1/311231411y,

2

500750

11001500

22503000

981523014798152301489815230149981523015098152301519815230152

981523016298152301639815230164981523016598152301669815230167

Select Accessories

below, if desired.

Select Bar Manifold

below.Standard Power Units IncludeTank with Drain PIUCI Return Line Filter Select Accessories

below, if desired,Oil Level Gage with-Thermometer Pressure Relief BlockAir Breather/Filler Ca~ Drain Connection (DR)Pump/ Motor Assembly Pressure Gage Connection (GA)


I 1

I Bar Manifold Selection Chart I

Manifold Tv~e Reference

See page 31.

Description Part Number

1 Valve Station with Relief Valve Module 9815230101

2 Valve Stations with Relief Valve Module 9815230102




See Bosch Catalog “Directional Control Valve D03° Select from catalog,

For Check, Reducing, Flow Control and Relief Valves, Select from catalog,


Bar Manifold

(D03/NG6)

See page 31.

See page 31.

I Directional Control Valves

Accessory Selection Chart

Accessory Reference Description Part Number

Filter Clogging Indicator Visual (Gage) 9815230106








5$5z

w~ o

; ~ !$$F

ZtiZz Iuz ~z ~z<z Dz ~z =ZKO ao Lono 00 EE3 ‘xO

DR=GA=P= .T Features:#6 SAE #4 SAE #8 SAE Z #l 2 SAE 1. Tank— ——— ——

,12. Tank Drain Plug

3. Oil Level Gage wflhermometer

t J 4, Steel cover——— ——— -7 5, Air Breather/Filter Cap

6, Pump/Motor Assembly

7, Pressure Relief Valve





[ 83

14 21


z z z zo 6 ~Q Kg WsFg ~

u+25 20 !+5

Zz Wz py py py

~~ :5 ~g~z (J-JZ30 3000 00

Features:1. Tank

2. Tank Drain Plug

3. Oil Level Gage wllhermometer

4. Steel cover




8. Optional Visual Indicator9. Optional Electrical Indicator



Relief Valve Module Available in 1 thru 5 Stations.



Standard Power Unit with Preseure Relief Valve

1.51538.50) -

II

_ 9.723 ~(247,00)

10.500 —.(266.70)

1

l/3 HP=1g.187(487.35)

l/2 HP=1g.187(487,35)

3/4 HP=1g,187(487.35)

1HP=20125(511.18)

l-1/2HP =20,125(51 1.18)

2HP=21.125(536.58)

(4)M8MOUNllNG HOLESTAFPED.375 (9.53)DEEP


T DR#12 SAE 37° FLARE

FRESSURE & FILLERCAPCONNECTION

)

0“750~:=11(19.05)




DR37” FL4RE

r

6) DRAIN

nCONNECllON

RETURNLINEFILTER

DOWNG6 BARMANIFOLDAND

FRESSURERELIEFVALVEMODULE

#8 SAE GACUSTOMER #4 SAE GAGE CONNECTION

/

CONNECTIONS

\

1.515-(38.50)

I A

1

I

Illw

II [G 114 TANKDRAIN PLUG

Im

l/3 HP:19187(487.35)

l/2 HP=1g187(487.35)

3/4 HP=1g187(487,35)

1HP =20.1 25(511.18)

-1/2HP =20.125(511.18)

2HP=21.125(536,58) )

(4’4


6.9 Gallon/26 Liter Aluminum Tank Specifying/Ordering Procedure : See page 4.

Selection

Tank

art/Ord[

Pump

Displac

In’/Rev

(cm’/Rc

.194

(3.1 8)

,24

(4.0)

.34(5.5)

art Numbers

Flow

(@I 750 RPM

GPM

(L/rein)

1,47

(5.56)

Power Unit with

Pressure Relief L

Part Number

Power Unit with

Manifold (D03/F

w/Relief Vlv, Mo

Part Number

Volume

Gallon

(Liter)

Pressure Max @ HP

HP

Psl bar

6.9

(26)

113

112

3/4

111/2

2

300

500750

1000

1500

2000

21

35

52

69

104

138

9815230168

9815230169

9815230170

9815230171

9815230172

9815230173

9815230188

9815230189

9815230190

9815230191

9815230192

9815230193

1.81

(6.85)

112

3/4

1l%

2

3

5

314

11y!

2

3

57y2

400

600

800

1200

1600

2400

3625

400

550

850

1100

1700

2800

3625

28

42

56

83

111

166

251

28

38

59

76

118

194

251

9815230174

9815230175

9815230176

9815230177

9815230178

9815230179

9815230180

9815230194

9815230195

9815230196

9815230197

9815230198

9815230199

9815230200

2.57

(9,73)

9815230181

9815230182

9815230183

9815230184

9815230185

9815230186

9815230187

Select Accessories

below, if desired,

9815230201

9815230202

9815230203

9815230204

9815230205

9815230206

9815230207

Select Bar Manif

below.Standard Power Unita Include:Tank with Drain PIUQ Return Line Filter Select Accessor

below, if desireOil Level Gage with-Thermometer Pressure Relief BlockAir Breather/Filler Cao Drain Connection (DR)Pump/ Motor Assembly Pressure Gage Connection (GA)


I Bar Manifold Selection Chart 1

Reference

See page 31.

Manifold Type Description

1 Valve Station with Relief Valve Module





See Bosch Catalog “Directional Control Valve D03°

For Check, Reducing, Flow Control and Relief Valves,


Parl Number

IBar Manifold

(D03/NG6)

9815230101

9815230102

9815230103

9815230104

9815230105

Directional Control Valves See page 31.

See page 31.

Select from catalog.

Select from catalog.I Modular Valves

I Accessory Selection Chart


Filter Clogging Indicator Visual (Gage) 9815230106Electrical (Pressure Switch) 250 VAC 9815230107






Features:1. Tank

2. Tank Drain Plug

3. Oil Level Gage w/thermometer

4. Steel cover



7. Pressure Relief Valve






zo $6

z

u~o

F F F(-)-)~g z%

Zz Wz ~z ~z<z OZ ~z =’ZEo <0 FJOao 00 %: Kc)

DR. GA 7P= =T

#6 SAE #4 SAE #SSAE ?? #12 SAE—-- —.— —

1-—————— J

71

1

611

II 83

14 2A


z z z z zO? @F

~Q &

g$ S6 !s6 26 Features:Zz WZ pg ~~ pg~z Oz g= (/)Z ~z 1. Tank

ctono SE 00

30 3000 00

2. Tank Drain Plug

3, Oil Level Gage wllhermometer

4. Steel cover





9. optional Electrical Indicator10. Optional Electrical Indicator w/Light




I 6,9 GalIon/26 Liter Aluminum Tank I

Standard Power Unit with Pressure Relief Valve Inches (Millimeters)

T#12 SAERETURN DR

CONNECTION 37” RARE

7 r

(#6) DFWNCONNECTION

REIURNUNE HLTER

PRESSUREREUEFVALVE

P/#8 SAE PRESSURE AIR BREATHER -“’”

CONNECTION & FILLER CAP

—1

I

I

I

o

3,22[[82.0(

6.930‘(1 76.00)–

— 13.390 —(340.00)

13,750

I(349.25)

l/3 HP= 21875(555.83)

1121-IP= p~e?~(555.63))

314HP= 21.875(555.63)

lHP= 22.812(579.42)

l-1/2 HP= 22.812(579.42)

2HP= 23312(592,1 2)

3HP= 25.125(638.16)

5HP = 26.500(673.10)

7-1/2 HP= 28125(714,36)

= (4) MIOMOUNTING HOLESTAPPED.593 (15)DEEP


3.22882.00)

[.

I

II

I

I

~ G112TPNKWR-UG

12.834 _(326.00)

19.290(490.00)

❑

I

20.000(508.00)

11.!(292

_OIL

~G:WITHTHERM.



Standard Power Unit with D031NG6 Bar Manifold and Pressure Relief Valve Module Inches (Millimeters)

DR37 FLARE(#6) DRAIN

/- CONNECTION

/

3,22[(82.0(

7

.

.

.

I

I

RETURNLINEFILTER

D031NG6BARMANIFOLD

FRE3S~R;RELIEFVALVE

MODULE

21,875(555.63)21.675(555,63)21.675(555,63)22.612(579,42)22.812(579.42)23.312(592.1 2)25.125(638.18)26,500(673.10)28,125(71 4.38)

Jy (4)M1OMOUNTING HOLES

_ 6.930TAFFED .593”(15)

(176.00)DEEP

4 H-2.560(65.03)

GA#4 SAE GAGE CONNECTION

\

mIzEII!m

.D

■

.

0■

3.226[82,00)

–(:0;::7

1GI,2TANKDRAINFLUG

I

I

.

[

12.834 —~(326,00)

19.290(490.00)

20.000(508.00)

I11.531

(292,89)OIL

$G:

THERM.


I , I 1

I 10 Gallon/38 Liter Steel Tank II Specifying/Ordering Procedure : See page 4. II 1 I


Tank

Volume

Gallon

(Liter)

;;8)

Pump

Displacement

In’/Rev

(cm’/Rev)

.24

(4.0)

.34

(5.5)

,49(8,0)

Flow

@?l750 RPM

GPM

(Umin)

1,81

(6.85)

2.57

(9.73)

3.72

(1 4.04)

Motor

HP

1/2

314

1l%

2

3

5

314

11y2

2

3

571/2

Pressure Msx @ HP

Psl

400

600

800

1200

1600

2400

3625

400

550

850

1100

1700

2800

3625

350

550

750

1150

1950

2900

3625

Standard Power Units Include:Tank with Drain PlugOil Level Gage with ThermometerAir Breather/Filler CapPump/ Motor Assembly

Return Line FilterPressure Relief BlockDrain Connection (DR)Pressure Gage Connection (GA)



bar

28

42

56

83

111

166

251

28

38

59

76

118

194

251

25

38

52

80

135

201

251

Power Unit with

Pressure Relief Valve

Part Number

9815230208

9815230209

9815230210

9815230211

9815230212

9815230213

9815230214

9815230215

9815230216

9815230217

9815230218

9815230219

9815230220

9815230221

9815230222

9815230223

9815230224

9815230225

9815230226

9815230227

9815230228

Select Accessories

below, if desired.

Power Unit with Bar

Manifold (D03/NG6)


Part Number

9815230229

9815230230

9815230231

9815230232

9815230233

9815230234

9815230235

9815230236

9815230237

9815230238

9815230239

9815230240

9815230241

9815230242

9815230243

9815230244

9815230245

9815230246

9815230247

9815230248

9815230249

Select Bar Manifold

below.

Select Accessories

below, if desired.

Manifold Type Reference Description Part Number1

Bar Manifold See page 31, 1 Valve Station with Relief Valve Module 9815230101

(D03/NG6) 2 Valve Stations with Relief Valve Module 9815230102




Directional Control Valves See page 31. See Bosch Catalog “Directional Control Valve D03° Select from catalog. I

I Modular Valves I See page 31.

~

For Check, Reducing, Flow Control and Relief Valves, ISelect from catalog.

see Bosch Catalog “Modular Valves DO-3 (NG-6)” 1



Filter Clogging Indicator Visual (Gage)

Electrical (Pressure Switch) 250 VAC

Electrical with Light (DIN Plug with Light 24 Volt DC)

Electrical with Light (DIN Plug with Light 115 Volt AC)


Heat Exchanger See page 30. Water to Oil 10 RB5-30 t

9815230106

9815230107

9815230108

9815230109

9815230110

9815230111 1Water Valve I See page 30. Modulating Valve w/Bulbwell 1/2 RB5-45-B 9815230112


I 10 Gallon/38 Liter Steel Tank I


z zo 50 5 Features:

1. Tank

2. Tank Drain Plug6

3. Oil Level Gage w/Thermometer~

4. Steel cover



~ 7. Pressure Relief Valve— 8. Return Line Filter


10. Optional Electrical Indicator13


12. Optional Heat Exchanger

13. Optional Water Modulating Valve


56E5 @ Es

~; g~ >0 !45Features:

py p$ 1. Tank

gg $5 ~g mz

d8 %

2. Tank Drain Plug

3. Oil Level Gage wflhermometer

DR. GA- A.-B AB-- AB 4. Steel cover. .5. Air Breather/Filter Cap




9, Optional Electrical Indicator


11, Optional D03/NG6 Bar Manifold with Pressure


12, Optional Heat Exchanger

13, Optional Water Modulating Valve


I 10 Gallon/38 Liter Steel Tank


l/2 HP= 20.313(515.95)

3/4HP = 20.313(515.95)

IHP= 21.250(539.75)

l-1/2 HP= 21.250(539.75)

2HP = 22.250(565.15)

3HP = 23563(598.50)

5HP = 24.938(633.43)

7-1 /2HP = 26’563(674.70)

IOHP= 27.313(693,75)

I J

GA#4 S4EGAGE

1 iP


I 10 Gallon/38 Liter Steel Tank I


OPT.WATERMODULATING DRVALVE1/2 NFT 37” PAREWATER IN (#6) DRAIN OPT HEATEXCH.

\CONNECTION

1CONNECTION 3/4 NFTWATER OUT

CONNECTION

mf 34HP=

112HP=

1 lHP=

] l-l/2HP=Li.+

~ 5HP=

t-‘ ““.. . 7-1/2HP =. .

~!,:::,:::,:::::,,:::‘“HplI ~\0,500,12.70,DlA

MTG.HOLE(4FWCES) 4 I }fg?jo)

\ \ r

20.313(51 5.95)20.313(515.95)21.250(539,75)21.250(539.75)22.250(565.15)

23.563(598.50)

24.938(633.43)26,563(674.70)

27.313(693.75) r

10.500(266.70)

L

2,750(69,85)

—.


15 Gallon/57 Liter Steel Tank Specifying/Ordering Procedure : See page 4.

rt/Orderi na Part NumbersSelection Ck

Pump

Displacement

In’lRev

(cm3/Rev)

Tan k

Volume

Gallon

(Liter)

;557)

Flow

@1750F

GPM

(Llmin)

Power Unit with

Pressure Relief Valve

Part Number

Power Unit with Bar

Manifold (D03/NG6)


Part Number

Motor

HP

Pressure Max @ HP

Psi

350

550

750

1150

1950

2900

3625

250

400

550

850

1400

2100

2850

3625

450

650

1100

1700

2250

3400

3625

bar

25

38

52

80

135

201

251

18

28

38

59

97

149

197

251

.49

(8.0)

3.71

(1 4.04)

11y2

2

3

571/2

10

9815230250

9815230251

9815230252

9815230253

9815230254

9815230255

9815230256

9815230272

9815230273

9815230274

9815230275

9815230276

9815230277

9815230278

,67

(11 .0)

5.07

(1 9.19)

11y2

2

3

57%

10

15

9815230257

9815230258

9815230259

9815230260

9815230261

9815230262

9815230263

9815230264

9815230279

9815230280

9815230281

9815230282

9815230283

9815230284

9815230285

9815230286

9815230287.85

(1 4.0)

6.43

(24.34)

2

3

571/2

10

15

20

32

45

76

118

156

235

251

9815230265

9815230266

9815230267

9815230268

9815230269

9815230270

9815230271

Select Accessories

below, if desired.

9815230288

9815230289

9815230290

9815230291

9815230292

9815230293

Select Bar Manifold

below.Standard Power Units Include:Tank with Drain Plug Return Line Filter

Oil Level Gage with Thermometer Pressure Relief BlockAir Breather/Filler Ca~ Drain Connection (DR)

Select Accessories

below, if desired.

Pump/ Motor Assembly Pressure Gage Connection (GA)



Manifold Tv~e \ Reference Description Part Number

Bar Manifold

(D03/NG6)

See page 31. 1 Valve Station with Relief Valve Module




5 Valva Stations with Relief Valve Module

9815230101

9815230102

9815230103

9815230104

9815230105

See r3aae 31.t See Bosch Catalog “Directional Control Valve D03°Directional Control Valves

Modular Valves See page 31. For Check, Reducing, Flow Control and Relief Valves,

see Bosch Catalog “Modular Valves DO-3 (NG-6)”L

I Accessory Selection Chart I

1 Accessory Reference Description Part Number

Filter Clogging Indicator Visual (Gage) 9815230106





Heat Exchanger See page 30. Water to Oil 10 RB5-30 9815230111

Water Valve See page 30. Modulating Valve w/Bulbwell 1/2 RB5-45-B 9815230112


15 Gallon/57 Liter Steel Tank


z z z zFeatures:1, Tank

5 2. Tank Drain Plug

g 3, Oil Level Gage wiThermometer

4. Steel cover

~5. Air Breather/Filter Cap


~ 7. Pressure Relief Valve



13 10. Optional Electrical Indicator





66~~g~

KGUIF

w~

Zo g~gl+ Features:

~g j$ ~g Oz58 %

1, Tank

2, Tank Drain PlugDR. GA. A.. B A_. B .-BA 3, Oil Level Gage w/Thermometer

4, Steel cover




8. optional Visual Indicator9. Optional Electrical Indicator







15 GaIlon/57 Liter Steel Tank


T#12 SAE REIURN

CONNECTION

OPT.WATER DRMODULATING 37° FLARE

:8 SAE RETURN

VALVE1/2 NW CONNECTION

\

WATER IN OPT. HEATCONNECllON EXCHANGER

3/4 NPT. WATER OUT 2.750

CONNECTION (69.85)

o 0 !I—

o

REIURN

P/’/ c

.

LINE

kti ‘

aFILTER

— —+—-—— -—

PRESSUREREUEFVALVE . .

@

c

r12.000

(304.80)

I

II“k0.500(12.70)DAMTG. HOLE (4 PL4CES)

!==%==!’’’O’O)(457.20)

o I o bI I

J#8 SAE

PRESSURECONNECTION

AR BRE4THER J& FILLERCAP

tlGA

#4 SWG4GEI

a3wEcrm

1 P

/ k


I 15 Gallon/57 Liter Steel Tank


OPT,WATER DRMODULATING 37’ FLARE OPT. HEATEXCH.

3/4 NPTWATEROUTCONNECTION

i2.750

(69,85)

o_ o 0 t

‘“@P “0

\, 1

I W I

23,750(603.25)25.063(636.60)26.438(671 ,53)28.063(71 2.80)28.613(713,85)30.750(781 ,05)

32.500(825.50)

k=3!!==!t-’i”0’(457.20)

I=d I \

I

I+—–— Ell—iJ-@0

AIR BREATHERJ& FILLERCAP

—

D03/NG6BARMANIFOLD

AND PRES8UREREUEFVALVE

MODULE

12.000(304.80)

(736,60)


25 Gallon/95 Liter Steel Tank Specifying/Ordering Procedure : See page 4,


Tank

Volume

Gallon

(Liter)

25

(95)

Pump

Displacement

In’/Rev

(cm’/Rev)

Flow

@l 750 RPM

GPM

(L/rein)

7.41

(28.05)

Power Unit with

Pressure Relief Valw

Par-t Number

Power Unit with Bar

Manifold (D03/NG6)


Motor

HP

Pressure Max @ HP

Psi

350

550

950

1450

1950

2900

3625

300

450

800

1200

1650

2450

3045

250

400

700

1050

1400

2100

2610

bar

25

38

66

101

135

201

251

21

32

56

83

114

170

211

18

28

49

73

97

145

181

Part Number

9815230315.98

(1 6.0)

2

3

57y2

10

15

20

9815230294

9815230295

9815230296

9815230297

9815230298

9815230299

9815230300

9815230316

9815230317

9815230318

9815230319

9815230320

9815230321

8.78

(33.23)

1.16

(1 9.0)

2

3

57y2

10

15

20

9815230301

9815230302

9815230303

9815230304

9815230305

9815230306

9815230307

9815230322

9815230323

9815230324

9815230325

9815230326

9815230327

9815230328

10,37

(39.25)

1.37

(22.5)

2

3

57%

10

15

20

9815230308

9815230309

9815230310

9815230311

9815230312

9815230313

9815230314

9815230329

9815230330

9815230331

9815230332

9815230333

9815230334

9815230335

Select Accessories

below, if desired.

Select Bar Manifold

below,

Select Accessories

below. if desired.

Standard Power Unita Include:Tank with Drain Plus Return Line Filter

Oil Level Gage with-Thermometer Pressure Relief BlockAir Breather;tiller Cap Drain Connection (DR)Pump/ Motor Assembly Pressure Gage Connection (GA)


I Bar Manifold Selection Chart II Manifold Type I Reference I Description I Par-1Number

Bar Manifold See page 31. 1 Valve Station with Relief Valve Module

(D03/NG6) 2 Valve Stations with Relief Valve Module




98152301019815230102981523010398152301049815230105

Directional Control Valves See page 31. See Basch Catalog “Directional Control Valve D03° Select from catalog.

I Modular Valves I See page 31. I For Check, Reducing, Flow Control and Relief Valves,

1

Select from catalog,

see Bosch Catalog “Madular Valves DO-3 (NG-6)”


r Reference Description

Visual (Gage)

Electrical (Pressure Switch) 250 VAC

Electrical with Light (DIN Plug with Light 24 Volt DC)


=

Part Number

9815230106

9815230107

9815230108

9815230109

9815230110

9815230111b Electrical with Light (DIN Plug with Light 230 Volt AC)

See Daae 30. Water to Oil 10 RB5-30

I Water Valve I See page 30. I Modulating Valve w/Bulbwell 1/2 RB5-45-B I 9815230112 I




z z z zFeatures:1. Tank

5 2. Tank Drain Plug

~ 3. Oil Level Gage w/Thermometer

z 4. Steel cover


$6. Pump/Motor Assembly

7. Pressure Relief Valve—8, Return Line Filter


n 10. Optional Electrical Indicator





56~~g~

CK6WF

~$

~g20Oy Features:

g~ $5 ~g (J3Z &z

58 381, Tank

2, Tank Drain PlugDR. GA. A.. B A B .-BA-- 3, Oil Level Gage w/Thermometer

4, Steel cover


6, Pump/Motor Assembly


8, Optional Visual Indicator

9, Optional Electrical Indicator


11, Optional D03/NG6 Bar Manifold with Pressure







------ t------,

I2HP = 27,750

(704.85)

l!3HP = 29,063

(738.20)

5HP = 30,438

‘..~~(773.13)

i7-1 /2HP = 32,063

(814.40)

)-) I IOHP= 32813(833.45)

15HP = 34,750(882.85)

P“ rJ 20HP = 36500u

. (927.10)❑

“❑

.❑

.❑

u

..

.H

u.

.H

.,,

.u

..

.“

.❑

.,

.❑

..

u.

❑❑

,,u..

i

.❑

%

❑

.

. ....

L.=. ==u===... ===. ==...=.=. ..==7..-... . . . . . J

~

0,500 (12.70) D!AMTG, HOLE (4 PLACES)

OPT WATER DR TMODULAllNG 37” PLAREVALVE1/2 NPT (#8) DRAIN

#6 SAE RETURNCONNECTION

T )#16 SAE RETURN

CONNECTION

RETuRNLINE

HLTER

PRESSUREREUEFVALVE

o I o $5/ I

j AIRBREATHERJ& ilL.ER CAP

#8 SAEPRESSURE

CONNECTION

GA#4 S4EG4EE03tU4ECTD’J

7 in

\ I

1r ( I

( t

16.000(406.40)

C,l -J-.----J-*--V,1

---- L +.,------------- +.,-!t,, !. -------------, ,.!

--:---iJ;---\;--L.\

~ 2901JIJ ~(736.60)




RETURNUNE

FILTER

Do3iNG6BARMANIFOLD

AND PRESSUREREUEFVALVE

MODULE

3HP = 29063(738.20)

5HP = 30438(773.13)

1/2HP = 32063(81 4.40)

10HP = 32,813(833.45)

15HP = 34,750(882.65)

20HP = ~:2;0100)

\ I I

r16.000

(406.40)

1

0.375(9.53) jL


Heat Exchanger

Water to Oil with Built In By-Pass Valve

Performance Characteristics

The curve shown is based onDZ

cooling water at 85° F (28° C) y 20and oil leaving the cooler at 125°

F(52° C). Curve performance isg 15

based on oil with a viscosity of

100 SUS (21 cSt) at 100° Fo 10

(38”C). Pressure drop= 5 PSI at~

20 GPM, n896

Specifications o■ Pressure Rating – 54Maximum working pressure:

Oil side -550 PSI (38 bar),rY3

Water side -220 PSI (15 bar)O_I

■ Temperature Rating –

Maximum working 2 34579 15 20 30 40 50 70temperature: 350° F (1 75° C)

■ Oil to Water Ratio -2:1 OIL FLOW - GPM

@

r-

L-

Water Modulating Valve with Bulbwell

Specifications

■ Standard valve mounting

is on water inlet.

■ Pressure Rating – Maximum

recommended pressure is 125

PSI (8.6 bar).

■ Adjustment Range – This

valve can be adjusted to open

within a range of 60° F to 140°

F (18° Cto 60° C).

■ Temperature Adjustment –

To adjust for lower temperature,

turn adjusting cup counter- 1

clockwise. To adjust for higher

temperature, turn adjustment

cup clockwise. (1/4 turn = 5° F)

■ Modulation Range –\\

This valve is normally closed. A

\@/+ ti~~

MTG, HOLE (4 FfACES)

~~”j) ~93~$jcj~j=]

(76.20)

17,000(431 .60)18.000

(457.20) (736.60)


Bar Manifold D03/NG6

u3.00(76,20)

0.62

n

0.62(15,75) (15.75)

I I I


,

Q/ OPTIONALGAGE4.50

(114.30)

rI I

I

STATION“ ‘~~5

@ (@~mSTA:ION

1

STATION4

I

1STATION

3J

I

STATION

2 I!Z!!!Z!!!1

I

STATION

I rim

2.13

1 0 (54.10)TYPICAL

I 1 , I

1- 5.08(129,03)

1OPllONAL LIGHT 0.47

(11 .94)

~(l,,J“60’0’J,5■ Any combination of single Note: When ordering valves as part of a bar manifold, please

or double solenoid directional specify the part number(s) ~ the station to which they are to

control valves may be used. be mounted. Stations are identified as in above drawing.

Refer to Bosch catalog

“Directional Control Valve

D03 (NG6).”

■ All modular valves may be

used. Refer to Bosch catalog

“Modular Valves D03 (NG6).”

ROBERT BOSCH FLUID POWER CORPORATIONP.O. BOX 2025RACINE, WISCONSIN 53401-2025 U.S.A.Phone (414)554-7100, Fax (414)554-7117

PRINTED IN U.S.A.

9 535 233 102HPUS AKY 004/3 US (8.93)

Hydraulic Power Units Vertical Mount - Airline Hydraulics

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