PARTS MANUAL

HYDRAULIC BREAKERHAMMER HB 650

TABLE OF CONTENTS

1. Housing unit ................................................................................................................................................................. 4

2. Accumulator ................................................................................................................................................................. 6

3. Main valve ..................................................................................................................................................................... 7

4. Check valve ................................................................................................................................................................... 8

5. Pressure control valve .............................................................................................................................................10

6. Idle selector ................................................................................................................................................................12

7. Stroke selector valve ................................................................................................................................................13

8. Tie rods ........................................................................................................................................................................14

9. Body parts .................................................................................................................................................................. 16

10. Front head ................................................................................................................................................................18

11. Lower tool bushing ................................................................................................................................................20

12. Tool .............................................................................................................................................................................21

13. Seal set .......................................................................................................................................................................22

14. Greasing device kit ................................................................................................................................................24

15. Greasing device.......................................................................................................................................................26

16. Service kit for greasing device RG540 series.................................................................................................28

17. Tool box .....................................................................................................................................................................30

PARTS - Page 3HAMMER

PARTS

Page 4 - PARTS HAMMER

HOUSING UNIT

1. HOUSING UNIT

PARTS - Page 5HAMMER

HOUSING UNIT

Item Description Part no. Specification Note Qty1 Housing H00171554 12 Pad H00168228 23 Buffer H00168232 16 Plug H00158147 17 Plug H00168231 2

10 Hex. screw H00090520 M36x140-8.8 ISO 4014 1411 Washer H00090521 37 ISO 7416 1412 Lock nut H00090519 M36-8 DIN 985 14

101 Shield plate H00168281 2102 Wear plate H00171044 4103 Plug H00400491 1104 Lifting eye H00953942 M42 DIN 580 1105 Hex. screw H00953944 M42x60-8.8 ISO 4017 1106 Seal H00168280 1107 Plug H00953291 4130 Wear parts H00171213 1

200 Label set (incl. part 200.1) H00171556 1200.1 Safety label set H00169555 rus 1

Page 6 - PARTS HAMMER

Item Description Part no. Specification Note Qty1 Accumulator (incl. parts 1.1-1.9) H00168284 1

1.1 Accumulator bottom H00168285 11.2 Accumulator cover H00168287 11.3 Membrane H00168291 11.4 Accumulator screw H00168289 81.5 Filling plug H00040368 11.6 Shield plug H00154015 11.7 O-ring H00910006 D23 * 11.8 Usit-ring H00090056 8-13.9-1 * 11.9 Parallel pin H00090304 10m6x24 ISO 8734 2

2 Accumulator screw H00168591 123 Seal H00168563 * 14 O-ring H00090034 D259 * 1

*) Are included in seal set

ACCUMULATOR

2. ACCUMULATOR

PARTS - Page 7HAMMER

MAIN VALVE

Item Description Part no. Specification Note Qty1 Main valve (incl. parts 10-14) H00168570 1

10 Main valve bushing H00168571 111 Main spool H00168574 112 Spool H00110986 113 Spool H00110781 114 Cover H00168572 215 Seal H00168596 * 616 O-ring H00910010 D135 * 220 Hex. screw H00900036 M20x70-10.9 ISO 4014 1621 Lock washer H00091010 M20 NORD-LOCK 16

*) Are included in seal set

3. MAIN VALVE

Page 8 - PARTS HAMMER

CHECK VALVE

4. CHECK VALVE

PARTS - Page 9HAMMER

CHECK VALVE

Item Description Part no. Specification Note Qty1 Check valve (incl. parts 1.1-1.6) H00168598 1

1.1 Check valve housing H00168599 11.2 Check valve H00915077 11.3 Spring ring H00950305 B45 DIN 7993 11.4 Flange plug H00090403 R1/4 11.5 O-ring H00094038 D55 * 11.6 O-ring H00094048 D50 * 1

2 Hex. screw H00091051 M16x45-8.8 ISO 4017 43 Lock washer H00090597 M16 NORD-LOCK 4

*) Are included in seal set

Page 10 - PARTS HAMMER

PRESSURE CONTROL VALVE

5. PRESSURE CONTROL VALVE

PARTS - Page 11HAMMER

PRESSURE CONTROL VALVE

Item Description Part no. Specification Note Qty

1 Pressure control valve (incl. parts 1.1-1.15) H00171132 1

1.1 Cover H00161974 11.2 Valve housing H00161982 11.3 Spool H00171131 11.4 Guide H00161976 11.5 Spool H00400582 11.6 O-ring H00090030 D75 * 11.7 Spring H00090118 11.8 Seal H00041374 D55 * 11.9 Spring guide H00161973 1

1.10 Shim plate H00042361 S=1.5 X1.11 Shim plate H00042363 S=1 X1.12 Shim plate H00042362 S=0.5 X1.13 Seal H00040533 D65 * 11.14 O-ring H00090015 D26 * 11.15 Plug H00161981 1

3 Lock washer H00090597 M16 NORD-LOCK 44 Hex. screw H00091051 M16x45-8.8 ISO 4017 4

*) Are included in seal set

Page 12 - PARTS HAMMER

IDLE SELECTOR

6. IDLE SELECTOR

Item Description Part no. Specification Note Qty1 Valve (incl. parts 1.1-1.4) H00163445 1

1.1 Cover H00156729 11.2 Spool H00163446 11.3 Seal H00112835 D13 * 11.4 O-ring H00090001 D20 * 1

2 Pin H00161414 13 Spring H00951797 Danly 9-1006-11 14 Flange plug H00090444 BSP 3/8 1

*) Are included in seal set

PARTS - Page 13HAMMER

STROKE SELECTOR VALVE

7. STROKE SELECTOR VALVE

Item Description Part no. Specification Note Qty1 Valve (incl. parts 1.1-1.4) H00163445 1

1.1 Cover H00156729 11.2 Spool H00163446 11.3 Seal H00112835 D13 * 11.4 O-ring H00090001 D20 * 1

2 Pin H00161414 13 Spring H00951797 Danly 9-1006-11 14 Flange plug H00090444 BSP 3/8 1

*) Are included in seal set

Page 14 - PARTS HAMMER

TIE RODS

8. TIE RODS

PARTS - Page 15HAMMER

TIE RODS

Item Description Part no. Specification Note Qty1 Tie rod (incl. parts 1.3-1.4) H00168595 4

1.3 Vibration dampening element H00168588 21.4 Cable tie H00952009 2

2 Lock plate H00168589 43 Rubber ring H00168593 4

Page 16 - PARTS HAMMER

BODY PARTS

9. BODY PARTS

PARTS - Page 17HAMMER

BODY PARTS

Item Description Part no. Specification Note Qty1 Valve body (incl. parts 1.2-1.6) H00168583 1

1.2 Flange plug H00090410 R1 21.3 Flange plug H00090444 R3/8 61.4 Flange plug H00090403 R1/4 51.5 Nozzle H00159795 11.6 Breather H00400662 1

2 Cylinder H00168296 13 Piston H00168564 14 Seal carrier (incl. parts 4.2-4.6) H00168567 1

4.2 Breather (incl. part 4.22) H00101700 14.22 O-ring H00901173 D27 * 1

4.3 Plug H00155625 14.4 Flange plug H00090444 R3/8 24.5 Nozzle H00170757 14.6 Flange plug H00093203 R1/8 1

5 Wiper H00952370 * 16 Seal H00903066 * 17 Seal H00168260 * 18 Wiper H00953803 * 19 Seal H00953802 * 1

10 Seal H00953806 * 111 O-ring H00953810 D299 * 213 O-ring H00094070 D174 * 114 O-ring H00953951 * 615 Parallel pin H00904017 16m6x70 ISO 8734 216 O-ring H00901117 D289 * 3

*) Are included in seal set

Page 18 - PARTS HAMMER

FRONT HEAD

10. FRONT HEAD

PARTS - Page 19HAMMER

FRONT HEAD

Item Description Part no. Specification Note Qty1 Front head (incl. parts 1.2-1.3) H00171140 1

1.2 Hex. socket screw H00900051 M16x40-12.9 ISO 4017 2

1.3 Lock washer H00953339 M16 NORD-LOCK 22 Thrust ring H00168283 13 O-ring H00954215 D270 * 14 Upper tool bushing H00168295 15 Tool retaining pin H00168297 26 Ring H00168299 47 Wedge H00040110 18 O-ring H00090000 D24 * 19 Retaining pin H00168298 1

10 Rubber plug H00168300 2

*) Are included in seal set

Page 20 - PARTS HAMMER

LOWER TOOL BUSHING

11. LOWER TOOL BUSHING

Item Description Part no. Specification Note Qty1 Lower tool bushing H00171139 1

PARTS - Page 21HAMMER

TOOL

12. TOOL

Item Description Part no. Specification Note Qty

1 Chisel H00050111 L = 1550 mm, W = 303 kg, D = 190 mm 1

2 Moil point H00050113 L = 1550 mm, W = 297 kg, D = 190 mm 1

3 Blunt H00050114 L = 1400 mm, W = 293 kg, D = 190 mm 1

4 Pyramid H00050113K3 L = 1550 mm, W = 295 kg, D = 190 mm 1

5 Hard Rock Chisel H00050111A2 L = 1550 mm, W = 289 kg, D = 190 mm 1

6 Limestone Chisel H00050111F3 L = 1550 mm, W = 313 kg, D = 190 mm 1

7 Super Blunt H00050114T2 L = 1400 mm, W = 308 kg, D = 197 mm 1

Page 22 - PARTS HAMMER

SEAL SET

13. SEAL SET

PARTS - Page 23HAMMER

SEAL SET

Item Description Part no. Specification Note QtyKit Seal set (incl. parts 1-27) H00170948 1

1 O-ring H00094038 D55 12 O-ring H00094048 D50 13 Seal H00112835 D13 24 O-ring H00090001 D20 25 O-ring H00910006 D23 16 Usit-ring H00090056 8-13.9-1 17 Seal H00168563 18 O-ring H00090034 D259 19 Seal H00168596 6

10 O-ring H00910010 D135 211 O-ring H00090030 D75 112 Seal H00041374 D55 113 Seal H00040533 D65 114 O-ring H00090015 D26 115 O-ring H00901173 D27 116 Wiper H00952370 117 Seal H00903066 118 Seal H00168260 119 Wiper H00953803 120 Seal H00953802 121 Seal H00953806 122 O-ring H00953810 D299 223 O-ring H00094070 D174 124 O-ring H00953951 625 O-ring H00901117 D289 326 O-ring H00954215 D270 127 O-ring H00090000 D24 1

The seals for the greasing device are not included in this seal set. They are included in the service kit for the greasing device.

Page 24 - PARTS HAMMER

GREASING DEVICE KIT

14. GREASING DEVICE KIT

PARTS - Page 25HAMMER

GREASING DEVICE KIT

Item Description Part no. Specification Note Qty1 Greasing device RG542 H00953345 1

2 Hose assembly (incl. parts 2.1- 2.4) H00171098 3

2.1 Sleeve H00153035 22.2 Insert H00153036 22.3 Hose H00954192 12.4 Nut H00951296 2

4 Rubber bushing H00158147 15 Shield H00952093 1

6 Hex. screw H00953794 M10x110-8.8 ISO 4014 4

7 Lock washer H00953503 M10 NL10sp NORD-LOCK 4

8 Grease cartridge H00162593Special tool grease, Greasing device cartridge

1

9 Shield H00168032 1

10 Hex. socket screw H00902895 M16x35-8.8 ISO 4762 4

11 Lock washer H00090597 M16 NORD-LOCK 412 Connector H00951295 BSPP 3/8 3

kit Greasing device retrofit kit H00K60099 1

Page 26 - PARTS HAMMER

Item Description Part no. Specification Note Qty

1 Greasing device RG542 (incl. parts 2-20) H00953345 1 1

2 Doser (incl. parts 2.1-2.14) H00953305 22.1 Plug H00953318 12.2 Nut H00953330 M12x1 DIN 934 12.3 Lock washer H00091038 M24 NORD-LOCK * 12.4 O-ring H00953325 D21 * 12.5 Adjusting screw H00953317 12.6 O-ring H00953326 D8 * 12.7 O-ring H00953324 D11 * 22.8 Spring H00953331 * 12.9 Piston H00953319 1

2.10 O-ring H00953322 D7 * 1

GREASING DEVICE

15. GREASING DEVICE

PARTS - Page 27HAMMER

GREASING DEVICE

2.11 Piston H00953329 * 12.12 Body H00953320 12.13 O-ring H00953323 D15 * 12.14 Shim plate H00953321 * 1

3 Grease nipple H00090200 BSP 1/4 * 24 Plug H00953303 * 25 Locking plate H00953302 26 Body H00953335 17 Cartridge holder H00953334 18 Check valve H00951767 19 O-ring H00951416 D19 * 1

10 O-ring H00951453 D62 * 111 O-ring H00953300 D71 * 112 O-ring H00953301 D52 * 213 Guide ring H00950272 * 114 Seal H00953299 * 115 Spring housing H00953308 116 Spring H00950257 117 Piston H00953307 118 Nut H00953306 119 Lock plate H00951410 * 120 Hex. socket screw H00951421 M8x10-8.8 ISO 4762 * 121 Connector H00951294 BSPP 1/4 3

kit Seal set for greasing device H00953385 1

*) Are included in seal set for greasing device

Page 28 - PARTS HAMMER

SERVICE KIT FOR GREASING DEVICE RG540 SERIES

16. SERVICE KIT FOR GREASING DEVICE RG540 SERIES

PARTS - Page 29HAMMER

SERVICE KIT FOR GREASING DEVICE RG540 SERIES

Item Description Part no. Specification Note Qty

Kit Service kit for greasing de-vice (incl. parts 1-19) H00953385 1

1 Lock plate H00951410 12 Plug H00953303 23 Guide ring H00950272 14 Seal H00953299 15 O-ring H00953300 D71 16 O-ring H00951453 D62 17 O-ring H00953301 D52 28 O-ring H00951416 D19 19 O-ring H00953326 D8 2

10 O-ring H00953325 D21 211 O-ring H00953324 D11 412 O-ring H00953323 D15 213 O-ring H00953322 D7 214 Shim plate H00953321 215 Spring H00953331 216 Piston H00953329 217 Lock washer H00091038 M24 NORD-LOCK 218 Grease nipple H00090200 R1/4 219 Locking plate H00953302 2

Service kit for greasing de-vice is not included in the hammers seal set.

Page 30 - PARTS HAMMER

Item Description Part no. Specification Note Qty

Kit11 Tool box kit 11 (incl. parts 1-30) H00953769 1

1 Tool box H00090665 12 Grease gun H00090202 14 Tool grease H00902045 18 Screwdriver 6x150 1

13 Puller H00150020 127 Flange plug H00090444 R3/8 329 Combination spanner 12 130 Grease nipple H00953767 R3/8 2

TOOL BOX

17. TOOL BOX

PARTS - Page 31HAMMER

www.hhammer.ru

+7 (495) 210-36-99