Hydra-Flex, Inc. - Vehicle Wash Catalog Volume 4...Hydra-Flex, Inc. was founded in 2002 as two men,...

952-808-3640 • www.hydraflexinc.com 1© 2018 Hydra-Flex, Inc. All products and availability subject to change, refer to www.hydraflexinc.com for the most current information.

ABOUT US

CHEMICAL DISPENSING SYSTEMSAqua-Lab System Benefits

Next Generation Features

Aqua-Lab Product Line Overview

In-Bay Automatic (Low-Flow) - Aqua-Lab SD GEN2

Tunnel/Conveyor (Standard-Flow) - Aqua-Lab MD GEN2

Tunnel/Conveyor (High-Flow) - Aqua-Lab XD GEN2

Truck, Bus, Train (High-Flow) - Aqua-Lab HD

ACCESSORIES

REPLACEMENT PARTSAqua-Lab Panel Parts Diagram

Aqua-Lab Pump Parts Diagram

Aqua-Lab Control Parts Diagram

Aqua-Lab Replacement Parts

CHEMICAL INJECTORSChem-Flex Injectors

Standard - SST Connections Injectors

All-Composite Injectors

Metering Tips

Chemical Dilution Ratio Chart

Optimizing Your System

HIGH-PRESSURE NOZZLESBlast-Tec Pro Rotating Nozzles

Nozzle Adapters

Nozzle Retrofit Kits

Nozzle Selection and Sizing

Blast-Force Static, Solid-Stream Nozzles

Nozzle Adapters

Flow Rate Chart - United States Customary

Flow Rate Chart - Metric

WARRANTYStandard Terms And Conditions

INDEX

2

44

6

8

10

13

13

13

20

2626

28

30

32

4242

42

44

46

47

48

4949

50

51

52

54

55

56

57

5860

952-808-3640 • www.hydraflexinc.com2© 2018 Hydra-Flex, Inc. All products and availability subject to change, refer to www.hydraflexinc.com for the most current information.

ABOUT US

INNOVATION RELIABILITY ACCURACY

HFI Corporate Headquarters, Eagan, MN

OUR BEGINNINGS:Hydra-Flex, Inc. was founded in 2002 as two men, a beer fridge, and a machine shop – driven by the simple belief that we could “find a better way” to manufacture innovative and reliable fluid handling products for the vehicle wash industry including chemical dispensing systems and high-pressure nozzles. Since our beginnings, we have stayed true to our core values of innovation, reliability, and accuracy. These values are evident in the products we develop – products that are revolutionizing the way our customers do business.

OUR MISSION:We deliver measurably better fluid handling products.

OUR INDUSTRIES:

VEHICLEWASH

HYDROEXCAVATION

INDUSTRIALCLEANING


ABOUT US

OUR CULTURE:• INNOVATION – We believe that helping our customers

eliminate waste through continuous improvement will result in sustainable, measurably better solutions.

• TEAM – We believe that integrity is the foundation of a strong team that practices humility, open and honest communication, and productive conflict. We hold each other accountable in order to keep alignment.

• METRICS-DRIVEN – We believe that what gets measured improves, and we make decisions based on facts and data.

• WORK-LIFE BALANCE – We believe in the importance of building strong lives, both at work and at home. We work hard, and we play hard.

• GRIT – We believe in unyielding courage and determination.

OUR PEOPLE:From the beginning, Hydra-Flex has attracted a very passionate group of individuals to join our war on waste. Based in Eagan, Minnesota, we love what we do and who we do it with. Our “work hard, play hard” culture – along with our shared passion, values, and commitment to innovation - are evident in the products we make and how we do business. A movement in the making, you are welcome to join.

OUR AWARDS:Listed on the Inc. 5000 Fastest Growing Private Companies, the Minneapolis-St. Paul Business Journal Fast 50, named a Top Inventor by Twin Cities Business Magazine, and as a recipient of multiple honors at Minnesota Business Magazine’s MN Manufacturing Awards, Hydra-Flex is proud to say that our ground-breaking inventions and innovative processes and leading the way for others to follow.


AQUA-LAB™ - DO MORE WITH LESS

Aqua-Lab Chemical Dispensing Systems were developed using Hydra-Flex’s innovative, patented1 technology to provide the vehicle wash industry a chemical dispensing system that will Do More With Less. Our reliable and efficient systems will deliver consistent and accurate mixed solution, improving your chemical performance and vehicle coverage while using less water and chemistry, taking up less space, and requiring less ongoing maintenance than traditional mixing, dosing, and pumping equipment. With thousands of systems in operation, Hydra-Flex has become The Most Trusted Name in Chemical Dispensing.

CONSISTENT AND ACCURATE CHEMICAL DELIVERYMany traditional chemical dispensing systems rely on municipal water pressure, which can fluctuate from 30-100 PSI (2-7 bar), with spikes of up to 200 PSI (14 bar). Because Aqua-Lab uses regulated, boosted-pressure you don’t have to worry about fluctuations in water pressure affecting your chemical dilution ratios. The properly diluted solution is delivered to the applicator, every time. And because of its precise control, Aqua-Lab is the preferred equipment solution for use with hyper-concentrated chemistries.

IMPROVED VEHICLE COVERAGEChemistry is applied to the car not the floor. Unlike traditional delivery systems, you don’t have to overcompensate for weak application pressure by increasing the flow rate. Aqua-Lab uses the same dilution ratio but increases the delivery pressure, resulting in less solution used with better vehicle coverage and stunning visual results.

2Reed Construction Data 2013, U.S. National Average for Car Wash Square Foot Building Cost Assuming Brick with Concrete Block Back-Up / Bearing Walls.

1US Patents: US8807158 B2, US 8322367, US8678237, US8887743, US8500042, other patents pending.

Up To 40% Wasted Solution

AQUA-LAB™ CHEMICAL DISPENSING SYSTEMS

TRADITIONAL CHEMICAL DISPENSING SYSTEMS

Lower pressure results in larger water droplets and less coverage area.

Higher pressure results in smaller water droplets and more coverage area.

LOW PRESSURE HIGH PRESSUREVS.THE SCIENCE BEHIND IT

AFTERBEFORE


AQUA-LAB™ - DO MORE WITH LESS

HOW CHEMICAL IS DELIVERED TO THE VEHICLE

STEP 1: A signal is generated from “Car Wash Brains” (motor control unit)

STEP 2: Pump delivers 200 PSI (14 bar) of water to the “Water Manifold”

STEP 3: Air-actuated water valve opens on demand

STEP 4: Water & chemical mix in the Chem-Flex™ Injector

STEP 5: Mixed solution is delivered to the applicator in the wash bay

SMALL FOOTPRINTMost components can be wall or rack mounted, and the system accurately delivers solution without cumbersome mixing tanks. Compare the wall space required to hang a bank of up to 16 mixing tanks to the 38 sq. ft. (3.53 m2) required for the equivalent Aqua-Lab system at the national average build cost of $313.48/sq ft.2 and you can see the savings add up.

DURABLE, RELIABLE CONSTRUCTION In most other dispensing systems chemistry is run through a pump to the applicator, which over time is the most common reason for failure. In Aqua-Lab systems chemistry is injected downstream of the pump. Chemistry only comes into contact with the injector, metering tip, and solution outlet line. Our systems are also designed using the most chemically resistant materials and our simple yet robust air-actuated valves offer enhanced dependability over electric solenoid valves.

FAST AND EASY MAINTENANCEColor-coded, quick-change chemical injectors are easy to install and replace. In the event of a pump failure, quick-connects on all water and electrical feed lines also allow fast-change out to back-up pumps.

MODULAR AND CONFIGURABLEFrom a single arch unit to complete, integrated systems – configurations are available for any number of applications. Accessories are also available to customize Aqua-Lab to your unique equipment configuration.

MIXED SOLUTION(<60 PSI) (<4 bar)

UNDILUTED CHEMICAL

WATER(200 PSI) (14 bar)

Valve Body Piston Spring End Cap

200 PSI(14 bar)


THE NEXT GENERATION

Building on the efficiency, durability, and consistency that car wash owners have grown to trust, the next generation of Aqua-Lab Chemical Dispensing Systems were engineered for improved performance with these new features:

An inert, chemically resistant Kynar® manifold with integrated, reliable, air-actuated valves offer enhanced simplicity and dependability over electric solenoid valves.

CHEMICAL-RESISTANT MATERIALSCHEMICAL 304 STAINLESS STEEL 316 STAINLESS STEEL KYNAR®

Acetic Acid 20% B B A

Citric Acid B A A

Dodecyl Benzene Sulfonic Acid B B A

Ethylene Glycol Monobutyl Ether(Butyl Cellosolve) B B A

Petroleum Distillates A A A

Phosphoric Acid < 40% D C B

Potassium Hydroxide B A A

Sodium Hydroxide B B A

Sulfuric Acid 10% D B A

Hydrochloric Acid 20% D D A

Hydrofluoric Acid 20% D D A

Excellent Severe effect, don’t use

Minor effect, slightcorrosion or discoloring

Moderate effect, softening,swelling, not for continuous useA B C D

Valve Cage

Piston Spring

End Cap

Chemically inert composite nozzle & body

Barb Fitting

XFC o-ring for increased chemical resistance to reduce o-ring swelling

Teflon® check ball

Hastelloy® spring

CHEMICAL-RESISTANT KYNAR® MANIFOLD

COMPOSITE CHEMICAL INJECTORS

Manufactured using a corrosion-resistant composite material, a full line of PC1, PC2, and PC3 composite injectors stand up to the most aggressive, yet common car wash chemicals.

PC1 PC2 PC3


MD GEN2/XD GEN2 NEW FEATURES

Hinged panel for easy access to air regulators

New all composite injectors

Inert, chemically resistant Kynar® manifoldAir regulators aligned with

valve position

Optional rack mounting kit

Reliable, integrated air actuated valve

Small tray for quick storage of injectors and metering tips

New features include vertical alignment of components, a hinged panel for easy access to air regulators, and a small injector/tip storage tray.

INTUITIVE PANEL DESIGN


APPLICATION PANEL MANIFOLD / VALVES INJECTOR(S) FLOW RANGE PUMPS / CONTROLS

IN BAY AUTOMATIC AQUA-LAB SDGEN2 SAM: 6 OR 9 PC1

0.50 - 3.75 GPM/VALVE

UP TO 7.0GPM/MANIFOLD

BOOSTER PUMP W/MCU 5 OR 10 GPM/EACH

TUNNEL/CONVEYOR (STANDARD FLOW) AQUA-LAB MDGEN2 MAM: 5 OR 7 PC2

0.25 - 6.0GPM/VALVE

UP TO 28 GPM/MANIFOLD

BOOSTER PUMP W/MCU20 GPM/EACH

OR

GRUNDFOS PUMP W/VFD40 GPM/EACH

TUNNEL/CONVEYOR(HIGH FLOW) AQUA-LAB XDGEN2 MAM: 5 + BAM: 2 PC2 + PC3

0.25 - 6.0/15.0GPM/VALVE

UP TO 28/40GPM/MANIFOLD


OR


TRUCK, BUS, TRAIN AQUA-LAB HD BAM: 3, 5 OR 7 PC3

0.25 - 15.0GPM/VALVE

UP TO 40GPM/MANIFOLD


OR


AQUA-LAB™ PRODUCT LINE OVERVIEW


APPLICATION PANEL MANIFOLD / VALVES INJECTOR(S) FLOW RANGE PUMPS / CONTROLS

IN BAY AUTOMATIC AQUA-LAB SDGEN2 SAM: 6 OR 9 PC1

0.50 - 3.75 GPM/VALVE

UP TO 7.0GPM/MANIFOLD

BOOSTER PUMP W/MCU 5 OR 10 GPM/EACH

TUNNEL/CONVEYOR (STANDARD FLOW) AQUA-LAB MDGEN2 MAM: 5 OR 7 PC2

0.25 - 6.0GPM/VALVE

UP TO 28 GPM/MANIFOLD


OR


TUNNEL/CONVEYOR(HIGH FLOW) AQUA-LAB XDGEN2 MAM: 5 + BAM: 2 PC2 + PC3

0.25 - 6.0/15.0GPM/VALVE

UP TO 28/40GPM/MANIFOLD


OR


TRUCK, BUS, TRAIN AQUA-LAB HD BAM: 3, 5 OR 7 PC3

0.25 - 15.0GPM/VALVE

UP TO 40GPM/MANIFOLD


OR


AQUA-LAB™ PRODUCT LINE OVERVIEW


IN-BAY AUTOMATIC - AQUA-LAB™

AQUA-LAB™ SD GEN2SINGLE DOSE (LOW-FLOW)

CHEMICAL DISPENSING SYSTEM

DESIGNED FOR: Intended for use with in-bay automatic/rollover, self-service, and dog wash equipment, Aqua-Lab SD GEN2 Single Dose Chemical Dispensing Systems deliver precisely diluted chemistry to one application at a time. Panels now also include foaming air regulators for each application.

UNIQUE FEATURES: Dependable Kynar® air-actuated valves were designed and tested for reliable operation up to 200,000 wash cycles.

HOW TO CUSTOMIZE: Select your panel(s), pump(s), and motor control unit based on the total number of applications and the maximum GPM flow for each one. Systems are delivered pre-wired and pre-plumbed for water, air, and chemical control. Accessories are also available to customize Aqua-Lab to your unique equipment configuration.


CUSTOMIZE YOUR SYSTEM

STEP 1: PICK YOUR PANEL(S)

AQUA-LAB™ SD GEN2 6/6

Manifold panel for up to (6) applications (up to 3.75 GPM each valve or 7 GPM total.)

INCLUDES:(6) Integrated, Air-Actuated SAM Water Valves (6) Air Pilot Valves (6) Foaming Air Regulators + Valves

VOLTAGE PART NUMBER24 VAC 1002724

24 VDC 1002723

120 VAC 1002725





24 VDC 1002726

120 VAC 1002728



INCLUDES:(6) Integrated, Air-Actuated SAM Water Valves(6) Air Pilot Valves


24 VDC 1002753

120 VAC 1002755





24 VDC 1002790

120 VAC 1002792

STEP 2: PICK YOUR PUMP SYSTEM5 GPM (19 LPM) BOOSTER PUMP

Flow Rate: 5 GPM (19 LPM) (each pump)

ASSEMBLY CONFIGURATION:(1) Active pump, for use with (1) Water source

Optional: Inlet selector for use with (2) water sources

SITE VOLTAGE*

PART NUMBER

WITHOUT INLET SELECTOR

220V 1002657

WITH INLET SELECTOR

220V 1002617

*Other voltage options may be available. Contact Hydra-Flex for more information.

10 GPM (38 LPM) BOOSTER PUMP



Optional: Inlet selector for use with (2) water sources

SITE VOLTAGE*

PART NUMBER

WITHOUT INLET SELECTOR

220V 1002762

WITH INLET SELECTOR

220V 1002763



STEP 3: PICK YOUR MOTOR CONTROL UNIT (MCU)

SYSTEM REQUIREMENTS/SPECIFICATIONS

For use with Aqua-Lab SD GEN2 5 or 10 GPM (19 or 38 LPM) booster pumps.

MOTOR CONTROL UNIT (MCU)


CONTROL VOLTAGE PART NUMBER

24 VAC 1002638

24 VDC 1002639

120 VAC 1002640

POWER REQUIREMENTS5 GPM (19 LPM) Booster Pump

10 GPM (38 LPM) Booster Pump Air-Actuated Valves

220V/1PH/60Hz/6.4A* 220V/1PH/60Hz/9A*24 VAC, 24 VDC, or 120VAC, 4 Watts/Port With Foaming Air

24 VAC, 24 VDC, or 120VAC, 0.5 Watts/Port Without Foaming Air

WATER INLET LINES5 GPM (19 LPM) Booster Pump 10 GPM (38LPM) Booster Pump

3/4” ID 3/4” ID

SPACE REQUIREMENTS (DEPTH X WIDTH X HEIGHT)1-Pump Wall-Mount Motor Control Unit (MCU) SD GEN2 Panels

9” x 17” x 45”(23 cm x 43 cm x 114 cm)

8” x 14” x 16”(20 cm x 36 cm x 41 cm)

8” x 38” x 19”(20 cm x 97 cm x 48 cm)

OPERATING WATER PRESSURE200 PSI (14 bar) Factory Set

(Assumes 40 PSI (2.8 bar) City Feed)

MAX. WATER SOURCE TEMP.

MAX: 137°F (58°C), MIN: 40°F (4°C)

AIR INLET LINE3/8” OD Polyflow per Panel

WATER FILTRATION (SUGGESTED)50 Micron

AIR OUTLET LINE3/8” OD Polyflow per Application

AIR INLET PRESSURE20 CFM @ 80-120 PSI (5.5-8.3 bar) Dry Air

*Assuming line length is 50’ (15 m) or less. Refer to user manual for recommended size chart for other lengths.

SOLUTION OUTLET LINESUp to 2.25 GPM (8.5 LPM) 3.25 - 4.5 GPM (13.3 - 17 LPM)

3/8” ID (1/2” OD Polyflow*) 1/2” ID*

*Recommended for use with 15A breaker.


TUNNEL/CONVEYOR - AQUA-LAB™

DESIGNED FOR:The Aqua-Lab MD GEN2, XD GEN2, and HD Chemical Dispensing Systems are intended for use with tunnel/conveyor vehicle wash equipment, as well as truck, bus, and train wash applications. These systems deliver precisely diluted chemistry to multiple applications simultaneously. Customizable systems are equipped to feed any and all applications in your tunnel, from a 1/4 GPM (1 LPM) CTA up to high-volume foam curtain applications.

UNIQUE FEATURES:Dependable Kynar® air-actuated valves, now with flow rates up to 15 GPM per valve (up to 40 GPM per manifold), were designed and tested for reliable operation up to 700,000 wash cycles.

HOW TO CUSTOMIZE:Select your panel(s), pump(s), and motor control unit based on the number of applicators/arches and the total GPM flow required to feed all functions. Systems are delivered pre-wired and pre-plumbed for water, air, and chemical control. Accessories are also available to customize Aqua-Lab to your unique equipment configuration.

AQUA-LAB™ MD GEN2, XD GEN2, & HD

MEDIUM-FLOW, CROSSOVER, & HIGH-FLOW CHEMICAL DISPENSING SYSTEMS



Choose one or a combination of panels based on the total number of arches/applications in your car wash.

AQUA-LAB MD GEN2 5/7

Manifold panel for up to (5) applications (up to 6 GPM each valve or 28 GPM total).

INCLUDES:(5) Integrated, Air-Actuated MAM Water Valves (5) Air Valves (7) Foaming Air Regulators*

AQUA-LAB MD GEN2 7/9

Manifold panel for up to (7) applications (up to 6 GPM each valve or 28 GPM total).

INCLUDES:(7) Integrated, Air-Actuated MAM Water Valves (7) Air Valves (9) Foaming Air Regulators*

Manifold panel for up to (7) applications. Combination of (5) medium-flow valves (up to 6 GPM each or 28 GPM total) and (2) high-flow valves (up to 15 GPM each or 30 GPM total). Includes:

(5) Integrated, Air-Actuated MAM Water Valves (2) Integrated, Air-Actuated BAM Water Valves (7) Air Valves (9) Foaming Air Regulators*

AQUA-LAB XD GEN2 5/2/9

STEP 1: PICK YOUR PANEL(S)

MEDIUM APPLICATION MANIFOLD (MAM) PANELS

CROSSOVER (MAM + BAM) PANELS


24 VDC 1002745

120 VAC 1002746

* Intended for use with a Tri-Foam Kit (sold separately)


24 VDC 1002736

120 VAC 1002740



24 VDC 1002734

120 VAC 1002738




BIG APPLICATION MANIFOLD (BAM) PANELS

AQUA-LAB HD 3/5

Manifold panel for up to (3) applications (up to 15 GPM each valve or 45 GPM total.)

INCLUDES:

(3) Integrated, Air-Actuated BAM Water Valves (3) Air Valves (5) Foaming Air Regulators*

AQUA-LAB HD 5/7


INCLUDES:



INCLUDES:


AQUA-LAB HD 7/9


24 VDC 1002208

120 VAC 1002209



24 VDC 1002202

120 VAC 1002203



24 VDC 1002196

120 VAC 1002197




STEP 2 (STANDARD OPTIONS): PICK YOUR PUMP SYSTEMChoose pump configuration based on total flow rate for all applications and number of water sources used.

See page 18 for upgraded pump and MCU options.

Wall-mount or floor-mount 20 GPM (75 LPM) booster pump systems are equipped with quick-connects to both electrical and plumbing connections, high-temperature sensor, wye strainer, regulator, and easy-to-mount stainless steel bracket.




SITE VOLTAGE* PART NUMBERWALL-MOUNT

230V or 460V 1002786

FLOOR-MOUNT

230V or 460V 1002261


230V or 460V 1002334

FLOOR-MOUNT

230V or 460V 1002260


ASSEMBLY CONFIGURATION:(1) Active pump, for use with (1) Water source(1) Back up pump


ASSEMBLY CONFIGURATION:(2) Active pumps, for use with(2) Water sources


ASSEMBLY CONFIGURATION:(2) Active pumps, for use with (2) Water sources(1) Back up pump

SINGLE BOOSTER PUMP SYSTEM

MULTI-SOURCE BOOSTER PUMP SYSTEM WITH BACK-UP

SINGLE BOOSTER PUMP SYSTEM WITH BACK-UP

MULTI-SOURCE BOOSTER PUMP SYSTEM


230V or 460V 1002335

FLOOR-MOUNT

230V or 460V 1002262


230V or 460V 1002336

FLOOR-MOUNT

230V or 460V 1002263




DUAL MOTOR CONTROL UNIT (MCU)

SINGLE MOTOR CONTROL UNIT (MCU)


24 VAC 1001385

24 VDC 1001386

120 VAC 1001387

For use with Single Booster Pump or Single Booster Pump with Back-up.

NEW: Now equipped with high-temp shutoff to protect and extend the life of your booster pumps.


24 VAC 1001391

24 VDC 1001392

120 VAC 1001393

For use with Multi-Source Booster Pump or Multi-Source with Back-Up Booster Pump.

NEW: Now equipped with high-temp shutoff to protect and extend the life of your booster pumps.

STEP 3: PICK YOUR MOTOR CONTROL UNITChoose motor control unit based on pump configuration and panel voltage.

SINGLE BOOSTER PUMP SYSTEM FOR RACK MOUNTING KIT

SITE VOLTAGE* PART NUMBER

RACK-MOUNT SINGLE BOOSTER PUMP

230V or 460V 1001242

RACK-MOUNT BACK-UP PUMP

230V or 460V 1001362

AQUA-LAB RACK MOUNT KIT

PART NUMBER

RACK KIT - MCU 1002090

RACK KIT - VFD 1002146

Simply slide the rack(s) in place - no wall mounting required. The rack mount kit holds any size Aqua-Lab MD GEN2, XD GEN2, or HD panel with booster pump, motor controls, and basic tubing management. Systems include a pre-wire electrical kit, and are delivered pre-wired and pre- plumbed for water, air, and chemical control.

Don’t lose revenue by shutting down to make upgrades. Because it doesn’t require any wall space, the rack mount kit allows live change-over from legacy equipment.

Install panel racks together to create a centralized chemical control station or space them out in your back room.



STEPS 2 & 3 (UPGRADE OPTIONS): PICK YOUR PUMP & MOTOR CONTROL UNIT

New vertical centrifugal multistage pumps with VFD controls offer enhanced efficiency and reliability.

LARGER FLOW CAPACITY – Upgrade to Grundfos vertical multistage centrifugal pump system with 40 GPM (7.5 HP) flow capacity.

LONGER LIFE & LESS MAINTENANCE – Grundfos pumps are equipped with stainless steel impellers, TEFC (totally enclosed fan cooled) motors, and higher temperature thresholds for longer life and less maintenance. Grundfos pump systems are also rebuildable (rebuildable stack, replaceable motor with bearing) for lower lifetime operating costs.

FULLY INTEGRATED SYSTEMS – Grundfos pump systems include VFD motor controls, a pressure transducer for pressure and flow control, inlet and outlet plumbing connections for up to 3 panels, wye strainer, and 8 ft. power cord with flying leads.

EFFICIENT – Because a VFD adjusts the speed of the motor based on real-time site demands and system flow requirements, it can reduce related energy consumption and costs.

EXTENDS THE LIFE OF THE PUMP – Puts less wear and tear on the motor and results in cooler running pumps due to water not bypassing.

IMPROVED CHEMICAL CONSISTENCY – Tighter tolerances on a VFD eliminate pressure fluctuations that may vary by +/- 10-15 PSI on a standard water pressure regulator.

POTENTIAL LOCAL UTILITY REBATES – The federal government and many local utilities offer incentives and rebates when installing energy efficient devices like VFDs. Contact your local utility or check the national database at www.dsireusa.org.


*Customer must supply own Motor Control Unit.

PUMP SYSTEM & VFD MCU

SITE VOLTAGE*

CONTROL VOLTAGE

PART NUMBER

40 GPM (150 LPM)7.5 HP Pump w/ VFD 230V 24 or 120 VAC 1002123

40 GPM (150 LPM)7.5 HP Pump w/ VFD 230V 24 VDC 1002124

40 GPM (150 LPM)7.5 HP Pump w/ VFD 460V 24 or 120 VAC 1002121

40 GPM (150 LPM)7.5 HP Pump w/ VFD 460V 24 VDC 1002122

PUMP ONLY (NO MCU)*

SITE VOLTAGE

CONTROL VOLTAGE

PART NUMBER

40 GPM (150 LPM)7.5 HP Pump 230V - 1002150

40 GPM (150 LPM)7.5 HP Pump 460V - 1002149

OPTIONAL ACCESSORIES PART NUMBERProtective Kick Plate Cover, Floor-Mount

(protects the pump, plumbing, and pressure transducer against accidental damage).

1002159

GRUNDFOS PUMP SYSTEM

VARIABLE FREQUENCY DRIVE (VFD)


See pages 20-25.

STEP 4: PICK YOUR ACCESSORIES

SYSTEM REQUIREMENTS/SPECIFICATIONS

*Recommended for use with 30A breaker.

POWER REQUIREMENTS20 GPM (75 LPM)

Booster Pump40 GPM (150 LPM)

Grundfos Pump Air-Actuated Valves

230V/3PH/60Hz/8.9A460V/3PH/60Hz/4.2A

230V/3PH/60Hz/18.6A*460V/3PH/60Hz/8.9A

24 VAC, 24 VDC, or 120VAC,3.5 Watts/Port

WATER INLET LINES20 GPM (75 LPM) Booster Pump 40 GPM (150 LPM) Grundfos Pump

1” ID 2” ID

SPACE REQUIREMENTS FOR MCU, VFD, & MANIFOLD PANELS (DEPTH X WIDTH X HEIGHT)

Motor Control Unit VFD MD GEN2, XD GEN2, HD Panels

9” x 14” x 15”(23 x 36 x 38 cm)

14” x 21” x 20”(36 x 54 x 51 cm)

7” x 32” x 34”(18 x 81 x 86 cm)

SPACE REQUIREMENTS GRUNDFOS PUMPS(DEPTH X WIDTH X HEIGHT)

40 GPM Grundfos Pump

19” x 15” x 42”(49 x 38 x 107 cm)

SPACE REQUIREMENTS WALL-MOUNTED BOOSTER PUMPS (DEPTH X WIDTH X HEIGHT)

1-Pump Wall-Mount 2-Pump Wall-Mount 3-Pump Wall-Mount

12” x 24” x 48”(31 x 61 x 122 cm)

12” x 24” x 48”(31 x 61 x 122 cm)

12” x 36” x 48”(31 x 91 x 122 cm)

SPACE REQUIREMENTS FLOOR-MOUNTED BOOSTER PUMPS (DEPTH X WIDTH X HEIGHT)

1-Pump Floor-Mount 2-Pump Floor-Mount 3-Pump Floor-Mount

12” x 24” x 54”(31 x 61 x 138 cm)

12” x 32” x 54”(31 x 82 x 138 cm)

22” x 32” x 54”(56 x 82 x 138 cm)

OPERATING WATER PRESSURE200 PSI (14 bar) Factory Set

(Assumes 40 PSI (2.8 bar) City Feed)

MAX. WATER SOURCE TEMP.

137°F (58°C)

AIR INLET LINE3/8” OD Polyflow per Panel

WATER FILTRATION (SUGGESTED)50 Micron

AIR OUTLET LINE3/8” OD Polyflow per Application

AIR INLET PRESSURE20 CFM @ 80-120 PSI (5.5-8.3 bar) Dry Air


*Assuming line length is 50’ (15 m) or less. Refer to user manual for recommended size chart for other lengths.

SOLUTION OUTLET LINESUp to 2.25 GPM (8.5 LPM) 3.25 - 4.5 GPM (13.3 - 17 LPM) 5.5 GPM (20.8 LPM) 10.0 - 15.0 GPM (37.9 - 56.8 LPM)

3/8” ID (1/2” OD Polyflow*) 1/2” ID* 5/8” ID 3/4” ID*


AQUA-LAB™ ACCESSORIES

FOR INJECTOR PART NUMBERS & RECOMMENDED STARTING POINTS SEE PAGES 42-48.

DUO-FOAM KIT (MAM)

Two position quick-connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam applicators that use two foam generators. Kit includes (1) duo-foam manifold, (2) check valves, (2) 1/2” poly push-connect fittings, (2) anti-siphon devices, and (2) packs of standard metering tips. For use with PC2 injectors (not included).

AQUA-LAB SYSTEMS USED IN

PART NUMBER

MD GEN2, XD GEN2 1001869

TRIPLE-FOAM KIT (MAM)

Three position quick-connect manifold that fits into a single Aqua-Lab port for dispensing three chemicals or colors to the same applicator. Also for use with foam applicators that use three foam generators. Kit includes (1) triple-foam manifold, (3) check valves, (3) 1/2” poly push-connect fittings, (3) anti-siphon devices, and (3) packs of standard metering tips. For use with PC2 injectors (not included).


PART NUMBER


DUO-FOAM KIT (BAM)

Two position quick-connect manifold that fits into a single Aqua-Lab port for dispensing two chemicals or colors to the same applicator. Also for use with foam applicators that use two foam generators. Includes (1) duo-foam manifold, (2) check valves, (2) anti-siphon devices, (2) packs of standard metering tips, and (2) 1/2” poly push-connect fittings. For use with PC2 injectors (not included).


PART NUMBER

XD GEN2, HD 1002267

TRIPLE-FOAM KIT (BAM)

Three position quick-connect manifold that fits into a single Aqua-Lab port for dispensing three chemicals or colors to the same applicator. Also for use with foam applicators that use three foam generators. Kit includes (1) triple-foam manifold, (3) check valves, (3) 1/2” poly push-connect fittings, (3) anti-siphon devices, and (3) packs of standard metering tips. For use with PC2 injectors (not included).


PART NUMBER

XD GEN2, HD 1002268



QUAD-FOAM KIT (MAM)Four position quick-connect manifold that fits into a single Aqua-Lab port for dispensing four chemicals or colors to the same applicator. Also for use with foam curtain applicators that use four foam generators. Kit includes (1) quad-foam manifold, (4) check valves, (4) 1/2” poly push-connect fittings, (4) anti-siphon devices, and (4) packs of standard metering tips. For use with PC2 injectors (not included).


PART NUMBER


DISTRIBUTION MANIFOLD (BAM)

Allows you to split one large chemical line (3/4” NPT inlet) into (3) or (4) smaller lines (1/2” OD poly flow outlets) at the arch. Includes (1) 3/8” NPT plug & hose clamp for 3/4” ID inlet.


PART NUMBER

XD GEN2, HD 1002289

HIGH-FLOW RINSE KIT (MAM)

The high-flow rinse kit is a manifold that holds a single injector and a ball valve, and fits into a single port on an Aqua-Lab panel. Kit includes the manifold, check valve, and 1/2” poly push-connect fittings. Simply connect injector outlet to ball valve outlet when running to your high-flow device and adjust ball valve flow as needed.


PART NUMBER


ANTI-SIPHON KIT (BAM)

Anti-siphon kit reduces the effects of water hammer. Prevents drawing concentrated chemical into your solution line when the valve is closed (includes 1 piece).

For use with 3/4” ID braided line.


PART NUMBER

XD GEN2, HD 1002230

ANTI-SIPHON KIT (SAM/BAM)

Anti-siphon kit reduces the effects of water hammer. Prevents drawing concentrated chemical into your solution line when the valve is closed (includes 5 pieces).

For use with 1/2” OD poly flow.


PART NUMBER

SD GEN2, MD GEN2,

XD GEN21001436



PC3 TO PC2 ADAPTER (BAM)

Allows you to adapt a high-flow PC3 valve to be used with any PC2 Chem-Flex injector.


PART NUMBER

XD GEN2, HD 1002094

INJECTOR OPTIMIZATION TOOL

This tool is for initial setup and troubleshooting of Chem-Flex Injectors and an Aqua-Lab Chemical Dispensing System. In order for the injector to work properly and draw chemical, this gauge must be in the “GREEN” section when installed immediately after an injector that is running.


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1002018

This troubleshooting tool allows you to test if your injector is working correctly. See user manual for testing process.


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1001104

VACUUM TESTER KIT

WATER FILTRATION SYSTEM - COLD50 micron canister filter for cold water. Enhances the life of your pumps and valves by reducing particulates including sand, scale, and rust. Includes visual pressure gauge for monitoring filter status and bracket for easy mounting.

Max flow of 20 GPM (75 LPM).

Uses Pleated Polyester Replacement Filter Cartridge P/N 3000855.


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1001431

Replacement Filter Cartridge

SD GEN2, MD GEN2,

XD GEN2, HD 3000855

Allows you to use a single MAM valve position for an approximate 200 PSI (14 bar) rinse pass.


PART NUMBER

MD GEN2, XD GEN2, HD 1002880

FLOW-THRU ADAPTER

Plugs an unused MAM valve position.AQUA-LAB

SYSTEMS USED INPART

NUMBERMD GEN2, XD GEN2, HD 1002879

PC2 PLUG - STAINLESS STEEL



AQUA-LAB RACK MOUNTING KIT

Simply slide the rack(s) in place - no wall mounting required. The rack mount kit holds any size Aqua-Lab MD GEN2, XD GEN2, or HD panel with booster pump, motor controls, and basic tubing management. Systems include a pre-wire electrical kit, and are delivered pre-wired and pre-plumbed for water, air, and chemical control.

Don’t lose revenue by shutting down to make upgrades. Because it doesn’t require any wall space, the rack mount kit allows live change-over from legacy equipment.

Install panel racks together to create a centralized chemical control station or space them out in your back room.


PART NUMBER

Motor Control Unit Mounted Rack (Shown)


Variable Frequency Drive Mounted Rack


BUG PREP 2.0 KIT

The Bug Prep 2.0 Kit converts 1 port on your Aqua-Lab into a gun-operated hand-prep system for applying foamed solution – fast.

Foaming prep gun with built-in foam generator maximizes your solution’s foaming, cleaning, and cling ability. Longer working length (30 ft.) of durable Polyflow hose runs air and solution to the gun simultaneously and is coiled for easy retraction and operation.

Improved reliability with new and improved features include a gauge isolator to prevent chemical attack on the pressure switch, a large dead-band on the pressure switch reduces unwanted air valve chatter, and a high-temperature shutdown box protects your pumps in the event of a plumbing leak.


PART NUMBER

Bug Prep Kit For New Systems


REPLACEMENT PARTSFoam Generator For Prep Gun


Foaming Prep Gun


Foaming Prep Gun, Hose, & Injector


Dual Lumen 3/8” Spiral Hose 30’ (9 m)


STAINLESS STEEL MOTOR DRIP SHIELD (WALL MOUNTED BOOSTER PUMPS ONLY)

The Hydra-Flex all stainless steel drip shield offers extra protection to pump motors. The drip shield uses the existing pump mounting bolts for securement. The drip shield should be secured using the existing nuts and mounted behind any washers.


PART NUMBER


KICK PLATE COVER (FLOOR MOUNT GRUNDFOS PUMP ONLY)

Protects the pump, plumbing, and pressure transducer against accidental damage.


PART NUMBER




3/8” COUPLER

3/8” ELBOW

3/8” FNPT x 3/8” FNPT poly coupler used to connect outlet of injector to push-connect fitting.

3/8” FNPT x 3/8” FNPT elbow used to connect injector outlet to push-connect fittings.


PART NUMBER



PART NUMBER

SD GEN2, MD GEN2, XD GEN2, HD 3000523


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 3000745


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1001756

REMOTE METERING DEVICE/CHECK HUB

Allows you to cap the chemical inlet to the injector. Allows additional customization when using dual barb injectors.

For use with chemicals that are prone to gelling, this device moves the metering point further from the injector.

(Note: When using this tool in line, the metering tip should be installed on the remote metering device, not on the injector.)

VINYL HOSE BARB CAP

3/8” X 1/2” PUSH-TO-CONNECT

3/8” MNPT x 1/2” Poly fitting used to connect poly tubing to injector.


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 3000526

1/4” TO 3/8” CHECK VALVE (SAM)

1/4” FNPT x 3/8” FNPT check valve prevents the backward flow of fluid. For use with PC1 injectors only.


PART NUMBER

SD GEN2 3002402



3/8” CHECK VALVE (MAM)



PART NUMBER


3/4” TO 1” HOSE BARB & CHECK VALVE KIT (BAM)

3/4” TO 3/4” HOSE BARB & CHECK VALVE KIT (BAM)

3/4” CHECK VALVE (BAM)

3/4” FNPT x 3/4” FNPT check valve kit with a 1” hose barb prevents the backward flow of fluid. Includes hose clamp to secure braided 1” tubing to PC3 injector.

3/4” FNPT x 3/4” FNPT check valve kit with a 3/4” hose barb prevents the backward flow of fluid. Includes hose clamp to secure braided 3/4” tubing to PC3 injector.



PART NUMBER

XD GEN2, HD 1002386


PART NUMBER

XD GEN2, HD 1002384


PART NUMBER

XD GEN2, HD 3002091


AQUA-LAB™ - PANEL PARTS DIAGRAM

210

58

2

32

3

1422

14

15

633

25

30

25

30

25

3039or 40

39or 40

9

15

58

6

17

38 17

38

9

1034 10

17112 21 26

15

36

24 29 1631

13 4 7 11 2837

32

39or 40

All panel replacement parts found on pages 32-35.

For legacy system parts, visit our website at www.hydraflexinc.com


AQUA-LAB™ - PANEL PARTS LISTNUMBER PART NAME PART NUMBER

1 3 Port SAM Valve Replacement

24VAC - 1002584

24VDC - 1002407

120VAC - 1002588

2 Single MAM Valve Replacement 1002505

3 Single BAM Valve Replacement 1002216

4 SAM Valve Repair Kit 1002721

5 MAM Valve Repair Kit 1002752

6 BAM Valve Repair Kit 1002223

7 SAM O-Ring Repair Kit 1002722

8 MAM O-Ring Repair Kit 1002751

9 BAM O-Ring Repair Kit 1002222

10 Push-To-Connect Airline Replacement Kit 1002873

11 SAM Manifold Repair Kit 1002637

12 SAM Wire (Air Valves) 3002471

13 SAM Wire (Manifold) 3002438

14 M12 X Din I Cordset24VAC/VDC - 3001957

120VAC - 3001958

15 Foaming Small Air Regulator & 60 PSI Gauge 1002872

16 Zip Tie 3002417

17 Outlet Pressure Gauge 0-400 PSI Bottom Mount 3000491

18 (Shown On Page 33) 1/4” Push To Connect To 1/8” NPT Elbow 3000803

19 (Shown On Page 33) 1/4” Push To Connect To 1/8” NPT Elbow - Plastic 3002033

20 (Shown On Page 33) 1/4” Push To Connect Tee 3000815

21 Solenoid Actuated Air Valve - Foaming

24VAC - 1002849

24VDC - 1002850

120VAC - 1002851

22 Solenoid Actuated Air Valve - Foaming

24VAC - 1001428

24VDC - 1001429

120VAC - 1001430

23 (Shown On Page 34) Solenoid Actuated Air Valve Replacement Kit

24VAC - 1002774

24VDC - 1002775

120VAC - 1002776

24 Primary Air Regulator (SD GEN2) 1002874

25 Primary Air Regulator 1001184

26 (Shown On Page 34) Solenoid Coil Replacement For Air Actuated Valve

24VAC - 1002852

24VDC - 1002853

120VAC - 1002854

27 (Shown On Page 34) Solenoid Coil Replacement For Air Actuated Valve

24VAC - 1002855

24VDC - 1002856

120VAC - 1002857

28 (Shown On Page 34) SAM Pilot Valve

24VAC - 1002858

24VDC - 1002859

120VAC - 1002860

29 Primary Air Regulator Replacement Bowl (SD GEN2) 1002862

30 Primary Air Regulator Replacement Bowl 1002861

31 SAM End Cap Kit 1002411

32 MAM End Cap Kit 1002507

33 BAM End Cap Kit 1002395

34 BAM To MAM Coupler 1002538

35 (Shown On Page 35) 1/4” Hose Barb Foaming Air Check Valve 3000819

36 SAM Inlet Kit 1002410

37 MAM Inlet Kit 1002508

38 BAM Inlet Kit 1002396

39 M12 Junction Block - 8 Port Homerun Cable30’ (10 m) - 1002875

100’ (10 m) - 1002876

40 M12 Junction Block - 6 Port Homerun Cable30’ (10 m) - 1002877

100’ (10 m) - 1002878


57

AQUA-LAB™ - PUMP PARTS DIAGRAM

62

68

67

54

70

48

61

46485054 or 53

58

66

56

All Pump replacement parts found on pages 36-39.


59 60

65 6558 58

51or52

51or52

55 55

64 64

63

49 49

63


AQUA-LAB™ - PUMP PARTS LIST

NUMBER PART NAME PART NUMBER41 (Shown On Page 36) Manifold Inlet 3/4” ID Hose X 1/2” NPT Ends - 72” (1.8 m) Long 3000579

42 (Shown On Page 36) Manifold Inlet 1” ID Hose X 1” NPT Ends - 72” (1.8 m) Long 3001732

43 (Shown On Page 36) 1/2” Ball Valve 3000565

44 (Shown On Page 36) 1” Ball Valve 3000509

45 (Shown On Page 36) 1/2” Male Quick Connect - Brass 3000500

46 1” Male Quick Connect - Brass 3000205

47 (Shown On Page 36) 1/2” Female Quick Connect - Brass 3000502

48 1” Female Quick Connect - Brass 3000206

49 3/4” Wye Strainer - 20 Mesh 3000668

50 1” Wye Strainer - 30 Mesh 3000490

51 3/4” NPT T16 Wye Strainer Screen & Gasket Kit 1001936

52 3/4” NPT T15 Wye Strainer Screen & Gasket Kit 1001937

53 1” NPT T16 Wye Strainer Screen & Gasket Kit 1001938

54 1” NPT T15 Wye Strainer Screen & Gasket Kit 1001939

55 3/4” Pressure Relief Valve 3002524

56 40 GPM (150 LPM) Bypass Pressure Regulator - Stainless Steel 3000464

57 Quick Connect 9’ (3 m) Cordset For Booster Pump 3000782

58 Temperature Switch Assembly 1002313

59 5 GPM (19 LPM) Pump Replacement 3002481

60 10 GPM (38 LPM) Pump Replacement 3002482

61 Replacement/Backup 20 GPM (75 LPM) Booster Pump 1001362

62 Replacement/Backup 40 GPM (150 LPM) Grundfos Pump 3001618

63 5 Or 10 GPM (19 or 38 LPM) Pump Plumbing Assembly With Inlet Selector 1002655

64 5 Or 10 GPM (19 or 38 LPM) Pump Plumbing Assembly 1002656

65 Inlet Selector 3001165

66 20 GPM (75 LPM) Quick Connect Regulator Plumbing Assembly 1002340

67 40 GPM (150 LPM) Grundfos Plumbing Assembly 1002130

68 Grundfos Pump System Manifold O-Ring 3001878

69 (Shown On Page 38) Booster Pump Floor Stand 1002250

70 Dual Booster Pump Wall Mount Bracket 3000921

71 (Shown On Page 39) Triple Booster Pump Wall Mount Bracket 3000950


AQUA-LAB™ - CONTROL PARTS DIAGRAM

All motor control unit replacement parts found on pages 39-41.

77 or 7873

82

75 76 74 80

92or93

79

82

72 80

74

77or78

91

87

83

84or85

88



AQUA-LAB™ - CONTROL PARTS LIST

NUMBER PART NAME PART NUMBER

72 High-Temp Light24VAC/DC - 1002863

120VAC - 1002864

73 High-Temp Light24V - 1002865

120V - 1002866

74 Thermal Overload - Eaton 1002757

75 Timer Relay 1002758

76 Quick Connect Pump Plug - Female 3000783

77 Current Sensor - AC 1002867

78 Current Sensor - DC 1002868

79 Smart Relay

24VAC - 1002779

24VDC - 1002780

120VAC - 1002781

80 Contactor - Eaton

24VAC - 1002869

24VDC - 1002870

120VAC - 1002871

81 (Shown On Page 40) M12 Cordset (Gray)6.5’ (2 m) - 3000347

23’ (7 m) - 3001133

82 MCU Disconnect Switch & Handle Replacement KitMD GEN2, XD GEN2, HD - 1002885

SD GEN2 - 1002886

83 VFD Disconnect Switch & Handle Replacement Kit230V - 1002845

460V - 1002844

84 VFD Replacement - 5HP230V - 1002664

460V - 1002666

85 VFD Replacement - 7.5HP230V - 1002665

460V - 1002667

86 (Shown On Page 40) VFD MCU Keypad 3002373

87 VFD MCU Exhaust Fan 3001869

88 VFD MCU Exhaust Filter 3001868

89 VFD MCU Pressure Transducer 3001705

90 Pressure Transducer Cable 3001867

91 VFD MCU Primary Fuse 1/2 AMP 3001870

92 30 AMP VFD MCU Fuse 3001871

93 60 AMP VFD MCU Fuse 3001872


AQUA-LAB™ REPLACEMENT PARTS

SINGLE MAM VALVE REPLACEMENT2


PART NUMBER

XD GEN2, HD 1002216

SINGLE BAM VALVE REPLACEMENT 3 MAM O-RING REPAIR KIT8


PART NUMBER



PART NUMBER

XD GEN2, HD 1002222

BAM O-RING REPAIR KIT9


PART NUMBER

XD GEN2, HD 1002223

BAM VALVE REPAIR KIT6


PART NUMBER


MAM VALVE REPAIR KIT5


PART NUMBER


NOTE: Not compatible with MD GEN1 Hydra-Cannon.


PART NUMBER

SD GEN224VAC

1002584

SD GEN224VDC

1002407

SD GEN2120VAC 1002588


PART NUMBER

SD GEN2 1002721


PART NUMBER

SD GEN2 1002722

SAM VALVE REPAIR KIT4

SAM O-RING REPAIR KIT7

3 PORT SAM VALVE REPLACEMENT1


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1002873

PUSH-TO-CONNECT AIRLINE REPLACEMENT KIT10




PART NUMBER

SD GEN2 1002637

SAM MANIFOLD REPAIR KIT11


PART NUMBER

SD GEN2 3002471


PART NUMBER

SD GEN2 3002438

SAM WIRE (AIR VALVES)12

SAM WIRE (MANIFOLD)13

FOAMING SMALL AIR REGULATOR & 60 PSI GAUGE15


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1002872


PART NUMBER

SD GEN2 3002417

ZIP TIE16

M12 X DIN I CORDSET14


PART NUMBER

MD GEN2, XD GEN2, HD 24VAC/VDC 3001957

MD GEN2, XD GEN2, HD 120VAC 3001958

OUTLET PRESSURE GAUGE 0-400 PSI BOTTOM MOUNT17


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 3000491

1/4” PUSH TO CONNECT TO 1/8” NPT ELBOW18


PART NUMBER


1/4” PUSH TO CONNECT TO 1/8” NPT ELBOW - PLASTIC19


PART NUMBER



PART NUMBER


1/4” PUSH TO CONNECT TEE20



PART NUMBER

SD GEN2 1002862


PART NUMBER


PRIMARY AIR REGULATOR REPLACEMENT BOWL (SD GEN2)29

PRIMARY AIR REGULATOR REPLACEMENT BOWL30

PRIMARY AIR REGULATOR (SD GEN2)24

PRIMARY AIR REGULATOR25


PART NUMBER

SD GEN2 1002874


PART NUMBER



PART NUMBER


MD GEN2, XD GEN2, HD 24VDC 1001429



PART NUMBER


MD GEN2, XD GEN2, HD 24VDC 1002856


SOLENOID ACTUATED AIR VALVE - FOAMING 22 SOLENOID COIL REPLACEMENT FOR

AIR ACTUATED VALVE27

SAM PILOT VALVE28


PART NUMBER

SD GEN224VAC

1002849

SD GEN224VDC

1002850

SD GEN2120VAC 1002851


PART NUMBER

SD GEN224VAC

1002774

SD GEN224VDC

1002775

SD GEN2120VAC 1002776


PART NUMBER

SD GEN224VAC

1002852

SD GEN224VDC

1002853

SD GEN2120VAC 1002854


PART NUMBER

SD GEN224VAC

1002858

SD GEN224VDC

1002859

SD GEN2120VAC 1002860

SOLENOID ACTUATED AIR VALVE - FOAMING 21

SOLENOID ACTUATED AIR VALVE REPLACEMENT KIT23

SOLENOID COIL REPLACEMENT FOR AIR ACTUATED VALVE26




PART NUMBER

MD GEN2 1002507

MAM END CAP KIT32


PART NUMBER

HD 1002395

BAM END CAP KIT33


PART NUMBER

SD GEN2 1002411

SAM END CAP KIT31



PART NUMBER

XD GEN2 1002538

BAM TO MAM COUPLER 34 M12 JUNCTION BLOCK - 8 PORT HOMERUN CABLE39


PART NUMBER

MD GEN2, XD GEN2, HD 30’ (10 m)1002875

MD GEN2, XD GEN2, HD 100’ (30 m)1002876


PART NUMBER

MD GEN2, HD 30’ (10 m)1002877

MD GEN2, HD 100’ (30 m)1002878

M12 JUNCTION BLOCK - 6 PORT HOMERUN CABLE40


PART NUMBER

MD GEN2 1002508

MAM INLET KIT37


PART NUMBER

XD GEN2, HD 1002396

BAM INLET KIT38


PART NUMBER

SD GEN2 1002410

SAM INLET KIT 36

1/4” HOSE BARB FOAMING AIR CHECK VALVE35


PART NUMBER





PART NUMBER

XD GEN2, HD 3000205


PART NUMBER

SD GEN2, MD GEN2 3000500

1” MALE QUICK CONNECT - BRASS46

1/2” MALE QUICK CONNECT - BRASS45


PART NUMBER

XD GEN2, HD 3000206

1” FEMALE QUICK CONNECT - BRASS 48


PART NUMBER


1” WYE STRAINER - 30 MESH50

3/4” WYE STRAINER - 20 MESH49


PART NUMBER

SD GEN2 3000668


PART NUMBER

XD GEN2, HD 3000509


PART NUMBER


1” BALL VALVE44

1/2” BALL VALVE43

MANIFOLD INLET 1” ID HOSE X 1” NPT ENDS - 72” (1.8 m) LONG42


PART NUMBER

XD GEN2, HD 3001732

MANIFOLD INLET 3/4” ID HOSE X 1/2” NPT ENDS - 72” (1.8 m) LONG41


PART NUMBER



PART NUMBER


1/2” FEMALE QUICK CONNECT - BRASS 47


1” NPT T16 WYE STRAINER SCREEN & GASKET KIT53


PART NUMBER


1 3/4”

3/4” PRESSURE RELIEF VALVE55

40 GPM (150 LPM) BYPASS PRESSURE REGULATOR - STAINLESS STEEL56


PART NUMBER

SD GEN2 3002524


PART NUMBER


1” NPT T15 WYE STRAINER SCREEN & GASKET KIT54


PART NUMBER


2 5/8”

3/4” NPT T15 WYE STRAINER SCREEN & GASKET KIT52

3/4” NPT T16 WYE STRAINER SCREEN & GASKET KIT51


PART NUMBER

SD GEN2 1001937


PART NUMBER

SD GEN2 1001936



PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1002313

TEMPERATURE SWITCH ASSEMBLY58

QUICK CONNECT 9’ (3 m) CORDSET FOR BOOSTER PUMP57


PART NUMBER


10 GPM (38 LPM) PUMP REPLACEMENT60


PART NUMBER

SD GEN2 3002482


PART NUMBER

SD GEN2 3002481

5 GPM (19 LPM) PUMP REPLACEMENT59




PART NUMBER


70 DUAL BOOSTER PUMP WALL MOUNT BRACKET


PART NUMBER


BOOSTER PUMP FLOOR STAND69


PART NUMBER


68 GRUNDFOS PUMP SYSTEM MANIFOLD O-RING

40 GPM (150 LPM) GRUNDFOS PLUMBING ASSEMBLY67


PART NUMBER


20 GPM (75 LPM) QUICK CONNECT REGULATOR PLUMBING ASSEMBLY66


PART NUMBER


REPLACEMENT/BACKUP 40 GPM (150 LPM) GRUNDFOS PUMP62


PART NUMBER



PART NUMBER

SD GEN2 1002655

5 OR 10 GPM PUMP PLUMBING ASSEMBLY WITH INLET SELECTOR63


PART NUMBER

SD GEN2 1002656

5 OR 10 GPM PUMP PLUMBING ASSEMBLY64


PART NUMBER

SD GEN2 3001165

INLET SELECTOR65

REPLACEMENT/BACKUP 20 GPM (75 LPM) BOOSTER PUMP61


PART NUMBER



TRIPLE BOOSTER PUMP WALL MOUNT BRACKET71


PART NUMBER



PART NUMBER

MD GEN2, XD GEN2, HD 24VAC/DC1002865

MD GEN2, XD GEN2, HD 120VAC1002866

HIGH-TEMP LIGHT73


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD 1002757


PART NUMBER


THERMAL OVERLOAD - EATON74

TIMER RELAY75


PART NUMBER

SD GEN224VAC/DC 1002863

SD GEN2120VAC 1002864

HIGH-TEMP LIGHT72


PART NUMBER



PART NUMBER


CURRENT SENSOR - AC77

CURRENT SENSOR - DC78


SMART RELAY 79


PART NUMBER

SD GEN224VAC

1002779

SD GEN224VDC

1002780

SD GEN2120VAC 1002781

CONTACTOR - EATON80


PART NUMBER

SD GEN2, MD GEN2,

XD GEN2, HD24VAC

1002869

SD GEN2, MD GEN2,

XD GEN2, HD24VDC

1002870

SD GEN2, MD GEN2,

XD GEN2, HD120VAC 1002871

QUICK CONNECT PUMP PLUG - FEMALE76


PART NUMBER




PART NUMBER


SD GEN2 1002886


PART NUMBER

MD GEN2, XD GEN2, HD 230V1002845


MCU DISCONNECT SWITCH & HANDLE REPLACEMENT KIT82

VFD DISCONNECT SWITCH & HANDLE REPLACEMENT KIT83


PART NUMBER

MD GEN2, XD GEN2, HD 6.5’ (2 m) 3000347

MD GEN2, XD GEN2, HD 23’ (7 m) 3001133

M12 CORDSET (GRAY)81


PART NUMBER



PART NUMBER


PRESSURE TRANSDUCER CABLE90

VFD MCU PRESSURE TRANSDUCER89


PART NUMBER


VFD MCU EXHAUST FAN87


PART NUMBER


VFD MCU EXHAUST FILTER88


PART NUMBER


VFD MCU KEYPAD 86


PART NUMBER



VFD REPLACEMENT - 5 HP84


PART NUMBER



VFD REPLACEMENT - 7.5 HP85




PART NUMBER



PART NUMBER



PART NUMBER


VFD MCU PRIMARY FUSE 1/2 AMP91

30 AMP VFD MCU FUSE92

60 AMP VFD MCU FUSE93




CHEM-FLEX™ CHEMICAL INJECTORS (STANDARD)

Injectors are color-coded based on the water flow needed for each individual application, and combine with color-coded chemical metering tips to proportion the precise chemical mix ratio.

CHEMICAL-RESISTANT:The heart of our Aqua-Lab Chemical Dispensing Systems, Chem-Flex Injectors are one of the most chemical resistant injectors on the market. These long lasting injectors are manufactured using Kynar® Venturi inserts, stainless steel connections, a Hastelloy spring, a Teflon check ball, and an exclusive XFC o-ring material.

DURABLE:Dual material construction combines the excellent corrosion and chemical resistance of Kynar® with the mechanical strength of stainless steel. NPT injectors now use 316 stainless steel for longer life.

RELIABLE:Because of their Kynar® molded wetted surface, Chem-Flex Standard Injectors can last 2-4 times longer than injectors machined from stainless steel or brass.

CHEM-FLEX™

CHEMICAL INJECTORS(STANDARD - SST CONNECTIONS)

Innovative insert molded Kynar® body; resistant to chemicals and corrosion

Chemically inert composite nozzle

Now with 316 stainless steel on NPT injectors

Many nozzle sizes, body color coded to nozzle size

Hastelloy® spring

Hastelloy® or Teflon® check ball

XFC O-ring for increased chemicalresistance to reduce O-ring swelling

Barb fitting

Threaded fitting to allow for installation of metering tips


STANDARD - SST CONNECTIONS

INLET CONNECTION 3/8” MNPT PC2* (QUICK-CONNECT)

OUTLET CONNECTION 3/8” MNPT 3/8” MNPT

FOR USE WITH AQUA-LAB MODEL(S) - MD GEN2, XD GEN2, HD

COLOR FLOW RATE @ 200 PSI (14 bar) SINGLE BARB DUAL BARB SINGLE BARB DUAL BARB

White 0.25 GPM (1.0 LPM) - - 618029 -

Yellow 0.50 GPM (1.9 LPM) - - 618040 629040

Tan 0.75 GPM (2.8 LPM) - - 618051 629051

Red 1.00 GPM (3.8 LPM) 118057 129057 618057 629057

Orange 1.50 GPM (5.7 LPM) 118070 129070 618070 629070

Gray 2.00 GPM (7.6 LPM) 118083 129083 618083 629083

Dark Blue 2.25 GPM (8.5 LPM) 118086 129086 618086 629086

Light Blue 3.00 GPM (11.3 LPM) 118095 129095 618095 629095

Light Green 3.25 GPM (12.3 LPM) 118098 129098 618098 629098

Pink 3.75 GPM (14.2 LPM) 118106 129106 618106 629106

Purple 4.50 GPM (17.0 LPM) 118117 129117 618117 629117

Dark Green 5.50 GPM (20.8 LPM) 118125 129125 618125 629125

THREADED INJECTORS3/8” NPT X 3/8” NPT CONNECTIONS

QUICK-CONNECT INJECTORSPC2 X 3/8” NPT CONNECTIONS

SINGLE HOSE BARBFor diluting one chemical with water.

DUAL HOSE BARBFor diluting two chemicals with water. Ideal for

adding a color or scent to your solution.

*For exclusive use with Aqua-Lab Chemical Dispensing Systems.

Max Pressure InletNPT up to 1000 PSI (69 bar)

PC2 up to 500 PSI (34 bar)

Max Pressure Outlet 333 PSI (23 bar)

Temperature Range 33°F - 175°F (.5°C - 79°C)

Maximum Wrench Torque 30 ft-lbs (41 N-m)

SPECIFICATIONS


CHEM-FLEX™ CHEMICAL INJECTORS (COMPOSITE)

Chemically inert composite nozzle & body. Body color

coded to nozzle size

Barb Fitting

XFC o-ring for increased chemical resistance toreduce o-ring swelling

Teflon® check ball

Hastelloy® spring

Threaded fitting to allow for installation of metering tips

Injectors are color-coded based on the water flow needed for each individual application, and combine with color-coded chemical metering tips to proportion the precise chemical mix ratio.

THE MOST CHEMICAL−RESISTANT INJECTOR ON THE MARKET:Hydra-Flex has developed an innovative solution that will stand up to the most aggressive, yet common car wash chemicals – the composite injector. The nozzle and body of these injectors are manufactured using a corrosion-resistant composite material, which has been tested by the industry’s leading chemical manufacturers with consistently positive results. A Hastlelloy® spring, a Teflon® check ball, and an exclusive XFC o-ring material are also used for long life and durability.

CHEM-FLEX™

CHEMICAL INJECTORS(ALL COMPOSITE)


CHEM-FLEX™ CHEMICAL INJECTORS (COMPOSITE) ALL - COMPOSITE

PC1 COMPOSITEINJECTORS

PC1 x 1/4” MNPT


PC2 x 3/8” MNPT


PC3 x 3/4” MNPT

INLET CONNECTION PC1* PC2* PC3*

OUTLET CONNECTION 1/4” MNPT 3/8” MNPT 3/4” MNPT

FOR USE WITH AQUA-LAB MODEL(S) SD GEN2 MD GEN2, XD GEN2, HD XD GEN2, HD

COLOR FLOW RATE @ 200 PSI (13.9 bar)

SINGLE BARB DUAL BARB SINGLE

BARB DUAL BARB SINGLE BARB

White 0.25 GPM (1.0 LPM) - - 718029 729029 -

Yellow 0.50 GPM (1.9 LPM) 318040 329040 718040 729040 -

Tan 0.75 GPM (2.8 LPM) 318051 329051 718051 729051 -

Red 1.00 GPM (3.8 LPM) 318057 329057 718057 729057 -

Orange 1.50 GPM (5.7 LPM) 318070 329070 718070 729070 -

Gray 2.00 GPM (7.6 LPM) 318083 329083 718083 729083 -

Dark Blue 2.25 GPM (8.5 LPM) 318086 329086 718086 729086 -

Light Blue 3.00 GPM (11.3 LPM) 318095 329095 718095 729095 -

Light Green 3.25 GPM (12.3 LPM) 318098 329098 718098 729098 -

Pink 3.75 GPM (14.2 LPM) 318106 329106 718106 729106 -

Purple 4.50 GPM (17.0 LPM) - - 718117 729117 -

Dark Green 5.50 GPM (20.8 LPM) - - 718125 729125 -

Black 8.00 GPM (30.3 LPM) - - - - 818161

Black 10.0 GPM (37.9 LPM) - - - - 818177

Black 12.0 GPM (45.2 LPM) - - - - 818186

Black 15.0 GPM (56.8 LPM) - - - - 818207

SINGLE HOSE BARBFor diluting one chemical with water.

DUAL HOSE BARBFor diluting two chemicals with water. Ideal for

adding a color or scent to your solution.

*For exclusive use with Aqua-Lab Chemical Dispensing Systems.

Max Pressure Inlet / Outlet Up to 250 PSI (17 bar)

Temperature Range 33°F - 140°F (.5°C - 60°C)

Maximum Wrench Torque (PC1, PC2) Hand Tighten Only (30 in-lbs)

Maximum Wrench Torque (PC3) Hand Tighten Only (60 in-lbs)

SPECIFICATIONS


METERING TIPS

Hydra-Flex developed technology to meter chemical to greater ratios than even ultra lean tips allow. Pack includes (10) spiral plugs, to be inserted into chemical tube, just prior to injector.

3/8” Polyflow (LLDPE) tubing is required to ensure a seal between the tube wall and the Spiral Metering Plug.

PART NUMBER1001290

0.5”

Example of metering plug assemblies

Color-coded tips are used to control the amount of chemical that is mixed with the water and the strength of the chemical solution.

METERING TIPS

SPIRAL METERING PLUGS

COLOR(S) DESCRIPTION PART NUMBER

Tan, Orange, Turquoise, Pink, Light Blue, Brown, Red, White, Green, Blue, Yellow,

Black, Purple, & Grey Thread In Standard Metering Tips - 14 Pack (Multi Color) 1000643

Tan Thread In Standard - 10 pack (Single Color) 1002539-013

Orange Thread In Standard - 10 pack (Single Color) 1002539-012

Turquoise Thread In Standard - 10 pack (Single Color) 1002539-011

Pink Thread In Standard - 10 pack (Single Color) 1002539-010

Light Blue Thread In Standard - 10 pack (Single Color) 1002539-009

Brown Thread In Standard - 10 pack (Single Color) 1002539-008

Red Thread In Standard - 10 pack (Single Color) 1002539-007

White Thread In Standard - 10 pack (Single Color) 1002539-006

Green Thread In Standard - 10 pack (Single Color) 1002539-005

Blue Thread In Standard - 10 pack (Single Color) 1002539-004

Yellow Thread In Standard - 10 pack (Single Color) 1002539-003

Black Thread In Standard - 10 pack (Single Color) 1002539-002

Purple Thread In Standard - 10 pack (Single Color) 1002539-001

Gray Thread In Standard - 10 pack (Single Color) 1002539-000

Copper, Pumpkin, Burgundy, & LimeThread In Ultra Lean Metering Tips - 4 Pack (Multi Color) 1002882

Copper Thread In Ultra Lean - 10 pack (Single Color) 1002539-017

Pumpkin Thread In Ultra Lean - 10 pack (Single Color) 1002539-016

Burgundy Thread In Ultra Lean - 10 pack (Single Color) 1002539-015

Lime Thread In Ultra Lean - 10 pack (Single Color) 1002539-014


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APPLICATOR INJECTOR(S) PART NUMBER/COLORScent Dispenser (1.0 GPM) (3.8 LPM)

CTA Nozzles (For Showerhead, See Below) (1.0 GPM) (3.8 LPM)

Foam Stick (1.5 GPM) (5.7 LPM)

Mitter/Wrap Nozzles (1.5 GPM) (5.7 LPM)

Undercarriage/Rust Inhibitor (2.0 GPM) (7.6 LPM)

V Jet Or Flat Fan Nozzle Arch (2.25 GPM) (8.5 LPM)

K12 Nozzle Arch (2.25 GPM) (8.5 LPM)

K15 Nozzle Arch (3.25 GPM) (12.3 LPM)

Hockey Puck1 Row Of Holes

(0.75 GPM) (2.8 LPM)2 Rows Of Holes


(1.5 GPM) (5.7 LPM)

Showerhead1 Row Of Holes



(2.0 GPM) (7.6 LPM)

Rain Bar1 Row Of Holes



(5.5 GPM) (20.8 LPM)

Low Flow Foam Curtain - Choose Foam Accessory Based On # Of Inputs/Foam Generators

Duo-Foam With (2X)(3.25 GPM) (12.3 LPM)

Triple-Foam With (3X)(2.25 GPM) (8.5 LPM)

High Flow Foam Curtain Application - Works With Up To 4 Inputs/Foam Generators

(8.0 GPM) (8.5 LPM) With Distribution Manifold

(XD Gen2, HD)


(XD Gen2, HD)


(XD Gen2, HD)

Foaming Air: Start at 25 PSI (1.7 bar) (adjust based on unique application)

AQUA-LAB™ RECOMMENDED SETUP STARTING POINTSFor optimal performance, match the flow of the injector to the flow of the nozzles or applicator. This may involve changing nozzles and/or removing or plugging some ports. See below for recommended set up starting points.

INJECTOR OPTIMIZATION TOOLIt is also important to note that system performance may also be affected by other restrictions downstream from the injector including line sizes (inner diameter of the tubing), line run length, elbows, fittings, foam generator media, etc. For more information, see the Installation and Operation Manual online at www.hydraflexinc.com. For best results, use an injector optimization tool during installation.

THREE KEY VARIABLESWhat Do Injectors Do? Increases or decreases the amount of water used.

What Do Metering Tips Do? Increases or decreases the amount of chemical in the solution.

What Do Nozzles Do? Determines the application pattern and back-pressure of the solution.

OPTIMIZING YOUR SYSTEM

OPTIMIZING YOUR SYSTEMThe key to achieving the best cleaning performance and customer presentation while using the least amount of chemical and water is through optimizing your system.

Part Number: 1002018


BLAST-TEC PRO™ - ROTATING TURBO NOZZLES

BLAST-TEC PRO™

ROTATING TURBO NOZZLE - 1000 PSI

The Blast-Tec Pro was designed specifically for high-pressure, high-impact vehicle wash applications including wheel blaster, undercarriage wash, rinsing, and high pressure cleaning.

GREATER IMPACT:Blasts a 0° straight water stream at up to 1,000 PSI (69 bar), while rotating at an optimal speed to provide a 24° or 30° cone of coverage.

LESS WATER:Greater impingement allows you to use a smaller Blast-Tec Pro nozzle size while getting the same impact as nozzles with higher GPM flow rates.

HEAVY DUTY:Corrosion resistant stainless steel housing and precision machined tungsten carbide wear surfaces offer long life and smooth operation.

LONG LASTING:Minimal number of components, reduces complexity for better reliability – lasts longer than nozzles with ceramic tips/seats.


BLAST-TEC PRO™ - ROTATING TURBO NOZZLES

ROTATING NOZZLE ORDER GUIDE BLAST-TEC PRO 32424˚ ANGLE

BLAST-TEC PRO 43030˚ ANGLE

NOZZLENUMBER

FLOW RATE(@1000 PSI) (69 bar)

1⁄4” BSPP INLET 1⁄4” NPT INLET 1⁄4” BSPP INLET 1⁄4” NPT INLET

2.0 1.00 GPM (3.8 LPM) 1001106 1001600 1001631 1001620

3.0 1.50 GPM (5.7 LPM) 1001107 1001601 1001632 1001621

3.5 1.75 GPM (6.6 LPM) 1001108 1001602 1001633 1001622

4.0 2.00 GPM (7.6 LPM) 1001109 1001603 1001634 1001623

4.5 2.25 GPM (8.5 LPM) 1001110 1001604 1001635 1001624

5.0 2.50 GPM (9.5 LPM) 1001111 1001605 1001636 1001625

5.5 2.75 GPM (10.4 LPM) 1001112 1001606 1001637 1001626

6.0 3.00 GPM (11.4 LPM) 1001113 1001607 1001638 1001627

SPECIFICATIONSMinimum Inlet Pressure 800 PSI (55 bar)

Maximum Inlet Pressure 1,200 PSI (83 bar)

Optimal Operating Distance 12”- 32” (31 - 82 cm)

Maximum Temperature +120˚F (+49˚C)

SPECIFICATIONSHousing Material Stainless Steel

Weight: Blast-Tec Pro 324 0.50 lbs (.23 kg)

Weight: Blast-Tec Pro 430 0.95 lbs (.43 kg)

Water Filtration (Recommended) 150 Micron

SPECIFICATIONS

1/4” BSPP X 1/8” NPT ADAPTER

10 PACK OF DOME INLET SCREENS1/4” MBSP X 3/8” FNPT ADAPTER

1/4” BSPP X 1/4” NPT ADAPTER

1/4” BSPP X 1/4” NPT KNUCKLE BALL JOINT ADAPTER

The Knuckle Ball Joint Adapter gives you the flexibility to point your nozzles directly at problem areas such as mirrors, license plates, louvers, etc. Adjustable ball easily swivels for custom nozzle positioning, adding up to 20 degrees actuation.

PART NUMBER3000581

PART NUMBER1002883

PART NUMBER3000572

PART NUMBER3000988

PART NUMBER1001755

ADAPTERS


SONNY’S OMNI I SIDE/WHEEL BLASTER NOZZLE RETROFIT KITThe Sonny’s OMNI I Side/Wheel Blaster can Nozzle Retrofit Kit can use up to 45% less water*. Replaces 20 factory-standard nozzles with 6 powerful Blast-Tec Pro Rotating Turbo Nozzles. Kit is designed for single nozzle manifold, includes both driver’s and passenger’s side. Order two kits for dual manifold.

KIT INCLUDES PART NUMBER

(6) 4.0 Blast-Tec Pro 324 Nozzles (P/N 1001109), (6) 1/4” BSPP x NPT Brass

Adapters (P/N 3000572), (6) 1/4” NPT Brass Street Elbow (P/N 3000670), and (16) 1/4” NPT

Brass Hex Socket Plug (P/N 3000094)

1001441

SONNY’S OMNI I TOP/BUMPER BLASTER NOZZLE RETROFIT KIT

The Sonny’s OMNI I Top/Bumper Blaster can Nozzle Retrofit Kit use up to 27% less water.* Replaces 10 factory-standard nozzles with 4 powerful Blast-Tec Pro Rotating Turbo Nozzles. Kit designed for single nozzle manifold. Order two kits for dual manifold.


(4) 4.0 Blast-Tec Pro 324 Nozzles (P/N 1001109), (4) 1/4” BSPP x NPT Brass Adapt-ers (P/N 3000572), (4) 1/4” NPT Brass Street Elbow (P/N 3000670), and (7) 1/4” NPT Brass

Hex Socket Plug (P/N 3000094)

1001447

SONNY’S SPINNER/PENDULUM NOZZLE RETROFIT KIT

The Sonny’s Spinner/Pendulum Nozzle Retrofit Kit can use up to 40% less water.* Replaces (10) factory-standard nozzles with (6) powerful Blast-Tec Pro nozzles. Eliminates troublesome spinner mechanism, reducing maintenance. Kit includes driver’s and passenger’s side.


(6) 4.0 Blast-Tec Pro 324 Nozzles (P/N 1001109), (6) 1/4” BSPP x NPT Brass

Adapters (P/N 3000572), and (2) Spinner Eliminator Adapter (P/N 3000959)

1001448

BLAST-TEC PRO™ - RETROFIT KITS

COLEMAN WATER WIZARD RETROFIT KIT

Coleman Water Wizard Nozzle Retrofit kits use up to 47% less water* than the factory standard nozzles. Kit includes nozzles for rockers, top and side oscillators. (Kit may require additional parts to be purchased from Coleman Hanna.)


(14) 2.0 Blast-Tec Pro 324 Nozzles (P/N 1001106), (10) 3.5 Blast-Tec Pro 324 Nozzles

(P/N 1001108), and (24) 1/4” BSPP x 1/4” NPT Brass Adapters (P/N 3000572)

1001394

MACNEIL MAGNUM WHEEL BLASTER NOZZLE RETROFIT KITS

*Water savings calculations are based on 1000 PSI (69 bar) and minimum required nozzle sizes. Actual water savings may vary based on unique application.

KIT KIT INCLUDES PART NUMBER

MacNeil Magnum

300

(6) 3.5 Blast-Tec Pro 324 Nozzles (P/N1001108), (6) 1/4” BSPP x 1/4 NPT Brass Adapter (P/N 3000572)

1001443

MacNeil Magnum

600

(12) 3.5 Blast-Tec Pro 324 Nozzles (P/N1001108), (12) 1/4” BSPP x

1/4 NPT Brass Adapter (P/N 3000572)

1001444

MacNeil Magnum

900

(18) 3.5 Blast-Tec Pro 324 Nozzles (P/N1001108), (18) 1/4” BSPP x

1/4 NPT Brass Adapter (P/N 3000572)

1001445

MacNeil Magnum Kits can use up to 10% less water* than legacy factory-standard nozzles. (Blast-Tec Pro Nozzles are now factory-standard.) Kits include nozzles for both driver’s and passenger’s side.

MacNeil Magnum 300

MacNeil Magnum 600

MacNeil Magnum 900


Proper nozzle selection should take into consideration the type of application, your pressure setting, distance from the substrate, and the nozzle number size.

Pump Capacity – Your pump must be capable of producing 1000 PSI (69 bar) for the total GPM flow rate of all the nozzles required for the application. For example, a wheel blaster with three #4 Nozzles (2 GPM (7.6 LPM) per nozzle) on each the driver’s and passenger’s side (total of 6 nozzles) will require pump capacity of 12 GPM (45.4 LPM) at 1000 PSI (69 bar). *Pressure measured at the nozzle is within operating rang of 800 - 1200 PSI (55 - 83 bar).

BSPP vs NPT Inlet Connection:

To meet the needs of the majority of our customers, Blast-Tec Pro Nozzles are available with either 1/4” NPT or BSPP inlet connections.

• BSPP Connection – Has an o-ring seal and can be hand-tightened

• NPT Connection – Requires thread tape

Recommendations by Application:

• High Pressure Rinse – Use a higher flow nozzle, position further away from the vehicle

• Tip – Our 30° nozzle will provide better vehicle coverage.

• High Pressure Cleaning – Use a lower flow nozzle, position closer to the vehicle, and/or use more nozzles

• Tip – Our 24° nozzle will provide better cleaning power.

RECOMMENDED STARTING POINTS

!WARNING!It is not recommended to use a high-pressure valve to split your high-pressure pump flow to multiple applications. This may cause a pressure spike at the nozzle and can pop threads or crack the nozzle body causing premature failure.

NOZZLE SELECTION AND SIZING

Or Use This Formula To Calculate Standard:Pump Capacity = (Quantity of Nozzles) x Nozzle # Application Pressure (PSI)

4000

Or Use This Formula To Calculate Metric:Pump Capacity = (Quantity of Nozzles) x Nozzle # Application Pressure (bar)

275.8


VEHICLE COVERAGE/NOZZLE SPACING/DISTANCE FROM SUBSTRATE

!WARNING!The closer to the substrate, the higher the impact of the nozzle. Positioning the nozzle too close to the substrate may cause damage. If reduced impingement is required, use a nozzle with less flow. Ex. If using a # 4.0 has too high impact, switch to a smaller nozzle such as a # 3.0 or # 2.0. DO NOT REDUCE WATER PRESSURE BELOW 800 PSI (55 bar) AS A WAY TO REDUCE IMPINGEMENT.

NOZZLE SELECTION AND SIZING


BLAST-FORCE™ STATIC, SOLID-STREAM NOZZLE

The Blast-Force Zero-Degree, Solid Stream Nozzle was designed specifically for pivoting, oscillating, or spinning high-pressure vehicle wash applications.

SUPERIOR RINSING & CLEANING: The Blast-Force’s concentrated, high-impact 0° water jet attacks tough road grime, and its powerful stream easily moves and rinses soap and foam from the vehicle.

LONGER LIFE & LESS MAINTENANCE:With the superior wear and corrosion-resistance of tungsten carbide nozzle orifices, the Blast-Force will outlast nozzles with stainless steel tips, and is the ideal choice for use with reclaim water. Replacement nozzle pill inserts are also available for extended life and lower overall operating costs.

LESS WATER:Greater impingement allows you to use smaller Blast-Force nozzle sizes with lower GPM flow rates without sacrificing cleaning performance. In field trials, customers reported an average of 50% less water used with the same or better cleaning results.

BLAST-FORCE™STATIC, ZERO-DEGREE, SOLID STREAM

NOZZLE - 1000 PSI


BLAST-FORCE™ STATIC, SOLID-STREAM NOZZLE

NOZZLE SIZE

NOZZLE PART

NUMBER

REPLACEMENT PILL PART NUMBER

FLOW RATE CHART (GPM)100 PSI

(7 bar)200 PSI(14 bar)

300 PSI(21 bar)

400 PSI(28 bar)

500 PSI(35 bar)

600 PSI(42 bar)

700 PSI(49 bar)

800 PSI(56 bar)

900 PSI(63 bar)

1000 PSI(70 bar)

1.0 1002002-010 1002001-010 0.16(0.6 LPM)

0.22(0.9 LPM)

0.27(1.1 LPM)

0.32(1.2 LPM)

0.35(1.4 LPM)

0.39(1.5 LPM)

0.42(1.6 LPM)

0.45(1.7 LPM)

0.47(1.8 LPM)

0.50(1.9 LPM)

2.0 1002002-020 1002001-020 0.32(1.2 LPM)

0.45(1.7 LPM)

0.55(2.1 LPM)

0.63(2.1 LPM)

0.71(2.7 LPM)

0.77(3.0 LPM)

0.84(3.2 LPM)

0.89(3.4 LPM)

0.95(3.6 LPM)

1.00(3.8 LPM)

3.0 1002002-030 1002001-030 0.47(1.8 LPM)

0.67(2.6 LPM)

0.82(3.1 LPM)

0.95(3.6 LPM)

1.06(4.1 LPM)

1.16(4.4 LPM)

1.25(4.8 LPM)

1.34(5.1 LPM)

1.42(5.4 LPM)

1.50(5.7 LPM)

4.0 1002002-040 1002001-040 0.63(2.4 LPM)

0.89(3.4 LPM)

1.10(4.2 LPM)

1.26(4.8 LPM)

1.41(5.4 LPM)

1.55(5.9 LPM)

1.67(6.4 LPM)

1.79(6.8 LPM)

1.90(7.2 LPM)

2.00(7.6 LPM)

5.0 1002002-050 1002001-050 0.79(3.0 LPM)

1.12(4.3 LPM)

1.37(5.2 LPM)

1.58(6.0 LPM)

1.77(6.8 LPM)

1.94(7.4 LPM)

2.09(8.0 LPM)

2.24(8.6 LPM)

2.37(9.1 LPM)

2.50(9.5 LPM)

6.0 1002002-060 1002001-060 0.95(3.6 LPM)

1.34(5.1 LPM)

1.64(6.3 LPM)

1.90(7.2 LPM)

2.12(8.1 LPM)

2.32(8.9 LPM)

2.51(9.6 LPM)

2.68(10.2 LPM)

2.85(10.9 LPM)

3.00(11.5 LPM)

8.0 1002002-080 1002001-080 1.26(4.8 LPM)

1.79(6.8 LPM)

2.19(8.4 LPM)

2.53(9.7 LPM)

2.83(10.8 LPM)

3.10(11.8 LPM)

3.35(12.8 LPM)

3.58(13.7 LPM)

3.79(14.5 LPM)

4.00(15.3 LPM)

10.0 1002002-100 1002001-100 1.58(6.0 LPM)

2.24(8.5 LPM)

2.47(10.5 LPM)

3.16(12.1 LPM)

3.54(13.5 LPM)

3.87(14.8 LPM)

4.18(16.0 LPM)

4.47(17.1 LPM)

4.74(18.1 LPM)

5.00(19.1 LPM)

12.0 1002002-120 1002001-120 1.90(7.2 LPM)

2.68(10.2 LPM)

3.29(12.5 LPM)

3.79(14.5 LPM)

4.24(16.2 LPM)

4.65(17.7 LPM)

5.02(19.3 LPM)

5.37 (20.5 LPM)

5.69(21.7 LPM)

6.00(22.9 LPM)

SPECIFICATIONSInlet Pressure (Max) 1000 PSI (69 bar)

Maximum Water Temperature + 180°F (+82°C)

Inlet Connection 3/4” - 16 - 37° JIC Flair

Housing Material Stainless Steel

Nozzle Tip Material Tungsten Carbide

Weight 0.27 Lbs (0.12 kg)

Dimensions 1.12” x 1.12” x 2.90” (2.8 x 2.8 x 7.4 cm)

Water Filtration (Recommended) 150 Micron

ACCESSORIES

WORKS ON THESE TYPES OFAPPLICATORS:

• Undercarriage Wash

• Oscillating Applicators

• Pivoting Applicators

• Flipping Applicators

• Following Applicators

• Spinning Applicators

• And More!

• High Pressure Rinse Arches

• High Pressure Cleaning Arches

• Wheel Blasters

• Rocker Blasters

• Top/Side Blasters

• Bumper Blasters

• Mirror Blasters

PART NUMBER3001514

3/4” - 16 - 37º JIC X 1/4” MNPT STRAIGHT FITTING - BRASS

PART NUMBER3001513

1/4” MNPT X 3/4” - 16 - 37º JIC FITTING ASSEMBLY - BRASS

PART NUMBER3000670

1/4” MNPT X 1/4” FNPT ELBOW ADAPTER

Replaceable Nozzle Pill With Tungsten Carbide Nozzle Tip

Dome Screen

Stainless Steel Housing

Filter Screen10 PACK OF DOME INLET SCREENS

10 PACK OF FILTER INLET SCREENS

PART NUMBER1002883

PART NUMBER1002884


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0.35

0.45

0.50

0.55

0.61

0.70

0.79

0.87

0.94

1.00

1.11

2.0

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0.20

0.32

0.50

0.71

0.89

1.00

1.10

1.22

1.44

1.58

1.73

1.87

2.00

2.24

2.5

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0.25

0.40

0.63

0.88

1.12

1.25

1.37

1.53

1.77

1.98

2.17

2.34

2.50

2.80

3.0

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0.30

0.47

0.75

1.06

1.34

1.50

1.64

1.84

2.12

2.37

2.60

2.81

3.00

3.35

3.5

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0.35

0.55

0.88

1.24

1.57

1.75

1.92

2.14

2.47

2.77

3.03

3.27

3.50

3.91

4.0

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0.40

0.63

1.00

1.41

1.79

2.00

2.19

2.45

2.83

3.16

3.46

3.74

4.00

4.47

4.5

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0.45

0.71

1.13

1.59

2.01

2.25

2.46

2.76

3.18

3.56

3.90

4.21

4.50

5.03

5.0

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0.50

0.79

1.25

1.77

2.24

2.50

2.74

3.06

3.54

3.95

4.33

4.68

5.00

5.59

5.5

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0.55

0.87

1.38

1.94

2.46

2.75

3.01

3.37

3.89

4.35

4.76

5.14

5.50

6.15

6.0

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0.60

0.95

1.50

2.12

2.68

3.00

3.29

3.67

4.24

4.74

5.20

5.61

6.00

6.71

6.5

.064

0.65

1.03

1.63

2.30

2.91

3.25

3.56

3.98

4.60

5.14

5.63

6.08

6.50

7.27

7.0

.067

0.70

1.11

1.75

2.47

3.13

3.50

3.83

4.29

4.95

5.53

6.06

6.55

7.00

7.83

7.5

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0.75

1.19

1.88

2.65

3.35

3.75

4.11

4.59

5.30

5.93

6.50

7.02

7.50

8.39

8.0

.072

0.80

1.26

2.00

2.83

3.58

4.00

4.38

4.90

5.66

6.32

6.93

7.48

8.00

8.94

8.5

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0.85

1.34

2.13

3.01

3.80

4.25

4.66

5.21

6.01

6.72

7.36

7.95

8.50

9.50

9.0

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0.90

1.42

2.25

3.18

4.02

4.50

4.93

5.51

6.36

7.12

7.79

8.42

9.00

10.0

6

9.5

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0.95

1.50

2.38

3.36

4.25

4.75

5.20

5.82

6.72

7.51

8.23

8.89

9.50

10.6

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1.00

1.58

2.50

3.54

4.47

5.00

5.48

6.12

7.07

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8.66

9.35

10.0

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11.0

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1.10

1.74

2.75

3.89

4.92

5.50

6.02

6.74

7.78

8.70

9.53

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1.20

1.90

3.00

4.24

5.37

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0.39

0.56

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1.35

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3.22

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1.18

1.68

2.65

4.05

5.07

5.72

6.12

6.84

7.65

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10.8

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12.2

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1.58

2.23

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5.39

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12.5

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16.2

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8.45

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7.42

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10.4

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15.3

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23.4

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3.35

5.30

8.09

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12.2

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15.2

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19.3

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22.6

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3.63

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16.5

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3.91

6.18

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14.2

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17.8

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22.5

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25.4

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7.5

1.78

2.96

4.19

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10.1

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14.3

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17.1

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20.9

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27.0

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31.9

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3.16

4.47

7.06

10.7

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15.2

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18.2

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22.3

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28.8

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3.36

4.75

7.50

11.4

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16.2

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19.3

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30.6

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17.1

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20.5

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25.1

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32.4

434

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38.3

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3.75

5.30

8.39

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18.1

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21.6

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19.0

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27.9

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36.0

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4.34

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30.7

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57


Hydra-Flex, Inc. warrants its equipment to be free from defect in material or workmanship under proper normal use for a period of one (1) year beginning the date of purchase.

Hydra-Flex, Inc.’s liability shall be limited to repair or replacement of parts found to be defective within the warranty period and following Hydra-Flex, Inc.’s inspection. Hydra-Flex, Inc. shall have the option requiring the return of defective material to establish the purchaser’s claim. In the event of repair or replacement this limited warranty is non-cumulative.

This warranty is subject to the following limitations: 1.) Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or an authorized contractor of Seller, or direct with Hydra-Flex, Inc., for 90 calendar days from date of invoice. Labor warranty excludes all claims for warranty on labor that are determined to be nuisance service calls, misuse, lack of operational training, neglect, improper installation, repair, alteration, act of God, or accident from third party damage. Hydra-Flex, Inc. reserves the sole right to make determinations on the above stated limitation. All labor and service provided beyond the expiration of the labor warranty period shall be charged to the Purchaser at the rates established by the local authorized distributor or value added reseller (VAR) or direct with Hydra-Flex, Inc. 2.) Transportation charges are not included in warranty claims.

This warranty is based upon the proper care and maintenance of the warranted equipment. Warranty does not apply if the merchandise is altered or modified in any way. Warranty does not apply to any equipment which has been subject to misuse, inappropriate use of tools, including exposure to harsh chemicals, neglect, lack of maintenance, freezing, fluid hammer, accident, third party damage, fluid impurities such as sand or minerals, acts of God or acts of war. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Hydra-Flex, Inc.’s equipment will void the warranty; Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above. This warranty shall be void for all equipment failures and premature component wear caused by the use of reclaim water in the wash process; specifically, failure to high pressure valves, high pressure pumps, injectors and un-loader valves. Nor does it apply to any equipment which has been repaired or altered by anyone not so authorized by Hydra-Flex, Inc. All equipment must be properly installed in accordance with specified plumbing, electrical, and mechanical requirements. The warranty does not apply to normal wear and tear or routine maintenance components as described in the equipment manual.

Except as expressly stated herein, Hydra-Flex, Inc. shall not be liable for damages of any kind in connection with the purchase, maintenance, or use of this equipment including loss of profits and all claims for consequential damages. Hydra-Flex, Inc. makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Sellers goods sold hereunder are mere components. This limited warranty is in lieu of all other warranties expressed or implied. Hydra-Flex, Inc. neither assumes nor authorizes any person to assume for it any other obligation or liability in connection herewith. This warranty is neither assignable nor transferable.

Transportation damage claims are to be submitted to the carrier of the damaged material.

WARRANTY

AQUA-LAB™ CHEMICAL DISPENSING SYSTEMS


Blast-Tec Pro, and Blast-Force are warranted to be free from defects in material and workmanship under normal use and service. “Normal use and service” means not in excess of the recommended pressures, temperatures and chemicals or handling fluids not compatible with component materials. This warranty shall not apply to any accessory which has been repaired or altered to affect the performance or reliability of the product.

Warranty does not apply to a) freight damage, b) freezing damage, c) damage caused by parts or accessories not obtained from or approved by Hydra-Flex, Inc., d) damage from misuse and/or misapplication, e) damage due to poor water quality, f) normal wear of moving parts, components affected by moving parts or surfaces meant to wear.

Period of warranty shall be 90 days from the date product is shipped from Hydra-Flex, Inc.’s facility. Liability of manufacturer under the foregoing warranty is limited to repair or replacement of that product at the option of Hydra-Flex, Inc., which according to our investigation was deemed defective at time of shipment. This warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability and/or any and all other obligations or liabilities on the part of Hydra-Flex, Inc. Return merchandise authorization number, to return units for repair or replacement, must be granted in advance of return.

Chem-Flex Injectors are warranted to be free from defects in material and workmanship under normal use and service. “Normal use and service” means not in excess of the recommended pressures, temperatures and chemicals or handling fluids not compatible with component materials. Rubber and synthetic rubber parts such as “o”- rings, diaphragms, squeeze tubing and gaskets are considered expendable and are not covered under warranty. This warranty shall not apply to any accessory which has been repaired or altered to affect the performance or reliability of the product.

Warranty does not apply to a) freight damage, b) freezing damage, c) damage caused by parts or accessories not obtained from or approved by Hydra-Flex, Inc., d) damage from misuse and/or misapplication, e) normal wear of moving parts or components affected by moving parts.

Period of warranty shall be 1 year from the date product is shipped from Hydra-Flex, Inc.’s facility. Liability of manufacturer under the foregoing warranty is limited to repair or replacement of that product at the option of Hydra-Flex Inc., which according to our investigation was deemed defective at time of shipment. This warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability and/or any and all other obligations or liabilities on the part of Hydra-Flex, Inc. Return merchandise authorization number, to return units for repair or replacement, must be granted in advance of return.

WARRANTY

BLAST-TEC PRO™ & BLAST-FORCE™ NOZZLES

CHEM-FLEX™ INJECTORS


STANDARD TERMS & CONDITIONS

Hydra-Flex will assess a $25 Handling Fee to all orders for merchandise that total $100 or less. Our customer service team will work with you at the time you place your order to help you with that situation.

ORDER HANDLING FEE

The original quote and order acknowledgment will be given a freight cost estimate. Final freight charges are added to the invoice once the system is ready to ship.

FREIGHT

Prior to shipping payment must be arranged. Hydra-Flex accepts Visa, MasterCard, and American Express. We also accept prepaid checks or money orders. Please work with our customer service team for these details. Payment in full is required before shipping.

PAYMENT TERMS

If you wish to return any product that is new and unused, please call for an RMA number within 60 days to receive credit with no restocking charge. After 60 days, a restocking fee of 15% or $40 (whichever is greater) will apply.

RETURNS

STANDARD LEAD TIMES:Hydra-Flex configures final Aqua-Lab systems based on the details requested by each Customer. To ensure we meet each customers’ needs we have a standard 10-day lead time from the time the final order is placed with Hydra-Flex. At the time you place your order you can choose to put a shipment date that is 10 business days or more in the order information. After the order has been placed and it is within the 10 business day window for the requested shipment we kindly ask customers to make no changes.

ORDER CHANGE FEES:For previously placed orders that are shipping in less than 10 business days, Hydra-Flex will be willing to change or modify components on your Aqua-Lab system order for a $250 Change Fee. No Change Fee is assessed to order changes that are outside of the 10 business day shipping window.

DELAYED SHIPMENT - WAREHOUSING FEES:For previously placed orders that are shipping in less than 10 business days, Hydra-Flex will be willing to delay shipment and store the final system in our warehouse for a $250 Warehousing Fee per week. No Warehousing fees will be assessed if an shipment date is changed on orders that are outside of the 10-day shipment window.

EXPEDITE FEES:At times Hydra-Flex has the capacity to complete an order for an Aqua-Lab system in less than 10 days, but this is not the standard. If a customer requests and expedited shipment date our customer service team will investigate. If possible, we will charge a $500 Expedite Fee to move your order out in 5 days.

AQUA-LAB SYSTEM ORDERS

Hydra-Flex, Inc. - Vehicle Wash Catalog Volume 4...Hydra-Flex, Inc. was founded in 2002 as two men,...

Documents

Transcript of Hydra-Flex, Inc. - Vehicle Wash Catalog Volume 4...Hydra-Flex, Inc. was founded in 2002 as two men,...