Hydac filter element อะไหล่ไส้กรอง - นิวเมติก.com

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Filter mesh pack protected by outersleeve

The star-pleated filter mesh pack is enclosed in a stable outer plastic sleeve. This sleeve distibutes the incoming fluid evenly over the mesh pack (diffusor effect). In addition the fluid does not flow directly through the mesh pack, and this protects it from pulsating flows. In this way, the element achieves extremely high flow fatigue stength values. Moreover, the mesh pack is protected against mechanical damage, e.g. when elements are being installed. Since the outer sleeve permits overprinting with the customer logo, it can be used as an advertising medium for OEMs, thus ensuring spare parts business. At the same time the user can rely on the fact that he is always buying a genuine spare part.

High operational reliability, because the sensitive filter mesh pack is protected against direct fluid flows and pulsation

Low energy consumption, because due the uniform distribution of the fluid (diffusor effect), a particularly low ∆p is achieved across the element

Ease of handling, because the compact element is protected against damage in transit and during its installation

Protection against product piracy through “brand labeling”

Use of electrically conductive plastics and innovative filter media

Due to a complete revision of the materials used, e.g. conductive plastics, full discharge-capability of the filter elements was achieved.

Charging of the filter elements during operation was therefore reduced to an absolutely uncritical level. This means that risks such as sudden sparking and the subsequent formation of black carbon or sludging of the oil are reliably eliminated.

High operational reliability, because the filter element is fully discharge-capable

The figure shows elements with customer logo, which are increasingly used across all industrial sectors.

Particularly advantageous: The logo is also perfectly legible when the filter is dirty, that is, when the element is actually changed. "Brand labeling" by HYDAC will result in an enormous increase in your spare parts business and improve the process quality through the use of genuine spare parts.

Discharge on a discharge-capable element

No discharge on an element, which is not discharge-capable

oil

oil

oil

oil

oiloil

Öl

oil oil

oiloil

oil oil

Class Filter Element Technology.Betamicron®4. High-

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Flexmicron P (Premium)

DescriptionThe filter elements of the FlexMicron P (Premium) product line are durable elements in pleat technology, manufactured in meltblown or high-quality fibreglass technique.They are used particularly in applications requiring highest levels of cleanliness.

Applications zHigh-end industrial part washing systems (aqueous & hydrocarbon up to 100 °C) zFlushing rigs (after part washing systems) zTest rigs (fuel injection, braking and steering systems) zSuperfinishing with cooling lubricants (honing, grinding, turning, milling, deburring) zOffline filtration in large hydraulic systems zOffline filtration in lubrication systems zFilling systems used in cleanliness applications zMining and metallurgy zMetal-forming (e.g. hydroforming)

Special features zß-values up to 20,000 zFiltration efficiency up to 99.99% zFiltration rating 1 ... 40 µm zVery low starting Δp zHigh differential pressure stability zExcellent filtration efficiency, also under pulsation conditions (pressure and flow rate pulsation) zWide range of adapters zMaterials: Polyester, glass fibre zPleat technology zExcellent fluid compatibility zCommonly used element geometry

Technical DetailsGeneral dataLength 10", 20", 30", 40"Filtration rating 1 ... 40 µmßx-values up to 20,000Filtration efficiency up to 99.99 %

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Model codeN 40 FM-P 005 - PES 1 F

Element length 10 = 10" 20 = 20" 30 = 30" 40 = 40"

Element type FM-P = Flexmicron P (Premium)

Filtration rating 001 = 1 µm 003 = 3 µm 005 = 5 µm 010 = 10 µm 020 = 20 µm 030 = 30 µm 040 = 40 µm

Filter material PES = Polyester GF = Glass fibre

End cap type 1 = plug-in adapter (1x 222 O-ring), flat end cap, element Ø 64 mm 2 = plug-in adapter (2x 222 O-ring), flat end cap, element Ø 64 mm 3 = plug-in adapter (2x 222 O-ring), flat end cap, element Ø 70 mm 5 = plug-in adapter (2x 222 O-ring), locating spigot, element Ø 70 mm 7 = bayonet (2x 226 O-ring), locating spigot, element Ø 70 mm 10 = open (gasket DOE), element Ø 64 mm 12 = Cuno adapter (hanging elements), element Ø 64 mm others on request

Seal material F = FKM (FPM, Viton®) N = NBR E = EPDM

Other types of element on request

R (Resistance) factorsAqueous

fluids Oils

PES* PES* GF**

Filtr

atio

n ra

ting

1 µm 32.0 10.4 5.4 3 µm 24.0 7.5 - 5 µm 18.0 4.4 4.310 µm 17.0 1.8 3.220 µm 15.0 1.8 -30 µm 14.0 0.9 -40 µm 14.0 0.9 -

* ß > 5,000 ** ß > 20,000

Maximum differential pressure Δpmax and permitted temperature range at the element:

Fluid temperature

Filter materialPES

-10 ... 30 °C 8 bar-10 ... 60 °C 6.5 bar-10 ... 100 °C 5 bar

SizingThe total pressure drop of the filter at a certain flow rate is the sum of the housing Δp and the element Δp. The housing pressure drop can be determined using the pressure drop curves. The pressure drop of the elements is calculated using the R factors.The following calculation is based on clean filter elements.

Δp [bar] = R x V (mm²/s) x Q (l/min)

n x l (inch) x 1000

R = R factor V = Viscosity (mm²/s) Q = Flow rate (l/min) n = No. of elements l = Element length (inch)

Maximum permitted flow rateElement length Maximum permitted

flow rate10" 20 l/min13" 26 l/min20" 40 l/min30" 60 l/min40" 80 l/min

Other flow rates on request.

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Dimensions of Flexmicron P ElementsDescription L1 in mm L2 in mmN10FM-P... 263 18N13FM-P... 339 18N20FM-P... 517 18N30FM-P... 771 18N40FM-P... 1025 18

Description L1 in mm L2 in mmN10FM-P... 263 18N13FM-P... 339 18N20FM-P... 517 18N30FM-P... 771 18N40FM-P... 1025 18



Description L1 in mmN10FM-P... 254N13FM-P... 330N20FM-P... 508N30FM-P... 762N40FM-P... 1016

N40MR-P...-990 988

Description L1 in mmN37FM-P... 977

Description L1 in mmN10FM-P... 241N13FM-P... 317N20FM-P... 495N30FM-P... 749N40FM-P... 1003

45.5

L2L1

64

45.5

L2L1

6470

L2L1

45.5

L2

70

25.5 L1

45.5

58.5

22.525.5

70

L114

64

L13

55

61 65

L16.5

64

Type 1: Plug-in adapter 1 x O-ring (-222), flat end cap



Type 5: Plug-in adapter 2x O-ring (-222), locating spigot

Type 7: Bayonet, 2x O-ring (-226), locating spigot

Type 10: Gasket (DOE), open

Type 12: Cuno adapter (suspended elements)

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NOTEThe information in this brochure relates to the operating conditions and applications described.For applications and operating conditions not described, please contact the relevant technical department.Subject to technical modifications.

HYDAC FiLTER SYSTEMS GMbHIndustriegebiet D-66280 Sulzbach / Saar Tel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]

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Flexmicron S (Standard)

DescriptionThe filter elements in the Flexmicron S (Standard) product line are SpunSpray depth filter elements produced using melt-blown technology. They are used particularly in applications where a high level of fluid cleanliness and material purity is required.

Applications z Industrial part washing systems (aqueous up to 60 °C) zTransmission test rigs, hydraulic test rigs zSuperfinishing with cooling lubricants zPaints and coatings zCooling circuits on machines zFilling systems zRefineries, chemical industry zSemiconductor industry zOffline filtration in large hydraulic systems zOffline filtration in lubrication systems

Special features zFiltration rating 1 ... 90 µm zMaterial purity zCaps welded, not glued zWide range of adapters zGood price/performance ratio zMaterials: Polypropylene, Polyamide zSpunSpray technology, material not wound zHigh level of cleanliness due to graded depth filter construction zHigh contamination retention due to large depth effect of the filter material zExcellent fluid compatibility zStandard element geometry

Technical specificationsGeneral dataLength 10", 20", 30", 40"Filtration rating 1 ... 90 µmFiltration efficiency 99.8 %

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Model codeN 40 FM-S 005 - PP 1 F

Element length 10 = 10" 20 = 20" 30 = 30" 40 = 40"

Element type FM-S = Flexmicron S (Standard)

Filtration rating 001 = 1 µm 003 = 3 µm 005 = 5 µm 010 = 10 µm 020 = 20 µm 030 = 30 µm 040 = 40 µm 050 = 50 µm 070 = 70 µm 090 = 90 µm

Filter material PP = Polypropylene PA = Polyamide

End cap type 0 = compression ring (DOE), no cap or seal (Ø 63 mm) 1 = plug-in adapter (1x 222 O-ring), flat end cap (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap (Ø 64 mm) 10 = gasket (DOE) (Ø 63 mm) 13 = plug-in adapter (2x 222 O-ring), locating spigot (Ø 64 mm) 14 = bayonet (2x 226 O-ring), locating spigot (Ø 64 mm) others on request

Seal material F = FPM (Viton) N = NBR E = EPDM

Other element types on request.

R (Resistance) factorsAqueous

fluidsPA PP

Filtr

atio

n ra

ting

1 µm 274 3213 µm 116 1865 µm 42 13210 µm 15 9920 µm 11 5430 µm 6 1640 µm 3.8 1250 µm 1.9 1070 µm 1.1 890 µm 0.6 6


Fluid temperature

Filter materialPA PP

-10..30 °C 7 bar 4 bar-10...60 °C 5.5 bar 2 bar-10...100 °C 3.5 bar –



n x l (inch) x 1000


Max. permitted flow rateElement length Max.

permitted flow rate10" 15 l/min20" 30 l/min30" 45 l/min40" 60 l/min


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Designation L1 in mmN10FM-S... 254N20FM-S... 508N30FM-S... 762N40FM-S... 1016


Designation L1 in mm L2 in mmN10FM-S... 263 20N20FM-S... 517 20N30FM-S... 771 20N40FM-S... 1025 20

Designation L1 in mm L2 in mmN10FM-S... 263 20N20FM-S... 517 20N30FM-S... 771 20N40FM-S... 1025 20



Dimensions of Flexmicron S Elements

Type 0: Compression ring (DOE), no cap or seal

Type 1: Plug-in adapter, 1 x O-ring (-222), flat end cap


Type 10: Gasket (DOE)

Type 13: Plug-in adapter, 2 x O-ring (-222), locating spigot

Type 14: Bayonet, 2 x O-ring (-226), locating spigot

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NoteThe information in this brochure relates to the operating conditions and applications described.For applications and operating conditions not described, please contact the relevant technical department.Subject to technical modifications.

HYDAC FiLtER SYStEMS GMbHIndustriegebiet D-66280 Sulzbach / Saar Tel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]

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Flexmicron E (Economy)

DesignationThe filter elements in the Flexmicron E (Economy) product line are depth filter elements produced using melt-blown technology. They are used particularly in applications where an average level of fluid cleanliness and material purity is required and they provide a cost-effective solution.

Applications z Industrial part washing systems (aqueous up to 60 °C) zPaints and coatings zCooling circuits on machinery zRefineries, chemical industry zProcesses using cooling lubricants

Special features zFiltration efficiency 95 % zFiltration rating 1 ... 90 µm zMaterial purity zEnd caps welded, not glued zWide range of adapters zCost-effective zMaterials: Polypropylene zSpunSpray technology, material not wound zExcellent fluid compatibility zStandard element geometry zGood level of cleanliness due to graded depth filter construction zHigh contamination retention due to large depth effect of the filter material zManufactured without any contact with oil or silicon, so can be used to filter paints and coatings

Technical specificationsGeneral dataLength 10", 20", 30", 40"Filtration rating 1 ... 90 µmFiltration efficiency 95 %

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Model codeN 40 FM-E 005 - PP 1 F

Element length 10 = 10" 20 = 20" 30 = 30" 40 = 40"

Element type FM-E = Flexmicron E (Economy)

Filtration rating 001 = 1 µm 003 = 3 µm 005 = 5 µm 010 = 10 µm 020 = 20 µm 030 = 30 µm 040 = 40 µm 050 = 50 µm 070 = 70 µm

Filter material PP = Polypropylene

End cap type 0 = compression ring (DOE), no cap or seal (Ø 63 mm) 1 = plug-in adapter (1x 222 O-ring), flat end cap (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap (Ø 64 mm) 10 = gasket (DOE) (Ø 63 mm) 13 = plug-in adapter (2x 222 O-ring), locating spigot (Ø 64 mm) 14 = bayonet (2x 226 O-ring), locating spigot (Ø 64 mm) others on request

Seal material F = FPM (Viton) N = NBR E = EPDM

Other types of element on request.

R (Resistance) FactorsAqueous

fluidsPP

Filtr

atio

n ra

ting

1 µm 373 µm 295 µm 2010 µm 1120 µm 830 µm 6.840 µm 5.450 µm 4.270 µm 3.1


Fluid temperature

Filter materialPP

-10..30 °C 4 bar-10...60 °C 2 bar

-10...100 °C –



n x l (inch) x 1000


Max. permitted flow rateElement length Max.

permitted flow rate10" 15 l/min20" 30 l/min30" 45 l/min40" 60 l/min


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Designation L1 in mmN10FM-E... 254N20FM-E... 508N30FM-E... 762N40FM-E... 1016


Designation L1 in mm L2 in mmN10FM-E... 263 20N20FM-E... 517 20N30FM-E... 771 20N40FM-E... 1025 20

Designation L1 in mm L2 in mmN10FM-E... 263 20N20FM-E... 517 20N30FM-E... 771 20N40FM-E... 1025 20



Dimensions of Flexmicron E Elements



Type 10: Gasket (DOE)

Type 13: Plug-in adapter, 2 x O-ring (-222), locating spigot

Type 14: Bayonet, 2 x O-ring (-226), locating spigot

Type 0: Compression ring (DOE), no cap or seal

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HYDAC FiLtER SYStEMS GMbHIndustriegebiet D-66280 Sulzbach / Saar Tel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]

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Trimicron Filter Element N1TM, N3TM

DescriptionThe filter elements in the Trimicron series have been specially developed for the combined filtration of:

zFinest solid particle contamination zWater zOil ageing product

from hydraulic and lubrication oils in the bypass flow.They are a combination of pleated and SpunSpray depth filter elements. The filter layers used are produced using melt-blown technology (synthetic fibres).

Applications zOffline filtration in lubrication systems (e.g. in wind turbines) zOffline filtration in hydraulic systems zTransmission and hydraulic test rigs

Special features zExcellent filtration performance (ß 5 (c) > 1000) zLow initial differential pressure zHigh contamination retention capacity zFine particle contamination, water and oil ageing products removed by depth filter material zBroad range of fluid compatibility zSimple element change

Technical specificationsGeneral specifications

N1 N3Contamination retention capacityISOMTD at ∆P = 2.5 bar

≈ 410 g ≈ 2500 g

Water retention capacity ≈ 680 ml ≈ 2.2 lBeta value ß 5 (c) @ 2 bar > 1,000 > 1,000

Filtration rating 3 µmDifferential pressure at starting point < 0.1 barPermitted fluid temperature range -10 ... 80 °CStorage temperature range 5 … 40 °C

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Order detailsN – 1 – TM – 003 /- F

Nominal flow rate 1 = nominal flow rate 1 l/min 3 = nominal flow rate 3 l/min

Element type TM = Trimicron

Filtration rating 003 = 3 µm

Seal material N = NBR F = FKM (FPM, Viton®)


HYDAC FilTEr SYSTEMS GMbHIndustriegebiet D-66280 Sulzbach/Saar Tel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]

viscosity / (mm2/s)

00

0.5

1.0

1.5

2.0

2.5

3.0

200 400 600 800 1000

Q = 5 l/min

Q = 2 l/min

Q = 1 l/min

Element differential pressure N1TM

Element differential pressure N3TM

Viscosity in mm2/s

Viscosity in mm2/s

ΔP

in b

arΔ

P in

bar

00

0.1

0.2

0.3

0.4

0.5

0.6

0.7

200 400 600 800 1000

Q = 6 l/min

Q = 3 l/min

Q = 1 l/min

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Wombat Filter ElementWB

DescriptionThe Wombat element is a pleated filterelementdesignedtoflowfromtheinsideoutwardandfilterhighamountsofcontaminationwithhighefficiency.TheWombatelementcanbeinstalledinbagfilterhousingsandreplacetheexistingfilterbag.Anadapterkitisneededforfiltration.Thisonlyneedstobeinstalledonceandconsistsofaretainerbasketandseal.Barmagnetsareavailableasanaccessoryforfilteringmagneticparticles.

Applications Filteringcleaningandprocessingliquids Pre-filteringfluidsinhydraulicandlubricationsystems Asaworkingandpolicefilterincleaningsystems(washingbays) Asaprotectivefilterinmachinetools

Advantages vs. fi lter bags Veryhighfluidpurity Longerservicelife Greatercontaminationretentioncapacity Lowerlossofpressure(upto30%) Morestableelementdesign Hightemperaturestability Conicaldesignforfasterelementchange

Technical specifi cationsGeneral specifi cationsSize N100WB N200WBMax.differentialpressure 2.5bar 2.5barFiltrationrating 1-90µm 1-90µmDegreeofseparation >99.8% >99.8%Filtermaterial Polyester(PES) Polyester(PES)Capmaterial Polypropylene(PP) Polypropylene(PP)Max.temperature 70°C 70°C

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Model codeN 200 WB 005 - PES F

Element size 100 = forfilterbagsize1 200 = forfilterbagsize2

Element type WB = Wombat

Filtration rating 001 = 1µm 003 = 3µm 005 = 5µm 010 = 10µm 020 = 20µm 030 = 30µm 040 = 40µm A,B,C,D,E=specialmodels(seetablebelowfordegreeofseparation)

Filter material PES= Polyester

Sealing material F =FPM N =NBR

R (Resistance) factorsforwater-basedmedia

R factors N 100 N 200

Filtrationrating

1µm 0.20 0.123µm 0.18 0.105µm 0.14 0.0810µm 0.13 0.0720µm 0.13 0.0730µm 0.11 0.06A 0.09 0.05B 0.08 0.04C 0.07 0.04D 0.06 0.03E 0.05 0.02

SizingThetotalpressuredropofthefilteratacertainflowrateisthesumofthehousingΔpandtheelementΔp.Thehousingpressuredropcanbedeterminedusingthepressuredropcurves.ThepressuredropoftheelementsiscalculatedusingtheRfactors.Thefollowingcalculationisbasedoncleanfilterelements.

Δp[mbar]=RxV(mm²/s)xQ(l/min)

n

R =Rfactor V =viscosity(mm²/s) Q =flowrate(l/min) n =no.ofelements

Degree of separation for special models A - E:Smallestparticlesize(µm)withadegreeofseparationgreaterthan

Model > 99.8% 99% 95% 80%A 60 40 30 25B 70 50 40 30C 85 65 50 40D 105 85 70 60E 135 110 95 85

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Bar magnet insert forfilteringmagneticparticlesfromfluidBar Magnet Insert N100 Mat. No. 3633896 forWombatelementN100

L1

Barmagnetinsert N100

196

BarMagnetInsert N200

540Bar Magnet Insert N200 Mat. No. 3601237 forWombatelementN200

Separation Element for Bar Magnet Mat. No. 3639116

Ø 3

0

L1

AccessoriesAdapter kits forinstallingtheWombatelementinbagfilterhousingAdapter Kit TL-100-F, Mat. No. 3674956 fore.g.EatonToplineHousingBG1

L1

AdapterKitTL-100-F 302AdapterKitTL-200-F 710

Adapter Kit TL-200-F, Mat. No. 3549057 fore.g.EatonToplineHousingBG2

Adapter Kit EL-100-F, Mat. No. 3683976 fore.g.EatonEcolineHousingBG1

L1

AdapterKitEL-100-F 317AdapterKitEL-200-F 720AdapterKitFL-100-F 317AdapterKitFL-200-F 720

Adapter Kit EL-200-F, Mat. No. 3681844 fore.g.EatonEcolineHousingBG2Adapter Kit FL-100-F, Mat. No. 3691554 fore.g.EatonFlowlineHousingBG1Adapter Kit FL-200-F, Mat. No. 3691595 fore.g.EatonFlowlineHousingBG2

OthersonrequestØ

160

Ø 1

55

L1

Ø 178

Ø 189

Ø 1

55

4512

L1

Ø 1

60Ø

178

Hydac filter element อะไหล่ไส้กรอง - นิวเมติก.com

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