HY25-3000_USFull

Chelsea Power Take-OffApplications Catalog

Chelsea

WARNINGFAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the nal selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specications, designs, availability and pricing, are subject to change by Parker Hannin Corporation and its subsidiaries at any time without notice.

Offer of SaleThe items described in this document are hereby offered for sale by Parker Hannin Corporation, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated in the Offer of Sale.

Copyright 2008, Parker Hannin Corporation, All Rights Reserved

II

Parker Hannin Corporation Chelsea Products Division Olive Branch, MS 38654 USA

HY25-3000/US

Index

Applications Main Index

General Safety Information ..............................Pages 1.1 thru 1.12General Safety Information Statements ....................................................................................... 1.1 thru 1.4 How to use the Catalog ................................................................................................................ 1.5 thru 1.8 Power Take-Off Work Sheet ...................................................................................................................... 1.9 Transmission Opening Chart................................................................................................................... 1.10 Input Gear Designator ............................................................................................................................. 1.11

Section 1

Technical Information ................................................ Pages 2.1 thru 2.88Mechanical Six Bolt P.T.O.s ..................2.1 thru 2.17 Mechanical Eight Bolt P.T.O.s ............2.18 thru 2.31 Powershift Six & Eight Bolt P.T.O.s .....2.32 thru 2.38 Powershift Ten Bolt P.T.O.s .................2.39 thru 2.61 Ford P.T.O.s .......................................................2.62 Rear Mount P.T.O.s ............................2.63 thru 2.68 Dual Output P.T.O.s ...........................................2.69 Reversible P.T.O.s .............................................2.69 Asia Pacic Transmission P.T.O.s .......2.70 thru 2.71 Split Shaft P.T.O.s ..............................................2.72 Adapters.............................................2.73 thru 2.82 Kits .....................................................2.83 thru 2.85 P.T.O. Shift Options ...........................................2.86 Dump Pump General Specications .................2.87

Section 2

Assembly Options ...........................................................Pages 3.1 thru 3.42This section can be used for quick reference to P.T.O. options or ordering units.

Section 3

Applications .......................................................................Pages 4.1.1 thru 4.22.15This section contains the latest Transmission/P.T.O. application information by Transmission Manufacturer.

Section 4

Offer of Sale .................................................................................................Page 5.1Section 5

III


IV


1.II


HY25-3000/US

Contents

Applications General Safety Information

General Safety Information General Safety Information Statements ............................................................................................1.1 thru 1.4 How to use the Catalog .....................................................................................................................1.5 thru 1.8 Power Take-Off Work Sheet ............................................................................................................................1.9 Transmission Opening Chart ........................................................................................................................1.10 Input Gear Designator ..................................................................................................................................1.11

1.III


1.IV


HY25-3000/US

Proper Matching of P.T.O.


The following instructions are for your safety and the safety of the end user. Read them carefully and make sure you understand them thoroughly.To Prevent Injury to Yourself and/or Damage to the Equipment: Read carefully all owners manuals, service manuals, and/or other instructions. Always follow proper procedures, and use proper tools and safety equipment. Be sure to receive proper training. Never work alone while under a vehicle or while repairing or maintaining equipment. Always use proper components in applications for which they are approved. Be sure to assemble components properly. Never use worn-out or damaged components. Always block any raised or moving device that may injure a person working on or under a vehicle. Never operate the controls of the Power Take-Off (P.T.O.) or other driven equipment from any position that could result in getting caught in the moving machinery.

Proper Matching of P.T.O. WARNING: A Power Take-Off must be properly matched to the vehicle transmission and to the auxiliary equipment being powered. An improperly matched Power Take-Off could cause severe damage to the vehicle transmission, the auxiliary driveshaft, and/or the auxiliary equipment being powered. Damaged components or equipment could malfunction causing serious personal injury to the vehicle operator or to others nearby. To avoid personal injury and/or equipment damage: Always refer to Chelsea catalogs, literature, and owners manuals and follow Chelsea recommendations when selecting, installing, repairing, or operating a Power Take-Off. Never attempt to use a Power Take-Off not specically recommended by Chelsea for the vehicle transmission. Always match the Power Take-Offs specied output capabilities to the requirements of the equipment to be powered. Never use a Power Take-Off whose range of speed could exceed the maximum safe speed of the equipment to be powered. Cold Weather Operation of Powershift P.T.O.s WARNING: During extreme cold weather operation [32F (0C) and lower], a disengaged Powershift Power Take-Off can momentarily transmit high torque that will cause unexpected output shaft rotation. This is caused by the high viscosity of the transmission oil when it is extremely cold. As slippage occurs between the Power Take-Off clutch plates, the oil will rapidly heat up and the viscous drag will quickly decrease. The Power Take-Off output shaft rotation could cause unexpected movement of the driven equipment resulting in serious personal injury, death, or equipment damage. To avoid personal injury and/or equipment damage: Driven equipment must have separate controls. The driven equipment must be left in the disengaged position when not in operation. Do not operate the driven equipment until the vehicle is allowed to warm up. Rotating Auxiliary Driveshafts

This symbol warns of possible personal injury. 1.1Parker Hannin Corporation Chelsea Products Division Olive Branch, MS 38654 USA

HY25-3000/US

Rotating Auxiliary DriveshaftsRotating Auxiliary Driveshafts


WARNING: Rotating auxiliary driveshafts are dangerous. You can snag clothes, skin, hair, hands, etc. This can cause serious injury or death. Do not go under the vehicle when the engine is running. Do not work on or near an exposed shaft when the engine is running. Shut off the engine before working on the Power Take-Off or driven equipment. Exposed rotating driveshafts must be guarded.

Guarding Auxiliary Driveshafts WARNING: We strongly recommend that a Power Take-Off and a directly mounted pump be used to eliminate the auxiliary driveshaft whenever possible. If an auxiliary driveshaft is used and remains exposed after installation, it is the responsibility of the vehicle designer and P.T.O. installer to install a guard. Using Set Screws WARNING: Auxiliary driveshafts may be installed with either recessed or protruding set screws. If you choose a square head set screw, you should be aware that it will protrude above the hub of the yoke and may be a point where clothes, skin, hair, hands, etc. could be snagged. A socket head set screw, which may not protrude above the hub of the yoke, does not permit the same amount of torquing as does a square head set screw. Also a square head set screw, if used with a lock wire, will prevent loosening of the screw caused by vibration. Regardless of the choice made with respect to a set screw, an exposed rotating auxiliary driveshaft must be guarded. Important: Safety Information and Owners Manual Chelsea Power Take-Offs are packaged with safety information decals, instructions, and an owners manual. These items are located in the envelope with the P.T.O. mounting gaskets. Also, safety information and installation instructions are packaged with some individual parts and kits. Be sure to read the owners manual and safety information before installing or operating the P.T.O. Always install the safety information decals according to the instructions provided. Place the owners manual in the vehicle glove compartment.

Operating the P.T.O. with the Vehicle in Motion WARNING: Some Power Take-Offs may be operated when the vehicle is in motion. To do so, the P.T.O. must have been properly selected to operate at highway speeds and correctly matched to the vehicle transmission and the requirements of the driven equipment. If in doubt about the P.T.O.s specications and capabilities, avoid operating the P.T.O when the vehicle is in motion. Improper application and/or operation can cause serious personal injury or premature failure of the vehicle, the driven equipment, and/or the P.T.O. Always remember to disengage the P.T.O. when the driven equipment is not in operation.


HY25-3000/US

Pump Installation PrecautionsPump Installation Precautions


Use a bracket to support the pump to the transmission if: The pump weighs 40 pounds or more. The combined length of the P.T.O. and pump is 18 inches or more from the P.T.O. centerline to the end of the pump. Also remember to pack the female pilot of the P.T.O. pump shaft with grease before installing the pump on the P.T.O. See page 1.4.

Power Take-Off Maintenance Due to the normal and sometime severe torsional vibrations that Power Take-Off units experience, operators should follow a set maintenance schedule for inspections. Failure to service loose bolts or Power Take-Off leaks could result in potential auxiliary Power Take-Off or transmission damage. Periodic P.T.O. MAINTENANCE is required by the owner/operator to ensure proper, safe and trouble free operation. Daily: Check all air, hydraulic and working mechanisms before operating P.T.O. Perform maintenance as required.

Monthly: Inspect for possible leaks and tighten all air, hydraulic and mounting hardware, if necessary. Torque all bolts, nuts, etc. to Chelsea specications. Insure that splines are properly lubricated, if applicable. Perform maintenance as required. With regards to the direct mounted pump splines, the P.T.O. requires the application of a specially formulated anti-fretting, high pressure, high temperature grease. The addition of the grease has been proven to reduce the effects of the torsional vibrations, which result in fretting corrosion on the P.T.O. internal splines as well as the pump external splines. Fretting corrosion appears as a rusting and wearing of the pump shaft splines. Severe duty applications, which require long P.T.O. running times and high torque may require more frequent regreasing. Applications such as Utility Trucks that run continuously and are lightly loaded also require frequent regreasing due to the sheer hours of running time. It is important to note that service intervals will vary for each and every application and is the responsibility of the end user of the product. Chelsea also recommends that you consult your pump owners manuals and technical services for their maintenance guidelines. Fretting corrosion is caused by many factors and without proper maintenance the anti-fretting grease can only reduce its effectiveness on components. Chelsea offers the grease to our customers in two packages. The rst is a 5/8 uid ounce tube (379688), which is included with every applicable P.T.O., and the second is a 14-ounce grease cartridge (379831). Chelsea also offers greaseable shafts for most all output designators.

Warranty: Failure to comply entirely with the provisions set forth in the appropriate Owners Manual will result in voiding of ALL Warranty consideration.


HY25-3000/US

Pump Support


Direct Mount Pump Support Recommendations

18

NOTE: For Proper Bracketing Attach at 2 or more Transmission Bolt Locations and 2 or more Pump Locations. Contact Transmission Manufacture for Proper Bracket Mounting Locations.

Use caution to ensure that bracket does not pre-load pump/P.T.O. mounting

Chelsea strongly recommends the use of pump supports (Support Brackets) in all applications. P.T.O. warranty will be void if a pump bracket is not used when: 1) The combined weight of pump, ttings and hose exceed 40 pounds. 2) The combined length of the P.T.O. and pump is 18 inches or more from the P.T.O. centerline to the end of the pump. ALSO: Remember to pack the female pilot of the P.T.O. pump shaft with grease before installing the pump on the P.T.O. (reference Chelsea grease pack 379688)


HY25-3000/US

How to use the Catalog


Chelsea

RTAO-14710C-AS RTAO-16710C-AS RTF-12709H RTF-13709H RTF-14709H RTLO-12713A RTLO-12913A RTLO-14713A RTLO-14713A-T2 RTLO-14718B

EATON FULLERRTLO-14718B-T2 RTLO-14913-T2 RTLO-14913A RTLO-14918A-AS2 RTLO-14918B RTLO-14918B-AS RTLO-16713A RTLO-16713A-T2

FLR-58RTLO-16913-T2 RTLO-16913A RTLO-16918B RTLO-18718B RTLO-18918B RTLO-20913A RTLO-18718B-T2 RTLO-18918B-AS RTLO-18913A-T2 RTLO-20918A-AS2 RTLO-16918A-AS2 RTLO-18913A

2 3

RTAO-10710C-AC RTAO-10710C-AS RTAO-12710C-AC RTAO-12710C-AS RTAO-14710C-AC

RTLO-16718BRTLO-16718B-T2

RTLO-16918B-AS RTLO-18918A-AS2 RTLO-20918B

BOTTOM SIDE ONLYTRANSMISSION GEAR DATA:BOT 8-Bolt Opening Gear FORWARD of Centerline 47 Teeth - SPUR

RIGHT SIDE ONLYTRANSMISSION GEAR DATA:R.H. 6-Bolt Opening Gear FORWARD of Centerline 45 Teeth - SPUR

PITCH LINE TO APERTURE FACE:.8050" (20.4500MM)

PITCH LINE TO APERTURE FACE:1.0850" (27.5600MM)

Caution: Application Approval Required for P.T.O. Output Shaft Speeds Above 2500 R.P.M.

6Dir. Rot. Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp Opp

910

BOTTOM Side

4 P.T.O. Model

Inter. Torq.

Engine % Rev

Filler Block Hi

Adapter Assy.

RIGHT Side P.T.O. Model

Stud Kit

Inter. Torq.

Dir. Rot.

Engine % Filler Block Hi Rev

Adapter Assy.

Stud Kit

5

880XDAHX-*3 (17) 880XGAHX-*3 (18) 880XJAHX-*3 (19) 880XMAHX-*3 (20) 880XQAHX-*3 (21) 880XRAHX-*3 (22)

357 329 279 238 203 172

77 84 99 116 136

7 8 ONE SPEED - TWO GEAR - MECHANICAL SHIFTFurnished Furnished Furnished Furnished Furnished Furnished

230XAAJX-*3 230XBAJX-*3 230XDAJX-*3 230XKAJX-*3 230XQAJX-*3 230XUAJX-*3 (23) 236ZDAHX-*3 (7) 236ZKAHX-*3 (7) 885XBAHX-*3 (16) 885XGAHX-*3 (18) 885XJAHX-*3 (19) 885XMAHX-*3 (20)

250 250 250 250 203 126 250 215 423 329 279 238

1150 66 76 65 84 99

160

ONE SPEED - TWO GEAR - POWERSHIFT (AIR)328481X 328481X 328481X 328481X 328481X 328481X 328564X 328564X Furnished Furnished Furnished Furnished Furnished Furnished Furnished Furnished Furnished Furnished Furnished Furnished 230XAAJX-*3 230XBAJX-*3 230XDAJX-*3 230XKAJX-*3 230XQAJX-*3 230XUAJX-*3 (23) 236XDAHX-*3 (7) 236XKAHX-*3 (7) 250 250 250 250 212 132 250 224 Opp Opp Opp Opp Opp Opp Opp Opp 48 63 73 98 131 210 96 123 Furnished Furnished Furnished Furnished Furnished Furnished Furnished Furnished

103 136 218 100 129

116

Transmission Models Models that apply to this application page. Transmission Gear Data Location of P.T.O. opening on the transmission and opening size (S.A.E. standard or non-standard). Gear position within the opening - either Gear to Rear of Centerline or Gear Forward of Centerline by 1/2 inch.

2

Front of Vehicle

Rear of Vehicle

Front of Vehicle

Rear of Vehicle

1.5


HY25-3000/US



Description of the P.T.O. driver gear - tooth count of the gear and description of the cut of the gear teeth (Spur, Left Hand Helix, or Right Hand Helix). SPUR - teeth are cut straight across from its face from the side L.H. HELIX - teeth slant upwards from left to right R.H. HELIX - teeth slant upwards from right to left

3

Pitch Line to Aperture Face The distance between the pitch line of the transmission P.T.O. driver gear and the mounting face (aperture).

P.L.

Pitch Line (P. L.) to Aperture Face (A.F.) Dimension

P.L.

A.F.

4

P.T.O. Model The P.T.O.s listed are normally mounted to the transmission with the output shaft toward the rear of the vehicle, with the shaft below the center of the opening. To complete the model number refer to the Assembly Options charts in section 3.

5

Intermittent Torque Rating (shown in lbs. ft.) An intermittent torque rating is when the P.T.O. operates only 5 minutes out of every 15. A P.T.O. being used more than 5 minutes at a time is considered continuous duty and should have its torque rating reduced by 30%. To do this, multiply the given torque rating by .7 (i.e. 140 lbs. ft. x .7 = 98 lbs. ft.).

1.6


HY25-3000/US



6

P.T.O. Direction of Rotation Viewed by standing at the rear of the vehicle, looking forward at the P.T.O. shaft, with the P.T.O. shaft pointing toward the rear of the vehicle. P.T.O. OPP (looks clockwise) Driven Equipment Driven equipment must rotate counterclockwise (also called left-hand rotation, A for anti-clockwise or C.C.W. for counterclockwise). ENG (looks counterclockwise) Driven equipment must rotate clockwise (also called right-hand rotation or C for clockwise). Remember that the P.T.O. is specied looking from the rear of the truck to the front of the truck, and the driven equipment is specied looking from the front of the truck to the rear of the truck.

Transmission Front of TruckP.T.O.

From front of truck, pump shaft rotates counterclockwise From rear of truck, P.T.O. shaft rotates opposite engine/ clockwise. Rear of Truck

Transmission Front of TruckP.T.O.

From front of truck, pump shaft rotates clockwise. From rear of truck, P.T.O. shaft rotates with engine/counterclockwise.

Rear of Truck

7

Shaft Speed Percentage The output shaft speed percentage is based upon engine R.P.M. Ex: If the engine speed is 1000 R.P.M. and the P.T.O. rating is 90% of engine speed, the P.T.O. output shaft will turn 900 R.P.M. (1000 x .90). If the engine speed is 1000 R.P.M. and the P.T.O. rating is 127% of engine speed, the P.T.O. output shaft will turn 1270 R.P.M. (1000 x 1.27). NOTE: Output shaft speeds should not exceed 2500 R.P.M. without application approval from Chelsea.

1.7


HY25-3000/US



8

Filler Block If a ller block is required to properly mount the P.T.O. or an adapter, the correct part number will be shown here. It must be ordered separately from the P.T.O. If a (T) is shown next to the part number, the ller block should be positioned next to the transmission. If a (P) is shown next to the part number, the ller block should be positioned next to the Power Take-Off.

9

Adapter Assembly An adapter or adapter plate listed in this column is required to mount the P.T.O. to the transmission and must be ordered separately. Geared Adapters - used to change the rotation of the output shaft, clear an interference problem, or reach a drive gear that may be deep within the transmission. Adapter Plates - used to mount a six-bolt P.T.O. to an eight-bolt opening. A geared adapter should not be mounted to an adapter plate. Do not mount two or more geared adapters together. A geared adapter should not be used on automatic transmissions.

10

Stud Kit When the word Furnished appears in this column, the stud kit is included with the P.T.O. A stud kit number listed in this column (i.e. 7170-1X) means that the stud kit must be ordered separately from the P.T.O.

11

P.T.O. Header New P.T.O. headers with type of shift mechanism. Mechanical, Powershift (Air), Powershift (Hydraulic).

1.8


HY25-3000/US

Power Take-Off WorksheetInformation from the Customer: 1. Make and model of transmission.

Applications General Safety InformationUsing the HY25-3000/US, Find: 11. Application page number for make and model of transmission.

2. Type of driven equipment. 12. From items 3 and 4 determine the intermittent torque requirements of the driven equipment using this formula: (HP x 5252) R.P.M. = lb. ft. 4. Desired operating speed of driven equipment. T=__________ lb. ft. (intermittent) 5. Approximate engine speed desired during operation. 13. If torque requirements are continuous (more than 5 minutes operation every 15 minutes) Figure the equipment speed expressed as a divide the torque gure by .7. The result will percentage of the desired engine speed during the be the torque required for continuous operation. duty cycle. Driven equipment Engine speed = App. P.T.O.% 14. Find the P.T.O. in the HY25-3000/US catalog that meets the torque, rotation, and speed percentage requirements of the application. Note the P.T.O. model number and all numbers for mounting parts on the lines below.

3. Input horsepower required of driven equipment.

6. Direction of driven equipment shaft rotation in relation to direction of engine rotation (check one). ______ ______ Opp. Eng.

7. Type of connection between P.T.O. and driven equipment (check one). ______ ______ ______ Driveshaft Direct mount pump ange Pulleys and belts (requires eng. approval) 15. Determine what options are needed and change model number prex and sufx to obtain correct options. (See Model Number Construction in section 3).

8. Mounting location (check all suitable locations). ______ ______ ______ ______ ______ Left Right Bottom Top Countershaft

9. Duty cycle (check one). ______ ______ Intermittent Continuous

10. Other P.T.O. speeds or reverse gear requirements.

1.9


HY25-3000/US

Transmission Opening Chart


1.10


HY25-3000/US

Input Gear DesignatorsAB AC AD AG AH AJ AK AL AP AQ AR AU AW AX BA BC BE BF BG BH BJ BK BL BM BN BP BQ BR BS BU BY BZ CB CC CD CJ CM CR DA DB DC DD DH DJ DK DM DN DQ Universal Fiat Spicer Spicer Universal Allison Universal Eaton Fuller Spicer Spicer Spicer Chelsea New Process Eaton Fuller Navistar Eaton Fuller Chevy Warner Spicer Spicer Chevy New Process New Process Eaton Fuller New Process Chevy/Spicer Chevy/Spicer Hino New Process Eaton Fuller Warner Warner New Process New Process Warner Saab/Scania New Process Spicer Mack Eaton Fuller Hino/Nissan Spicer Renault Renualt Renault Eaton Fuller Eaton Fuller Saab/Scania DS DU DX DY EC ED EF EL EP ER ES ET EV EW FA FB FC FE FJ FL FM FN FP FQ FR FS FT FV FW FZ GE GF GP GQ GR GS GW GX GX GY GZ GZ HA HA HB HB HC HD

Applications General Safety InformationWarner Eaton Fuller Chevrolet Clark ZF ZF New Process Isuzu Warner Isuzu Eaton Fuller Eaton Fuller Eaton Fuller Eaton Fuller Jatco/Isuzu GM/Chevy Dodge Getrag Allison ZF Nissan Spicer Mack/Renault Mack/Renault Eaton Fuller Hino Mitsubishi Isuzu Eaton Fuller Hino Eaton Fuller Eaton Fuller Eaton Fuller Tremec ZF ZF Nissan Adapter Gear Mitsubishi Adapter Gear Adapter Gear Eaton Fuller Adapter Gear Mitsubishi Adapter Gear Mitsubishi Mitsubishi Adapter Gear HD HD HE HF HG HH HJ HK HL HM HP HQ HR HU HV HY HZ JB JD JE JG JH JK JL JM JN JP JQ JR JS JT JU JV JW JX JY JZ KA KB KH KJ KK KL KM KN KP KR KS KT KU KV Mitsubishi Ford Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Mack Allison ZF Eaton Fuller Adapter Gear Tremic Adapter Gear Mercedes Mercedes Eaton Fuller Adapter Gear Eaton Fuller Adapter Gear NVG Adapter Gear Eaton Fuller Spicer Spicer Spicer Eaton Fuller Eaton Fuller Adapter Gear Adapter Gear Adapter Gear Adapter Gear Adapter Gear Mercedes ZF Adapter Gear ZF Adapter Gear TTC TTC Adapter Gear Ford Universal Aisin Caterpillar

1.11


Notes

1.12


2.II


HY25-3000/US

Contents

Applications P.T.O. Options

Mechanical Six Bolt P.T.O.s P.T.O. Options Chart ........................................................................................................................2.1 thru 2.2 Pump Flange Field Conversion Chart ..............................................................................................2.3 thru 2.4 Flange Dimensions .........................................................................................................................2.5 thru 2.15 Shifter Field Conversion Kits & Shift Cover Assemblies ..............................................................................2.16 Installation Kits & Filler Blocks .....................................................................................................................2.17 Mechanical Eight Bolt P.T.O.s P.T.O. Options Chart ....................................................................................................................2.18 thru 2.19 489 Pump Flange Conversion Chart ...........................................................................................................2.20 680 Pump Flange Conversion Chart ...........................................................................................................2.21 812/823/880 Pump Flange Conversion Chart .............................................................................................2.22 Flange Dimensions .......................................................................................................................2.23 thru 2.29 Shifter Field Conversion Kits .......................................................................................................................2.30 Shift Cover Assemblies & Installation Kits . ..................................................................................................2.30 Filler Blocks .................................................................................................................................................2.31 Powershift Six and Eight Bolt P.T.O.s P.T.O. Options Chart ....................................................................................................................2.32 thru 2.33 Installation Kits ............................................................................................................................................2.33 Pump Flange Field Conversion Chart .........................................................................................................2.34 Flange Dimensions .......................................................................................................................2.35 thru 2.38 Powershift Ten Bolt P.T.O.s P.T.O. Options Chart ....................................................................................................................2.39 thru 2.40 Pump Flange Field Conversion Chart ..........................................................................................2.41 thru 2.42 Flange Dimensions 267 ...........................................................................................................................................2.43 thru 2.52 277/278 ....................................................................................................................................2.53 thru 2.57 859 ...........................................................................................................................................2.58 thru 2.59 867 ...........................................................................................................................................2.60 thru 2.61 Ford P.T.O.s P.T.O. Options Chart ...................................................................................................................................2.62 Rear Mount P.T.O.s P.T.O. Options Chart ....................................................................................................................2.63 thru 2.68 Flange Dimensions 522 ..........................................................................................................................................................2.64 CAT-D .......................................................................................................................................2.65 thru 2.66 CAT-H .......................................................................................................................................2.67 thru 2.68 Dual Output P.T.O.s P.T.O. Options Chart ...................................................................................................................................2.69 Reversible P.T.O.s P.T.O. Options Chart ...................................................................................................................................2.69 Asia Pacic Transmission P.T.O.s P.T.O. Options Chart ...................................................................................................................................2.70 Pump Flange Field Conversion Chart .........................................................................................................2.71 Field Conversion Kits ...................................................................................................................................2.71 Cover Assemblies ........................................................................................................................................2.71 Shifter Installation Kits .................................................................................................................................2.71

2.III


HY25-3000/US

Contents

Applications P.T.O. Options

Split Shaft P.T.O.s Split Shaft Specication Charts ...................................................................................................................2.72 Split Shaft P.T.O. Options Chart ..................................................................................................................2.72 Adapters Guide to Specifying Geared Adapters ..........................................................................................................2.73 Standard Geared Adapters ......................................................................................................................2.74 Specifying Standard Geared Adapters ......................................................................................2.75 thru 2.76 Kit-Style Dimensional Data ........................................................................................................2.77 thru 2.78 626 Gear Chart .........................................................................................................................................2.79 628 Gear Chart .........................................................................................................................................2.80 630 Gear Chart .........................................................................................................................................2.80 645 Gear Chart .........................................................................................................................................2.81 Geared Adapters & Plates for Import Transmission .....................................................................................2.82 Kits Gasket Kits ...................................................................................................................................................2.83 Gasket & Seal Kits........................................................................................................................................2.84 Mounting Kits ................................................................................................................................................2.85 P.T.O. Shift Options ......................................................................................................................................2.86 Dump Pump General Specications ............................................................................................................2.87

2.IV


HY25-3000/US

P.T.O. Options 6-Bolt MechanicalP.T.O. Options Chart 6-Bolt P.T.O.sP.T.O. Series Lubrication X Standard P Pressure W Wet Spline Shifting A C G H M P S T V W X Output AA AF AK AZ GA GB GE GF GH GJ GK GP GQ** GR GY GZ LA LB LC LD LF RA RB RC RD RE RF RY SQ XA XD XE XG XJ XK XQ** XR XV XX*** XY

Applications Mechanical Six Bolt

100 x

221 x x x x x x x x x x x x x x(w) x x x x x x x x x x x x x x x x x x x x x x x x x

2442

290 x

Air Heavy Duty Bracket Less Cable Air Shift w/cyl. Location Opposite of Output Less Wire Shift Constant Mesh Electric/Air 12V P.T.O./Dump Pump Combo P.T.O. & Pump Valve Less Kick Out & Neutral Spring Return Air Shift Less Installation Kit Wire Wire, Less Cable & Knob Special Pump for Europe S.A.E. B 2 or 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) S.A.E. B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Non Standard Flange, C Shaft (1-1/4" 14 - Tooth) Rotatable B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Rotatable B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Rotatable S.A.E. A 2 or 4 Bolt Flange, A Shaft (5/8" 9 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) Rotatable B 2 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) Rotatable B 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. A 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Chelsea Special Pump Mount, B Shaft (7/8" 13 - Tooth) (Greaseable) DIN 5462 Pump Mounting (Greaseable) Non Standard Flange, C Shaft (1-1/4" 14 - Tooth) (Greaseable) S.A.E. B 2 Bolt Flange w/Lube Pump (Same as AK) S.A.E. A 2 Bolt Flange w/Lube Pump (Same as XP) S.A.E. A 2 Bolt Flange w/Lube Pump (Same as XQ) 1-1/4" Round Shaft w/Lube Pump (Same as XD) S.A.E. B 2 or 4 Bolt Flange w/Lube Pump (Same as XK) Rotatable B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable A 2 Bolt Flange, A Shaft (5/8" 9 - Tooth) Rotatable A 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable B 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) Rotatable B 2 Bolt Flange, BB Shaft (1.00" 15 - Tooth) Rotatable DIN 5462 Pump Flange S.A.E. B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) 7/8" Round Shaft w/key 1-1/4" Round Shaft S.A.E. A 2 or 4 Bolt Flange, A Shaft (5/8" 9 - Tooth) Non Standard S.A.E. B 2 Bolt Flange, Non Standard Shaft (3/4" w/ 3/16" key) Non Standard S.A.E. A 2 Bolt Flange, Non Standard Shaft (3/4" w/ 3/16" key) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) Non Standard Flange, B Shaft (7/8" 13 - Tooth) 1-1/4" Rd. w/1310 Series Flanges 1-1/4" S.A.E. Tapered Shaft w/ keyway DIN 5462 Pump Mounting

x x

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

x x x x x

x x x x

x x x x

x x

x x x x x x x x x x x x x x x

x x x x x x x x x x

(w) = Wet Spline Flange Option ** XQ/GQ same as XK/GK except ange rotated 90 *** Order companion (3-1-604) separately NOTE: Always Check Price Book for Current Options

Continued on next page

2.1


HY25-3000/US

P.T.O. OptionsP.T.O. Options Chart 6-Bolt P.T.O.sP.T.O. Series Lubrication X Standard P Pressure Shifting A C H M P S T V W X Output AA AF AK AZ GA GB GE GF GH GJ GK GP GQ** GR GY GZ LA LB LC LD LF RA RB RC RD RE RF RY SQ XD XE XG XJ XK XQ** XR XV XX*** XY


442 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

447 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

660 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

Air Heavy Duty Bracket Less Cable Less Wire Shift Constant Mesh Electric/Air 12V P.T.O./Dump Pump Combo P.T.O. & Pump Valve Less Kick Out & Neutral Spring Return Air Shift Less Installation Kit Wire Wire, Less Cable & Knob Special Pump for Europe S.A.E. B 2 or 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) S.A.E. B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Non Standard Flange, C Shaft (1-1/4" 14 - Tooth) Rotatable B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Rotatable B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Rotatable S.A.E. A 2 or 4 Bolt Flange, A Shaft (5/8" 9 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) Rotatable B 2 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) Rotatable B 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. A 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Chelsea Special Pump Mount, B Shaft (7/8" 13 - Tooth) (Greaseable) DIN 5462 Pump Mounting (Greaseable) Non Standard Flange, C Shaft (1-1/4" 14 - Tooth) (Greaseable) S.A.E. B 2 Bolt Flange w/Lube Pump (Same as AK) S.A.E. A 2 Bolt Flange w/Lube Pump (Same as XP) S.A.E. A 2 Bolt Flange w/Lube Pump (Same as XQ) 1-1/4 Round Shaft w/Lube Pump (Same as XD) S.A.E. B 2 or 4 Bolt Flange w/Lube Pump (Same as XK) Rotatable B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable A 2 Bolt Flange, A Shaft (5/8" 9 - Tooth) Rotatable A 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable B 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) Rotatable B 2 Bolt Flange, BB Shaft (1.00" 15 - Tooth) Rotatable DIN 5462 Pump Flange S.A.E. B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) 1-1/4" Round Shaft w/1/4" Key Way S.A.E. A 2 or 4 Bolt Flange, A Shaft (5/8" 9 - Tooth) Non Standard S.A.E. B 2 Bolt Flange, Non Standard Shaft (3/4" w/ 3/16" key) Non Standard S.A.E. A 2 Bolt Flange, Non Standard Shaft (3/4" w/ 3/16" key) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) Non Standard Flange, B Shaft (7/8" 13 - Tooth) 1-1/4" Rd. w/1410 Series Flange 1-1/4" S.A.E. Tapered Shaft w/ keyway DIN 5462 Pump Mounting

(w) = Wet Spline Flange Option ** XQ/GQ same as XK/GK except ange rotated 90 *** Order companion (3-1-604) separately NOTE: Always Check Price Book for Current Options

2.2


HY25-3000/US

Pump Flange Field Conversion Chart


For converting the 221, 267, 290, 442, 447, 489, 660 and 2442 Series Chelsea P.T.O.s from a driveshaft output or as listed to a new pump ange output, use the following kits. Consult the Chelsea price book for availability by series.

Pump Flange Field Conversion KitsPump Sufx AF AF (Wet Spline 221) AK AK (B Ratio) AZ GA GB GF GH GJ GK GP GQ GR GY GZ GA (660 Series) GB (660 Series) GF (660 Series) GH (660 Series) GJ (660 Series) GK (660 Series) GP (660 Series) GQ (660 Series) GR (660 Series) GY (660 Series) GZ (660 Series) LA (AK w/Lube Pump) LB (XP w/Lube Pump) LC (XQ w/Lube Pump) LF (XK w/Lube Pump) Kit No. Sufx XD to AF XD to AF XD to AK XD to AK XD to AZ XD to GA XR to GA RA to GA XD to GB XR to GB RB to GB XD to GF AF to GF XD to GH RF to GH XD to GJ RE to GJ XD to GK XK to GK XD to GP XP to GP XD to GQ XQ to GQ XD to GR XD to GY XY to GY XD to GZ AZ to GZ XD to GA RA to GA XD to GB RG to GB XD to GF AF to GF XD to GH RF to GH XD to GJ RE to GJ XD to GK XK to GK XD to GP XP to GP XD to GQ XQ to GQ XD to GR XD to GY XY to GY XD to GZ AZ to GZ Kit Number 328591-30X 328591-140X 328591-28X 329436-7X 328591-70X 328591-72X 328591-73X 328591-106X 328591-74X 328591-75X 328591-107X 328591-71X 328591-108X 328591-116X 328591-114X 328591-138X 328591-114X 328591-89X 328591-86X 358591-90X 328591-86X 328591-91X 328591-86X 328591-76X 328591-92X 328591-87X 328591-93X 328591-88X 328591-124X 328591-109X 328591-125X 328591-110X 328591-123X 329591-111X 328591-117X 328591-115X 328591-139X 328591-115X 328591-99X 328591-96X 328591-100X 328591-96X 328591-101X 328591-96X 328591-126X 328591-102X 329591-97X 328591-103X 328591-98X 328591-44X 328591-45X 328591-46X 328591-48X Flange Type S.A.E. BB 2 or 4 Bolt S.A.E. BB 2 or 4 Bolt S.A.E. B 2 Bolt S.A.E. B 2 Bolt S.A.E. B 4 Bolt S.A.E. B 2 Bolt S.A.E. B 4 Bolt S.A.E. BB 2 or 4 Bolt S.A.E. BB 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 2 or 4 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt CHELSEA SPECIAL 4 Bolt DIN 5462 Pump Mounting S.A.E. B 4 Bolt S.A.E. B 2 Bolt S.A.E. B 4 Bolt S.A.E. BB 2 or 4 Bolt S.A.E. BB 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 2 or 4 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt CHELSEA SPECIAL 4 Bolt DIN 5462 Pump Mounting S.A.E. B 4 Bolt S.A.E. B 2 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt Shaft Type 1.00" - 15 Tooth Splined 1.00" - 15 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 1 1/4" - 14 Tooth Splined *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *1.00" - 15 Tooth Internal Spline *1.00" - 15 Tooth Internal Spline *1.00" - 15 Tooth Splined *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *DIN 5462 Spline *1 1/4" - 14 Tooth Splined *7/8" - 13 Tooth Splined *7/8" - 13 Tooth Splined *1.00" - 15 ToothSplined *1.00" - 15 Tooth Splined *1.00" - 15 Tooth Splined *7/8" - 13 Tooth Splined *7/8" - 13 Tooth Splined *7/8" - 13 Tooth Splined *7/8" - 13 Tooth Splined *DIN 5462 Spline *1 1/4" - 14 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined

Note: Use 329097-1X to convert P.T.O.s with AK, XP, XQ, XN, or XK output to the self-lube pump option. *Grease tting on end of shaftContinued on next page

2.3


HY25-3000/US

Pump Flange Field Conversion ChartPump Flange Field Conversion KitsPump Sufx RA RA (B Ratio) RB RB (B Ratio) RC RD RE RF RY XE XG XJ XK XK (B Ratio) XQ XQ (B Ratio) XR XV XX XY Kit No. Sufx XD to RA XR to RA XD to RA XD to RB XR to RB XD to RB XD to RC XD to RD XD to RE XD to RF XD to RY XD to XE XD to XG XD to XJ XD to XK XD to XK XD to XQ XD ro XQ XD to XR XD to XV XD to XX XD to XY Kit Number 328591-55X 328591-53X 329436-1X 328591-56X 328591-54X 329436-2X 328591-112X 328591-113X 328591-134X 328591-78X 328591-131X 328591-27X 328591-10X 328591-11X 328591-16X 329436-3X 328591-17X 329436-6X 328591-52X 328591-130X 328591-122X 328591-121X


Flange Type S.A.E. B 2 Bolt Rotatable S.A.E. B 2 Bolt Rotatable S.A.E. B 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. A 2 Bolt Rotatable S.A.E. A 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. BB 2 Bolt Rotatable DIN 5462 Pump Mounting Rotatable S.A.E. A 2 or 4 Bolt Non-Standard 2 Bolt Non-Standard 2 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt Chelsea Special 1410 Companion Flange 1410 Companion Flange DIN 5462 Pump Mounting

Shaft Type 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 5/8" - 9 Tooth Splined 7/8" - 13 Tooth Splined 1.00" - 15 Tooth Splined 1.00" - 15 Tooth Splined DIN 5462 Spline 5/8" - 9 Tooth Splined 3/4" Round 3/4" Round 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 1-1/4" Round 1-1/4" S.A.E. Tapper DIN 5462 Spline

Note: Use 329097-1X to convert P.T.O.s with AK, XP, XQ, XN, or XK output to the self-lube pump option. *Grease tting on end of shaft

2.4


HY25-3000/US

Flange Dimensions Six Bolt P.T.O. Flanges


3.447" [87.5]

.511" [12.9]

2.834" BC

Sufx AA Special pump ange for Europe

6 x M10-1.5

Available for the following P.T.O.s: 221, 441, 442, 447, 660, 2442

2.05" [52]

.709" [18]

Sufx AF S.A.E. Class BB 2 or 4 Bolt For 1" - 15 Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 2442

15T Involute Spline 4.322 Ref

5.000 Dia. BC 4 Holes

C L4.002 4.004

5.750 Dia. BC 2 Holes

.406 .516 1.984 .500-13 UNC-2B 6 Places

3.688 Ref.

C L Sufx AK S.A.E. Class B 2 Bolt For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 2442

1.938 .562 .758 Minor Dia. .748 13T Involute Spline

4.002 4.004

5.750 Dia. B.C.

2.166 2.156

.406

.500-13 UNC-2B Tap thru 2 holes .890 Major Dia. .900

* Recommended Grease: Texaco Coupling Grease, Code 1912 or EquivalentNOTE: PUMP INSTALLATION PRECAUTIONS Use a bracket to support the pump to the transmission if: The pump weighs 40 pounds or more. The combined length of the P.T.O. and pump is 18 inches or more from the P.T.O. centerline to the end of the pump. Also remember to pack the female pilot of the P.T.O. pump ange with grease before installing the pump on the P.T.O.

2.5


HY25-3000/US

Flange DimensionsSufx AZ Non Standard 4 Bolt For 1-1/4" - 14 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 24424.985 Ref.

Applications Mechanical Six Bolt5.000 Dia. BC 14T Involute Spline

4.004 4.002

4.06 .695 2.392 4 x .500-13 UNC-2B

4.000 Ref.

Sufx GA S.A.E. Class B 2 Bolt Rotatable For 7/8" - 13 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 660, 2442

Bearing Cap Assembly Socket Head Cap Screw

2.809

13T Involute Spline 2 x .500-13 UNC-2B 4.002 4.004 5.75 Dia. BC

C L

1.500 Oil Seal 4.558 Ref. Note: GA Rotatable Flange Rotates in 30 Increments

Sufx GB S.A.E. Class B 4 Bolt Rotatable For 7/8" - 13 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 660, 2442

4.000 Ref. Bearing Cap Assembly Socket Head Cap Screw 2.809 13T Involute Spline

3.532

C L4.002 4.004

3.532

1.500 Oil Seal 4.558 Ref. 4 x .500-13 UNC-2B Note: GB Rotatable Flange Rotates in 30 Increments


2.6


HY25-3000/US

Flange DimensionsSufx GE S.A.E. Class A 2 or 4 Bolt For 5/8" - 9 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 442, 447, 489, 2442Oil Seal Bearing Cap Assembly

Applications Mechanical Six Bolt9T Involute Spline 3.688 Ref. Socket Head Cap Screw 2 x .375-16 UNC. 5.000 4 Holes

C L3.253 3.251 4.188 2 Holes

.562 .344 1.500 4 x .500-13 UNC.

Sufx GJ S.A.E. Class B 4 Bolt Rotatable For 1.00" - 15 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 441, 442, 447, 2442Bearing Cap Assembly Socket Head Cap Screw

4.569" 4.068"

1.00"-15 Tooth Internal Spline

2.819"

4 x .500-13 UNC-2B

3.532"

4.003"

Oil Seal

3.532"

1.969"

Note: GJ Rotatable Flange Rotates in 90 Increments

Sufx GF S.A.E. Class BB 2 or 4 Bolt For 1" - 15 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 441, 442, 447, 489, 660, 2442

Bearing Cap Assembly 4.389 Socket Head Cap Screw

15T Involute Spline 5.750 2 Holes

C L4.002 4.004

Oil Seal

1.984

.406 .516


2.7


5.000 4 Holes

.500-13 UNC-2B 6 Places

HY25-3000/US

Flange DimensionsSufx GH S.A.E. Class BB 2 Bolt Rotatable For 1" - 15 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 441, 442, 447, 489, 660, 2442Oil Seal Bearing Cap Assembly Socket Head Cap Screw

Applications Mechanical Six Bolt15T Involute Spline 4.068 Ref. 2.819 C L 14 4.002 4.004

4 x .500-13 UNC-2B

1.468 4.569 Ref.

5.750 Dia. BC Note: GH Rotatable Flange Rotates in 30 Increments

Sufx GK S.A.E. Class B 2 or 4 Bolt For 7/8" - 13 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 660, 2442


Oil Seal

Sufx GP S.A.E. Class A 2 Bolt For 7/8" - 13 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 230, 260, 441, 442, 447, 489, 660, 2442

Bearing Cap Assembly 3.688 Socket Head Cap Screw 2 x .375-16 UNC

13T Involute Spline 5.000 Dia. BC 4 Holes 4.188 Dia. BC 2 Holes

C L3.253 3.251

Oil Seal

.562 .344 2.062 4 x .500-13 UNC-2B


2.8


HY25-3000/US

Flange DimensionsSufx GQ S.A.E. Class B 2 or 4 Bolt For 7/8" - 13 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 435, 441, 442, 447, 489, 660, 2442Oil Seal

Applications Mechanical Six BoltBearing Cap Assembly Socket Head Cap Screw

Sufx GR For Chelsea Pumps For 7/8" - 13 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 660, 2442

4.000 Ref. 2.809 Bearing Cap Assembly Socket Head Cap Screw .281

13T Involute Spline

2.626

C L2.753 2.751

2.626

Oil Seal 1.500 4 x .312-24 UNF-2B

Sufx GY DIN 5462 Pump Mounting For B8 x 32 x 36 x 36 DIN 5462 Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 441, 442, 447, 660, 2442


4.697

3.1

50

3.153 3.1513.1 50

Oil Seal 2.508

.594 .393 4 x M12-1.75" THD B8 x 32 x 36 DIN 5462 Spline


2.9


HY25-3000/US

Flange DimensionsSufx GZ Non Standard 4 Bolt For 1-1/4" - 14 Tooth Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 660, 2442Oil Seal

Applications Mechanical Six BoltBearing Cap Assembly 4.985 Ref Socket Head Cap Screw 1.25"-14 Tooth Involute Spline

4.004 4.002

5.000 Dia. BC 4.06 .695 2.392 4 x .500-13 UNC-2B

Sufx RA S.A.E. Class B 2 Bolt Rotatable For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 435, 441, 442, 447, 489, 2442

4.000 Ref. 2.809

13T Involute Spline 4 x .500-13 UNC-2B

C L4.004 4.002 14

5.75 BC

1.500 4.558 Ref. Note: RA Rotatable Flange Rotates in 30 Increments

4.000 Ref.

Sufx RB S.A.E. Class B 4 Bolt Rotatable For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 435, 441, 442, 447, 489, 2442

2.809

13T Involute Spline

3.532

C L4.002 4.004

3.532

1.500 4.558 Ref. 4 x .500-13 UNC-2B Note: RB Rotatable Flange Rotates in 30 Increments


2.10


HY25-3000/US

Flange DimensionsSufx RC S.A.E. Class A 2 Bolt Rotatable For 5/8" - 9 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 441, 442, 447, 24423.169

Applications Mechanical Six Bolt4 x .375-16 2.826

2 x 14

3.253 3.251

4.188

.270 1.462 Note: RC Rotatable Flange Rotates in 30 Increments 3.694

5/8"-9 Tooth

Sufx RD S.A.E. Class A 2 Bolt Rotatable For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 441, 442, 447, 2442

3.169 4 x .375-16 2.826

2 x 14

3.253 3.251

4.188

.270 7/8" 9 - Tooth 2.024 3.694 Note: RD Rotatable Flange Rotates in 30 Increments

4.569 4.068 2.819 1.00"-15 Tooth

Sufx RE S.A.E. Class B 4 Bolt Rotatable For 1.00" - 15 Tooth Splined Shaft Available for the following P.T.O.s: 267, 290, 441, 442, 447, 489, 660, 24424.003

4 x .500-13 3.532

1.969

3.532 Note: RE Rotatable Flange Rotates in 30 Increments


2.11


HY25-3000/US

Flange DimensionsSufx RF S.A.E. Class BB 2 Bolt Rotatable For 1" - 15 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 441, 442, 447, 489, 2442

Applications Mechanical Six Bolt4.068 Ref. 2.819 15T Involute Spline

C L14 4.002 4.004 4 x .500-13 UNC-2B

5.750 BC

1.468 4.569 Ref. Note: RF Rotatable Flange Rotates in 30 Increments

Sufx RY DIN 5462 Pump Mounting Available for the following P.T.O.s: 260, 442, 447, 660

4.790"

B8 x 32 x 36 DIN 5462 Spline

3.150"

2.274"

2.835" 3.150"

.394"

4 x M12-1.75" 7/8" - 13 Tooth Spline

Available for the following P.T.O.s: 221, 260, 435, 441, 442, 447, 489, 2442

4.00"

.406" .562"

2.062"


2.12


Sufx SQ S.A.E. Class B 4 Bolt For 7/8" - 13 Tooth Splined Shaft

3.688"

4 x 5.00"

HY25-3000/US

Flange DimensionsSufx XE S.A.E. Class A 2 or 4 Bolt For 5/8" - 9 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 442, 447, 489, 2442C L

Applications Mechanical Six Bolt9T Involute Spline 3.688 Ref. 2 x .375-16 UNC. 5.000 4 Holes

3.253 3.251

4.188 2 Holes

.562 .344 1.500 4 x .500-13 UNC.

Sufx XG S.A.E. Class A 2 Bolt For 3/4" Round Shaft Available for the following P.T.O.s: 221, 260, 290, 442, 447, 489, 2442

4.572 Ref.

C P.T.O. L

.375-16 UNC-2B Thd. 3 Holes .469 .840 .850 .189 .194

.375-16 UNC-2B .750 DP. 1 Hole

3.251 3.253 Pilot Dia.

4.188 Dia. B.C.

.562 Pilot Depth .751 Dia. .752

Sufx XJ S.A.E. Class A 2 Bolt For 3/4" Round Shaft Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 2442

4.580 Ref.

C P.T.O. L

2.906 1.406

.375-16 UNC-2B 3 Holes .840 .850

.375-16 UNC-2B .750 DP. 1 Hole .189 .194

3.251 3.253 Pilot Dia.

4.188 Dia B.C.

.562 Pilot Depth .751 Dia. .752


2.13


HY25-3000/US

Flange DimensionsSufx XK S.A.E. Class B 2 or 4 Bolt For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 441, 442, 447, 489, 2442C L

Applications Mechanical Six Bolt3.697 Ref. 2.062 .562 .748 Minor Dia. .758 5.000 Dia. B.C. 4 Holes 13T Involute Spline

4.0005 4.0025 Pilot Dia.

5.750 Dia. B.C. .406 Pilot Depth

.500-13 UNC-2B Tap thru 6 Holes .890 Major Dia. .900

C L

3.697 Ref. 1.938 .562

5.750 Dia. B.C. 2 Holes 13T Involute Spline

Sufx XQ S.A.E. Class B 2 or 4 Bolt For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 435, 441, 442, 447, 489, 24424.0005 4.0025 Pilot Dia.

.748 Minor Dia. .758

5.000 Dia. B.C. 4 Holes

.406 Pilot Depth

.890 .900 Major Dia.

.500-13 UNC -2B Thru 6 Holes

Sufx XR For Chelsea Pumps For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 221, 260, 290, 435, 441, 442, 447, 489, 2442C L

4.000 Ref. 2.809 13T Involute Spline .281

2.626

2.626 2.753 2.751

1.500 4 x .312-24 UNF-2B


2.14


HY25-3000/US

Flange DimensionsSufx XY DIN 5462 Pump Mounting For B8 x 32 x 36 x 36 DIN 5462 Splined Shaft

Applications Mechanical Six Bolt4.6973.1 50

3.153 3.1513.1 50

Available for the following P.T.O.s: 221, 260, 441, 442, 447, 660, 2442.594 .393 2.508

4 x M12-1.75" THD B8 x 32 x 36 DIN 5462 Spline

1.818 (46.18) .208/.218 (5.28/5.54) 5.750 Dia B.C. 2 Holes

21-P-525 (XR to XK Conversion Flange)2.750/2.746 (69.85/69.75) 4.0005 4.0025 Pilot Dia.

5.000 Dia B.C. 4 Holes

Counter Bore 1.250 Deep 4 Places


2.15


HY25-3000/US

Six Bolt KitsP.T.O. Shift Mechanisms Field Conversion KitsSeries/ Application Assembly Arrangement Wire To Air Lever To Air


Wire to Elec. over Air 12 Volt

Lever to Elec. Over Air 12 Volt

100 221 290 442 447 660

3&4 3,4,5 & 6 3,4,5 & 6 3,4,5 & 6 3,4,5 & 6 3,4,5 & 6

328390-86X 328390-88X 328390-123X 328390-117X 328390-125X 328390-117X

328390-85X 328390-89X 328390-109X 328390-111X

328390-117X 328390-125X 328390-117X

328390-119X 328390-127X 328390-119X

Cover AssembliesSeries/ Application 100 100 100 ISUZU 221 221 290 442 Q, W & X 442 Q, W & X 442 F,L,R,S & U 442 F,L,R,S & U 442 A, B & C 442 A, B & C 442 (All Ratios) 447 Q & W 447 Q & W 447 S, U & R 447 S, U & R 447 (All Ratios) 660 Q & W 660 Q & W 660 F, S & U 660 F, S & U 660 (All Ratios) Assembly Arrangement 3 4 Wire Control 328932-1X 328932-2X 329009X 328805-1X 328805-2X Air Control 328851X 328851X

3&6 4&5 3,4,5 & 6 3&6 4&5 3&6 4&5 3&6 4&5 All 3&6 4&5 3&6 4&5 All 3&6 4&5 3&6 4&5 All

328723X 328723X 329363X

329119-1X 329119-2X 329121-1X 329121-2X 329271-1X 329271-2X 329361X 329151-1X 329151-2X 329152-1X 329152-2X 329363X 329119-1X 329119-2X 329121-1X 329121-2X 329361X

2.16


HY25-3000/US

Six Bolt KitsInstallation KitsSeries/ Application 100 221 290 442 447 660 Assembly Arrangement 3&4 3,4,5 & 6 3,4,5 & 6 3,4,5 & 6 3,4,5 & 6 3,4,5 & 6 328380X 328380X 328380X Wire Control 328380X 328380X Air Control


Electric Over Air 12 Volt 24 Volt 328388-47X 328388-47X 328388-47X 328388-47X 328388-47X 328388-47X 328388-48X 328388-48X 328388-48X 328388-48X 328388-48X 328388-48X

Air Shift w/ Modied Air Shift w/ Combo Valve Combo Valve 328388-65X 328388-65X 328388-65X 328388-72X 328388-72X 328388-72X 328388-65X 328388-65X 328388-65X

328388-37X 328388-37X 328388-37X 328388-37X 328388-37X 328388-37X

Filler BlocksFiller blocks are required as called for on the P.T.O. application pages, where it is necessary to use a spacer to adapt the Power Take-Off to a particular transmission. Two ller blocks may be used in combination with one or more gaskets between the ller block surfaces. In computing the total thickness of the ller block and gasket combination, use a factor of .012" (compressed thickness of a .020" gasket 35-P-9-2 or 35-P-15-2) for every .020" gasket required in the installation.

S.A.E. 6-Bolt Filler BlocksPart Number 7-A-032 7-A-062 7-A-093 7-A-125 7-A-140 7-A-165 7-A-187 7-A-200 7-A-240 7-A-270 7-A-300 7-A-350 7-A-400 7-A-450 7-A-500 A Thickness .032" .062" .093" .125" .140" .165" .187" .200" .240" .270" .300" .350" .400" .450" .500" Material Fiber Fiber Steel Steel Steel Steel Steel Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Part Number 7-A-550 7-A-562 7-A-700 7-A-800 7-A-1000 7-A-1180 7-A-1250 7-A-1468 7-A-1520 7-A-1640 7-A-1875 7-A-2000 A Thickness .550" .562" .700" .800" 1.000" 1.180" 1.250" 1.468" 1.520" 1.640" 1.875" 2.000" Material Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron

2.17


HY25-3000/US

P.T.O. Options 8-Bolt MechanicalP.T.O. Options Chart 8-Bolt P.T.O.sP.T.O. Series Lubrication X Standard P Pressure Shifting A C D H M P Q S T V W X Y Output AA AB AC AF AK AZ FF GA GB GE GF GH GJ GK GP GQ* GR GS GY GZ LA LB LC LD LF LG LH LJ PA PF RA RB RC RD RE

Applications Mechanical Eight Bolt

489 x x x x x x x x x x x x x

680 x x x x x x x x x x x x x

812 x

823 x x x

880 x x x x x x

Air Heavy Duty Bracket Less Cable Air Shift, Disengaged, Ship Loose No Shifter Constant Mesh Electric/Air 12V Electric/Air 24V P.T.O. & Combo Valve P.T.O. & Pump Valve Less Kick Out & Neutral Spring Return Air Shift Less Installation Kit Wire Less Cable & Knob Lever Control Special Pump for Europe DIN 120 Flange DIN 100 Flange S.A.E. B 2 or 4 Bolt Flange, BB Shaft (1.00" 15 -Tooth) S.A.E. B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Non Standard Flange, C Shaft (1-1/4" 14 - Tooth) S.A.E. B 2 or 4 Bolt Flange, B Shaft (.875" - 1/4" w/ 1/4" Key) Rotatable B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Rotatable B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Rotatable S.A.E. A 2 or 4 Bolt Flange, A Shaft (5/8" 9 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) Rotatable B 2 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) Rotatable B 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. A 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) (Greaseable) Chelsea Special Pump Mount, B Shaft (7/8" 13 - Tooth) (Greaseable) S.A.E. C 2 or 4 Bolt Flange, C Shaft (1-1/4" 14 - Tooth) (Greasable) DIN 5462 Pump Mounting (Greaseable) Non Standard Flange, C Shaft (1-1/4" 14 - Tooth) (Greaseable) S.A.E. B 2 Bolt Flange w/Lube Pump (Same as AK) S.A.E. A 2 Bolt Flange w/Lube Pump (Same as XP) S.A.E. A 2 Bolt Flange w/Lube Pump (Same as XQ) 1-1/4" Round Shaft w/Lube Pump (Same as XD) S.A.E. B 2 or 4 Bolt Flange w/Lube Pump (Same as XK) 1-1/2" 10 Spline w/1410 & Lube Pump (Same as XV) S.A.E. C 2 or 4 Bolt Flange w/Lube Pump (Same as XS) S.A.E. C 2 Bolt Flange w/ Lube Pump (Same as XU) Special Rotatable S.A.E. B 2 Bolt Flange for Parker P Series Sculptured Pump, B Shaft (7/8" 13 - Tooth) Special Rotatable S.A.E. B 2 Bolt Flange for Parker P Series Sculptured Pump, BB Shaft (1.00" 15 - Tooth) Rotatable B 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable B 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable A 2 Bolt Flange, A Shaft (5/8" 9 - Tooth) Rotatable A 2 Bolt Flange, B Shaft (7/8" 13 - Tooth) Rotatable B 4 Bolt Flange, BB Shaft (1.00" 15 - Tooth)

x

x x x x x x x x

x x

x x x x x x x x x x x x x x x x x x x x x

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

x x x

x x x x x x x x x x x x x x

* XQ/GQ same as XK/GK except ange rotated 90 ** Order companion (3-1-604) separately NOTE: Always Check Price Book for Current OptionsContinued on next page

2.18


HY25-3000/US

P.T.O. Options 8-Bolt Mechanical (continued)P.T.O. Options Chart 8-Bolt P.T.O.sP.T.O. Series RF RY SK SS XD XE XG XJ XK XQ* XR XS XU XV XW XX** XY YY


489 x x

680 x x

812

823

880

Rotatable B 2 Bolt Flange, BB Shaft (1.00" 15 - Tooth) Rotatable DIN 5462 Pump Flange Double Pump S.A.E. B 2 & 4 Bolt Flange, B Shaft ( 7/8" 13 - Tooth) & S.A.E. C 2 & 4 Bolt Flange, C Shaft (1-1/4" 14 - Tooth) Double Pump S.A.E. C 2 & 4 Bolt Flanges, C Shafts (1-1/4" 14 - Tooth) 1-1/4" Round Shaft S.A.E. A 2 or 4 Bolt Flange, A Shaft (5/8" 9 - Tooth) Non Standard S.A.E. B 2 Bolt Flange, Non Standard Shaft (3/4" w/ 3/16" key) Non Standard S.A.E. A 2 Bolt Flange, Non Standard Shaft (3/4" w/ 3/16" key) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) S.A.E. B 2 or 4 Bolt Flange, B Shaft (7/8" 13 - Tooth) 1-1/2" 10 spline w/1410 Series Flange S.A.E. C 2 or 4 Bolt Flange, C Shaft (1-1/4" 14 - Tooth) S.A.E. C 2 Bolt Flange, C Shaft (1-1/4" 14 - Tooth) 1-1/2" 10 Spline w/1410 Series Flange S.A.E. C 2 or 4 Bolt Wet Spline 1-1/4" Tapered Shaft for Companion Flange 3-1-604 DIN 5462 Pump Mounting Double Pump DIN 80

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

* XQ/GQ same as XK/GK except ange rotated 90 ** Order companion (3-1-604) separately NOTE: Always Check Price Book for Current Options

2.19


HY25-3000/US

489 Flange Conversion Chart


For converting 8-Bolt Chelsea P.T.O.s from a driveshaft output to a pump ange output, use the following kits.

489 SeriesPump Sufx AF AK AZ GA Kit No. Sufx Kit Number 328591-30X 328591-28X 328591-70X 328591-72X 328591-73X 328591-106X 328591-74X 328591-75X 328591-107X 328591-71X 328591-108X 328591-116X 328591-114X 328591-138X 328591-114X 328591-89X 328591-86X 358591-90X 328591-86X 328591-91X 328591-86X 328591-76X 328591-92X 328591-87X 328591-93X 328591-88X 328591-44X 328591-45X 328591-46X 328591-48X 328591-55X 328591-53X 328591-56X 328591-54X 328591-112X 328591-113X 328591-134X 328591-78X 328591-131X 328591-27X 328591-10X 328591-11X 328591-16X 328591-17X 328591-52X 328591-130X 328591-122X 328591-121X Flange Type S.A.E. BB 2 or 4 Bolt S.A.E. B 2 Bolt S.A.E. B 4 Bolt S.A.E. B 2 Bolt Shaft Type 1.00" - 15 Tooth Splined 7/8" - 13 Tooth Splined 1-1/4" - 14 Tooth Splined *7/8" - 13 Tooth Internal Spline

XD to AF XD to AK XD to AZ XD to GA XR to GA RA to GA GB XD to GB XR to GB RB to GB GF XD to GF AF to GF GH XD to GH RF to GH GJ XD to GJ RE to GJ GK XD to GK XK to GK GP XD to GP XP to GP GQ XD to GQ XQ to GQ GR XD to GR GY XD to GY XY to GY GZ XD to GZ AZ to GZ LA (AK w/Lube Pump) XD to LA LB (XP w/Lube Pump) XD to LB LC (XQ w/Lube Pump) XD to LC LF (XK w/Lube Pump) XD to LF RA XD to RA XR to RA RB XD to RB XR to RB RC XD to RC RD XD to RD RE XD to RE RF XD to RF RY XD to RY XE XD to XE XG XD to XG XJ XD to XJ XK XD to XK XQ XD to XQ XR XD to XR XV XD to XV XX XD to XX XY XD to XY

S.A.E. B 4 Bolt

*7/8" - 13 Tooth Internal Spline

S.A.E. BB 2 or 4 Bolt S.A.E. BB 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 2 or 4 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt CHELSEA SPECIAL 4 Bolt DIN 5462 Pump Mounting S.A.E. B 4 Bolt S.A.E. B 2 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 Bolt Rotatable S.A.E. B 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. A 2 Bolt Rotatable S.A.E. A 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. BB 2 Bolt Rotatable DIN 5462 Pump Mounting Rotatable S.A.E. A 2 or 4 Bolt Non-Standard 2 Bolt Non-Standard 2 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt Chelsea Special 1410 Companion Flange 1410 Companion Flange DIN 5462 Pump Mounting

*1.00" - 15 Tooth Internal Spline *1.00" - 15 Tooth Internal Spline *1.00" - 15 Tooth Splined *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *DIN 5462 Spline *1-1/4" - 14 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 5/8" - 9 Tooth Splined 7/8" - 13 Tooth Splined 1.00" - 15 Tooth Splined 1.00" - 15 Tooth Splined DIN 5462 Spline 5/8" - 9 Tooth Splined 3/4" Round 3/4" Round 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 1-1/4" Round 1-1/4" S.A.E. Tapper DIN 5462 Spline

NOTE: Use 329097-1X to convert P.T.O.s with AK, XP, XQ, XN, or XK output to the self-lube pump option. *Grease tting on end of shaft

2.20


HY25-3000/US

680 Flange Conversion Chart680 SeriesPump Sufx AF AK AZ GA GB GF GH GJ GK GP GQ GR GY GZ LA (AK w/Lube Pump) LB (XP w/Lube Pump) LC (XQ w/Lube Pump) LF (XK w/Lube Pump) RA RB RC RD RE RF RY XE XG XJ XK XQ XR XV XX XY Kit No. Sufx XD to AF XD to AK XD to AZ XD to GA RA to GA XD to GB RB to GB XD to GF AF to GF XD to GH RF to GH XD to GJ RE to GJ XD to GK XK to GK XD to GP XP to GP XD to GQ XQ to GQ XD to GR XD to GY XY to GY XD to GZ AZ to GZ XD to LA XD to LB XD to LC XD to LF XD to RA XR to RA XD to RB XR to RB XD to RC XD to RD XD to RE XD to RF XD to RY XD to XE XD to XG XD to XJ XD to XK XD to XQ XD to XR XD to XV XD to XX XD to XY Kit Number 328591-30X 328591-28X 328591-70X 328591-124X 328591-109X 328591-125X 328591-110X 328591-123X 328591-111X 328591-117X 328591-115X 328591-139X 328591-115X 328591-99X 328591-96X 328591-100X 328591-96X 328591-101X 328591-96X 328591-126X 328591-102X 328591-97X 328591-103X 328591-98X 328591-44X 328591-45X 328591-46X 328591-48X 328591-55X 328591-53X 328591-56X 328591-54X 328591-112X 328591-113X 328591-134X 328591-78X 328591-131X 328591-27X 328591-10X 328591-11X 328591-16X 328591-26X 328591-23X 328591-17X 328591-52X 328591-121X


Flange Type S.A.E. BB 2 or 4 Bolt S.A.E. B 2 Bolt Non Standard 4 Bolt S.A.E. B 2 Bolt S.A.E. B 4 Bolt S.A.E. BB 2 or 4 Bolt S.A.E. BB 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. B 2 or 4 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt CHELSEA SPECIAL 4 Bolt DIN 5462 Non Standard 4 Bolt S.A.E. B 2 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 or 4 Bolt S.A.E. B 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. A 2 Bolt Rotatable S.A.E. A 2 Bolt Rotatable S.A.E. B 4 Bolt Rotatable S.A.E. BB 2 Bolt Rotatable DIN 5462 Pump Mounting Rotatable S.A.E. A 2 or 4 Bolt Non-Standard 2 Bolt Non-Standard 2 Bolt S.A.E. B 2 or 4 Bolt S.A.E. A 2 Bolt S.A.E. A 2 Bolt S.A.E. B 2 or 4 Bolt CHELSEA SPECIAL 4 Bolt DIN 5462

Shaft Type 1.00" - 15 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 1- 1/4" - 14 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *1.00" - 15 Tooth Internal Spline *1.00" - 15 Tooth Internal Spline *1.00" - 15 Tooth Splined *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline *7/8" - 13 Tooth Internal Spline B8 x 32 x 36 DIN 5462 Spline *1-1/4" - 14 Tooth Internal Spline 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Splined 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 5/8" - 9 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 1.00" - 15 Tooth Splined 1.00" - 15 Tooth Internal Spline DIN 5462 Spline 5/8" - 9 Tooth Internal Spline 3/4" Round 3/4" Round 7/8" - 13 Tooth Internal Spline 3/4" Round 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline B8 x 32 x 36 DIN 5462 Spline

NOTE: Use 329097-1X to convert P.T.O.s with AK, XP, XQ, or XK output to the self-lube pump option.

*Grease tting on end of shaft

2.21


HY25-3000/US

812/823/880 Flange Conversion Chart812 SeriesPump Sufx RB XR RA Kit No. Sufx XD to RB XR to RB XD to XR XR to RA XD to RA Kit Number 328591-66X 328591-54X 328591-64X 328591-53X 328591-65X


Flange Type S.A.E. B 4 Bolt Rotatable CHELSEA SPECIAL 4 Bolt S.A.E. B 2 Bolt Rotatable

Shaft Type 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline 7/8" - 13 Tooth Internal Spline

823 SeriesPump Sufx GS Kit No. Sufx XS to GS XV to GS XV to LG XS to LH XS to LJ XU to LH XU to LJ Kit Number 328591-136X 328591-137X 329111X 329112X 329112X 329112X 329112X Flange Type S.A.E. C 2 or 4 Bolt Flange S.A.E. C 2 or 4 Bolt Flange 1410 Series Flange S.A.E. C 2 or 4 Bolt Flange S.A.E. C 2 or 4 Bolt Flange S.A.E. C 2 or 4 Bolt Flange S.A.E. C 2 or 4 Bolt Flange Shaft Type C Shaft (1-1/4" - 14 Tooth) C Shaft (1-1/4" - 14 Tooth)

L*

C Shaft (1-1/4" - 14 Tooth) C Shaft (1-1/4" - 14 Tooth) C Shaft (1-1/4" - 14 Tooth) C Shaft (1-1/4" - 14 Tooth)

880 SeriesPump Sufx AB (Splash Lube) AB (Pressure Lube) AZ (Splash Lube) AZ (Pressure Lube) GS L* Kit No. Sufx XV to AB XV to AB XV to AZ AV to AZ XS to GS XV to GS XV to LG XS to LH XK to LF XV to SS XV to SS XV to YY XV to SK XV to XK XV to XK XV to XS XV to XS XV to XY Kit Number 328591-59X 328591-60X 328591-127X 328591-128X 328591-133X 328591-135X 329111-1X 329111-2X 329111-2X 328591-50X 328591-51X 328591-61X 328591-67X 328591-32X 328591-58X 328591-31X 328591-49X 328591-34X Flange Type DIN 120 Companion Flange DIN 120 Companion Flange S.A.E. B 2 & 4 Bolt S.A.E. B 2 & 4 Bolt S.A.E. C 2 & 4 Bolt S.A.E. C 2 & 4 Bolt 1410 Companion Flange S.A.E. C 2 & 4 Bolt S.A.E. B 2 & 4 Bolt S.A.E. C 2 & 4 Bolt S.A.E. C 2 & 4 Bolt DIN 80mm (Both Ends) S.A.E. B 2 & 4 Bolt & S.A.E. C 2 & 4 Bolt S.A.E. B 2 & 4 Bolt S.A.E. B 2 & 4 Bolt S.A.E. C 2 & 4 Bolt S.A.E. C 2 & 4 Bolt DIN 80mm Shaft Type 1-3/4" - 16 Tooth Spline 1-3/4" - 16 Tooth Spline 1-1/4" - 14 Tooth Involute Internal Spline 1-1/4" - 14 Tooth Involute Internal Spline 1-1/4" - 14 Tooth Spline 1-1/4" - 14 Tooth Spline 1-1/2" - 10 Spline (Each End) 1-1/4" - 14 Tooth Spline 7/8" - 13 Tooth Involute Internal Spline 1-1/4" - 14 Tooth Involute Internal Spline 1-1/4" - 14 Tooth Involute Internal Spline 1.748/1.540 - 16 Tooth & 1.424/1.267 - 10 Tooth Spline 7/8"-13 Involute & 1 -1/4" Involute - Internal Splines 7/8" - 13 Tooth Involute Internal Spline 7/8" - 13 Tooth Involute Internal Spline 1-1/4" - 14 Tooth Spline 1-1/4" - 14 Tooth Spline B8 x 32 x 36 DIN 5462 Spline

SS (Splash Lube) SS (Pressure Lube) YY (Splash Lube) SK (Pressure Lube) XK (Splash Lube) XK (Pressure Lube) XS (Splash Lube) XS (Pressure Lube) XY

2.22


HY25-3000/US

Flange Dimensions


Note: See pages 2.5 thru 2.15 for 489 and 680 Flange Dimensions.

6.794 5.294 .095 .089

Assembly 3 & 5 Assembly 4 & 6 3.996 BC

Sufx AB Din 120 Companion Flange For 1-3/4" - 16 Tooth Splined Shaft Available for the following P.T.O.s: 823

2.953 2.951

Sufx AB Din 120 Companion Flange For 1-3/4" - 16 Tooth Flange Available for the following P.T.O.s: 880

6.765

.095 .089

8 x .405

3.996 BC

6.763 5.263 .082 .078

Assembly 3 & 5 Assembly 4 & 6 3.996 BC

Sufx AC DIN 100 Companion Flange For 1-3/4" - 16 Tooth Splined Shaft Available for the following P.T.O.s: 823

2.953 2.951

2.953 2.951


2.23


HY25-3000/US

Flange DimensionsSufx AK S.A.E. Class B 2 Bolt For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 812

Applications Mechanical Eight Bolt5.125 1.937 13T Involute Spline .500-13 UNC-2B THD 2-Places

C L4.000 Pilot

15 Ref

.406 Pilot Depth .562

2.875 5.750 Dia. BC

5.00 Dia. BC

Sufx AZ S.A.E. Class B 2 & 4 Bolt Flange For 1-1/4" - 14 Tooth Spline Shaft Available for the following P.T.O.s: 880

4.004 4.002

10 x .500-13

2.392

5.888

5.006 5.003

Oil Seal

6.081 Assy 3 & 5


4.581 Assy 4 & 6

2.24


Available for the following P.T.O.s: 823

Sufx GS S.A.E. C 2 or 4 Bolt For 1-1/4" - 14 Tooth Splined Shaft, (*Greaseable)

2.574

.699 6.375 BC


14T Spline

HY25-3000/US

Flange DimensionsSufx GS S.A.E. Class C 2 or 4 Bolt For 1 1/4" - 14 Tooth Involute Splined Shaft, (*Greaseable) Available for the following P.T.O.s: 880Oil Seal

Applications Mechanical Eight Bolt.699 Bearing Cap Assembly Socket Head Cap Screw 2.254 3.562 2 26' 4.508 .531 7.125 17 34' 2 x .625-11 UNC-2B 4 x .500-13 UNC-2B

C L2.573 6.196

5.006 5.003

14T Involute Spline

6.007

5.446 Ref.

Sufx RB S.A.E. Class B 4 Bolt Rotatable For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 812

13T Involute Spline

3.532

C L4.004/4.002 3.532

1.500 .500-13 UNC 2B 4-Places

Note: RB Rotatable Flange Rotates in 30 Increments

2.130

8 x 5.00 BC

.568 .438

Sufx SK S.A.E. Class B 2 & 4 Bolt Flange S.A.E. Class B Shaft (7/8" - 13T Involute Spline) Available for the following P.T.O.s: 880

4.004 4.002


2.25


2 x 5.750 BC

HY25-3000/US

Flange DimensionsSufx SK S.A.E. Class C 2 & 4 Bolt Flange S.A.E. Class C Shaft (1-1/4" - 14T Involute Spline) Available for the following P.T.O.s: 880


2.573

7.125

3.5

62

5.005 5.003

4.508

.531 .699

Sufx SS S.A.E. Class C 2 & 4 Bolt Flange S.A.E. Class C Shaft (1-1/4" - 14T Involute Spline) Both Ends

.699 .531

.699 .531

2 x .625-11 4 x .500-13

7.125

Available for the following P.T.O.s: 880

5.003

5.003

5.006

5.006

3.562

4.508

2.573

2.573

6.196

6.196

14T Involute Spline

5.750 Dia. BC

Sufx XK S.A.E. Class B 2 or 4 Bolt For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 880

.568 .438

10 x .500-13 UNC-2B

17 34'

5.000 Dia. BC

C L4.004 4.002

2.130 5.888 13T Involute Spline


2.26


HY25-3000/US

Flange DimensionsSufx XR For Chelsea/Tyrone Pumps For 7/8" - 13 Tooth Splined Shaft Available for the following P.T.O.s: 812

Applications Mechanical Eight Bolt5.446 Ref. 4.257

2.626 13T Involute Spline .281

C L2.753 2.751

2.626

1.500

.312-24 UNF-2B 4 Studs

2.574

.699 6.375 BC

14T Spline

4.581 Assy 4 & 6

6.081 Assy 3 & 5

.699

17 34'

2 x .625-11 UNC-2B 4 x .500-13 UNC-2B

Sufx XS S.A.E. Class C 2 or 4 Bolt For 1 1/4" - 14 Tooth Involute Splined Shaft Available for the following P.T.O.s: 880C L2.573 6.196

.531 7.125

3.562 2 26' 5.006 5.003

14T Involute Spline


2.27


HY25-3000_USFull

Documents

Transcript of HY25-3000_USFull