Håvard Devold, INTSOK Deepwater Mega-Projects, Houston 2 ... fileAdvanced Integrated Operations and...
Transcript of Håvard Devold, INTSOK Deepwater Mega-Projects, Houston 2 ... fileAdvanced Integrated Operations and...
Advanced Integrated Operations and FPSO Solutions
Håvard Devold, INTSOK Deepwater Mega-Projects, Houston 2 19 2015
Contents
The Digital Oilfield and a Collaborative
Environment
Operational Readiness
Selected Use Cases
© ABB Group February 22, 2015 | Slide 2
Digital Oilfield Integrated Operations Portfolio
Source: SPE
Source: Society of Petroleum Engineers 2001
© ABB Group February 22, 2015 | Slide 4
Company
Expert
Resource
Centers
Supplier
Support
Center
Operation
Center
Secure
Satellite / Fibre
Optic / Broad-band
Connection
Offshore Operations
Control, Safety, Asset
Manager and Optimization
Information Management
& IT Security
Operation and
Collaboration Centers
Flow Assurance
Production Optimization
Operator
Assistance and
Operational Support
Performance
Solutions & Services
Asset Management
Condition Monitoring Integrated Operations
Digital Oilfield
Digital Oilfield Structure
© ABB Inc. February 22, 2015 | Slide 5
From remote support to remote operations Four steps
Execution plan
Inte
gra
ted O
pera
tions L
evel
Remote Support
Step 1 - Basis
Remote Monitoring
Step 2
Remote Control
Step 3
Remote Operations
Step 4
OOC
© ABB Group
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Integrated operations Safe, better and faster decisions
Technology
People Work
Processes
Now
Parallel
Multidiscipline teams
Decisions also based on real-time data
Proactive
Independent of location
Serial
Single discipline
Dependent of physical location
Decisions based on experience data
Reactive
Before
Classic Startup Operational readiness
Implementation Plan
Phase Appraise Select Define Implement Optimize
Project Management
… … … … …
Process … … … … …
Organization … … … … …
People … … … … …
Physical Environment
… … … … …
Technology … … … … …
Operational readiness
© ABB Inc. February 22, 2015 | Slide 7
Schedule
Responsibility & competency
Additional data and control requirement
Location and facilities
Condition monitoring & reliability
Workplaces and environmental
Differing priorities
ABB Integrated Operations From technical to operational integration
Digital Oilfield: Value Potential
Time
Production (income) / Expenses
T1 T2 T3
Increased production (3-5%)
Reduced production losses (20-40%)
Reduced operation and maintenance costs (15-30%)
Source: NPD IO Potential Study for NCS
© ABB Group
February 22, 2015 | Slide 10
Project phases
Studies / FEED Fabrication Commissioning
Plan Design Qualification Test Change Startup Projects &
Programs Support Services Engineering Implement
Define
Specification Design
Discovery Development Production Extensions Abandonment
MMO
Development Project
Concept
Consulting, Studies, Simulations
Field Development, Modification and Life-Extension Project Phases
Engineering. Procurement, Construction, Installation (EPCI)
Exploration & Production
Lifecycle services
© ABB Inc. February 22, 2015 | Slide 11
Remote Operations – Example from BP Valhall
Operators for Well Control Reservoir Group
Control room identical Onshore and Offshore
Lifecycle simulator
Production start Planning Design Engineering Operation Modifications
Design & Engineering Simulator
Control System Test
Operator Training Simulator
Training of new operators, hazard training
Process optimization and modification studies
© ABB
Integrated Operations Structured Safety and Alarm Management
© ABB Group
February 22, 2015 | Slide 13
Integrated Operations Realizing the value of a modern maintenance strategy
© ABB Group
February 22, 2015 | Slide 14
An active maintenance strategy with structured work process and modern
tools enables early fault detections, reduces costs and avoids expensive
breakdowns
© ABB
| Slide 15
EICT Life-cycle service
2/22/2015
The target E
co
no
mic
Retu
rn
Traditional Benefit Curve
Typical Performance Degradation
Failures
Accelerated startup & Ready
for Operation
Increased overall benefits
from system
Maintain system performance
Continuous Improvement
Selected Use Cases
Moscow, Russia | 15-19 June, 2014
How remote condition monitoring improve availability FPU Gjøa
© ABB Group
February 22, 2015 | Slide 18
Operational flexibility
Case: GDF SUEZ, Compressor tripping on high vibration
High vibration
suppressed due to
startup conditions
Compressor trips due to high
vibration in gearbox-
compressor connection
Compressor Specialists
Bently Nevada Vibration Monitoring
Drive / Electrical Monitoring
Mechanical dicipline
Resonans frequencies for the
compressor train provided
Indications of exitations on resonans
frequency 14-15 Hz, however this
mismatches with compressor RPM (3900)
VSD monitoring reveals tourque torque
fluctuations on 14-15 Hz in motor when
motor RPM is 800-900, Drive excluded as
possible cause
Performance Monitoring (Turbowatch)
excludes surge as an issue
Sequence of
analyses
Case
© ABB Group
February 22, 2015 | Slide 19
Operational flexibility
Case: GDF SUEZ, Compressor tripping on high vibration
Enablers
Root cause and solution
Trip caused by vibrations in 14-15 Hz regime
Resonance frequency of the compressor train in 14-15 Hz domain
Resonance frequency exited when motor RPM is 800-900
Detection of critical rotation speed via the VSD monitoring analyzing torque fluctuations
Solution:
Fast acceleration through the critical rotation speed interval
Trip-multiply implemented from onshore location
Result
Minor changes in the protection system eliminate the problem. The platform can continue operating with minimal downtime
GFD SUEZ strategy for Integrated Operations, C097-AKE-A-FD-0013, Integrated Operation Strategy:
”Based on criticality classification, all equipment and systems shall be designed for real time condition monitoring.”
”The data shall be made available both onshore and offshore using high quality data/information transfer ….”
GFD SUEZ Operational philosophy
Access to information for internal and external users and extensive use of service partners
Instrumentation to cater for condition based maintenance as a part of the project delivery
All relevant parameters for the compressor was monitored:
The process conditions and performance
Vibration analyzes
The electrical parts of the system monitored as a part of the compressor solution.
ABB service Environment™ provided easy accsess to experts for discussions, analyzes, data collection and problem solving.
© ABB
February 22, 2015 | Slide 20
Advanced FPSO in Arctic Region ENI Goliat
© ABB Group
February 22, 2015 | Slide 21
ENI Goliat Online support locations (tentative plan)
FPSO
Hammerfest
Bergen
Stavanger
Oslo
Milan
Legend
ENI
-Hammerfest
-Stavanger
-Milan
-Others
ABB
-Hammerfest
-Stavanger
-Stord
-Oslo
-Bergen
-Baden
-Others
ABB partners
-Hammerfest
Solberg Andersen
-Bergen
Solberg Andersen
-Oslo
SPT Group
Baden
Karlskrona
Stord
© ABB
February 22, 2015 | Slide 22
Digital Oilfield Topology
Hammerfest
Stavanger
Supply vessel &
Tankers
Drilling rig
Goliat FPSO
Fiber
Subsea
© ABB Group
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800xA Asset Optimization Goliat FPSO
Closing remarks Observations
Digital Oilfield
• Integrated Operations is based on enabling
technology, changed workprocesses and skilled
employees
Operational readiness and assurance
• Lifecycle simulation tests designs, verifies safety
barriers and trains operational personnel.
The reward
• Faster and safer startup, higher throughput and
better quality.
© ABB Group February 22, 2015 | Slide 25