HV Cable Construction

UNDERGROUND CONSTRUCTION MANUAL

HV CONSTRUCTION Go to SECTION INDEX Back to MAIN INDEX

DESCRIPTION DWG

INDEX

58 5133 11

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

C. Noel

A. Bletchly

L. Burton

HV CONSTRUCTIONB 30.9.05

C 2.6.11

E

2/6/11

Construction code guide - 11kV cable

Construction code guide - 11kV cable termination

Construction code guide - 22kV cable

5134/1

5134/2

5134/3

5135/1

5135/2

11CTC/ASD

11CTC/MMD

11CTC/TX

22CTC/TX

RMU - F&G GA..C Triplex XLPE cable

22CTC/FGA

11CTP Pole termination cable guard to pole

Pole termination with ABS & EDO’s


Pole termination direct to mains 5206

5207

5051

5054

5101/1

5101/2

5101/3

5101/4

5101/5

5101/6

5101/7

5101/8

5044/1

5044/2

5120/1

5120/2

11kV RMU AND TRANSFORMER CONSTRUCTION

Substation triplex XLPE cable termination & connection

400mm† 1C Cu. Cable termination & connection

11kV POLE TERMINATION CONSTRUCTION

termination and connection ABB

& connection Magnefix & transformer

Construction code guide - 11kV Pole termination

termination & connection F&G and transformer

Construction code guide - 22kV Pole termination

termination & connection

22kV RMU CONSTRUCTION

termination and connection

22CTC/TX Transformer Triplex XLPE cable

Pole termination with links

Pole termination with links (trident)

400mm† Cu. 1 core XLPE cable


RMU - F&G GA..C triplex XLPE cable


Transformer Triplex XLPE cable termination

and connection

22 kV TRANSFORMER CONSTRUCTION

Construction code guide - 33kV Pole termination 5247/1

11CTC/ASL

11PMCTC/ASL

11PMCTC/ASL

RMU & SFU Magnefix MD & Transformer

Triplex XLPE cable termination & connection

RMU - ABB SafeLink in padmounted

RMU - ABB SafeLink in padmounted substation

RMU - ABB SD series Triplex XLPE cable

RMU - ABB safelink freestanding triplex XLPE

cable termination & connection

5244

11CTC/ASL RMU - ABB safelink freestanding 400mm† 1C Cu.

cable termination & connection

5245

D 10.01.12

11CTC/FBX 5270/1FBX RMU - Triplex XLPE cable term. & conn. - material

FBX RMU - Triplex XLPE cable term. & conn. - construction 5270/2

Pole termination 35mm†/185mm†/400mm† Al. and

400mm† Cu XLPE cable

11CTP Pole termination 35mm†/185mm†/400mm† AI.

and 400mm† Cu XLPE cable

35mm†/185mm†/400mm† AI. XLPE




E 17.07.12

22CTC/RM6 5279/2



5279/1RMU - Schneider Electric RM6 Triplex XLPE cable

RMU - Schneider Electric RM6 Triplex XLPE cable

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED

Ergon Energy Corporation Ltd

ABN 50 087 646 062Dwg Sh

FILE: 5

UNDERGROUND DISTRIBUTION

DESCRIPTION DWG

INDEX

�

�

�

�

�

58 5133 22��

��

��

�

�

�

�

�

�

�

�

�

�

CONSTRUCTION CONSTRUCTION DESCRIPTION DWG

HARD COPYUNCONTROLLED

C. Noel

A. Bletchly

L. Burton

HV CONSTRUCTIONB

��

2.6.11

B

2/6/11


��Ô�

22CTP

22CTP

Pole termination 35mm†/185mm† AI. Triplex

and 630mm† AI. 1 core XLPE cable

Pole termination 35mm†/185mm† AI. Triplex

Pole termination cable guard to pole

Pole termination with links

35mm†/185mm† AI. XLPE cable

Pole termination with links (trident)






Pole termination direct to mains

630mm† AI. 1 core XLPE cable

5076/1

5076/2

5076/3

5076/4

5076/6

5076/7

5076/8

5076/5


and 630mm† AI. 1 core XLPE cable

Pole termination 50mm†/300mm† Al

core XLPE cable - Material

Pole termination 50mm†/300mm† Al

core XLPE cable

5248/2

5248/3Pole termination cable guard to pole

5248/4Pole termination with links 50mm†/300mm† Al 1 core

33CTP

5248/5Pole termination with ABS and EDO’s

50mm†/300mm† Al 1 core

5248/1

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


22kV CONSTRUCTION

5044

2

2 2ASSY DESCRIPTION

35mm 185mm

QTY

512-1 1

1

510-6

2512-4

Earth extension elbow connector to station earth

MATERIAL - INCLUDING CABLE SCREEN EARTH CONNECTION

553-1 235mm insect protected cable bonding brass tape to cable screen 3

NOTES:

1.

any metal before reaching the station earth bar.

Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT

8/2/02

158 5044 1

TRIPLEX XLPE CABLE TERMINATION & CONNECTION

RMU - F&G GA...C

2630mm

1

2512-7 1

510-1 1 1Earth extension elbow connector to station earth

536-5 2 3

Cable termination and connection to RMU 22kV 35mm cable insect protected

Cable termination and connection to RMU 22kV 185mm cable


Clamp to suit 3 x 1 core 630mm cable

B

B

11.04.12

T.Borg

C.Noel

A.Bletchly

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


F

Earth

To Station

F

F

22kV CONSTRUCTION

5044

Type GA...C (shown)

F & G RMU

F

F

Screen earth

8/2/02

22CTC/FGA

Construction Type

58 5044 22

RMU F&G GA...C


F

B

BT.Borg

C.Noel

A.Bletchly

11.04.12

536-5

Assy Selection

512-7

or

512-4

or

512-1 and 553-1

Assy Selection

Assy 510-1 or 6

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

20/1/03

2

2

1

11kV CONSTRUCTION

ASSY

514-1

514-2

541-4

DESCRIPTION QTY

5051

RMU - ABB SD SERIES

1.

2.

MATERIAL - ASD

11CTC/ASD

58 5051 1

Construction Type

BACK OF

CABLE BOX

SIDE VIEW

F

F


2

1541-7 2

Term. & conn. (ABB SD) 11kV 35mm cable

Term. & conn. (ABB SD) 11kV 185mm cable

2

2

514-3

514-4

Term. & conn. (ABB SD) 11kV 35mm cable insect prot.

Term. & conn. (ABB SD) 11kV 185mm cable insect prot.

Cable trifoil to channel suit 11kV 35mm cable2

Cable trifoil to channel suit 11kV 35mm cable insect prot.

Cable trifoil to channel suit 11kV 185mm cable2

Cable trifoil to channel suit 11kV 185mm cable insect prot.

Locate cable lug and bolt head to rear of bushing.

Insulate screen wires with PVC tape and ensure that

wires DO NOT CONTACT the unistrut bar or any

earth point before reaching the station earth bar.

Station Earth

F

557-21 Spring nut suit P3300 channel 1

Maximum lug width is 35mm.

Machine/file both sides of palm

as necessary and radius edges.

F

Assy 557-21

��

�

�

B 07.02.12

B

A.Bletchly

C.Noel

T.Borg

Assy Selection

541-4 or 7

Assy Selection

514-1 to 4

HARD COPYUNCONTROLLED�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


NOTES:

17/1/03

��

1

1

1

1. Insulate screen wires with PVC tape and ensure that

wires DO NOT CONTACT the unistrut bar or any

earth point before reaching the station earth bar.

11kV CONSTRUCTION

2

541-4

516-2

516-1

ASSY

516-2

516-1

ASSY

MATERIAL - MMD

DESCRIPTION

DESCRIPTION QTY

QTY

5054

Assy Selection

516-1 to 4

F

F

F

Support

Channel

FRONT VIEW - TRANSFORMER

FRONT VIEW - RMU

2

2

2

58 5054 1

Construction Type

11CTC/TX

11CTC/MMD

RMU & SFU - MAGNEFIX MD AND TRANSFORMER

F

F

2

516-4

516-32

2516-3

516-4 2


Term. & conn. (Magnefix MD & Transf.) 11kV 35mm cable insect prot.

Term. & conn. (Magnefix MD & Transf.) 11kV 185mm cable


541-7

2

2

2

2

Clamp trefoil to channel suit 11kV 35mm cable

Clamp trefoil to channel suit 11kV 35mm cable insect prot.

Clamp trefoil to channel suit 11kV 185mm cable

Clamp trefoil to channel suit 11kV 185mm cable insect prot.

557-20 1






MATERIAL - TRANSF.

Spring nut suit P1000 channel

Support Channel

HARD COPY

��

�

�

B 07.02.12

B

A.Bletchly

C.Noel

T.Borg

Assy Selection

541-4 or 7

and

557-20

Assy Selection

516-1 to 4


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

��B� 1/2 �DISC

��

�

�

�

C.Lindsay

22kV CONSTRUCTION

Clamp cable to wood pole

Guard wildlife to wood pole 1

1

1

3

1

AR

2

2

5076

2

2

MATERIAL - TERMINATION

ASSY DESCRIPTION QTY

511-2

515-4

539-1

540-2

546-10

546-11

531-1

531-6

547-1

511-6

2

21

NOTES:

Do Not Obstruct climbing access.

3.

2.

1.

Guard polymeric to wood pole

158 5076 1

531-7

Guard metal (100) to wood pole


2546-12

511-12 2

540-3

Arrester 22kV mounting to bracket (M12)

POLE TERMINATION - 35mm /185mm AL TRIPLEX

AND 630mm AL 1 CORE XLPE CABLE - MATERIAL

2

Locate cable on opposite side of pole to

oncoming traffic where possible.

All metalwork that passes through or into wood

shall be greased for the entire length that may

come into contact with the wood.

Clamp trefoil to pole term. bracket suit 22kV 35mm cable insect protected

Clamp trefoil to pole term. bracket suit 22kV 185mm cable


4.

6. Polymeric cable guard is not to be use in areas:

subject to grass fire

where metal bladed brush cutter may be used

where there is a high likelihood of impact.

Minimum dimension to ground from termination

bracket king bolt allows sufficient ground

clearance for an LV underground termination

on pole.

5. Dimension from termination bracket king bolt to

LV conductor below suits triplex cable termination.

3C cable termination requires greater dimension.

Clamp trefoil to wood pole to suit 630mm cable2

Termination outdoor 22kV 630mm cable

Termination outdoor 22kV 185mm cable

Termination outdoor 22kV 35mm cable insect protected

MATERIAL - CABLE GUARD


1

Arrester 22kV mounting to bracket (M16) - 630mm cable only2

18/2/03

557-12

B 28.1.05

D

C 02.08.10�

�

�

�

�

�

7. Refer Earthing Section of the Overhead

Construction Manual for minimum

separation requirements between metal

cable guard and communication assets.

D 16.03.11��

�

�

�

�

�

�

�

ASSY DESCRIPTION


580-1

QTY

35mm† 185mm† 630mm†

1Cable separation mounting bracket for termination leads

Bracket termination (11kV, 22kV & 33kV) mounting to wood pole

A. Bletchly

C. Noel


�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


Assy 547-1

F

3500

above ground level

Earth cable to

pass underneath

wildlife guard

F

F

Bracket King Bolt

F

Assy 539-1

F

��

��B� 1/2 �DISC

��

�

�

��C. Lindsay

22kV CONSTRUCTION

2

2

5076

HV Earth - Refer

Overhead Construction

Manual EARTHING

HV Equipment Earth

F

F

58 5076 2

Construction Type

22CTP

2

Assy Selection

540-2 or 3

POLE TERMINATION - 35mm /185mm AL TRIPLEX2

AND 630mm AL 1 CORE XLPE CABLE

Assy Selection

546-10 to 12

F

18/2/03

Assy Selection

515-4

or

557-12

at 1000 crs (typical)

��

�

�B 28.1.05

C

��

�

�C 02.08.10

�

�

�

�

�

�

�

�

�

�

�

�

Assy Selection

511-2, 6 or 12

and

580-1 (630mm†)

C. Noel

A. Bletchly


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

��B� 1/2 �DISC

��

�

�

�

NOTES:

C.Lindsay


3.

2.

1.

11kV CONSTRUCTION

5101

4.

POLE TERMINATION

6.

58 5101 11



5.

1

531-1

531-6





18/2/03B 29.9.05

E

35/185/400mm† AL and 400mm† CU XLPE CABLE

531-7 Guard metal (130) to wood pole

C 02.08.10�

�

�

�

�

�





D 16.03.11

ASSY DESCRIPTION


580-1

QTY

35mm† 185mm† 400mm†

1

Clamp cable to wood pole


3

1

AR



539-1

540-1

546-1

546-2

547-1

511-1

515-4

1511-3

1

546-3

546-4

Clamp trefoil to pole term. bracket suit 11kV 35mm† cable

Clamp trefoil to pole term. bracket suit 11kV 35mm† cable insect protected

Clamp trefoil to pole term. bracket suit 11kV 185mm† cable

Clamp trefoil to pole term. bracket suit 11kV 185mm† cable insect protected

Clamp trefoil to pole term. bracket suit 11kV 400mm† Cu cable insect protected511-8

557-8 Clamp trefoil to wood pole to suit 400mm† cable 11kV

572-1

Arrester 11kV mounting to bracket (M12)

Arrester 11kV mounting to bracket (M16) - 400mm† cable

Termination outdoor 11kV 35mm† Al cable


Termination outdoor 11kV 35mm† Al cable insect protected


Termination outdoor 11kV 400mm† Cu cable insect protected

540-4

511-10Clamp trefoil to pole term. bracket suit 11kV 400mm† Al cable insect protected

Clamp trefoil to pole term. bracket suit 11kV 400mm† Al cable

All metalwork that passes through or into

wood shall be greased for the entire length

that may come into contact with the wood.

Minimum dimension to ground from

termination bracket king bolt allows

sufficient ground clearance for an LV

underground termination on pole.

Dimension from termination bracket king bolt

to LV conductor below suits triplex and

1 core cable termination. 3 core cable

termination requires greater dimension.

Polymeric cable guard is not to be use in

areas:


where metal bladed brush cutter may

be used



546-6

546-7


Cable separation mounting bracket for termination leads


C. Noel

A. Bletchly


E 07.02.12

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

��B� 1/2 �DISC

��

�

�

�

��C.Lindsay

Bracket King Bolt

Assy 539-1

11kV CONSTRUCTION

5101

Assy 547-1

3500

above ground level

Earth cable to

pass underneath

wildlife guard

F

F

F

F

F

F

F

HV Earth - Refer


Manual EARTHING

HV Equipment Earth

Construction Type

58 5101 2

11CTP

2

F

18/2/03B 29.9.05

D

Assy Selection

540-1 or 4

Assy Selection

515-4

or

557-8

at 1000 crs typical

C 24.3.11�

�

�

�

�

�

Assy Selection

546-1 to 7

or

572-1

POLE TERMINATION - 35/185/400mm† AL

C. Noel

A. Bletchly

HARD COPYUNCONTROLLEDD 07.02.12

�

�

�

�

�

�

�

�

�

�

�

�

�

�

Assy Selection

511-1, 3, 8 or 10

and

580-1 (400mm†)

AND 400mm† CU XLPE CABLE

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

�

��

��

�

�

��

�

�

�

�

�

��

�

��

��

��

�

�300

00

2100

LV ABC

3900

��

��

�

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

��

�

�

1800

��

��

��

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

�

�

�

300

1800

00

2450

LV ABC

4250

C.Lindsay 5101

11kV CONSTRUCTION

F

F

F

58 5101 44

F

F

��

�

�

�

F

4200

LV OPEN

WIRE

4550

LV OPEN

WIRE

��

��

��

�

��

�

��

��

��

�

��

�

��

300

1800

00

2450

LV ABC

4250

F

F

F

4550

LV OPEN

WIRE

TERMINATION STRAIN DELTA INTERMEDIATE

POLE TERMINATION WITH LINKS

F

FF

8200

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

24/3/03

REFER:- Overhead

Construction Manual

CABLE TERM. POLES

for pole top details.

B 24.3.11

C

C. Noel

A. BletchlyC 07.02.12

�

�

�

�

�

�

�

�

�

�

�

�

35/185/400mm† AL XLPE


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


C.Lindsay 5101

11kV CONSTRUCTION

��

��

��

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

�

�

�

2100

300

00

1800

LV ABC

3900

��

��

��

��

��

�

�

��

�

�

�

��

�

��

��

F

F

F

558 5101 5

��

��

��

�

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

�

�

�

��

� �

��

��

��

�

�

��

�

�

� �

�

�

�

��

�

��

��

�

�

�

��

�

��

�

��

�

�

��

�

�

�

�

� �

��

�

�

�

2650

300

1800

LV ABC

4450

��

�

�

�

�

� �

��

F

F

F

��

��

��

�

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

�

�

�

00

POLE TERMINATION WITH LINKS (TRIDENT)

TRIDENT TERMINATION/STRAINTRIDENT INTERMEDIATE

F

8200

FF

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

4750

LV OPEN

WIRE

4200

LV OPEN

WIRE

24/3/03

REFER:- Overhead

Construction Manual

CABLE TERM. POLES


�

B 24.3.11

C

C. Noel

A. Bletchly�

C 07.02.12�

�

�

�

�

�

�

�

�

� 35/185/400mm† AL XLPE


�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


C.Lindsay 5101

3000

300

00

1800

F

F

F

3700

300

00

1800

FF

F LV ABC

5500

LV ABC

4800

58 5101 66

TRIDENT TERMINATION/STRAIN TRIDENT INTERMEDIATE

F

8200

FF

5/3/03

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

5800

LV OPEN

WIRE

5100

LV OPEN

WIRE

REFER:- Overhead

Construction Manual

CABLE TERM. POLES


B 24.3.11

C

POLE TERMINATION WITH ABS AND EDO’S

11kV CONSTRUCTION

C. Noel

A. BletchlyC 07.02.12

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

35/185/400mm† AL XLPE


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


2700

300

00

LV ABC

4500

1800

F

F

C.Lindsay 5101

11kV CONSTRUCTION

F

2700

300

00

LV ABC

4500

1800

F

FF

58 5101 77


TERMINATION/STRAINFLAT INTERMEDIATE

F

8200

FF

4800

LV OPEN

WIRE

4800

LV OPEN

WIRE

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

25/3/03

REFER:- Overhead

Construction Manual

CABLE TERM. POLES


�

B 24.3.11

C

C. Noel

A. Bletchly�

C 07.02.12�

�

�

�

�

�

�

�

�

� 35/185/400mm† AL XLPE


�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


EXAMPLE:-

58 5134 1C.Lindsay 5134

11kV CONSTRUCTION

CONSTRUCTIONSVOLTAGE

CABLE SIZE

HV SWITCHGEAR

11 = 11kV

CONSTRUCTION CODE GUIDE

1

Code shown within dashed box

appears on relevant construction

detail drawings in this manual.A

CTC = Cable Termination & Connection

4/2/03

CONSTRUCTIONS

11 CTC/ASD/35T

VOLTAGE

CABLE SIZE

ASD = ABB SD series

HV SWITCHGEAR

11 = 11kV





ASL = ABB SafeLink

35T = 35mm† Al Triplex


35TI = 35mm† Al Triplex insect protected


400CUI = 400mm† Cu 1 Core insect protected

EXAMPLE:-

11CTC/ASD/35T = 11kV, Cable termination and connection, ABB SD series RMU, 35mm† Al Triplex cable





B 7.10.05

D

11 PM/CTC/ASL/35T

LOCATION

PM = Padmounted Substation

11PMCTC/ASL/35T = 11kV, Padmounted Substation, Cable termination and connection, ABB SafeLink RMU, 35mm† Al Triplex cable

C 23.3.11�

�

�

�

�

ASL = ABB SafeLink

ASP = ABB SafePlus

ASR = ABB SafeRing

400CUI = 400mm† Cu Triplex insect protected



11kV CABLE TERMINATION & CONNECTION CONSTRUCTION CODE



C. Noel

A. BletchlyD 13.12.11

CABLE TERMINATION AND CONNECTION

11kV PADMOUNTED SUBSTATION CABLE TERMINATION & CONNECTION RMU CONSTRUCTION CODE

FBX = Schneider Electric FBX


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


C.Lindsay

D. M K.c

5134

11kV CONSTRUCTION

EXAMPLE:-

CONSTRUCTIONSVOLTAGE

CABLE SIZE

11 = 11kV

TRANSFORMER

TX = Transformer

11kV CABLE TERMINATION & CONNECTION TRANSFORMER CONSTRUCTION CODE


58 5134 22




CABLE TERM. & CONN. MAGNEFIX & TRANSFORMER


11 CTC/TX/35TI

4/2/03

EXAMPLE:-

CONSTRUCTIONSVOLTAGE CABLE SIZEHV SWITCHGEAR

11 = 11kV MMD = Magnefix MD series

11kV CABLE TERMINATION & CONNECTION MAGNEFIX MD SERIES CONSTRUCTION CODE




CTC = Cable Ttermination & Connection

11 CTC/MMD/185T

B 23.9.05

C









11CTC/TX/35TI = 11kV, Cable termination and connection, Transformer, 35mm† Triplex insect protected cable

11CTC/MMD/185T = 11kV, Cable termination and connection, Magnefix MD series RMU, 185mm† Triplex cable

C 13.12.11��

�

�


�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


EXAMPLE:-

C.Lindsay 5134

11kV CONSTRUCTION

CONSTRUCTIONSVOLTAGE CABLE SIZE

11 = 11kV CT = Cable termination

POLE

P = Pole

CABLE GUARD

POLE TERMINATION

11kV POLE TERMINATION CONSTRUCTION CODE





358 5134 3

M = Metal

P = Polymeric

4/2/03

11CTP/35T/M = 11kV, Cable termination, Pole, 35mm† Triplex cable, Metal cable guard

11 CT P/35T/M

B 24.11.05

D





400CUI = 400mm† Cu 1 core insect protected

C 13.11.08��

�

�



C. Noel

A. Bletchly

D 13.12.11


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


EXAMPLE:-

5135

22kV CONSTRUCTION

CONSTRUCTIONSVOLTAGE CABLE SIZEHV SWITCHGEAR

2

2

2

22 = 22kV

EXAMPLE:-


2

22 = 22kV

TRANSFORMER

TX = Transformer

22 CTC/FGA/185T

FGA = F & G GA...- C Series

22CTC/FGA/185T = 22kV, Cable termination and connection, F & G GA...-C series RMU, 185mm Triplex cable

22 CTC/TX/35TI

2

2

22kV CABLE TERMINATION & CONNECTION F & G TYPE GA CONSTRUCTION CODE

22kV CABLE TERMINATION & CONNECTION TRANSFORMER CONSTRUCTION CODE


detail drawings in this manual.



A

detail drawings in this manual.



A

158 5135 1

CTC = Cable Termination & Connection185T = 185mm Al Triplex

630 = 630mm Al 1C2

CTC = Cable Termination & Connection185T = 185mm Al Triplex

35TI = 35mm Al Triplex insect protected

35TI = 35mm Al Triplex insect protected

22CTC/TX/35TI = 22kV, Cable termination and connection, Transformer, 35mm Triplex insect protected cable

4/2/03B

B

A.Bletchly

12.07.12

C.Noel

T.Borg

CABLE TERM. & CONNECTION & TRANSFORMER

RM6 = Schneider Electric RM6

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


1

11kV CONSTRUCTION


1. Construction Type

F


Station Earth

F

NOTES:

C.Lindsay

23/9/05

520658 5206 1

571-1 Term. & conn. (ABB SafeLink) 11kV 35mm† cable


571-3 Term. & conn. (ABB SafeLink) 11kV 35mm† cable insect prot.


573-2

573-43

Insulate screen wires with PVC tape.

F

Do not over tighten

clamp on cable.

Termination and connection kit to

be installed in accordance with

Manufacturers installation instructions

Unistrut set in

concrete plinth

RMU - ABB SAFELINK IN PADMOUNTED SUBSTATION

Bushing Boots supplied

with HV switchgear.

11PMCTC/ASL

MATERIAL

WARNING:

Use only cold applied bushing boots.

Heat must NOT be applied near

RMU bushings.

�

B 13.11.08

D

�

C 23.3.11�

�

�

�

�

�

Assy Selection

573-2, 4 or 9

F

F

573-9Clamp to channel suit 11kV 400mm† Al cable insect protected

Clamp to channel suit 11kV 400mm† Al cable


Clamp to channel suit 11kV 35mm† Al cable insect protected


Clamp to channel suit 11kV 185mm† Al cable insect protected

Assy Selection

571-1 to 9571-8

571-9 Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable insect prot.

Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable

F

C. Noel

A. Bletchly�

�

D 07.02.12�

�

�

�

�

�

�

�

�

�

�

�

�

�

�


�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


c

1

11kV CONSTRUCTION



F

Station Earth

F

F

NOTES:

C.Lindsay

D. M K.

570-1

573-6 3

400mm† 1C Cu. CABLE TERMINATION & CONNECTION

27/9/05

Assy 570-1

Termination & connection (ABB SafeLink)

11kV 400mm† Cu cable insect protected

MATERIAL

Assy 573-6

520758 5207 1

Clamp to channel suit 11kV 400mm† Cu cable

insect protected




Connect cable screens and earth straps (braid)

to separate holes on station earth.

Screen earth

Refer Note 1

Braid earth

Refer Note 1F

F

F

400mm† 1 core cable with

semi-conductive outer sheath

F

Do not over tighten

clamp on cable.Unistrut set in

concrete plinth

F

SIDE VIEW 11PMCTC/ASL

RMU - ABB SAFELINK IN PADMOUNTED SUBSTATION

WARNING:



RMU bushings.

B 13.11.08

B


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


1

11kV CONSTRUCTION




Station Earth

NOTES:

L. Burton

17/3/11

524462 5244 1





Insulate screen wires with PVC tape.

Do not over tighten

clamp on cable.




MATERIAL

WARNING:



RMU bushings.


C. Noel

A. Bletchly

577-1 1

F

F

RING MAIN UNIT ABB SAFELINK FREESTANDING

F

F

F

573-4

573-2

3

ABB bushing boots

Clamp to channel suit 11kV 185mm† cable

Clamp to channel suit 11kV 185mm† cable - Insect protected

Clamp to channel suit 11kV 35mm† cable


Assy 577-1

11CTC/ASL

Assy Selection

573-2 or 4

��

�

B 07.02.12

B

Assy Selection

571-1 to 4

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


Construction Type

F

Station Earth

L. Burton

570-1

400mm† 1C Cu. CABLE TERMINATION & CONNECTION

17/3/11

Termination & connection (ABB SafeLink)

11kV 400mm† Cu cable insect protected

524562 5245 1




400mm† 1 core cable with

semi-conductive outer sheath

F

Do not over tighten

clamp on cable.

SIDE VIEW


C. Noel

A. Bletchly

Screen earth

Braid earth

F

F

F

F

F

Assy Selection

573-6 or 9

Assy Selection

570-1

or

571-8 or 9

11CTC/ASL

11kV CONSTRUCTION

RMU - ABB SAFELINK FREESTANDING


571-8

571-9

MATERIAL

577-5 1

573-9

573-6

3Clamp to channel suit 11kV 400mm† cable


Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable

Term. & conn. (ABB SafeLink) 11kV 400mm† Al cable - insect prot.


Raychem bushing boots

1

WARNING:



RMU bushings.

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


EXAMPLE:-


CT = Cable termination

POLE

P = Pole

CABLE GUARD

POLE TERMINATION





M = Metal

P = Polymeric

33 CT P/300/P

5247 158 5247 1

T.Borg

C.Noel

A.Bletchly

22.03.1133kV CONSTRUCTION

33kV POLE TERMINATION CONSTRUCTION CODE

33 = 33kV 50 = 50mm† Al 1 Core

300 = 300mm† Al 1 Core

33CTP/300/P = 33kV, Cable termination, Pole, 300mm† Al 1 Core cable, Polymeric cable guard.


�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

��B� 1/2 �DISC

��

�

�

�


1

1

3

1

AR

2

2

2



539-1

531-1

531-6

547-1

511-6 2

1

NOTES:


3.

2.

1.


1

531-7



2

2



All metalwork that passes through or into wood

shall be greased for the entire length that may

come into contact with the wood.

4.

6. Polymeric cable guard is not to be use in areas:


where metal bladed brush cutter may be used


Minimum dimension to ground from termination

bracket king bolt allows sufficient ground

clearance for an LV underground termination

on pole.

5.

2



1

23.03.11

557-6

�

�

�

�

�

�





524858 5248 1

T.Borg

C.Noel

A.Bletchly

33kV CONSTRUCTION

POLE TERMINATION - 50mm /300mm

AL 1 CORE XLPE CABLE - MATERIAL


511-11 Clamp trefoil to pole term. bracket suit 33kV 300mm cable

557-2 Clamp trefoil to wood pole to suit 50mm† cable

Clamp trefoil to wood pole to suit 300mm cable


540-5 Arrester 33kV mounting to bracket (M12)

584-1 Termination outdoor 33kV 50mm cable

584-2 Termination outdoor 33kV 300mm cableDimension from termination bracket king bolt to

LV conductor below suits 1 core cable termination.

For 3 core termination a greater separation is

required.


�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


Assy 547-1

F

3500

above ground level

Earth cable to

pass underneath

wildlife guard

F

F

Bracket King Bolt

F

Assy 539-1

F

��

��B� 1/2 �DISC

��

�

�

��

2

HV Earth - Refer


Manual EARTHING

HV Equipment Earth

F

F

Construction Type

2

2

F

23.03.11��

�

�

58 5248 25248

A.Bletchly

C.Noel

T.Borg

33kV CONSTRUCTION

POLE TERMINATION - 50mm /300mm AL 1 CORE

XLPE CABLE

33CTP

Assy Selection

540-5

Assy Selection

584-1 or 2

Assy Selection

511-6 or 11

Assy Selection

557-2

or

557-6

at 1000 crs (typical)


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

Ground Line

Wood Pole

Cable Support

Refer Overhead Construction

POLE TERMINATION

CABLE GUARD TO POLE

150

Max

2400

Min

100

Min

Metal cable guard shall be earthed.

Refer Overhead Construction Manual

EARTHING for pole and cable guard

earthing details.

Construction Type

3

Assy Selection

531-1, 6 or 7

(Refer note 6)

5/3/03

524858 5248 3

33CTP

33kV CONSTRUCTION

A.Bletchly

C.Noel

T.Borg


�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

�

��

��

�

�

��

�

�

�

�

�

��

�

��

��

��

�

�300

00

2100

��

��

�

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

��

�

�

��

��

��

��

��

�

�

��

�

�

��

�

�

�

��

�

��

��

�

�

�

300

00

2450

L. Burton

F

F

F

4

F

F

��

�

�

�

F

��

��

��

�

��

�

��

��

��

�

��

�

��

300

00

2450

F

F

FTERMINATION STRAIN DELTA INTERMEDIATE

POLE TERMINATION WITH LINKS

F

FF

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

10/5/11

REFER:- Overhead

Construction Manual

CABLE TERM. POLES


33kV CONSTRUCTION

50mm† / 300mm† Al 1 COREA. Bletchly

C. Noel

524858 5248 4

8400

2000 2000 2000

LV ABC

4450

4750

LV OPEN

WIRE

LV ABC

4450

4750

LV OPEN

WIRE

LV ABC

4100

4400

LV OPEN

WIRE


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


2700

300

00

F

F

L. Burton

F

2700

300

00

F

FF

TERMINATION/STRAINFLAT INTERMEDIATE

F

FF

MINIMUM TO GROUND

IF LV CABLE TERM.

REQUIRED

(TYPICAL)

10/5/11

REFER:- Overhead

Construction Manual

CABLE TERM. POLES


5248 558 5248 5

2000

8400

2000

33kV CONSTRUCTION


50mm† / 300mm† Al 1 COREA. Bletchly

C. Noel

LV ABC

4700

5000

LV OPEN

WIRE

LV ABC

4700

5000

LV OPEN

WIRE


�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


��

��

2

2 2ASSY DESCRIPTION

35mm 185mm

QTY

1

1

510-6

2



NOTES:

1. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT


1


2

1

2 1

58 5270 15270

FBX RMU

11kV CONSTRUCTION

T.Borg

30.12.11

C.Noel

A.Bletchly

588-1

588-4

588-7

Cable termination and connection to RMU 11kV 35mm



400mm

11


�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

��

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


F

To Station

Earth

F

Assy 510-6

��

��

F

F

Screen earth

Construction Type

2


F

A.Bletchly

C.Noel

30.12.11

T.Borg58 5270 2

5270

FBX RMU

11kV CONSTRUCTION

Areva FBX RMU

11CTC/FBX

Assy Selection

588-1

or

588-4

or

588-7


�

�

�

�

�

�

�

�

�

�

�

�

A ORIGINAL ISSUE

�

�

�

�

�

�

��

�

�

�

�

�

��

�

��

��

�

�

�

�

��

�

�

�

�

��

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

�

��

�

��

�

�

�DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


22kV CONSTRUCTION

2

2 2ASSY DESCRIPTION

35mm 185mm

QTY

512-1 1

12512-4


NOTES:

1


2630mm

2512-7 1

Cable termination and connection to RMU 22kV 35mm cable insect protected



RMU - SCHNEIDER ELECTRIC RM6

527958 5279 1

A.Bletchly

C.Noel

23.04.12

T.Borg

1

1

591-1

591-3

RM6 Gland plate kit with clamps to suit 35mm† cable

RM6 Gland plate kit with clamps to suit 630mm† cable

2. Clamping and gland plates supplied standard for 185mm† cable.


1. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT

510-1

510-6



1 1

1

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


F

F

Screen earth

Construction Type

2


F

A.Bletchly

C.Noel

23.04.12

T.Borg58 5279 2

5279

22kV CONSTRUCTION

RMU - SCHNEIDER ELECTRIC RM6

22CTC/RM6

RM6 (shown)

RMU Type

Schneider Electric

F

Refer Sh 1 - Note 1

591-1 or 3

Assy Selection

512-7

or

512-4

or

512-1

Assy Selection

Assy 510-1 or 6

F

Earth

To Station

F

A ORIGINAL ISSUE

DRAWN

DATE

PASSED

APPROVED


ABN 50 087 646 062Dwg Sh

FILE: 5


HV Cable Construction

Documents

Transcript of HV Cable Construction