HUMMER® H2 2003 and newer 10-02924-11 ... - AMP … of guides/10-02924-11 HU… · 3/12 IM2924 rev...

www.amp-research.com 1/12 IM2924 rev 7.15.09

I N S T A L L A T I O N G U I D E

Designed and manufactured by AMP Research®. Patent Number 6,830,257; 6,641,158; 6,834,875; 6,938,909; 6,942,233; 7,007,961; 7,055,839; 7,163,221; 7,367,574; 7,380,807; 7,398,985; 7,413,204; 7,487,986. Other US and Worldwide patents pending. Made in USA © 2009 AMP Research Three-year limited warranty. Professional installation is recommended. Nationally Distributed by Bestop.

AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday - Friday, 7:00 AM - 4:00 PM PST

APPLICATION MODEL YR PART # Bestop PART #

HUMMER® H2 2003 and newer 10-02924-11 75107-01

TOOLS REQUIRED Safety goggles Measuring tape Flat blade screwdriver Phillips head screwdriver 9/32” drill bit 18 mm deep well socket with swivel / universal 17 mm socket 13 mm socket 10 mm socket Ratchet wrench and extension 13 mm end wrench Wire crimpers Wire stripper / cutter 3/16” hex key wrench ( allen wrench ) 4mm hex key wrench ( allen wrench ) Electrical tape Weather proof caulking ( silicone sealer )

INSTALLATION TIME

1 2 3 4SKILL LEVEL

4= Experienced

3:00 hrs


A M P R E S E A R C H P O W E R S T E P – H U M M E R H 2

INSTALLATION GUIDEAttaching motor to linkage assembly

The motors must be attached to the linkage assemblies before continuing the installation process.

EXPLODED VIEW

19-03129-11 Motor

19-03179-90 Socket cap screw

19-03133-90 Washer



Misalignment:

The gap between board and vehicle cladding is toolarge toward rear of running board.

The gap between board and vehicle cladding is toosmall toward rear of running board.

The gap between board and vehicle cladding is toolarge toward front end of running board.

The gap between board and vehicle cladding is toosmall toward front end of running board.

Shim Correction:

Shim rear mount at lower bolt. (diagram below)

Shim rear mount at upper bolt. (diagram below)

Shim front mount at lower bolt. (diagram below)

Shim front mount at upper bolt. (diagram below)

Shim Placement: Place shim(s) only where needed as indicatedabove in “Misalignment/ Shim Correction” chart.

Rear mount Upper bolt

Rear mount Lower bolt

Front mount - Upper bolt

Front mount - Lower bolt

Driver Side Shown

Purpose: Due to vehicle-build variations the Power Step may not correctly align with vehicle cladding. Using supplied shims, please follow the instructions be-low to correct the alignment.



1 x2

2 x210-02952-10Idler Linkage

3 x210-03069-11Motor Linkage

419-02947-91 Wire Harness

519-03297-93 Controller

PARTS LIST AND HARDWARE IDENTIFICATION

Step Assembly Includes:19-02869-11 Endcap Left (x1)19-02869-12 Endcap Right (x1)19-02663-90 T-Nut Insert (x2)19-02822-90 Rivet (x2)80-02874-90

Running Board Assembly

616-02946-90 Bracket

719-02890-90 Double Diode

x2



8 x219-03339-90Cable Tie 11”

PARTS LIST AND HARDWARE IDENTIFICATION

919-02849-90Hex Bolt

1010-00115-60Nylock Nut

1116-03014-90Washer Black

12 x819-02802-90Socket Cap Screw

13 x2519-02805-90Cable Tie 7”

1419-02992-90Tubing (Installation Tool)

1519-03142-90Shim

16 x219-02986-90Connecting Wire

1719-02640-90Grommet

18 x219-02989-90Butt Connector

19 x419-03354-90Posi-Tap™ (Red/Grey)

S H I M K IT

*REFER TO STEP 33. USE ONLY IF NEEDED.

Includes x4



2

Torque:16 ft-lbs. (22 nm)

Mount front linkage assemblywith existing bolts on the secondset of holes from the frontWith 18mm socket

Remove canister purge valvebracket from rock rail

remove existing rock railby unscrewing ten bolts

6

9

10

11

Install new canister purge valvebracket on fourth set of holesfrom the front (upper bolt)

(Attach canister purge valve to bracket)

Mount motorized linkage withexisting bolts on the fifth setof holes from the front. Userearward hole set on linkage.

3

Torque:16 ft-lbs. (22 nm)

3

17.5"

To mount running board,slide t-nut into position(Align with holes)

1212

1

Torque:10 ft-lbs. (13.5 nm)

Tighten 4 screws with3/16" allen wrench

1

3 4

6

2

4

655



4

5

Using the two 11” cable ties, mvount controller to factory wire conduit above brake booster on drivers side of truck.

Plug in wire harness. (Ensure that locking tabs engage.)

8

Note: Check to make sure all metal terminals are fully seated in connector (locked into place) before connecting. Ensure also that locking tabs on connector engage after mating the two connectors.

Connector

4

Remove power fuse. Attach power lead (RED) wire to positive lead in the junction Box. Attach ground lead (BLACK) to junction box mounting bracket bolt.

41616

Route long end of wire harness across engine and down through passenger side wheel well. Route short end down driver side wheel well.

4

Route the wire harness along the frame using nylon zip ties.

4

16

Poke hole through rubber grommet near front door on underside of floor panel with phillips screwdriver. Push wire through hole.

7

9 10

11 12

8

11



Pop off the threshold cover with screw driver and remove the kick panel.

Pull up the carpet and thread purple wire through the floor panel (same steps on passenger side except drill through metal grommet with 9/32” bit).

Seal wire and grommet with silicone sealer. Cover with tape to prevent sticking to carpet.

74

19

Trigger Wire

Attach trigger wire of Step 15 to a Double Diode Harness. Using supplied Posi-Tap, splice one leg of Double Diode Harness into rear door ajar wire found in Step 16.

Carefully remove wire wrap and fi nd rear door ajar wire (Driver side: Light Blue with Black Stripe; Passenger side: Green with Black Stipe). Note: Passenger side wire will be found rear of the “T” junction where wires cross under front seat.

The following steps are model year specifi c. Verify the vehicle model year and follow only the appropriate steps.

2003 - 2007 Skip to step 22

2008 see steps 19 - 21 Skip steps 22-26 & 32

15 16

13 14

1817

15



Bolt locations

Remove switch plate and unplug.

To remove door panel, first remove lock mechanism.

To remove door panel, fi rst pry back tab on door lock to remove then pry off plastic covers by handle and door latch. Remove the 3 door bolts and then remove door panel by prying loose all panel fasteners.

Remove door latch cable from door panel

Brown connector

See steps 27-31 to run wires through door panel to brown connector on switch panel. Driver side: connect trigger wire to Grey/Black. Passenger side connect trigger wire to Tan/White.

Remove door handle.

Model Year 2003 - 2007



Model Year 2008 Only



19 20

21 22

23 2423 24



Pry loose door panel.

Pull back the door weather guard. Pry off speaker and unplug.

28


14

16

16

Feed plastic tubing through door wiring and into door. Thread supplied connecting wire through tubing.

Remove plastic tubing, leaving connecting wire in place.

Unplug door light and remove door panel.

14

Thread plastic tube through accordian.


27

25 26

29 3029 30

27



35


Route wire along harness going to switch plate.

19

16

Secure wire harness with black tape.

Caution: Unsecure wire may interfere with window operation.

Push weather guard back into place.

Reconnect speaker wire and replace speaker.

Reinstall door panel.

Using supplied Posi-Taps™, splice into front door ajar wire (Driver side: Grey with black stripe; Passenger side: Black with white stripe).

Route connecting wire back along factory wire bundle under sill plate toward the double double diode harness that was installed in Step 17.

7

2

1816

Using supplied red butt connector, attach connecting wire to the remaining open leg of double diode harness. Secure all loose wires with tie wraps and/or electrical tape.

Recommendation: Wait to close up sill and door panel until you varify that the Power Step is wired and operating correctly.

31

33 34

32



1

Open doors to test (front & rear). *if the running board is misaligned, please follow instructions supplied in the shim kit.

3

4

Plug wire harness into motor. Replace power fuse.

35 36

37


LIMITED WARRANTY

WARNING

AMP RESEARCH warrants product to be free from defects in material and workmanship, for terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair of replacement of any item found by the factory to be defective within the time period specified.

If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.

THE WARRANTY TIME PERIOD IS AS FOLLOWS: THREE YEARS FROM DATE OF PURCHASE.

ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUT COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.

This warranty gives yo u specific legal rights, and you may also have other rights that vary from state to state.

FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCHCUSTOMER SERVICE BY CALLING TOLL - FREE 1-800-315-9697

The manufacturer strongly recommends that this product be professionally installed.

Failure to carefully follow the electrical installation steps could result in severe electrical shock that could harm the installer and/or damage the vehicle.

This product is designed to enhance the appearance of the vehicle. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury of death in the event of an accident. Never operate vehicle in excess of manufacturer’s specifications.

WEAR SEAT BELTS AT ALL TIMES

Read and follow, precisely, all installation instructions provided when installing this product. Failure to do so could place occupants of the vehicle in a potentially dangerous situation. After installing or reinstalling, check to make sure it has been properly installed.

HUMMER® H2 2003 and newer 10-02924-11 ... - AMP … of guides/10-02924-11 HU… · 3/12 IM2924 rev...

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