HSESep2012

48
Monthly Safety Meeting for September 2012 Habshan 5 IGD Project, Abu Dhabi JGC-Tecnimont Joint Venture

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http://www.h5jvhse.com/Safety/Presentation/HSESep2012.pdf

Transcript of HSESep2012

Monthly Safety Meeting for September 2012

Habshan 5 IGD Project, Abu Dhabi JGC-Tecnimont Joint Venture

Presentation Agenda Project Lost Time Injury Frequency Rate & Recordable Frequency Rate;

Days and Man-hours without LTI and Days and Man-hours without RI;

JV Monthly Medical Consultation for September 2012;

JV Medical Examination for High Risk Workers for September 2012;

Cumulative Up to September 2012, FAC Body Part for the Month of September 2012;

Weather Report for September 2012;

Noncompliance with safe work Issues for the Month of September 2012;

Poor Housekeeping Issues for the Month of September 2012;

Equipment & Tool Issues for the Month of September 2012;

PPE Issues for the Month of September 2012;

JV Risk Assessment Graph, High Medium & Low Risk Analysis;

NM, UC & UA Observation Report and Trend Analysis for JV;

High Risk Summary for September 2012;

Area Violation, Incident Violation for the Month of September 2012;

Safety Moment, Toolbox Meeting, and Safety Alert;

Manpower & Observation Up to September 2012;

Training Man-Hours Up to September 2012;

Action Tracking Register Up to September 2012;

Environmental Implementation for September 2012

Traffic Management for September 2012

Monthly KPI and Target 2010 – 2012;

Safety Achievement for September 2012

Safety Campaign for October 2012

0.00

0.05

0.10

0.15

0.20

2010 2011 2012 PTD

0.13 0.10

0.06 0.06

TOTAL RECORDABLE INJURY RATE

- PROJECT YEARLY STATISTICS

0

5

10

158 7

11

7

FIRST AID CASE

COMPARISON TABLE

Lost Time Injury Frequency Rate

Construction Period To Date

Man-Hours 4,620,331 104,684,846

LTI 0 1

LTIR 0.00 0.002 0.01

Days w/o LTI 437 Up to 28/09/2012

Date of Last LTI Case 19-Jul-11

Man-Hours Worked Since Last LTI 70,064,185

Total Recordable Injury Rate

Construction Period To Date

Man-Hours 4,620,331 104,684,846

Recorable Case 0 32

TRIR 0.00 0.00 0.06 0.31

Days w/o Rec.

Case 162

Up to

28/09/2012

Date of Last Rec. Case 19-Apr-12

Man-Hours Worked Since Last RI 26,521,270

0.002

0.01

0

0.02

0.04

LTIR

MONTH

Lost Time Injury Frequency Rate Target LTIR = 0.02

0.06

0.32

0.00

0.20

0.40

0.60

0.80

1.00

1.20

TR

IR

MONTH

Total Recordable Injury Rate Target TRIR = 0.20

RIR, LTI x 1,000,000/man-hours - Company

RIR, LTI x 200,000/man-hours - JV

-0.01

0.00

0.01

0.02

20102011 2012 PTD

0.003 0.002 0.002

LOST TIME INJURY

FREQUENCY RATE - PROJECT

YEARLY STATISTICS

0

0

20,000,000

40,000,000

60,000,000

80,000,000

JV Days & Man-Hours without LTI

Up to September 2012

January 7, 2010

Starting Project

up to

Sep. 28, 2012

70,064,185

Date of Last LTI Case : 19th July 2011

0

0

10,000,000

20,000,000

30,000,000

JV Days & Man-Hours without Recordable

Up to September 2012

January 7, 2010

Starting Project

up to Sep. 28,

2012

26,521,270

Date of Last RI Case : 19th April 2012

JV Monthly Medical Consultation

For the Month of September 2012

1,151

247

442

23

385

499

1

0

1

1,608

390

43

165

46

317

275

4

0

1

1,045

0 500 1000 1500 2000

Respiratory Problem (Cold,Cough etc.)

Urinary Tract Infection

Gastro-Intestinal Disorder (Diarrhea Abdominal Pain)

Etc.

Systemic Problem Hypertension Etc.

EENT (Eyes, Ear, Nose and Throat)

Skin Infection / Allergy

First Aid Minor Scratches, Bruises, Laceration,

Abrassions, Insect Bites, Etc.

Major Accident/Injury

Heat Stress

Others, Backache, Muscular Pain, Toothache, Etc.

JGC TCM

Cumulative

Up to September 2012

MTC,

24

RWC, 7

LTI, 1

Recordable

FAC

474

Reportable

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case

LTI-Lost Injury Incident

FAC by Body Part

For the Month of September 2012

Forehead,

3, 43%

Finger, 1,

15%

Hand, 1,

14%

Knee, 1,

14%

Wrist, 1,

14%

59 57

55 59

60

50

47

44

46

51

55

59 54

42 42

49 50

51 50

43

49 47

42

48 48

41

42 43 42

1.0

6.0

11.0

16.0

21.0

26.0

31.0

36.0

41.0

46.0

51.0

56.0

61.0

66.0

Habshan 5 PJ | Daily Weather Report

> 54 Heat Index (Temperature+Humidity)- Heat Stroke

or sunstroke immintent

Extreme Danger

41 - 53 Heat Index (Temperature Humidity)- Sunstroke, Heat Cramps,

or Heat Exhaustion likely Heatstroke possible with prolonged

exposure and physical activity

Danger

September 2012

0

030 2 5 8 2 17

Heat Related Illness Heat Stress Campaign Success 1. Training 2. Poster & Banner "BEAT the HEAT”

3. Water Station and Rest Shelter 4. 5 Minutes Response Team.

30 17

2011

2012

JV Observation Table

for September 2012

Equipment & Tool

PPE

Poor House Keeping

Noncompliance with safe work

Noncompliance with safe work (A)

4 2 25 16 30 19 12 7 94 109 137

198 154

212 180 170

983

677

0

200

400

600

800

1000

1200

September 2012-1,410 August 2012-1,619

6

1

18

5

2

12

8

9

11

36

5

46

36

29

58

47

68

84

93

214

195

0 100 200 300

Security

No Banksman

Grating

Falling Object

Restricted Area

STARRT CARD Violation

Signage

Confined Space

Hot Work

Hygiene

Worker Behavior

illumination

Trip/Slip/Fall

No Flagman

Health

Open Hole

Environmental

Cable Management

Access and egress

Barricade

Scaffolding

Noncompliance with safe work (A) – Others

September 2012 - 677 August 2012 - 983

8

2

17

4

14

13

19

7

10

49

20

33

29

26

27

45

28

63

50

120

93

0 50 100 150

Security

No Banksman

Grating

Falling Object

Restricted Area

STARRT CARD Violation

Signage

Confined Space

Hot Work

Hygiene

Worker Behavior

illumination

Trip/Slip/Fall

No Flagman

Health

Open Hole

Environmental

Cable Management

Access and egress

Barricade

Scaffolding

Poor House Keeping (B)

13 7

36 30 29 23 30 42

194

67

89 77

174

132

0

50

100

150

200

250

September 2012 - 378 August 2012 - 565

PPE (D)

5 6

41 27

53 35

65

29 15

4

102

55

106

86

161

92

0

20

40

60

80

100

120

140

160

180

September 2012 - 334 August 2012 - 548

Equipment & Tool (C)

5 0

74 64

27 22

58

135

25

69

32

48 40

55

30

54

0

20

40

60

80

100

120

140

160

September 2012 - 447 August 2012 - 291

768

1,562

693 702

1,118

749

0

200

400

600

800

1000

1200

1400

1600

1800

Low Medium High

August 2012 September 2012

August 2012 – 3,023

September 2012 – 2,569

JV Risk Assessment Graph

High Risk Summary

for September 2012 Equipment & Tool 83 Noncompliance with safe Work 414

Inappropriate safety device 45 Electrical Safety rule 84

Incorrect Usage 14 Excavation Safety 3

No Inspection with tag/sticker 2 Fire Prevention 108

No/wrong colour code 2 Lifting and rigging 68

Poor Maintenance 17 No JSA 1

Unauthorized Operation 2 PTW 9

Wrong equipment/tool 1 Traffic rule 14

Miscellaneous 216 Work at height 127

Access and egress 8 Poor House Keeping 22

Barricade 38 Cleaning of rubbish on site 2

Cable Management 8 Hazardous material storage 2

Confined Space 2 Material arrangement 9

Environmental 6 Material on access 4

Falling Object 2 Protruding Nails 2

Grating 15 Waste disposal 3

Health 4 PPE 14

Hot Work 2 No Body Harness/Lanyard 9

Hygiene 13 No Eyes/Face Protections 3

illumination 4 No Hand Protections 1

No Banksman 1 No Respiratory Protection 1

No Flagman 2

Open Hole 36

Restricted Area 8

Scaffolding 34

Security 4

Signage 2

STARRT CARD Violation 6

Trip/Slip/Fall 18

Worker Behavior 3

Near Miss, Unsafe Act and Unsafe Condition Observation Report

and Trend Analysis for September 2012

860

2,163

693

11 0 0 0 0 0

776

1,793

749

7 0 0 0 0 0 0

500

1000

1500

2000

2500August 2012

September 2012

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury

Area Violation by Issues for the Month of September 2012

4

510 Observation Issues

238 Observation Issues

171 Observation Issues

2

1,273 Observation Issues

1 ADS

204 Observation Issues

1 Near Miss

173 Observation Issues

1 Near Miss

5 AD

1

1 AD

September-20-2012

Falling Object @ F100

Incident Violation Indicator Area Focus

for the Month of September 2012

Sept-25-2012

Scaffolding Violation

@ Unit 556

1st 1st

Safety Moment for September 2012

Toolbox Meeting for September 2012

Safety Alert for September 2012

17,783

2,569

Manpower Observation

Manpower and Observation

for September 2012

129,340

Total Training Man-Hours 1,874,654

Up to September 2012

Training Man-hours Completed 129,340

for September 2012

HOUR CRAFT

INDUCTION

Induction

Training

TCM JGC

1,132

1,140

100 100

PERMIT TO WORK, LOCKOUT TAG OUT

& SUPERVISOR SKILL LEADERSHIP

WORKSHOP

Supervisor Training

TCM JGC

STARRT/TOOLBOX

MEETING/COACHING

Site Training

TCM JGC

51,839

64,935

WORK AT HEIGHT

STARRT & JSA

CONFINED SPACE ENTRY

SAFE DRIVING

FIRE FIGHTING

IIF Orientation

Heat Stress

SAFE USE OF HAND GRINDER

Inert GAS

ELECTRICAL SAFETY

HAZARD IDENTIFICATION…

Specific

Training

TCM JGC

4,850

5,245

0

0.01

0.02

0.03

Lost time Injury Frequency Rate

Actual LTIR Target LTIR

0.00

0.20

0.40

0.60

0.80

1.00

1.20

Total Recordable Injuries Rate

Actual RIR Target RIR

Monthly KPI and Target 2010 – 2012 Up to September 2012

0

1

Fatality Rate

Actual Fatality Target Fatality

0500

1000150020002500300035004000

Observation + Near Misses Cases

Actual (Observation + Near Misses)

Target (Observation + Near Misses)

Target 0

Target 0.02

Target 0.20 Target >1000

1

0.002

0.06

2,569

Safety Campaign “Barricade” For September 2012

8,991 Tool Box Talk

Garbage Bin on All Areas

60 Million Safe Man-hours Achieved July 26, 2012

40 Million Safe Man-hours Achieved March 30, 2012

20 Million Safe Man-hours Achieved December 09, 2011

10 Million Safe Man-hours Achieved October 07, 2011

Safe Man-hours Target

2011 - 2012

Corporate HSE Audit Result 2011-2012

82.7%

87.2%

92%

86.1% 87.1%

93%

86.4%

88.6%

96%

94.3% 95.3%

94.8%

Health Safety Environmental

Mar 2011 Sep 2011 Mar 2012 Sep 2012

Understand Safety Rule at Site and

Follow them for Your Safety.

STOP UNSAFE WORK!!

Help your Friend and his Family

THANKS to your Friend

if he STOP your UNSAFEWORK!!

Safety Campaign

“Smoking on Designate Area Only”

JV Smoking & Flammables

Management Campaign

JV to immediately commence a campaign utilizing, Red Border Alert;

Tool Box Talk Topic;

Posters & Banners;

In Bus Flyers.

Proposed Anti Smoking Health Campaign.

Effective date for No Smoking on SITE is Saturday November 03rd Disciplinary Verbal Warning until Friday November 16th

Removal from SITE to Camp from Friday November 16th until Friday 23RD

Dismissal from project from date of gas in (To Be Confirmed)

Area Management; Complete process plant SITE, No Smoking except in designated locations, no

naked flame without PTW from Saturday November 03rd

Commissioning Areas, no smoking or smoking material, ignition sources, mobile

phones or cameras from Saturday November 03rd

Designated smoking shelters will be placed on the battery limits and in

construction areas (none will be provided in commissioning areas)

SAFETY FOR LIFE