HS Series - Müggler Engineering ApS · Horizontal Machining Center HS Series, ... Best-in-class...

HS SeriesHYUNDAI WIA High Speed Horizontal Machining Center

HS4000 | 4000M

mm(in)

kg(lb)

-

r/min

kW(HP)

mm(in)

2-400×400 (2-15.8″×15.8″)

2-500 (2-1,102)

NT #40 [HSK-A63]

15,000

25/22 (33.5/30)

620/560/650 (24.4″/22″/25.6″)

Pallet Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Travel(X/Y/Z)

HS5000

mm(in)

kg(lb)

-

r/min

kW(HP)

mm(in)

2-500×500 (2-19.7″×19.7″)

2-500 (2-1,102)

NT #40 [HSK-A63]

15,000

25/22 (33.5/30)

850/700/750 (33.5″/27.6″/29.5″)

Pallet Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Travel(X/Y/Z)

HS5000M-1P | 5000M/50-1P

mm(in)

kg(lb)

-

r/min

kW(HP)

mm(in)

500×500 (19.7″×19.7″)

800 (1,764)

NT #40 [HSK-A63] | NT #50 [HSK-A100]

15,000 | 12,000 [6,000]

25/22 (33.5/30) | 45/25 (60/33.5)

850/700/750 (33.5″/27.6″/29.5″)

Pallet Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Travel(X/Y/Z)

HS5000M/50 | 5000/50

mm(in)

kg(lb)

-

r/min

kW(HP)

mm(in)

2-500×500 (2-19.7″×19.7″)

2-800 (2-1,764)

NT #50 [HSK-A100]

12,000 [6,000] | 12,000

30/25 (40/33.5) | 45/25 (60/33.5)

850/700/750 (33.5″/27.6″/29.5″)

Pallet Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Travel(X/Y/Z)

HS4000i

mm(in)

kg(lb)

-

r/min

kW(HP)

mm(in)

2-400×400 (2-15.8″×15.8″)

2-500 (2-1,102)

NT #40 [HSK-A63]

12,000

25/22 (33.5/30)

620/560/650 (24.4″/22″/25.6″)

Pallet Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Travel(X/Y/Z)

HS5000i

mm(in)

kg(lb)

-

r/min

kW(HP)

mm(in)

2-500×500 (2-19.7″×19.7″)

2-500 (2-1,102)

NT #40 [HSK-A63]

12,000

25/22 (33.5/30)

850/700/750 (33.5″/27.6″/29.5″)

Pallet Size

Max. Load Capacity

Spindle Taper

Spindle RPM

Spindle Output

Travel(X/Y/Z)

Horizontal Machining Center HS Series,designed by Hyundai WIA with years of expertiseand the latest technology, provides high speed,high performance and maximum productivity.

Technical Leader

HS4000M | 4000 | 4000i

Highly Efficient Next GenerationMachining Center for High Productivity

HS Series● Reversed 'T' bed structure

● Best-in-class rapid traverse rate of 60m/min

● Heavy duty Built-in Spindle

● High speed rotary APC

● Step type bed structure (HS4000M | 5000M/50)

● Servo motor driven ATC & APC (HS4000M | 5000M/50)

HS5000M/50 | 5000M/50-1P | 5000M-1P | 5000/50 | 5000i

High Speed Machining CenterTo decrease non-cutting time, large linear roller guideways are applied which show excellent acc/deceleration performance and high rigidity. Ball screws in each axis are directly connected with reliable digital servo motor and this improves feed accuracy.

Rapid Traverse Rate (X/Y/Z axis)

60/60/60 m/min (2,362/2,362/2,362 ipm) - HS4000M | 5000M Series | HS4000 | HS500050/50/50 m/min (1,968/1,968/1,968 ipm) - HS4000i | HS5000i | HS5000/50)

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01 HS4000M/5000M SeriesBasic Feature

HS Series

Built-in SpindleThe new built-in spindle reduces heat generation and brings faster acc/deceleration during high speed operations .

Rotary Type APCPallet change time is minimized by applying automatic pallet change device.

(HS4000M | HS5000M/50)

High-Speed Roller GuidewayLarge linear roller guideways are applied to reduce non-cutting time and bring high rigidity.

Step Type Bed StructureIt is desgined to minimize the load occurring at the front. Also, travel stability is increased by column weight optimization.

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◉ X-Axis Column Deformation (HS4000M) : 6.1 ㎛

1.0

0.8 6.1 ㎛0.5

0.3

0 0.002 0.004 0.0060.003 0.005

Column LowerColumn Upper

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Basic Structure

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Optimal Structural AnalysisIt is designed to have optimal structure through Hyundai WIA's unique structural analysis. Also, column has become more rigid even though it is lighter in weight compared to the previous model.

X-axis Static Stiffness

Y-axis Static Stiffness

Z-axis Static Stiffness

25% UP

17% UP

12% UP

36.9 u/um

77.1 u/um

131.2 u/um

46.2 u/um

90.4 u/um

147.2 u/um

Other Machine

Other Machine

Other Machine

02 HS4000M/5000M SeriesBuilt-in Spindle

HS Series

Built-in SpindleThe built-in main spindle minimizes vibration and heat during high speed rotation and achieves fast acceleration/deceleration. By applying taper roller bearing (6,000rpm) for heavy duty cutting, it is suitable for machining difficult-to-cut materials such as cast iron.

Also, thermal displacement can be minimized by applying oil cooling system.

<< Taper Roller Bearing(6,000r/min)

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Tool HoldersBBT, BCV, HSK tool holders are applicable.

Spindle

BBT

HSK

BCVHS5000M/50 | 5000M/50-1P 12,000rpm

HS4000M | 5000M-1P 15,000rpm

Spindle Speed (r/min)


Power (kW[HP])

25kW[33.5HP] (S2 15min)25

[33.5]

Low winding High winding

167[123]

118[87]

95[70]

48[35.4]42[31]

22[29.5]

18.5[24.8]

15[20]

0 1,500 3,500 5,000 12,500 15,0001,060

22kW[29.5HP] (cont.)

167N∙m[123lbf∙ft](S3 15%)

118N∙m[87lbf∙ft] (S2 15min)

95N∙m[70lbf∙ft] (cont.)

Torque(N∙m[lbf∙ft])

Power (kW[HP]) Torque(N∙m[lbf∙ft])



HS5000M/50 | 5000M/50-1P 6,000rpm

623[459.5]

45[60.3]

30[40.2]

25[33.5]

512[377.6]

305[224.9]

12,00010,0004,0002,0004600

45kW[60.3HP] (ED25)

623N∙m[459.5lbf∙ft] (ED25)

512N∙m[377.6lbf∙ft] (30min)

305N∙m[224.9lbf∙ft] (Cont.)

30kW[40.2HP] (30min)25kW[33.5HP] (Cont.)

623[459.5]

45[60.3]

30[40.2]

25[33.5]

512[377.6]

305[224.9]

6,0000 4,0002,000460

45kW[60.3HP] (ED25)

623N∙m[459.5lbf∙ft] (ED25)

512N∙m[377.6lbf∙ft] (30min)


30kW[40.2HP] (30min)25kW[33.5HP] (Cont.)

◉ Spindle Acc/Deceleration Time (HS4000M)

Fulfilled 15,000RPM variable speed of 1.631 sec.

2.0

t1+t2+t30.480s

0.844s

0.317s

t1+t2

t1

1.5

1.0

0.5

0 5,000 15,00010,000Spindle Speed (r/min)

Time (S)

◉ Max. Tool Weight HS4000M | 500M-1P : 8 kg (17.6 lb) HS5000M/50 | 5000M/50-1P : 25 kg (55 lb)

◉ Spindle Taper HS5000M/50 | 5000M/50-1P : NT #50 [HSK-A100] HS4000M | 500M-1P : NT #40 [HSK-A63]

Spindle Through CoolantHigh pressrue coolant of 70 bar[1,015 psi], 30 bar[435 psi] are provided as options.

Nut Cooling Ball ScrewNut cooling ball screws on all axes(HS4000M/HS5000M/50) decrease thermal displacement which enhances precision machining ability.

Large Ball ScrewThe increased diameters of all ball screws allow for high accuracy even during heavy duty machining.

HS4000M | 5000M/50

X-axis Thermal Displacement (30 cycles)

Y-axis Thermal Displacement (30 cycles)

Z-axis Thermal Displacement (30 cycles)

◉ Feed Shaft Thermal Displacement

43% reduction

25% reduction

25% reduction

◉ Rapid Traverse Rate (X/Y/Z axis) :

HS4000M | 5000M Series : 60/60/60 m/min (2,362/2,362/2,362 ipm)

◉ Travel (X/Y/Z axis)

HS4000M : 620/560/650 mm (24.4″/22″/25.6″)

HS5000M Series : 850/700/750 mm (34.4″/27.5″/29.5″)

High Precision & High Speed Horizontal Machining Center

Other Machine

Other Machine

Other Machine

Other Machine

Ø45(Ø1.7″)

Ø40(Ø1.5″)

Automobile Part FA Line - Sample Workpieces

CALIPeR HouSINg (FCD550) BeD PLATe (FCD550) T/M HouSINg (AL) VALVe BoDY (AL)

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Basic Structure

HS5000M-1 | 5000M/50-1P

◉ Rapid Traverse Rate (X/Y/Z axis) : 60/60/60 m/min (2,362/2,362/2,362 ipm)

◉ Travel (X/Y/Z axis) : 850/700/750 mm (34.4″/27.5″/29.5″)

◉ Spindle Taper

HS5000M-1P : BBT40 [HSK-A63] HS5000M/50-1P : BBT50 [HSK-A100]

Optimized Automobiles Parts & Automation System

1 Pallet Type FeaturesStep type bed structure for column moving part minimizes the load occurring at the front.Also, 1-pallet structure improves machining speed and durability when compared with 2-pallet type, and is suitable for FA of automobile parts.

Tap Type Pallet T-Slot Type Pallet

Air Clearing SystemDuring the pallet change cycle, strong air blasts from the taper cones on the machine table help remove chips and provide clean surfaces for locating the pallet. This ensures high accuracy of pallet positioning and guarantees optimum rigidity.

◉ Pallet Index Time

HS4000M : 7 sec

HS5000M/50 : 10 sec

◉ B Axis Index Angle Std. : 1° [ opt. : 0.001° ]

Various Pallet TypeStandard tap type and optional T-Slot type pallet are available for various fixtures.

Other MachinePallet Change Time

Pallet Change Time

APC & Pallet (2 Pallet Type)

The servo motor driven APC is designed with Hyundai WIA’s advanced technology where APC driving time is reduced significantly. Its best-in-class pallet changing time helps reduce non-cutting time and improve productivity.

03 HS4000M/5000M SeriesATC & APC

HS Series

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ATC & MagazineThe tool magazine of HS4000M/HS5000M holds 40 tools as standard and up to 120 tools as an option depending on model. Fixed address tool selection method and a separate magazine control panel enhance user convenience. Also, the servo driven ATC dramatically decreases tool change time and its structure is less complicated compared to the inverter type for easier repair & maintenance.

40 Tool 80 Tool 60 Tool 120 Tool

Magazine Controller

ATC & APC

◉ ATC Tool Change Time (Chip to Chip Time)

HS4000M : 3.4 sec HS5000M-1P : 3.5 sec

HS5000M/50 | HS5000M/50-1P : 3.8 sec

HS4000M | HS5000M-1P : 40 [60/80/120] eA HS5000M/50 | HS5000M/50-1P : 40 [60] eA

Work Area

Chip to Chip Time

Chip to Chip Time

Other Machine

HS4000M HS5000M Series

Ø780mm(Ø30.7″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

980mm

(38.5″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

Built-in SpindleThe new built-in spindle reduces heat generation and brings faster acc/deceleration during high speed operations.

Rotary Type APCPallet change time is minimized by applying automatic pallet change device.

High-Speed Roller GuidewayHS4000/5000 applies large sized linear roller guideways to reduce non-cutting time and bring high rigidity.

Reversed 'T' Type BedThe bed is designed with reversed 'T' structure where sufficient height and thickness bring high rigidity.

01

03 04

02

HS SeriesThrough Hyundai WIA’s unique structural analysis, it is designed with optimal structure.

In particular, the optimized design of the spindle and axes system maximizes productivity.

04 HS4000/5000 SeriesBasic Feature

HS Series

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03

02

04

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Basic Features

◉ Rapid Traverse Rate (X/Y/Z axis)

HS4000 | 5000 : 60/60/60 m/min (2,362/2,362/2,362 ipm) HS4000i | 5000i | 5000/50 : 50/50/50 m/min (1,968/1,968/1,968 ipm)

◉ Travel (X/Y/Z axis)

HS4000 | 4000i : 620/560/650 mm (24.4″/22″/25.6″)

HS5000 | 5000i | 5000/50 : 850/700/750 mm (34.4″/27.5″/29.5″)

High-Precision & High-Speed Horizontal Machining Center

05 HS4000/5000 SeriesBuilt-in Spindle

HS Series

Built-in SpindleBy using ultra precision class angular ball bearings, fast acc/deceleration of the main spindle is achieved. The spindle head is designed to minimize heat displacement therefore reducing heat generation and making it possible to maintain high accuracy.

Spindle temperature can be controlled by the use of the spindle oil cooling system.

Tool HoldersBBT, BCV and HSK tool holders are applicable.

Spindle Through CoolantHigh pressrue coolant of 70 bar[1,015 psi], 30 bar[435 psi] are provided as options.

◉ Max. Tool Weight HS5000/50 : 25 kg (55 lb) HS4000 | 4000i | 5000 | 5000i : 8 kg (17.6 lb)

◉ Spindle Taper HS5000/50 : BBT50 [HSK-A100] HS4000 | 4000i | 5000 | 5000i : BBT40 [HSK-A63]

BBT

HSK

BCV

HS4000i/5000i 12,000rpm Built-in

HS5000/50 12,000rpm Built-in


500 1,700 2,500 10,000 12,000

HS5000i 10,000rpm Built-in

38[51]

266.8[196.8]

120.5[88.9]

25[33.5]

0 10,0001,400

266.8N∙m[196.8lbf∙ft] (S6 40%)

120.5N∙m[88.9lbf∙ft] (Cont.)

38kW[51HP] (S6 40%)

25kW[33.5HP] (Cont.)


26[34.9]

113[83.3]

75[55.3]

0 12,0003,300

113N∙m[83.3lbf∙ft] (S6 25%)

26kW[34.9HP] (S6 25%) 26kW[34.9HP] (Cont.)




Power (kW[HP])

25kW[33.5HP] (S2 15min)25

[33.5]22

[29.5]

18.5[24.8]

15[20]


167N∙m[123lbf∙ft](S3 15%)












167[123]

118[87]

95[70]

48[35.4]42[31]

25kW[33.5HP] (S2 15min)25

[33.5]

22[29.5]

18.5[24.8]

15[20]

30[40.2]

24.7[33]

20.7[26.8]

25[33.5]



30kW[40.2HP] (S2 30min)

167N∙m[123lbf∙ft](S3 15%)

420N∙m[310lbf∙ft] (S3 25%)

350N∙m[258lbf∙ft] (S2 10min)

238N∙m[175.5lbf∙ft] (cont.)




167[123]

95[70]

48[35.4]42[31]

420[310]

350[258]

238[175.5]

118.6 [87.5]84.3 [62.2]

23.5 [17.3]19.6 [14.5]

0 1,500 3,500 5,000 12,0001,060

0

0

1,500 3,500 5,000 12,500 15,0001,060

HS4000i/5000i 12,000rpm Built-in



500 1,700 2,500 10,000 12,000


38[51]

266.8[196.8]

120.5[88.9]

25[33.5]

0 10,0001,400

266.8N∙m[196.8lbf∙ft] (S6 40%)

120.5N∙m[88.9lbf∙ft] (Cont.)

38kW[51HP] (S6 40%)

25kW[33.5HP] (Cont.)


26[34.9]

113[83.3]

75[55.3]

0 12,0003,300

113N∙m[83.3lbf∙ft] (S6 25%)

26kW[34.9HP] (S6 25%) 26kW[34.9HP] (Cont.)




Power (kW[HP])

25kW[33.5HP] (S2 15min)25

[33.5]22

[29.5]

18.5[24.8]

15[20]


167N∙m[123lbf∙ft](S3 15%)












167[123]

118[87]

95[70]

48[35.4]42[31]

25kW[33.5HP] (S2 15min)25

[33.5]

22[29.5]

18.5[24.8]

15[20]

30[40.2]

24.7[33]

20.7[26.8]

25[33.5]



30kW[40.2HP] (S2 30min)

167N∙m[123lbf∙ft](S3 15%)

420N∙m[310lbf∙ft] (S3 25%)

350N∙m[258lbf∙ft] (S2 10min)

238N∙m[175.5lbf∙ft] (cont.)




167[123]

95[70]

48[35.4]42[31]

420[310]

350[258]

238[175.5]

118.6 [87.5]84.3 [62.2]

23.5 [17.3]19.6 [14.5]

0 1,500 3,500 5,000 12,0001,060

0

0

1,500 3,500 5,000 12,500 15,0001,060

Spindle

SIEMENS Spindle MotorFANUC Spindle MotorThe 1PH8 Series is a high quality performance motor providing concentricity of 10㎛ and fast response time.

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Tap Type Pallet T-Slot Type Pallet

Air Clearing SystemDuring the pallet change cycle, strong air blasts from the taper cones on the machine table help remove chips and provide clean surfaces for locating the pallet. This ensures high accuracy of pallet positioning and guarantees optimum rigidity.

◉ B Axis Index Angle Std. : 1° [opt. : 0.001°]

Various Pallet TypesStandard tap type and optional T-Slot type pallets are available for various fixtures.

APC & PalletHS4000/5000 provides a rotary shuttle APC(automatic pallet changer) as standard. The pallet at the loading station can be rotated in 90° and be fixed so it becomes easier to load/unload workpiece and to deal with chips.

Locating cones at the positining base are used for pallet clamping. Inside the cones there are clamping devices for powerful claimping of pallets which is suitable for heavy duty cutting. 1° index table applies high precision curvic coupling for accurate indexing.

06 HS4000/5000 SeriesATC & APC

HS Series

◉ Pallet Index Time HS4000 | 4000i : 10 sec 5000 | 5000i | HS5000/50 : 12 sec

◉ Pallet 90° Index Time HS4000 | 5000 : 1.5 sec HS5000/50 : 2.0 sec

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ATC & APC

Work Area

ATC & MagazineThe tool magazine holds 40 tools as standard and up to 120 tools as an option depending on model. Servo control, fixed address tool selection method and a separate magazine control panel enhance user convenience.

The twin arm ATC provides fast and reliable tool change to reduce non-cutting time. Also, servo driven ATC is provided as an option for faster tool change.

40 Tool 80 Tool 60 Tool 120 Tool

Magazine Controller >>

◉ ATC Tool Change Time (Chip to Chip Time)

HS4000i : 3.4 sec | HS5000i : 3.5 sec | HS4000 : 3.3 sec | HS5000 : 3.8 sec | HS5000/50 : 4.8 sec

HS5000 | 5000i HS4000 | 4000i HS5000/50

Ø780mm(Ø30.7″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

980mm

(38.5″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

Ø780mm(Ø30.7″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

980mm

(38.5″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

Ø780mm(Ø30.7″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

980mm

(38.5″)

Ø780mm(Ø30.7″)

Ø620mm(Ø24.4″)

840mm

(33″)

980mm

(38.5″)

500 kg

(1,102 lb)

500 kg

(1,102 lb)

800 kg

(1,764 lb)

07 SIEMENS ControllerThe Powerful CNC platform for Machine Tools

Hi-MOLDSeries

DIFFERENTIATED CAPABILITIES, INTEGRATED ENGINEERING PERFECTLY INTERLINKEDSIeMeNS 840D Milling is the latest generation controller, with the capability of running up to 5 spindles on one machine. It is designed for horizontal/vertical all-purpose equipment.

The powerful 80-bit controller reduces processing time and increases productivity. It supports the preparation of a variety of programs and setup functions. It is easy to handle.

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SIeMeNS

easy input/output of a program is possible as a uSB memory card, a CF memory card and LAN can all be used.

If the ISo Dialect (g291) is ordered, JIS-based g-code programs can be used. (Standard)

SIEMENS Communication

ISO CodeProgramming

• Dialogue-type programming, simple and convenient

• effective specifications for small quantity batch production

• Step-by-step operation possible without knowledge of the DIN/ISo code

Shop Mill

• 3D confirmation of the completed processing configuration of the NC program is possible.

•offers standards for 2D simulation.• Possible to confirm the simulation of the

NC grogram during processing.

3D Simulation

• easy to install/uninstall an option (ex : barfeeder and chip conveyor, etc.)

• Possible to install in one motion without revision of individual perimeters.

• A spate list is unnecessary as option items are indicated with letters.

Easy Extend

SIEMENS Technology

08 Smart SystemSoftware for smart operating and machiningHS Series

Intelligent Machining

Machine Monitoring

High Precision

High Productivity Energy Savin

g

HW-TM | HW-MCS | HW-A

FC

HW-TOM

| HW-WCM | HW-TIDMHW-ESS

User Friendly

HW-MMSHW-TDC | HW

-WARM

UP

HYUNDAI WIA Smart System for Horizontal Machining Center

User Convenience

HW-eDNC

HW-MCG

Faster processing and enhanced accuracy in are possiblethrough the HYUNDAI WIA Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity.

HW-eDNCHYUNDAI WIA ethernet Direct Numerical Control

This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication.

HW-MMSHYUNDAI WIAMachine Monitoring System

This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis.

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HYuNDAI WIA Smart System

HW-TIDMHYUNDAI WIATool ID Manager

Tool Management Software that stores unique tool information such as shape and wear on RF chips, communicating the information with NC to automatically manage tool setting.

HW-TDCHYUNDAI WIA Thermal Displacement Compensation

Software that measures the changes in the external environment as well as heat emission during processing to help reduce thermal displacement.

HW-ESSHYUNDAI WIAEnergy Saving System

An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation.

(FANuC)

HW-MCGHYUNDAI WIAMachine Guidance

Software that offers operation, maintenance, management monitoring and various user friendly features.

(FANuC)

HW-WARMUPHYUNDAI WIAWARMing Up

Warm-up software that measures main spindle halt and offers system warm-up time automatically.

HW-TOMHYUNDAI WIATool Offset Measurement

user friendly guI software that indicates tool length, diameter, and damage (H/W excluded)

(FANuC)

HW-WCMHYUNDAI WIA Work Coordinate Measurement

user-friendly guI software that measures work coordinates (H/W excluded )

(FANuC)

HW-TMHYUNDAI WIATool Monitoring

A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools.

(FANuC)

HW-AFCHYUNDAI WIAAdaptive Feed Control

Software that controls the feed automatically to maintain a certain working load to extend tool life as well as productivity.

(FANuC)

HW-MCSHYUNDAI WIAMachining Condition Selection

Software that automatically sets cutting and feeding parameters according to the machining types (speed, degree, quality)

(FANuC)

09 User ConvenienceVarious Devices for User Convenience

HS Series

Touch SensorWorkpiece coordinate values can be set automatically using the optional spindle probe.

Linear ScaleLinear scale helps process highly accurate products through precise positioning.

TLM - Laser & TouchTool lengths and diameters can be set automatically using the optional tool setter. This can also be used to monitor attrition and detect broken tools.

Oil SkimmerAn oil skimmer can increase coolant and tool life by removing tramp oil contaminants.

Tool Broken DetectorThe external broken tool detector measures and detects tool wear before actual usage, reducing cycle time.

Mist CollectorMist Collector reduces the amount of smoke and oil mist in the air. This helps build a safe and comfortable working environment and improve durability.

Measuring Device

Precision Device Environment Device

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Dual screw type chip conveyors are located at each side of the bed which makes it convenient to remove chips.

NC Rotry Table

Chip Disposal

optional

•Hinge Belt Type : Highly efficient when disposing a lot of chips. Capable of handling stringy chips.. (Long Chip)

•Scraper Type : Convenient for shortly cut chips. (Short Chip)

•Drum Filter Type : Advantageous in precision, as the chips do not flow in to the coolant nozzle. (AL Chip)

Chip Conveyor

Timely and effective disposal of chips will improve productivity as well as working environment.

Work Stocker

10 Automation SystemAutomatic Solutions to Improve Productivity

HS Series

Automation SystemThrough the experience gained from manufacturing machine tools and automobile parts for decades, Hyundai WIA can offer its expertise in designing and installing automation systms. using advance technology, Hyundai WIA is able to maximize output by increasing system efficiency.

Gantry Loader SystemThe high speed gantry loaders and the work stocker make it possible to implement automation cells with optimum installation area. This brings process flexibility and productivity enhancement.

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Automation

Auto Doorusing M-code, the doors can be automatically opened and closed which brings productivity and convenience for automation.

Hydraulic Supply Unit (Upper)An optional hydraulic supply of 16(2×8)Port, 100bar is provided for powerful fixture clamping.

upper hydraulic structure constantly supplies hydraulic pressure for fluent APC motion. It is free from coolant leakage or chips which makes a pleasant work environment.

Start Switch By simply touching the spring type startup switch located next to the door, fixtures can be easily set in a sequence, increasing convenience.

6PPL6PPL contains 5 buffer stations and a setup station as standard. Compared to conventional machines that feature APC (2 Pallets), 6PPL runs automatically for longer time. Also, machining various products is possible under a scheduled operation.

◉ 6PPL Specification

ITEMPALLeT Capacity

PALLeT Load Weight

CYCLe TIMe

6 eA (Machine 1eA, PPL 5eA)

Max. 500 kg (1,102 lb)

150 sec

6PPL

11 Machining CapabilityThe Best Performance, Powerful Cutting, High Speed Horizontal machining centerHS Series

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HS5000 (15,000r/min)

FACE MILL, S45C

Tool diameterSpindle RPMRapid Feed RateCutting widthCutting depthChip quantity

Ø80 (Ø3.14″) x 6F

1,137 r/min

1,000 mm/min (39.4 ipm)

70 mm (2.76″)

5 mm (0.2″)

350 cc/min

DRILL, S45C

Tool diameterSpindle RPMRapid Feed RateCutting widthCutting depthChip quantity

Ø43 (Ø1.7″)

199 r/min

39 mm/min (1.53 ipm)

43 mm (1.7″)

60 mm (2.36″)

57 cc/min

TAP, S45C

Tool diameterSpindle RPMRapid Feed RateCutting widthCutting depth

M33 x P3.5

70 r/min

280 mm/min (11 ipm)

36 mm (1.4″)

54 mm (2.12″)

Sample Workpieces - Automobile Part

◉ HS4000M Productivity Improvement

Machining

OtherMachine

Drill Productivity Overall Productivity(Various Machining)

Rigid TappingProductivity

OtherMachine

OtherMachine

SPECIFICATIONS

Standard & Optional

15,000rpm (25/22kW[33.5/29.5HP])12,000rpm (25/22kW[33.5/29.5HP])Spindle Cooling SystemATC

ATC Extension

Tool Shank Type

Tool Weight

Tool Change Control Type

U-Center

Stud Bolt Collet Change

Servo Motor MagazineTable, APC & PalletAPCTap Type PalletT-Slot Pallet

B Axis Table

Coolant SystemStd. Coolant (Nozzle)Bed Flushing Coolant

Through Spindle Coolant*

Jet CoolantAPC Chip CleaningGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankCabin Screw Chip ConveyorChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

Safety DeviceTotal Splash GuardS/WMachine Guidance (HW-MCG) : FANUCTool Monitoring System (HW-TM) : FANUCTool ID Manager (HW-TIDM)DNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUCMachining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUC

Built-InBuilt-In

406080/120BBT40HSK-A63BCV408KG (17.6 lb)25KG (55 lb)InvertorServoD'andrea45°60°90°

Rotary Turn

1°0.001°

6 bar (87 psi)20 bar (290 psi)30 bar (435 psi),20ℓ(5.3 gal)70 bar (1,015 psi),15ℓ(3.9 gal)70 bar (1,015 psi),30ℓ(7.9 gal)

600ℓ(158.5 gal)

Rear(Right)

Standard (180ℓ[47.5 gal])Swing (200ℓ[52.8 gal])Swing Large Size (290ℓ[76.6 gal])Large Size (330ℓ[87.2 gal])Customized

Spindle ETC

● : Standard ○ : option ☆ : Prior Consultation - : Non Applicable

HS4000i HS4000 HS4000M - ● ● ● - - ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ - - - ● ● ○ ○ ○ ● ☆ ☆ ☆ ● ● ● ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● ● ○ ○ ○ ● ● ● - - - ● ● ● ○ ○ ○

○ ○ ○

○ ○ ○

○ ○ ○

● ● ● ● ● ● ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● ● ● ●

○ ○ ○

☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ● ● ● ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ○ ○ ○ ☆ ○ ○ ○ ○ ○ ○ ○ ○

HS4000i HS4000 HS4000M ● ● ● ☆ ☆ ☆ ☆ ☆ ☆

● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ - - - ● ● ● ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ - - - - - - ☆ ☆ ☆ ☆ ☆ ☆ - - - ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆

● ● ●

- - -

☆ ☆ ☆ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○

- - -

○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆

Tool BoxCustomized ColorCAD & CAM Software Electric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPG3 Axis MPGSpindle Load MeterSpindle RPM MeterWork CounterTotal CounterTool Counter

Multi Tool Counter

Electric Circuit BreakerAVR (Auto Voltage Regulator)TransformerFlash Memory CardAuto Power OffBack up Module for Black outMeasuring Device

Air Zero

Work Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear Scale Rotary Scale Pallet Close Confirmation DeviceCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & Automation

Auto Door

Auto Shutter (Only for Automatic System)Sub O/P

Control of Additional Axis

External M Code 4eaAutomation Interface

I/O Extension (In & Out)

6PPLHyd. Device

Std. Hyd. Unit

Center Type Hyd. Supply Unit (Upper)

Center Type Hyd. Supply Unit (Lower)

Hyd. Unit for Fixture

Need Munsel No.

1 Color : ■3 Color : ■■■3 Color : ■■■B

LEDLEDDigitalDigitalDigital6ea9ea

50kVA

TACOSMC

TouchLaser

X/Y/Z AxisB Axis

Std.High Speed

1Axis2Axis

16Contact32Contact

70bar (1,015psi) /45ℓ(11.8 gal)65bar (1,015psi) / 45ℓ(11.8 gal)2×3 (6P)2×4 (8P)2×6 (12P)2×8 (16P)

2×6 (12P)-0.001°

45bar (653psi)70bar (1,015psi)100bar (1,450 psi)Customized

Through Spindle Coolant* : Please check the filter types with sales representative. Specifications are subject to change without notice for improvement.

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SPECIFICATIONS

Standard & Optional

12,000rpm (25/22kW[33.5/29.5HP])10,000rpm (38/25kW[51/33.5HP])12,000rpm (26/26kW[34.9/34.9HP])15,000rpm (25/22kW[33.5/29.5HP])12,000rpm (30/25kW[40.2/33.5HP])Spindle Cooling SystemATC

ATC Extension

Tool Shank Type

Tool Weight


U-Center



B Axis Table

Coolant SystemStd. Coolant (Nozzle)


Shower CoolantAPC Chip CleaningGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankCabin Screw Chip ConveyorChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

ETCTool BoxCustomized ColorCAD & CAM Software

FANUCSIEMENSSIEMENSFANUCFANUC

406080/120BBT40BBT50HSK-A63HSK-A100BCV40BCV508KG (17.6 lb)25KG (55 lb)InvertorServoD'andrea45°60°90°

Rotary Turn

1°0.001°

6 bar (87 psi)20 bar (290 psi)30 bar (435 psi),20ℓ(5.3 gal)70 bar (1,015 psi)/15ℓ(3.9 gal)70 bar (1,015 psi)/30ℓ(7.9 gal)

700ℓ(184.9 gal)

Rear(Right)Rear(Left)

Standard (180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Swing Large Size(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

Need Munsel No.

Spindle S/W


Machine Guidance (HW-MCG) : FANUCTool Monitoring System (HW-TM) : FANUCTool ID Manager (HW-TIDM)DNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUCMachining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUCElectric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPG3 Axis MPG

Spindle Load Meter

Spindle RPM Meter

Work CounterTotal CounterTool Counter

Multi Tool Counter


Air Zero

Work Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear Scale Pallet Close Confirmation DeviceCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & AutomationAuto DoorSub O/PControl of Additional AxisExternal M Code 4eaAutomation Interface


6PPLHyd. Device

Std. Hyd. Unit





FANUCSIEMENSFANUCSIEMENSDigitalDigitalDigital6ea9ea

50kVA

TACOSMC

TouchLaser

X/Y/Z Axis

Std.

1Axis

16Contact32Contact

65bar (1,015psi) / 45ℓ(11.8 gal)2×3 (6P)2×4 (8P)2×6 (12P)2×8 (16P)

2×6 (12P)-0.001°


HS5000i HS5000 HS5000/50 ● - - ○ - - ○ - - - ● - - - ● ● ● ● ● ● ● ○ ○ ○ ○ ○ ☆ ● ● - - - ● ○ ○ - - - ○ ○ ○ - - - ○ ○ ○ - - - ○ ● ● ● ○ ○ ○ ☆ ☆ ☆ ● ● ● ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● ● ● ● ● ● ● ○ ○ ○ ● ● ● ○ ○ ○ ● ● ● ● ● ● ○ ○ ○

○ ○ ○

○ ○ ○

○ ○ ○

● ● ● ● ● ● ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● ● ● ● ○ ○ ○ - - 40T(○), 60T(-) ☆ ☆ ☆

○ ○ ○

○ ○ ○

○ ○ ○

○ ○ ○

☆ ☆ ☆ ● ● ● ☆ ☆ ☆ ☆ ☆ ☆

HS5000i HS5000 HS5000/50 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● - - ○ ○ ○ ● - - ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ● ● ● ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆

● ● ●

☆ ☆ ☆ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○

☆ ☆ -

○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆


Standard & Optional

15,000rpm (25/22kW[33.5/29.5HP])6,000rpm (45/25kW[60.3/33.5HP])12,000rpm (45/25kW[60.3/33.5HP])Spindle Cooling SystemATC

ATC Extension

Tool Shank Type

Tool Weight


U-Center



B Axis Table

Coolant SystemStd. Coolant (Nozzle)


Shower CoolantAPC Chip CleaningGun CoolantSide Oil Hole CoolantAir GunCutting Air BlowTool Measuring Air Blow (Only for TLM)Air Blow for AutomationThru MQL Device (Without MQL)Coolant ChillerPower Coolant System (For Automation)Chip DisposalCoolant TankCabin Screw Chip ConveyorChip Conveyor Hinge(Tank Position/Chip Disposal) ScraperSpecial Chip Conveyor (Drum Filter)

Chip Wagon

ETCTool BoxCustomized ColorCAD & CAM Software

FANUCFANUCFANUC

406080/120BBT40BBT50HSK-A63HSK-A100BCV40BCV508KG (17.6 lb)25KG (55 lb)InvertorServoD'andrea45°60°90°

Rotary Turn

1°0.001°

6 bar (87 psi)20 bar (290 psi)30 bar (435 psi),15ℓ(3.9 gal)30 bar (435 psi),20ℓ(5.3 gal)70 bar (1,015 psi),15ℓ(3.9 gal)70 bar (1,015 psi),30ℓ(7.9 gal)

700ℓ(184.9 gal)

Rear(Right)

Standard (180ℓ[47.5 gal])Swing(200ℓ[52.8 gal])Swing Large Size(290ℓ[76.6 gal])Large Size(330ℓ[87.2 gal])Customized

Need Munsel No.

Spindle S/W


HS5000M-1P HS5000M/50 HS5000M/50-1P ● - - - ○ ○ - ● ● ● ● ● ● ● ● ○ ○ ○ ○ ☆ ☆ ● - - - ● ● ○ - - - ○ ○ ○ - - - ○ ○ ○ - - - ○ ○ ○ ○ ○ ● ● ● ☆ ☆ ☆ ● ● ● ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● - ● - ● ● ● ○ ○ ○ ● ● ● ○ ○ ○ ● ● ● ● ● ● ○ ○ ○

☆ ○ ☆

○ ○ ○

○ ○ ○

○ ○ ○

● ● ● ● ● ● ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ☆ ● ● ● ● ● ●

○ ○ ○

☆ ☆ ☆

○ ○ ○

○ ○ ○

○ ○ ○

○ ○ ○

☆ ☆ ☆ ● ● ● ☆ ☆ ☆ ☆ ☆ ☆

HS5000M-1P HS5000M/50 HS5000M/50-1P ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ● ● ● ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ☆ ☆ ☆ ○ ○ ○ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○ - - -

● ● ●

☆ ☆ ☆ ☆ ☆ ☆ ○ ○ ○ ○ ○ ○

- - -

○ ○ ○ ○ ○ ○ ○ ○ ○ ☆ ☆ ☆

Machine Guidance (HW-MCG) : FANUCTool Monitoring System (HW-TM) : FANUCTool ID Manager (HW-TIDM)DNC Software (HW-eDNC)Spindle Heat Distortion Compensation (HW-TDC)Spindle Warm up Function (HW-WARMUP)Energy Saving System (HW-ESS) : FANUCMachine Monitoring System (HW-MMS)Tool Offset Measurement (HW-TOM) : FANUCWork Coordinate Measurement (HW-WCM) : FANUCMachining Condition Selection (HW-MCS) : FANUCAdaptive Feed Control (HW-AFC) : FANUCElectric DeviceCall LightCall LightCall Light & BuzzerWork LightElectric Cabinet LightDoor Inter-LockRemote MPG3 Axis MPGSpindle Load MeterSpindle RPM MeterWork CounterTotal CounterTool Counter

Multi Tool Counter


Air Zero

Work Measuring DeviceTLM(Marposs/Renishaw/Bloom)Tool Broken Detective DeviceLinear Scale Pallet Close Confirmation DeviceCoolant Level Sensor (Only for Chip Conveyor)EnvironmentAir ConditionerDehumidifierOil Mist CollectorOil Skimmer (Only for Chip Conveyor)MQL (Minimal Quantity Lubrication)Fixture & AutomationAuto DoorSub O/PControl of Additional AxisExternal M Code 4eaAutomation Interface


6PPLHyd. Device

Std. Hyd. Unit





LED TypeLED TypeDigitalDigitalDigital6ea9ea

50kVA

TACOSMC

TouchLaser

X/Y/Z Axis

Std.

1Axis

16Contact32Contact

65bar (1,015psi) / 45ℓ(11.8 gal)2×3 (6P)2×4 (8P)2×6 (12P)2×8 (16P)

2×6 (12P)-0.001°



SPECIFICATIONS

2380

(93.

7)44

8(1

7.6)

915

(33.

6)91

5 (3

3.6)

102

(4)

362(14.2)

4439 (174.7)4689 (148.6)

2380 (93.7) 40/60 TOOLS

283

5 (1

11.6

)26

85 (1

05.7

)

2335

(91.

9)

3097

(121

.9)

1200

(47.

2)

60/120 TOOLS

WORK AREA MAX. Ø630 (Ø24.8)

APC SWING MAX. Ø1430 (Ø56.3)

BATPPT

1200

(47.

2)84

0 (3

3)

690

(27.

1)

2930 (115.3) 80/120 TOOLS

5051 (198.9) 4801 (189)

2820

(111

)

(40/80 TOOLS)

unit : mm(in)External Dimensions

HS4000i/4000 HS4000M

Height when upper hydraulic supply device is attached - HS4000, 4000i, 5000, 5000i, : 3,100mm (122″), HS4000M : 3,350mm (132″)

32+

33

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SPECIFICATIONS

2700

(106

.3)

142

(5.6

)39

8(1

5.6)

1080

(42.

5)10

80 (4

2.5)

3097

(121

.9)

Mag

azin

e (6

0, 1

20 T

ools

)

2825

(111

.2)

2475

(97.

4) M

agaz

ine

(40,

80

Tool

s)12

00 (4

7.2)

2700 (106.3) 40/60 TOOLS

APC SWING MAX. Ø1700 (Ø66.9)

2570

(101

.1)

430

(16.

9)13

89(5

4.7)

4976 (195.9) 362(14.2)

Ø760(Ø29.9)

1200

(47.

2)

WORK AREA Ø760 (Ø29.9)

ABCDEF G H I J

980

(38.

6)83

0 (3

2.7)

3268 (128.7) 80/120 TOOLS

5338 (210.2)

3130

(123

.2)

HS5000i/5000



SPECIFICATIONS

1329 (52.3)

1065

(41.

9)

5605(220.6) 5475 (215.5) (W/T COOLANT TANK:LEFT CHIP DISPOSAL)

3077

(121

.1)

1080

(42.

5)22

0(8

.7)

3110

(122

.4)

789

(31)

3979

(156

.6)

2380

(93.

7) 1080

(42.

5)

2762(108.7) 2727(107.3) 2255(88.7) 2160(85)588

(23.1)5017 (197.5) 4887 (192.4)

80 (3.1

)32

25 (1

27)

330

(13)

5017 (197.5) 4887 (192.4) (W/O COOLANT TANK)

407

(16)

635

(25)

2625

(103

.3)

3077

(121

.1)

APC SWING=Max.Ø1760 (Ø69.3) Ø1740 (Ø68.5)

WORK AREA=Max.Ø760 (Ø29.9)

5846 (230.2) 5716 (225) (W/T COOLANT TANK)

3225 (127) (40 TOOLS)

HS5000/50 HS5000M/5040Tools


34+

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SPECIFICATIONS


3225 (127)

445

(17.

5)22

95 (9

0.4)

330

(13)

3070

(120

.9)

APC SWING=Max.Ø1760 (Ø69.3) Ø1740(Ø68.5)10

80 (4

2.5)

220

(8.7

)

2380

(93.

7) 1080

(42.

5)

2255(88.7) 2160(85)

831(32.7)

5017 (197.5) 4887 (192.4)

5846 (230.2) 5716(225) (W/T COOLANT TANK)

330

(13)

5017 (197.5) 4887(192.4) (W/O COOLANT TANK)

3070

(120

.9)

1329 (52.3)

1065

(41.

9)

WORK AREA=Max.Ø760 (Ø29.9)

2762(108.7) 2727(107.3)

HS5000/50HS5000M/5060 Tools


SPECIFICATIONS

2020

(79.

5)46

0(1

8.1)

290

(11.

4)

1827 (71.9)

1690

(66.

5)10

80 (4

2.5)

2770

(109

)49

1(1

9.3)

309

(12.

2)18

25 (7

1.9)

750(29.5)

777 (30.6) 1048 (41.3) 2142 (84.3)100(3.9)

3987 (157)

2625

(103

.3)

480(18.9)

480(18.9)

1010 (39.8) 1010 (39.8)

1200

(47.

2)10

10(3

9.8)

1010

(39.

8)

2625

(103

.3)

2770 (109)

148.5(5.8)

1329 (52.3)

1065

(41.

9)33

0 (1

3)

831(32.7)

4855 (191.1)

HS5000M-1P


36+

37

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SPECIFICATIONS


831(32.7)

330

(13)

1329 (52.3)

1065

(41.

9)

2020

(79.

5)91

5 (3

6)29

0(1

1.4) 1827 (71.9) 2160 (85)

1690

(66.

5)10

80 (4

2.5)

455

(17.

9)32

25 (1

27)

491

(19.

3)30

9(1

2.2)

1825

(71.

9)

750(29.5)

900 (35.4) 1267 (49.9) 1800 (70.9)

100(3.9)

3987 (157)

2625

(103

.3)

480(18.9)

480(18.9)

1010 (39.8) 1010 (39.8)

1200

(47.

2)10

10(3

9.8)

1010

(39.

8)

2625

(103

.3)

3225 (127)

450(17.7)

4855 (191.1)

HS5000M/50-1P

SPECIFICATIONS

SPECIFICATIONS

38+

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unit : mm(in)Table Dimensions

FOR M16 BOLT

FOR M16 BOLT

80 240 (9.4) 80

8080

200

(7.9

)20

0 (7

.9)40

0 (1

5.7)

30 (1

.2)

30 (1

.2)

808040(1.6)

80 80 40(1.6)

400 (15.7) 25 (1)

8030

0 (1

1.8)

8046

0 (1

8.1)

18

8013

5 (5

.3)

185

(7.3

)

5555210 (8.3)20 (0.8) 20 (0.8)

18

8040

8040

25

Spindle

(3.1)

(3.1)

(2.2) (2.2)

(3.1)

(0.7)

(3.1) (3.1) (3.1)

(3.1

)(3

.1)

(3.1

)

(0.7

)

(1.6

)(1

.6)

(3.1

)

(3.1

)

(1)

(3.1

)(3

.1)

250

(9.8

)25

0 (9

.8)

500

(19.

7)30

(1.2

)

500 (19.7)

560

(22)

50 100 100 100 100 50

90 320 (12.6) 90

9038

0 (1

5)90

30 (1

.2)

50 (2)

(2)

(2)

(1)

(3.9

)(3

.9)

(3.9

)(3

.9)

(3.5

)(3

.5)

100

100

100

100

50

125 (4.9) 125 (4.9)250 (9.8) 25 (1)

2523

5 (9

.3)

8018

5 (7

.3)

18

25

50

75 75

18

M16 (5/8) TAP

18

FOR M16 BOLT

FOR M16 BOLT

Spindle

(3.5)

(3) (3)

(3.5)

(0.7) (0.7)

(2) (2)(3.9) (3.9) (3.9) (3.9)

(3.1

)

(0.7

)

(1)

25-M16 TAP DP 32

HS4000iHS4000HS4000M

HS5000iHS5000HS5000/50HS5000M-1PHS5000M/50HS5000M/50-1P

T-SLOT PALLET

T-SLOT PALLET

150 (5.9) 150 (5.9)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

500 (19.7)

45°

18(0.7)

75(3)

75(3)

250 (9.8)

18 (0.7

)

25 (1)

FOR M16 BOLT

FOR M16 BOLT25 (1)

200

(7.9

)20

0 (7

.9) 50

0 (1

9.7)

560

(22)

36 (1.4

)

4-M8

T-Slot Detail

T-Slot Detail

Spindle

400 (15.7)

460

(18.

1)

18(0.7)

(2.2) (2.2)(0.7

)

(1.4

)

(1)

5555210 (8.3)

18

25

Ø92(Ø3.6)

450°

80

120 120

8080804-M20

4-M8 160

(6.3

)16

0 (6

.3)

FOR M16 BOLT25 (1)

400

(15.

7)

36

FOR M16 BOLT

3012 (0

.5)

1830

(1.2)

(1.2

)

(0.7)

18H12

30

12 (0

.5)

1830

(1.2)

(1.2

)

(0.7)

18H12

Spindle

(3.1) (3.1) (3.1) (3.1)

(4.7)(4.7)

Ø92

(Ø3.6)

HS4000iHS4000HS4000M

HS5000iHS5000HS5000/50HS5000M-1PHS5000M/50HS5000M/50-1P

unit : mm(in)Table Dimensions

SPECIFICATIONS

unit : mm(in)

BT40/BBT40, BIG PLUS


90°

Ø5.

7(Ø

0.2″

)

Ø8

(Ø0.

3″)

16(0.6″)

7(0.3″)

P8


1.5 (BBT50, BIG PLUS)(0.05″)

Ø63

(Ø2.

48″)

65.4(2.57″)

6(0.23″)

27(1.06″)

2 (BT40)(0.06″)

Ø44

.45

(Ø1.

75″)

35(1.37″)

29(1.14″)

Ø15

(Ø0.

59″)

60°

45°

16.6(0.65″)

7/24

M16

Ø10

(Ø0.

39″)

10(0.39″)

1 (BBT40, BIG PLUS)(0.03″)

22.6(0.88″)

16.1

(0.6

3″)

Ø4

(Ø0.

15)

35.4(1.39″)

25.7

(1.0

1″)

Ø10

0 (Ø

3.93

″)

Ø69

.85

(Ø2.

75″)

Ø17

(Ø0.

66″)

Ø23

(Ø0.

9″)

Ø6

(Ø0.

23″)

60°

38(1.49″)23.2(0.91″) 10(0.39″)

45(1.77″)101.8(4″)

7/24

M24

35(1.37″)

15(0.59″)

45°

3 (BT50)(0.11″)

1.5 (BBT50, BIG PLUS)(0.05″)

35.4(1.39″)

25.7

(1.0

1″)

Ø10

0 (Ø

3.93

″)

Ø69

.85

(Ø2.

75″)

Ø17

(Ø0.

66″)

Ø23

(Ø0.

9″)

60°

38(1.49″)23.2(0.91″) 10(0.39″)

45(1.77″)101.8(4″)

7/24

M24

35(1.37″)

15(0.59″)

3 (BT50)(0.11″)

HS4000iHS4000HS4000MHS5000iHS5000HS5000M-1P

HS5000/50HS5000M/50HS5000M/50-1P

Tool Shank

40+

41

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SPECIFICATIONS

Ø63

(Ø2.

48)

18 (0.7

)

60°

20(0.78)

26.5 (1.04)

16(0

.629

)20(0

.78)

26.5 (1.04)

12.5

4(0

.49)

18 (0.7)Ø10

(Ø0.39)6.3

(0.248)26

(1.02)

Ø48

.010

(Ø1.

89)

Ø10

0 (Ø

3.9)

60°

31.5(1.24)

44(1.73)

20(0

.78)

44(1.73)

20 (0.78) Ø10(Ø0.39)

10(0.39)

29(1.14)

31.5

(1.2

4)

22(0

.86)

20.0

2(0

.78)

Ø75

.013

(Ø2.

95)

HSK A-63

HSK A-100

Ø3 (0

.118

)

Ø5 (0

.097

)2. R0.4

11.5 (0.453)

3 (0.118)1BP5

60°

Ø6.2

(0.2

44)

Ø8 (0

.315

)

1BP8

1BP8

16 (0.63)

7 (0.276)

101.8 (4.000)

Ø69

.8(Ø

2.75

0)

Ø98

.4 (3

.875

)

19.05 (0.750)45

(1.772)

1.5 (0.059)(BCV50, BIG PLUS)

37.5(1.478)

35.1(1.383)

25.8

(1.0

15)

1″-8UNC

7/24

23 (0

.906

)

60°3.2(0.125) (CAT50)

45°

25(0.983)

22.5(0.888)

16.3

83(0

.645

)

(BCV40)

60°

45°

CAT40/BCV40

Ø63

.5 (2

.5)

15 (0

.59)

68.25 (2.687)15.8 (0.625)

19.05 (0.75)

3.2 (0.125)

1 (0.04) 7/24

32.15(1.266)

5/8″-11

Ø44

.5 (1

.75)

CAT50/BCV50



HS5000/50HS5000M/50HS5000M/50-1P

HS5000/50HS5000M/50HS5000M/50-1P

unit : mm(in)

SPECIFICATIONS

Tool Shank

Specifications are subject to change without notice for improvement.

Pallet Size

Maximum Load Capacity

Maximum Working Size

Min. Indexing Angle

Spindle Taper

Spindle RPM

Spindle Motor Output (Max./Cont.)

Spindle Torque (Max./Cont.)

Spindle Driving Method

Travel (X/Y/Z axis)

Distance from Column to SP. center

Distance from Table Surface to SP

Rapid Traverse Rate (X/Y/Z)

Slide Type

Number of Tools

Tool Shank

Max. Tool Dia. (W.T/W.O)

Max. Tool Length

Max. Tool Weight

Tool Selection Method

Tool Change Time T-T

C-C

No. of Pallet

APC Type

Pallet Change Time

Coolant Tank

Lubricating Tank

Hyd. Tank Unit

Air Consumption (0.5MPa)

Electric Power Supply

Thickness of Power Cable

Voltage

Floor Space (L×W)

Height

Weight

Controller

PAllET

FEED

TANkCAPACITY

SPINDlE

ATC

APC

MACHINE

NC

PoWErSUPPlY

mm(in)

kgf(lbf)

mm(in)

deg

-

r/min

kW(HP)

N·m(lbf.ft)

-

mm(in)

mm(in)

mm(in)

m/min

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

EA

-

sec

ℓ(gal)

ℓ(gal)

ℓ(gal)

ℓ/min(gal/min)

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM HS4000i HS4000MHS4000

400×400 (15.8″×15.8″)

2 - 500 (1,102)

Ø620×H840 (Ø24.4″×H33.1″)

1° [0.001°]

BIG PLUS #40 [HSK-A63]

150 ~ 12,000 150 ~ 15,000

25/22 (33.5/30)

167/95 (123.1/70.0)

BUILT IN

620/560/650 (24.4″/22″/25.6″)

50~610 (2″~24″)

150~800 (5.9″~31.5″)

50/50/50 (1,968/1,968/1,968) 60/60/60 (2,362/2,362/2,362)

ROLLER GUIDE

40 [60, 80, 120]

BBT40 [BCV40] [HSK-A63]

Ø75/Ø140 (Ø3″/Ø5.5″)

350 (13.8″)

8 (17.6)

FIxED ADDREss

1.0

3.4 3.3 2.6

2

Direct Turn

10 7

600 (158.5)

3 (0.8)

45 (11.9)

750 (198.1) 500 (132.0)

40

Over 35 Over 50

220/60 (200/50)

2,820×5,051 (111″x198.8″) 2,820×4,801 (111″x189″)

2,685 (105.7″) 2,835 (111.6″)

10,000 (22,046)

FANUC 32i-B FANUC 31i-A FANUC 31i-B

Specifications [ ] : option

42+

43

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SPECIFICATIONS


Pallet Size



Min. Indexing Angle

Spindle Taper

Spindle RPM

Spindle Motor Output

(Max./Cont.)

Spindle Torque

(Max./Cont.)


Travel (X/Y/Z axis)




Slide Type

Number of Tools

Tool Shank


Max. Tool Length

Max. Tool Weight



C-C

No. of Pallet

APC Type

Pallet Change Time

Coolant Tank

Lubricating Tank

Hyd. Tank Unit




Voltage

Floor Space (L×W)

Height

Weight

Controller

PAllET

FEED

TANkCAPACITY

SPINDlE

ATC

APC

MACHINE

NC

PoWErSUPPlY

mm(in)

kgf(lbf)

mm(in)

deg

-

r/min

kW(HP)

N·m(lbf·ft)

-

mm(in)

mm(in)

mm(in)

m/min(ipm)

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

EA

-

sec

ℓ(gal)

ℓ(gal)

ℓ(gal)

ℓ/min(gal/min)

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM

500×500 (19.7″×19.7″)

2 - 500 (1,102) 2 - 800 (1,764)

Ø780×H980 Ø780×H980

( Ø30.7″×H38.6″) (Ø30.7″×H38.6″)

1° [0.001°]

BIG PLUS #40 [HSK-A63] BIG PLUS #50 [HSK-A100]

12,000 [10,000] [12,000] 15,000 12,000

25/22 (33.5/30) 25/22 (33.5/30) 30/25 (40.2/33.5)

[38/25(50.9/33.5)] [26(34.8)]

167/95 (123.1/70.0)

[266.8/120.5 (196.7/88.8] 167/95 (123.1/70.0) 420/238 (309.7/175.5)

[113/75 (83.3/55.3)]

BUILT IN

850/700/750 (33.5″/27.6″/29.5″)

50~750 (2″~29.5″) 75~775 (3″ ~ 30.5″)

150 ~ 900 (5.9″ ~ 35.4″)

50/50/50 (1,968/1,968/1,968) 60/60/60 (2,362/2,362/2,362) 50/50/50 (1,968/1,968/1,968)

ROLLER GUIDE

40 [60, 80, 120] 40 [60]

BBT40 [BCV40] [HSK-A63] BBT50 [BCV50] [HsK-A100]

Ø75/Ø140 (Ø3″/Ø5.5″) Ø125/Ø250 (Ø4.9″/Ø9.8″)

450 (17.7″)

8 25

FIxED ADDREss

1.1 2.0

3.5 3.8 4.8

2

DIRECT TURN

12 12

630 (166.4) 700 (184.9) 630 (166.4)

3 (0.8)

45 (11.9)

750 (198.1)

40

Over 35 Over 50

220/60 (200/50)

3,130×5,338 3,225×5,605

(123.2″×210″) (126.9″×220.6″)

2,825 (111.2″) 3,077 (121.1″)

15,000 (33,069) 17,000 (37,478)

F 32i-B [s 840D sl] FANUC 31i-A


HS5000i HS5000/50HS5000

SPECIFICATIONS


Pallet Size



Min. Indexing Angle

Spindle Taper

Spindle RPM

Spindle Motor Output(Max./Cont.)

Spindle Torque (Max./Cont.)


Travel (X/Y/Z axis)




Slide Type

Number of Tools

Tool Shank


Max. Tool Length

Max. Tool Weight



C-C

No. of Pallet

APC Type

Pallet Change Time

Coolant Tank

Lubricating Tank

Hyd. Tank Unit




Voltage

Floor Space (L×W)

Height

Weight

Controller

PAllET

FEED

TANkCAPACITY

SPINDlE

ATC

APC

MACHINE

NC

PoWErSUPPlY

mm(in)

kgf(lbf)

mm(in)

deg

-

r/min

kW(HP)

N·m(lbf.ft)

-

mm(in)

mm(in)

mm(in)

m/min(ipm)

-

EA

-

mm(in)

mm(in)

kg(lb)

-

sec

sec

EA

-

sec

ℓ(gal)

ℓ(gal)

ℓ(gal)

ℓ/min(gal/min)

KVA

Sq

V/Hz

mm(in)

mm(in)

kg(lb)

-

ITEM

500×500 (19.7″×19.7″) 2-500×500 (19.7″×19.7″)

800 (1,764) 2-800 (1,764)

Ø780×H980 ( Ø30.7″×H38.6″)

1° [0.001°]

BIG PLUS #40 [HSK-A63] BIG PLUS #50 [HSK-A100]

15,000 12,000 [6,000]

25/22 (33.5/30) 45/25 (60.3/33.5) [45/25 (60.3/33.5)]

167/95 (123.1/70.0) 623/305 (459.5/225) [623/305 (459.5/225)]

BUILT IN

850/700/750 (33.5″/27.6″/29.5″)

75~775 (3″ ~ 30.5″)

150 ~ 900 (5.9″ ~ 35.4″)

60/60/60 (2,362/2,362/2,362)

ROLLER GUIDE

40 [60, 80, 120] 40 [60]

BBT40 [BCV40] [HSK-A63] BBT50 [BCV50] [HSK-A100]

Ø75/Ø140 (Ø3″/Ø5.5″) Ø125/Ø250(Ø4.9″/Ø9.8″)[Ø285([Ø11.2″])

450 (17.7″)

8 25

FIxED ADDREss

1.8

3.8

1 2

- Direct Turn

- 10

630 (166.4)

3 (0.8)

45 (11.9)

750 (198.1)

40

Over 50

220/60 (200/50)

3,060×4,855 (120.5″×191.1″) 3,515×4,855 (138.4″×191.1″) 3,225×5,475(126.9″×215.5″)

2,625 (103.3″) 2,625 (103.3″) 3,077 (121.1″)

15,000 (33,069) 15,000 (33,069) 17,000 (37,478)

FANUC 31i-B


HS5000M-1P HS5000M/50HS5000M/50-1P

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SPECIFICATIONS

SIEMENS 840D sl (HS5000i)Control FunctionMax. configuration of axisMax. configuration of axis and sp.Least Command/inputFeed FunctionFeedrate OverrideRapid Traverse OverrideTool Function Tool Radius Comp.Zero Offset (G54, G55, G56, G57 ,G58, G59)Programmable Zero Offset3D Tool Radius CompensationDisplay

Language CRT/MDIScreen saverSpindle FunctionSpindle OverrideSpindle OrientationSpindle Speed LimitationRigid TappingManual operationManual Handle/Jog FeedRepositionReference ApproachSpindle ControlAuto operationSingle BlockFeed HoldOptional Block SkipMachine Lock (PRT)Dry RunSimulationDiagnosis FunctionAlarm DisplayMonitorProgramming Function

Part Program Storage Length

Program NameSubroutine CallAbsolute/incremental CommandProgramming Input & Interpolation FunctionScaling / RotationInch / Metric ConversionConversational Cycle ProgramBlock SearchMacroRead/Write System VariableBackGround EditingMiscellaneous FunctionsSkipProgram StopLookahead, Jerk Limitation Feed& Forward ControlHelical interpolationCOMPCAD, COMPCURBCylinderical interpolationWork Coordiante interpolationInteractive ProgramFanuc Program exe.Machining Package Milling

Max 5 axis (Max. 31 Axis)Max 5 axis (Max. 31 Axis)0.001mm / 0.0001inch

0 - 120%F1, 5, 25/50, 100%

6EA (MAX:100EA)

Chinese Simplified, English, FrenchGerman, Italian, SpanishTFT 10.4˝ Color

50% - 120%

Ref 1, 2 ApproachStart, Stop, Rev, Jog, Ort.

3MB(7500M) **Additional CF card (512MB) possible23 digits7LevelG90 - G91

M - Code

M00, M01, M02, M30

Protection FunctionEmergency StopSoft Limit / Over TravelContour MonitoringProgram ProtectionAutomation Support Fun.Actual Speed DisplayTool Life ManagementWork Countlanguage

Two Language Switchable

DATA TransferRS 232C I/F

Ethernet

optionPCU50USB Memory Stick (Only PCU50)Lan Flash PCU20(Only Flash Card 512MB)Temperature Compensation

Figures in inch are converted from metric values.Specifications are subject to change without notice for improvement.

Time, PartsInternal

Chinese Traditional, Czech, Danish Dutch, Finnish, Hungarian, Japanese Korean, Polish, Russian, Swedish Portuguese, Turkish

Network management software is necessary

With HarddiskOnly PCU50Network management software, Spline interpolation is standard

CONTROLLER


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CONTROLLER

FANUC 32i-B (HS4000i | 5000i) [ ] : option, ☆ Needed technical consultation

Controlled axis / Display / Accuracy compensationControl axes 4 axes (X, Y, Z,B)Simultaneously controlled axes 3 axes [Max. 4 axes]

Least setting unitX, Y, Z, axes : 0.001 mm (0.0001″)B axes : 0.001°

Least input incrementX, Y, Z, axes : 0.001 mm (0.0001″)B axes : 0.001°

Inch / Metric conversion g20/g21 High response vector controlInterlock All axes / each axisMachine lock All axes

Backlash compensation ± 0 ~ 9999 pulses(Rapid traverse / Cutting feed)

Position switchLCD / MDI 10.4″ color LCDFeedback Absolute motor feedbackStored stroke check 1 over travelStored pitch error compensationOperationAutomatic operation (Memory)MDI operationDNC operation Needed DNC software / CF cardProgram restartWrong operation prevention

Program check functionDry run, Program checkZ axes Machine lock, Stroek check before move

Single blockSearch functionInterpolation functionsNano interpolationPositioning g00Linear interpolation g01Cylinderical interpolation g02, g03exact stop mode Single : g09, Continuous : g61Dwell g04 0~9999.9999 secSkip g31

Reference position return 1st reference : g28 Ref. position check : g272nd reference : g30

Thread synchronous cutting g33Helical interpolation Circular + Linear interpolation 2 axes(max.)Feed function / Acc. & Dec. control

Manual feed

Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulsesReference position return

Cutting Feed command Direct input F codeFeedrate override 0 ~ 200% (10% unit)Rapid traverse override F1%, F5%, F25% / 50%, F100%override cancelFeed per minute g98Feed per revolution g99Look-ahead block 40 BlockProgram inputTape Code eIA/ISooptional block skip 1eAAbsolute / Incremental program g90/g91Program stop / end M00, M01/M02, M30Maximum command unit ±999,999.999 mm (±99,999.9999 inch)Plane selection X-Y : g17, X-Z : g18, Y-Z : g19Workpiece coordinate system g52, g53, 6 pairs (g54 ~ g59)Manual absolute Fixed oN Programmable data input g10Sub program call 10 folds nestedCustom macro #100~#199, #500~#999g code system AProgrammable mirror image g51.1, g50.1g code preventing buffering g4.1Including Chamfering / Corner RCanned cycle g73, g74, g76, g80 ~ g89Coordinate rotation g68, g69

Auxiliary function / Spindle speed functionAuxiliary function M & 4 digitLevel-up M code Multi / Bypass M codeSpindle speed function S & 5 digit , Binary outputSpindle override 50% ~ 150% (10% unit)Multi position spindle orientation M19FSSB high speed rigid tappingTool function / Tool compensationTool function Max. T 8 digitTool life management ☆ 256 pairsTool offset pairs 64 pairsTool nose radius compensation g40, g41, g42Tool nose length compensation G43, G44, G49Tool offset memory C Tool length, diameter, abrasion(length, diameter)Tool length measurement Z axes Input CEditing functionPart program storage size 640m (256KB)No. of registerable programs 500 eAProgram protectBackground editingextended part program editing Copy, move and change of NC programMemory card program edit Data input / output & InterfaceI/o interface RS 232C, CF card, uSB memoryScreen hard copyexternal messageexternal key inputexternal workpiece number searchAutomatic data backupSetting, display and diagnosisSelf-diagnosis functionHistory display Alarm & operator message & operationRun hour / Parts count displayMaintenance informationActual cutting feedrate displayDisplay of spindle speed / T codegraphic displayoperating monitor screen Spindle / Servo load etc...Power consumption monitoring Spindle & ServoSpindle / Servo setting screenMulti language display Support 20 languagesDisplay language switching Selection of 5 optional LanguagesLCD Screen Saver Screen saverProcessing select Speed/ridigity setting

OptionAdditional optional block skip ☆ 9 eAFast ethernet Needed option boardData server Needed option boardProtection of data at 8 levelsSub Spindle controlPolar coordinate command g15, g16Polar coordinate interpolation g12.1, g13.1Cylinderical interpolation g07.1one-way positioning g60 Stored stroke check 2, 3Inverse-time feed g93Scaling g50, g51Manual guide i Interactive auto programHandle interruptManual handle feed 2/3 units

Additional custom macro variables#100~#199, #500~#999#100~#199, #500~#999, #98000~#98499

Rigid tap ReturnTool management functionTool offset number ☆ Max. 400 pairProgram storage capacity ☆ 512KB~2MBProgram registration number ☆ Max. 1000 eaAdditional work coordinate 48 pair (g54.1 P1 ~ P48)AICC Ⅱ 200 block, ☆ 400 block

FANUC 31i-A (HS4000 | 5000 | 5000/50)Axis control / Display unitControlled axesSimultaneous controllable axes

Least input increment

Least command increment

Inch / Metric conversionInterlockMachine lockEmergency stopStored stroke check 1Follow-upServo offBacklash compensationPosition switchStored pitch error compensationLCD/MDIoperationAutomatic operation (memory)MDI operationDNC operationProgram restartWrong operation preventionBuffer registerProgram Check FunctionSingle blockFeed functionsManual jog feedManual handle feed-rateFeed commandFeedrate overrideJog feedRapid traverse overrideOverride cancelRapid traverse bell-shaped acceleration/decelerationProgram input & Interpolation functions AI CC 1Label SkipControl in/OutNano interpolationExact stop mode / Exact stopDwellHelical interpolationThreading / Synchronous feedManual reference point return1st Reference point returnReference point return check2nd, 3th, 4th Reference point returnProgram stop/endTape codeOptional block skipMaximum programmable dimensionsProgram numberAbsolute and incremental commandDecimal point inputPlane selectionWork coordinate system settingAdditional work coordinate systemManual absoluteProgrammable data inputSub program callCustom macroCylinderical interpolationCanned cycleOptional chamfering/corner RSkip functionAutomatic coordinate system settingCoordinate system rotationProgrammable mirror image

4 axis(X, Y, Z, B) 3 axis (Max. 4 axis)X, Y, Z axis : 0.001mm (0.0001″)B axis : 0.001degX, Y, Z axis : 0.001mm (0.0001″)B axis : 0.001degG20 / G21Each axis / All axesAll axis

Over-travel

+/- 0~9999 pulse (rapid traverse & cutting feed)

10.4″ color LCD

Need DNC Program

Dry run, program check

Rapid, Jog, handlex1, x10, x100F code feedrate direct command0~200% (10% Unit)0~5,000 mm/min (197 ipm)F0,F1,F25%,F50%,F100%

40 Block

Positioning/Linear/Circular (G00/G01/G02/G03)G61 / G09G04, 0~9999.9999sec

G33

G28G27G30M00, M01 / M02, M30EIA / ISO (Automatic recognition)1 EAG90 / G91+/- 9999.9999” (+/- 8 digit)O4 / N8

G17, G18, G19G52~G59G54.1 P1~P48 (48 pairs)“ON” FixedG1010 Step

G02, G03G73, G74, G76, G80 ~ G89

G31

G68, G69G50.1, G51.1

Sub / Spindle functionsMiscellaneous functionMiscellaneous function lockSpindle speed commandSpindle speed overrideSpindle orientationRigid tappingTool functions / Tool compensationTool functionCutter compensation CTool length measurementTool length compensationTool offset pairsTool life managementData input / output & Editing functionsReader/Puncher interfaceMemory card input/outputEmbeded EthernetPart program storage lengthRegistered programsMemory lockBack ground editingExtended part program editingExtenal messageSetting, display, diagnosisSelf-diagnosis functionHistory displayHelp functionRun hour/Parts count displayActual cutting feedrate displayGraphic displayOperation Monitor DisplaySpindle/Servo setting screenMulti-language displayLCD screem saveAuto data backup

optionSub Axis ControlWork coordinate CommandWork coordinate InterpolationCylinderical interpolationSingle direction positioningExeternal data inputFAST ethernetAdditional Work coordinate systemScalingFS 15 tape formatTool offset numberPart program storage lengthHigh Speed Skip FunctionData serverAICC II

AICC II Package 1

AICC II Package 2

Manual guide iAdditional Optional blockskipHandle Interupt3 Axis MPGProgram storage lengthProtection of data at 8 levelsAdditional custom micro change


M4 digits

S5 digits, binary output50%~150% (10% unit)

Max. T8 digitsG40~G42Z Axis INPUT CG43, G44, G4999 pairs

RS232C

100Mbps320m (128Kbyte)250 EA

Copy, move, change of NC program

Alarm & operator message

Selection of 5 optional languageScreen saver

G15, G16G12.1, G13.1G07.1G60Tool offset/message/machine zero point shift100 Mbps300 pairs

200 pairsMax. 1000 EA

1GB200 Block/Select the machining conditions600 Block/Select the machining conditionsData Server/Automatic shut-off device1000 Block/Select the machining conditionsData Server/Automatic shut-off deviceInteractive program9 ea (Application can be limited)

640m (256Kbyte) / 5120m (2Mbyte)

#100 ~ #199, #500 ~ #999

CONTROLLER


CONTROLLER

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FANUC 31i-B (HS5000M/50 | 5000M-1P | 5000M/50-1P) [ ] : option, ☆ Needed technical consultation

Controlled axis / Display / Accuracy compensationControl axes 3 axes (X, Y, Z)Simultaneously controlled axes 3 axes [Max. 4 axes]

Least setting unitX, Y, Z, axes : 0.001 mm (0.0001″)B axes : 0.001°

Least input incrementX, Y, Z, axes : 0.001 mm (0.0001″)B axes : 0.001°

Inch / Metric conversion g20/g21 High response vector controlInterlock All axes / each axisMachine lock All axes

Backlash compensation ± 0 ~ 9999 pulses(Rapid traverse / Cutting feed)

Position switchLCD / MDI 10.4″ color LCDFeedback Absolute motor feedbackStored stroke check 1 over travelStored pitch error compensationOperationAutomatic operation (Memory)MDI operationDNC operation Needed DNC software / CF cardProgram restartWrong operation prevention

Program check functionDry run, Program checkZ axes Machine lock, Stroek check before move

Single blockSearch functionInterpolation functionsNano interpolationPositioning g00Linear interpolation g01Cylinderical interpolation g02, g03exact stop mode Single : g09, Continuous : g61Dwell g04 0~9999.9999 secSkip g31

Reference position return 1st reference : g28 Ref. position check : g272nd reference : g30

Thread synchronous cutting g33Helical interpolation Circular + Linear interpolation 2 axes(max.)Feed function / Acc. & Dec. control

Manual feed

Rapid traverse Jog : 0~5,000mm/min (197 ipm) Manual handle : x1, x10, x100 pulsesReference position return

Cutting Feed command Direct input F codeFeedrate override 0 ~ 200% (10% unit)Rapid traverse override F0% (F1%), F25%, F50%, F100%override cancelFeed per minute g94Feed per revolution g95Look-ahead block 40 BlockProgram inputTape Code eIA/ISooptional block skip 1eAAbsolute / Incremental program g90/g91Program stop / end M00, M01/M02, M30Maximum command unit ±999,999.999 mm (±99,999.9999 inch)Plane selection X-Y : g17, X-Z : g18, Y-Z : g19Workpiece coordinate system g52, g53, 6 pairs (g54 ~ g59)Manual absolute Fixed oN Programmable data input g10Sub program call 10 folds nestedCustom macro #100~#199, #500~#999g code system AProgrammable mirror image g51.1, g50.1g code preventing buffering g4.1Including Chamfering / Corner RCanned cycle g73, g74, g76, g80 ~ g89Coordinate rotation g68, g69

Auxiliary function / Spindle speed functionAuxiliary function M & 4 digitLevel-up M code Multi / Bypass M codeSpindle speed function S & 5 digit , Binary outputSpindle override 50% ~ 150% (10% unit)Multi position spindle orientation M19FSSB high speed rigid tappingTool function / Tool compensationTool function Max. T 8 digitTool life management ☆ 256 pairsTool offset pairs 64 pairsTool nose radius compensation g40, g41, g42Tool nose length compensation G43, G44, G49Tool offset memory C Tool length, diameter, abrasion(length, diameter)Tool length measurement Z axes Input CEditing functionPart program storage size 640m (256KB)No. of registerable programs 500 eAProgram protectBackground editingextended part program editing Copy, move and change of NC programMemory card program edit Data input / output & InterfaceI/o interface RS 232C, CF card, uSB memoryScreen hard copyexternal messageexternal key inputexternal workpiece number searchAutomatic data backupSetting, display and diagnosisSelf-diagnosis functionHistory display Alarm & operator message & operationRun hour / Parts count displayMaintenance informationActual cutting feedrate displayDisplay of spindle speed / T codegraphic displayoperating monitor screen Spindle / Servo load etc...Power consumption monitoring Spindle & ServoSpindle / Servo setting screenMulti language display Support 20 languagesDisplay language switching Selection of 5 optional LanguagesLCD Screen Saver Screen saverProcessing select Speed/ridigity setting

OptionAdditional optional block skip ☆ 9 eAFast ethernet Needed option boardData server Needed option boardProtection of data at 8 levelsSub Spindle controlPolar coordinate command g15, g16Polar coordinate interpolation g12.1, g13.1Cylinderical interpolation g07.1one-way positioning g60 Stored stroke check 2, 3Inverse-time feed g93Scaling g50, g51Manual guide i Interactive auto programHandle interruptManual handle feed 2/3 units

Additional custom macro variables#100~#199, #500~#999#100~#199, #500~#999, #98000~#98499

Rigid tap ReturnTool management functionTool offset number ☆ Max. 2,000 pairProgram storage capacity ☆ 512KB~8MBProgram registration number ☆ Max. 4000 eaAdditional work coordinate Max. 48 pair (g54.1 P1 ~ P48)AICC Ⅱ 200 block, ☆ 400 block, ☆ 600 block, ☆ 1,000 block

GLOBAL NETWORK

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Changwon Technical Center / R&D Center / Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533)TEL : +82 55 280 9114 FAX : +82 55 282 9680

Uiwang Technical Center / R&D Center37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082)TEL : +82 31 596 8209 Fax : +82 55 210 9804

HEADqUARTER

OVERSEAS OFFICESHYUNDAI WIAMachine Tools America 265, Spring Lake Drive, Itasca, IL, 60143

TEL : +1 201 489 2887 FAX : +1 201 489 2723

Jiangsu HYUNDAI WIANo.6 Fenghuang Road, Fenghuang Town, Zhangjjagang City, Jiangsu province, China

TEL : +86 512 5672 6808FAX : +86 512 5671 6960

Chengdu OfficeNO.508 Room, B Block, AFC Plaza, NO.88 Jiaozi Road, High-tech Zone, Chengdu, China 610041

TEL : +86 28 8665 5550FAX : +86 28 8666 2985

HYUNDAI WIAMachine Tools Europe Kaiserleipromenade 5, D-63067 Offenbach, Germany

TEL : +49 69271 472 701FAX : +49 69271 472 719

Hyundai WIA Machine Tools ChinaShanghai Office1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, 200233

TEL : +86 21 6427 9885FAX : +86 21 3431 0376

Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China 430056

TEL : +86 27 5956 3256~7FAX : +86 27 5952 3258

Raunheim Service CenterRaunheim R&D CenterKelsterbacher Strasse 51, 65479 Raunheim, Germany

TEL : +49 6142 9256 0 FAX : +49 6142 834 100

Beijing Office13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China 100176

TEL : +86 10 8453 9850~2FAX : +86 10 8453 9853

qingdao OfficeRoom 1207, Caifu Building, 182-6 Haier Middle Road, Qingdao, China 266061

TEL : +86 532 8667 9333~5FAX : +86 532 8667 9338

Inida Office#4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai-600 096, Tamilnadu, IndiaTEL: +91-44-3290-1719

Guangzhou OfficeRoom 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China 511400

TEL : +86 20 8550 6595~6 FAX : +86 20 8550 6597

Shenyang OfficeRoom 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China 110013

TEL : +86 24 3228 6640FAX : +86 24 3228 6642

2015-12 002.003 eNg

Head office & Factory153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do

Tel +82 55 280 9206, 9299 Fax +82 55 210 9804

machine.hyundai-wia.com

overseas Sales Team16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do

Tel +82 31 593 8173

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