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    Table of Contents

    1. Introduction Page 1

    2. Management of health hazards health hazards in engine room Page 4

    3. Role of health surveillance Page 14

    4. Health prevention and promotion Page 215. Role for occupational health service provider Page 25

    6. Conclusion Page 26

    7. References Page 27

    8. Appendix Page 28

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    Individual Assignment:

    1. Identify the various common occupational health hazards in your job /workplace.2. Discuss whether environmental monitoring, biological monitoring, biological effect

    monitoring, and/or medical surveillance have any role in managing each of those hazards

    you identified. Provide details where applicable.

    3. Suggest how health prevention and promotion can be included in the management of such

    hazards at your workplace.4. Is there any role for an Occupational Health Service provider to help you manage those

    health hazards? Discuss your answer.

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    1.0 Introduction

    Marine engineers working on board vessels are exceptional in their profession, having to

    spend a large part of their lives at sea. Marine Engineers is responsible for the operation,

    troubleshooting, repair and maintenance of shipboard engines and other machinery such as

    generators, pumps, boilers, etc. They are exposed to occupational risk factors, as well as

    environmental risk factors, as part of their normal, everyday activities. Most marine engineers

    live and work under extremely hazardous conditions that can cause serious short term and

    long-term damage to their health. Sarawak Shell engineering construction services

    department currently chaptered 5 work barges and 4 work boats from contractor to carry out

    hook up and commissioning (HUC) work at offshore installations in Sarawak and Sabah

    water. Each work barge and work boat has 8 marine engineers on board. The marine

    engineers normally stay on board for 60 days; go home for 2 weeks break and joint back

    again. This assignment will look at the working condition and various occupational health

    hazards for marine engineer who stay on board a work barge or a work boat.

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    2.0 Management of health hazards in engine room

    In a work barge or work boat, safety has always been the top priority, however not muchattention is paid to understand, appreciate occupational health risk for the marine engineers.

    The awareness to occupational health risk is general found to be weak among the marine

    engineers

    Currently, number of marine engineers failed their offshore medical has increased. Many of

    them fail in the hearing test. There is also an increase in the number of medical emergencycases and medical referral cases. Being a company who take cares of his employees and

    contractors, Health Risk Assessment (HRA) had been included as part of the hazards and

    effects management process (HEMP) of the HSE Case. The aims of the HRAs are to address

    the physical, chemical, biological, ergonomic and psychological health hazards associated

    with work. HRA involves identification of health hazards in the work place, evaluate the risk

    to health and decide on the control measures.

    The management of common occupation health consists of the following main steps as

    shown in figure 2 below.

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    in the discussion. For chemicals hazardous to health, the pertinent information was obtainedfrom Material Safety Data Sheets, occupational and toxicology textbooks, and pertinent ShellGuides. A detailed observation and walkthrough of several work sites were also conducted toensure that most activities and process in engine room operations are included. Refer toappendix 1: Health inventory for engine room personnel

    Step 2: D etermine the severity and likelihood of the threat of occupational health risk using risk assessment matrix. (RAM).

    The risk (high, medium and low) of the hazard is assigned based on risk assessment matrix. Thosewith high and medium risk will go through detail appraisal.

    Risk Assessment Matrix Increasing Probability

    CONSEQUENCE A B C D E

    HAZARDRATING

    People Assets Env. Reputation

    Occurred

    elsewhere inthe worldbut not inthe Petro-ChemicalIndustry

    Heard of

    incident inPetro-ChemicalIndustry

    Incident has

    occurred inShellCompany

    Happens

    several timesper year inShell (Retail)Business

    Happens

    several timesper year in ourcountry retailoperation.

    No healtheffect

    Nodamage

    Noeffect

    Noimpact

    LOW RISK

    1 Slight healtheffect

    Slightdamage

    Slighteffect

    Slightimpact

    2 Minor healtheffect

    Minordamage

    Minoreffect

    Limitedimpact

    MEDIUMRISK

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    Step 3: Detail appraisal of the health risk identified

    For those risks with medium and low exposure rating, control measure and recovery measureneed to put in place. Control measures and recovery measures consists of health prevention

    and promotion which will be described in detail section 3.

    2.1 Ccommon occupational health hazards for marine engineer

    The following main health hazards are identified:

    1. Physical hazards associated with the work environment

    a. Noise

    b. Heat Stress

    2. Chemical hazards associated with the work environmenta. Diesel Engine Exhaust Emissions

    b. Solvents in Paint (containing benzene, chromates, lead, urethane)

    4. Biological hazards associated with the work environment

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    reverberation on the walls. In a generally reverberant engine room, as a first approximation it

    is reasonable to consider that the noise level is the same throughout the room, unless one isnext to a particularly noisy engine (less than 2 metres away).

    Location dB(A)Low-speed diesel engine( Main Engines)

    Medium-speed diesel engine for generator

    Steam turbine

    Reducer

    Auxiliary boiler

    Compressor

    Water pump

    100-105

    105-110

    85-95

    80-90

    95

    85-100

    80

    Figure 4 Noise level in engine room

    2.1.1.2 Noise induced hearing loss

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    Fig 5: Audiometric curves of Marine engineers by ages (Median values,combined results from both ears).

    In a more recent study, Parker found hearing loss in 26.8% of engineers, compared with 16%

    of deck crew members and 9.9% of supervisors (these differences were statistically

    significant).

    2.1.2 Heat stress

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    Heat exhaustion. The signs and symptoms of heat exhaustion are headache, nausea, vertigo,

    weakness, thirst, and giddiness. Fortunately, this condition responds readily to prompttreatment. Heat exhaustion should not be dismissed lightly, however, for several reasons. One

    is that the fainting associated with heat exhaustion can be dangerous because the victim may

    be operating machinery or controlling an operation that should not be left unattended;

    moreover, the victim may be injured when he or she faints.

    Heat cramps are usually caused by performing hard physical labour in a hot environment.

    These cramps have been attributed to an electrolyte imbalance caused by sweating. It is

    important to understand that cramps can be caused by both too much and too little salt.

    Cramps appear to be caused by the lack of water replenishment. Because sweat is a hypotonic

    solution (0.3% NaCl), excess salt can build up in the body if the water lost through sweating

    is not replaced. Thirst cannot be relied on as a guide to the need for water; instead, water

    must be taken every 15 to 20 minutes in hot environments.

    In heat collapse, the brain does not receive enough oxygen because blood pools in the

    extremities. As a result, the exposed individual may lose consciousness. This reaction is

    i il h f h h i d d ff h b d ' h b l H h

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    2.2 Chemical hazards associated with the work environment

    2.2.1 Diesel exhaust fumesIn a workboat, there are 2 x 2100 bhp main engines and 3 x 500 KW diesel engines driven

    generator. Due to vibration, the exhaust bellow tends to crack and marine engineers are

    exposed to the diesel exhaust fumes that leaked into the engine room. Diesel engine exhaust

    emissions (commonly known as 'diesel fumes') are a mixture of gases, vapours, liquid

    aerosols and substances made up of particles. They contain the products of combustion

    including:

    1. carbon (soot);

    2. nitrogen;

    3. water;

    4. carbon monoxide;

    5. aldehydes;

    6. nitrogen dioxide;

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    1. Inhalation

    most solvents are "volatile", that is, they evaporate into the air very quickly. Thefumes, dusts, gases and vapours that result can then be breathed in and easily passed

    through the lungs into the blood stream.

    2. Ingestion

    Solvent droplets can form in the hairs inside the nose, be sniffed in or swallowed.

    Mouth contact with contaminated hands, food and cigarettes can also result in the

    ingestion of solvents.

    3. Skin Absorption

    Solvents can be absorbed through the skin by direct contact and enter the bloodstream

    in this way.

    Different solvents have different health effects, which will depend on how exposure happens,

    how much and for how long. Short-term effects can be caused by single exposures, often to a

    large amount of solvent.

    Short-term exposure can cause:

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    Some solvents, for example, benzene, can cause cancer. Some solvents will have synergistic

    effects with other hazards and drugs. This means that the solvent will have greater healtheffects when it is in combination with other hazards. For example, after using an organic

    solvent, the effects from exposure will be greater if smoking soon afterwards.

    2.3 Biological hazards associated with the work environment;

    2.3.1 Bacteria in portable water.

    In a workboat and work barge, the portable water is produced by reverse osmosis water

    maker using sea water. The fresh water produced is stored inside the fresh water tank. The

    water was passed through a UV sterili zer before distributed to accommod ation. Occasionally

    this water is infected by bacteria or microorganisms. The microorganisms that have the most

    significance to human health are those that cause disease, which are called pathogens.

    Examples of common pathogens include bacteria such as Salmonella and Shigella ,

    protozoans such as Giardia and Cryptosporidium , and viruses such as hepatitis A and

    Norwalk. Most of these pathogens are transmitted by what is called the faecal-oral route of

    exposure; this means that faeces from an infected person or animal somehow (directly or

    indirectly) get into a person's mouth. It is not possible to test drinking water regularly for the

    f d b h l b

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    bending, stretching, and heavy lifting to grasp and carry materials can be HFE/Ergonomic

    risk factors that may lead to development of WMSDs involving the back, shoulders, legs,knees, and arms.

    2.4.2 Maintenance

    Equipment and spaces designed without the maintainer in mind can forces engineer to

    assume awkward postures, use repetitive motions, exert excessive force, and be exposed tolong periods of hand/arm or whole body vibrations while performing maintenance. Some

    valves onboard are difficult to reach. Stretching to reach and turning these valves can be

    difficult and result in excessive strain on arm and back muscles. Constant strain can lead to

    the development of painful and disabling WMSDs and worker fatigue, resulting in decreased

    productivity and lack of concentration. Electrical and pneumatic hand tools are used forgrinding and scraping in preparation for painting and other maintenance or repair tasks.

    Prolonged use of some types of vibrating hand tools (especially in awkward postures) are

    associated with hand-arm discomfort and potential loss of functional abilities known as Hand

    Arm Vibration Syndrome (HAVS)

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    recreation value of leisure time. Further, depending on weather, ship motion can be very

    stressful. Severe seasickness can distinctly impair a marine engineer well-being onboard andmarine engineers suffering from it are incapable of changing it if they do not respond to

    treatment or medication is not available on board.

    The often observed lack of leisure time facilities, such as fitness rooms or social events, often

    impairs marine engineer well-being on board ship. The occurrence of psycho emotional

    stress of marine engineer is often associated with disturbed sexual life and with disturbed

    working and resting regimes due to working in shift.

    3.0 Role of health surveillance

    Health surveillance consists of Environmental monitoring, biological monitoring, andbiological effect monitoring and medical surveillance.

    Chemical Exposure Dose Toxic

    ff

    Metabolized

    Excreted

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    3. To collect, keep up to date and use data and information for identifying, evaluating,

    managing and reporting hazard related effects on health.

    4. To assure compliance with applicable laws and regulations which require medical

    monitoring when employees are potentially exposed to certain substances at work.

    In addition, this assessment provides the employees:

    1. Opportunity to share their work-related health issues or concerns; and

    2. Education on specific substances/agents and control measures required to minimize

    exposure .

    3 . 1 E n v i r o n m e n t a l m o n i t o r i n g

    Exposure measurement and monitoring is done to determine existing environmental

    conditions, contaminant or substance levels or rates in the (work) environment. In the area of

    occupational health and hygiene, ambient monitoring is part of the exposure monitoring

    strategy, and typically comprises of area monitoring, or personal monitoring, or both.

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    alteration, a physiologic effect or a secondary clinical finding and obtaining a red blood cell

    cholinesterase level in a worker with organophosphate pesticide exposure. The choice of

    biological medium depends on kinetic factors, the convenience of sample collection and the

    possibility of sample contamination.

    Blood . Since this is the main vehicle for transport and distribution, most systematically active

    substances and their metabolites can be found in blood. The medium is useful for inorganic

    chemicals and for organic chemicals which are poorly metabolized and have a sufficiently

    long half-life.

    Urine . Urine collection is easier, less invasive and more readily accepted by workers. It is

    usually suitable for water-soluble metabolites of organic substances and for some inorganic

    substances. The concentration of a substance in urine usually reflects the mean plasma level

    during the period of urine accumulation in the bladder. End of shift samples are appropriate

    for rapidly excreted substances, such as solvents; 24-hour specimens (although rarely

    collected) may be more representative in some cases. The concentration of a substance in

    urine will depend on the rate of urine production, and correction of results on the basis of

    creatinine concentration or density may be necessary. Contamination during collection can be

    a source of error.

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    Like any other clinical laboratory data, biological monitoring data need to be interpreted by a

    physician. Some BLVs, i.e. those referring to urinary excretion, are expressed relative to

    creatinine concentrations. In the first instance this refers to compounds for which the relevant

    studies are documented only on the basis of urinary creatinine values.

    3 . 3 M e d i c a l S u r v e i l l a n c e

    Medical surveillance is the systematic assessment of employees exposed or potentially

    exposed to occupational hazards. This assessment monitors individuals for adverse health

    effects and determines the effectiveness of exposure prevention strategies. The fundamental

    purpose of medical surveillance is to detect and eliminate the underlying causes such as

    specific hazards or exposures, and it thus has a prevention focus . Analysis of specific group

    results assists in the identification of potential problem areas and the effectiveness of existing

    worksite preventive strategies. As such, surveillance serves as a feedback loop to the

    employer.

    When considering how to monitor for the development of adverse health effects from

    exposures in the workplace it is important to consider the timeframe over which the health

    effects manifest themselves.

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    18

    3.4 Role summary of Environment monitoring, Biological and biological effect monitoring and medical surveillance for marine Engineer

    Occupational

    hazard

    Environmental monitoring Biological and biological effect monitoring Medical surveillance

    Noise Conduct noise measurement on vessels duringinitial sea trial and subsequently every five years

    or if there is major modification.

    Purpose

    Issue noise mapping report and put control

    measures in places to control noise induced

    hearing loss.

    No person may encounter a 24-hour effective

    noise level greater than 82 dB (A) when noise ismeasured using a sound-level meter and an A-

    weighting filter.

    Ear protection must be provided for any person

    entering any space with a noise level greater than

    85 dB (A).

    Each entrance to a machinery space with a noise

    level greater than 85 dB(A) must have a warning

    sign stating that each person entering the space

    must wear ear protection.

    Nil Entry criteriaExposure to noise 85 dB (A) 8-hour TWA The assessment will identify early noiseinduced hearing loss in 99% of marine engineer and engine crews.

    Purpose

    To identify, evaluate and manage possible adverse health effects of noise on marineengineer and engine crews with potential exposure to Noise. In addition, this assessmentprovides

    a) The employee an opportunity to share their issues or concerns

    b) The health advisor an opportunity for health education on the hazards of Noise andcontrol measures including correct use of required PPE to minimize exposure.

    Activities

    Initial (Baseline) EvaluationNoise Health history Baseline Health status questionnaireFocused health evaluation (Otoscopic evaluation of external and middle ear) withemphasis on review of questionnaire and health educationBaseline audiogram (Testing of new employees likely to be exposed to >80 dB(A) 8-hour TWA followed by a repeat test within 6 12 months)Review evaluation, discuss outcome, provide recommendation and document results

    Periodic EvaluationFrequency of audiometric testing:Every 2 years for all employees 85 dB(A) 8-hour TWANoise Health history - Interim Health status questionnaireClinical assessment of hearing lossIf the medical assessment reveals a classic work related NIHL, it is to be reported as anoccupational Illness (OI). For atypical or complicated hearing losses (unable todifferentiate NIHL or not), a referral to an otologist or ENT doctor should be considered.PPE Training: Should be included either in clinical assessment or as part of audiometrictestingReview evaluation, discuss outcome as well as any other employee issue or concern,provide recommendation and document results

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    Heat Using wet bulb thermometer Temperature to take

    temperature measurement at various location in

    engine room.

    Engineering control measures should be used to

    prevent heat exposure including shielding,

    insulation and ventilation.

    Engineer should be given adequate rest periods

    NIL Pre-placement and periodical medical examination

    Diesel

    exhaust

    fumes

    Polycyclic aromatic hydrocarbons (PAHs) are

    one of the most important and carcinogenic

    components in diesel exhaust (DE). Therefore,

    ambient PAHs concentrations were measured and

    characterized for engine. Exposure assessment

    for health effects of exposure to diesel exhaust

    should focus on the measurement of specific

    PAHs that are known carcinogens, such asbenzene; However, these compounds are

    typically found at very low levels in the ambient

    environment and are not unique to diesel exhaust.

    Biological Monitoring of PAHs Exposure.

    Pre- and Post-Shift Urinary 1-OHP

    Concentrations. The mean concentration variation

    of pre- and post-shift urinary 1-OHP among engine

    room personnel during 4 consecutive sampling

    days is used to determine the actual exposure level.

    The observed urinary 1-OHP concentrations weremuch lower in this study than in other occupations

    with similar environmental exposure levels (This is

    probably because engine spent less than 50% of

    work time in the diesel engine area during a full

    work shift therefore the true personal exposures to

    PAHs were likely to be overestimated by using the

    ambient exposure values.

    Entry criteria

    PAH-exposure at or above 0.2 mg/m of air as an 8-hour TWA benzene soluble fraction

    for 30 or more days/year.

    Purpose

    To identify, evaluate and manage possible adverse health effects of PAH in engine roompersonnel with potential exposure to PAH. In addition, this assessment provides

    a) the employee an opportunity to share their issues or concerns; and

    b) the health advisor an opportunity for health awareness and education on the hazards of

    PAH and control measures required to minimize exposure

    Initial (Baseline) Evaluation upon pre-employment or pre-placementHealth history - Baseline Health status questionnaire (Form: MS-Q1)Occupational Health history questionnaire (Form: MS-Q2)Focused health evaluation with emphasis on review of questionnaire including follow-upof abnormal responses and health educationAdvise workers: Smoking will increase the adverse effect of PAH exposure; dermaluptake is an important path of exposure; and be aware of occurrence, recognition andreporting of photosensitivityLaboratory test: Complete Blood Count (CBC) and Differential for baseline onlyReview evaluation, discuss outcome, provide recommendation and document resultsPeriodic Evaluation - every 2 yearsPAH Health history - Interim Health status questionnaire (Form: MS-Q3)

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    20

    Focused health evaluation with emphasis on review of questionnaire including follow-upof abnormal responses and health educationUrinary 1-hydroxypyrene: to demonstrate efficacy of controls and complianceReview evaluation, discuss outcome, provide recommendation, document results

    Solvent and

    thinners

    Nil, Blood and urine test when engineer showing

    symptoms like headaches, drowsiness or having

    skin problem.

    Nil

    Bacterial in

    drinking

    water

    Taking water sample and send for laboratory

    analysis monthly. For water fail the test, the

    water need to be changed.

    Nil Nil

    Manual

    handling

    Nil Nil Pre-placement and periodical medical examination

    Stress and

    cumulative

    fatigue

    Nil Nil Pre-placement and periodical medical examination

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    4.0 Health prevention and promotion

    Health prevention and promotion are the control measures put in place in the management of occupational hazards.

    Goals of health prevention and promotion at the workplace/engine room

    1. Improving health risk

    2. Reducing medical care cost

    3. Improving worker performance

    4.1 Primary health prevention

    Same like other hazards at worksite, the risk of occupational hazards can be prevented by

    putting controls measure in place. Control measures are the interventions and actions of the

    equipment, techniques, processes, protocols and education that help to eliminate or reduce the

    levels of hazardous exposure. There are several levels of control measures that can be put in

    place to deal with occupation health hazard adverse exposures. These are generally termed

    the Hierarchy of Control (HOC). In order of reliability, effectiveness and likelihood of

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    iterative process of reviewing hazards and controls should be implemented to ensure that a

    continuous drive up the hierarch y of control is embedded in the operational culture.

    Though personal protective equipment (PPE) should only be used as a last resort it can be a

    valuable addition to any hazard control program and, in some instances, may be the only

    effective option. When it is used it should be associated with a well planned program of

    training, routine maintenance and replacement.

    The following are examples of how the hierarchy of control might work in a specific instance.

    Elimination

    Remove a major emission source of particulates and various gases by replacing diesel

    powered equipment, with electrically powered equipment.

    Substitution

    Electrically powered tools such as rock drills can emit lower levels of noise and vibration

    than pneumatically powered ones.

    Engineering (including isolation)

    In engine room, Vibration reducing mountings and damping can reduce both vibration and

    noise levels. The engine room design plays a large role in improving marine engineer comfort,

    reducing exposure to noise, dust, muscular stresses, extreme temperatures and reducing

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    4.2 Secondary prevention

    This is accomplished by identifying health problems before they become clinically apparent

    (i.e. before marine engineer report ill) and intervening to limit the adverse effects of problem.

    This is also known as occupational disease surveillance. The underlying assumption is that

    such early identification will result in a more favourable outcome.

    An example of secondary prevention is the measurement of blood lead level in marine

    engineer exposed to lead. An elevated blood level indicates a failure of primary prevention

    but can allow for corrective action before clinically apparent lead poisoning occurs.

    Corrective actions would be to improve the primary prevention activities listed above.

    4.3 Tertiary prevention

    This is accomplished by minimizing the adverse effects on health of a disease or exposure.

    Typically this is thought of as clinical occupational medicine. An example of tertiary

    prevention is the treatment of lead poisoning (headache, muscle and joint pain, abdominal

    pain, anaemia, kidney dysfunction) by administration of chelating medication. The goal is to

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    4.6 Noise induced hearing loss prevention program

    In engine room, noise usually exceeds regulated limits; employers must have an effectivenoise control and hearing loss prevention program. The regulated limit for noise exposure in

    is 85 decibels (dBA) for an eight-hour period, or an equivalent noise exposure of one Pascal-

    squared hour (Pa2h).

    The goal of a hearing loss prevention program is to reduce the noise exposure of mechanics

    to a safe level and prevent occupational hearing loss. Hearing loss prevention programs mustaddress

    1. Noise measurement

    2. Education and training

    3. Engineered noise control

    4. Hearing protection

    5. Posting of noise hazard areas

    6. Hearing tests

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    5. Investigate options for engineered noise control.

    5.0 Role for occupational health service provider

    In Sarawak Shell, occupational health service provider plays an important role in managing

    the health hazard. The main role includes managements of workplace occupational health

    risks, management of worker hazards, participating in emergency response planning and

    emergency management, Provisions of clinical service and records keeping

    5.1 Management of workplace occupational health risks

    1. Identification and assessment of workplace hazards and risks.

    Medical practitioner is part of the team who help to identify and assess the health

    hazards and risks inside the engine room.

    2. Recommendations of OH control measures and surveillance/ monitoring of

    workplace and workers

    3. Risk communication of hazards and control measures to management and workers

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    11. Sickness absence and lost time injury review

    12. Health promotion

    13. Post employment medical examination

    5.3 Participating in emergency response planning and emergency management

    When there is medical emergency, the medic in the work barge will seek medical advice from

    duty doctor. The doctor will assess the situation and activate Medevac if necessary.

    5.4 Provisions of clinical service

    Health service providers are providing clinical service like environmental monitoring,

    biological monitoring, biological effect monitoring, medical surveillance and etc.

    5.5 Records keeping

    In Shell medical records keeping is outsourced to health service provider. All MS including

    biologic monitoring evaluations as recorded in employee's medical records are considered

    most confidential and should be recorded and maintained in accordance with the SHS

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    7.0 References

    1. Industrial safety management; LM Deshmukh,

    2. Job hazard analysis; James E. Roughton, Nathan Crutchfield

    3. Occupational safety and health ACT 1994 (ACT 514) regulations and orders (March

    2009)4. Factories and Machinery act 1967 (ACT 139), regulation and rules (January 2009)

    5. Procedures and Guidance concerning Medical Surveillance Evaluation of Employees,Shell international

    6. Occupational health, a manual for primary health care workers; WHO-EM/OCH/85/E/L

    7. Good practise guidance on occupational health risk assessment; ICMM

    8. Diesel engine exhaust Emissions; HSE health and safety executive

    9. Thermal environment on ocean going oil tanker; K.J. Collins, T.P.Eddy

    10. Occupational risks and challenges of seafaring; Marcus Oldenburg, xaver baur

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    28

    Appendix 1 Hazards inventory

    HAZARDSEFFECTS

    Code Type Hazard Distribution situations or activities Acute Effects (Harm to People) Chronic Effects (Harm to People) RAM

    CH1 CHEM Gas oils (Automotive,Industrial grade)

    1. Machinery Operations

    Irritation to skin and eyes on inhalation of mist, deflating of skin, headache, nausea; may aspirate and cause lunginflammation if swallowed

    3D-M

    Prolonged or repeated skin contact may leadto dermatitis. Lung fibrosis from oil mistinhalation. Potential carcinogen.

    3C-M

    CH2 CHEM Grease 6. Engr & Maint

    May be mildly irritating to the eyes. 2B-L

    Prolonged skin contact may result indermatitis, oil acne or folliculitis

    2B-L

    CH3 CHEMHydraulic Oil/Lubricant

    Oil 6. Engr & Maint

    May be mildly irritating to the eyes and skin (prolongedcontact)

    2B-L

    Dermatitis in predisposed persons 3B-L

    CH4 CHEM Asbestos (CAG)

    6. Engr & MaintIrritant to eyes and respiratory tract 3C-M

    Lung cancer from prolonged exposure (Cat 1Carcinogen)

    4B-M

    Dermatitis may result from repeated solventexposure. Paint base of Chromates may causecancer, and organic lead-based paint mayhave reproductive effects. Urethane based

    aint may cause sensitization.

    3B-L

    CH6 CHEMDiesel Engine Exhaust

    Emissions

    1. Machinery Operations Irritant to eye and respiratory track 2C-L

    Prolonged exposure suspected to cause

    cancer

    4B-M

    Repeated exposure causes chronic bronchitis 4C-M

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    HAZARDSEFFECTS

    Code Type Hazard Distribution situations oractivities

    Acute Effects (Harm to People) Chronic Effects (Harm toPeople)

    RAM

    PH1 PHYS Noise Mechanics carry out watchkeeping in engine room

    Acute: Impact noise: rupture ofeardrum; acoustic trauma.Loud steady noise: Temporarythreshold shift

    Chronic: Noise induced hearingloss (Permanent thresholdshift); tinnitus (ringing in theears)

    3D-M

    PH2 PHYS Heat Stress Mechanic carry out watchkeeping and maintenancework in engine room

    Acute: Heat stroke leading to death(lesser symptoms: exhaustion, cramps,rash, fatigue)

    4B-M

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    HAZARDSEFFECTS

    Code Type Hazard Distribution situations oractivities

    Acute Effects (Harm to People) Chronic Effects (Harm toPeople)

    RAM

    E1 ERG Poor workplace or taskdesign leading to e.g.awkward, repetitive andstatic postures,movements, excessivestretching, bending,pushing, pulling, forceexertion.

    Inaccessible equipment orinsufficient space for the taskto be carried out efficientlyand effectively.

    Acute: Impaired or unsafeperformance; Musculoskeletaldisorder

    3C-M

    E2 ERG Chronic: Musculoskeletal andrepetitive strain injury

    3C-M

    E3 ERG Manual materials handling Acute: Impaired or unsafeperformance; Musculoskeletal illness

    3D-M

    E4 ERG Chronic: Musculoskeletal illness;repetitive strain illness

    3C-M

    E5 ERG Engine room Lighting Taking engine logs androutine maintenance

    Eye Strain. Very Low light level maypredispose a worker to accidents e.g.slips & falls, trips

    3C-M

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    HAZARDSEFFECTS

    Code Type Hazard Distribution situations oractivities

    Acute Effects (Harm to People) Chronic Effects (Harm toPeople)

    RAM

    B1 BIO Food and drinkcontaminated withmicro-organisms, e.g.salmonella

    Contaminated food and/or drinkprovided by the Company,examples of sources: sale ofperishable foods at Distributionoutlets, vending machines,kitchens, small foodpreparation areas, drinkingwater supplies

    Acute: e.g. food poisoning; hepatitis A,amoebic dysentery

    2D-M or4B-M

    B2 BIO Water borne pathogen -Legionella bacteria

    Present in drinking water Acute: Pontiac fever (mildest form ofinfection); Legionnaires' disease -pneumonia (severest form of infection -may be fatal); dependent on the strain oflegionella bacteria

    4B-M

    B3 BIO Bacterial and fungalgrowth in air-conditioning systems

    Air-conditioned offices withhumidifiers9. Office & Despatch

    Acute: Humidifier fever, bacterial/fungaltransmission

    2C-L

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    HAZARDSEFFECTS

    Code Type Hazard Distribution situations oractivities

    Acute Effects (Harm to People) Chronic Effects (Harm toPeople)

    RAM

    PS1 PSY Long and irregularworking hours; workingcycles; shift work;excessive workload

    6 on 6 off watch keeping Acute: Incidents as a result of fatigue.Impaired or unsafe performance.Irritability.

    2C-L

    PS2 PSY Chronic: Symptoms of sleeppattern disruption. Leading toanxiety and fatigue.

    3C-M

    PS3 PSY Mismatch of workenvironment tocognitive skills,capabilities andlimitations of workforce

    Requiring individuals to monitora process without trying toreduce their level of boredomby giving them a higher taskload, asking a worker to

    supervise something of whichthey are not capable. Note:resulting adverse effectsdependent on the individual(s)concerned

    Acute: Impaired or unsafe performance(may lead to a safety incident orproduction loss with greater potentialconsequence)

    2C-L

    PS4 PSY Chronic: physical signs offatigue and stress

    4C-M

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