How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2...

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How to produce Sauerkraut…??? Ralf Aurich

Transcript of How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2...

Page 1: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

How to produce Sauerkraut…???

Ralf Aurich

Page 2: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

1 History

2 Contents

3 Production

3.1 Plantation

3.2 Preparation

3.3 Fermentation

3.4 Further Treatment

Page 3: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

1 History

Page 4: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production meaning for healthy food is known for

thousands of years Sauerkraut is not from Germany…sorry!

but we love it! probably developed in China during the

construction of the Chinese Wall brought through settlement to Europe in 15th century made in a monastery later sailors used it against scurvy

Page 5: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Productionfamous Persons used it:

the Romans

Columbus for his sailors

Hypocritis against overweight

Page 6: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

2 Contents of Sauerkraut

Page 7: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production very, very healthy food Finish researchers discovered, that it

prevents of cancer good for a diet ingredients:

vitamins minerals (iron, calcium) trace elements roughage lactic acid

Page 8: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

3 Production

3.1 Plantation

Page 9: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production important parameters:

choice of species method of cultivation time of harvesting

large cabbages are needed (5-12kg) seedlings are planted in hot houses then planted outside in march/may harvest: august to november

Page 10: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut ProductionHarvest

cabbage is harvested manually cleaned carefully, loaded onto carts rough product is then supplied to the producers of

Sauerkraut Plantations all over Germany, no special region

Page 11: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

3.2 Preparation

Page 12: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Productionreception and unloading cabbage is thoroughly

checked external visual checks and

internal values are also carefully inspected, registered in a protocol

cabbage is then transported to the hall on a large conveyor belt

Page 13: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Productioncutting core has to be drilled out loose leaves are removed finely slicing

Page 14: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

3.3 Fermentation

Page 15: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production Lactic acid bacteria are

the primary group of organisms involved in sauerkraut fermentation

Shredded cabbage is placed in a jar and salt is added to a final concentration of 2-2,5% adding of salt

Page 16: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production The principle function of salt is to withdraw juice

from the cabbage to get a more favourable environment for development of the desired bacteria

In the manufacture of sauerkraut, dry salt is added at the rate if 1 to 1.5 kg per 50kg cabbage (2 to 3%)

It is essential to use pure salt since salts with added alkali may neutralise the acid

Page 17: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production sugar contained in the cabbage is converted to

lactic acid lactic acid fermentation According to the rule,

cabbage requires approximately 20 days at room temperature of 20°C before fermentation is completed and the resulting sauerkraut is produced

Page 18: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production to produce sauerkraut of consistent quality,

starter cultures (similar to those used in the dairy industry) are recommended

starter cultures ensure consistency between batches, they speed up the fermentation process

it is possible to use the juice from a previous kraut fermentation as a starter culture for subsequent fermentations

Page 19: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Productionemptying the silo once the fermentation is completed, the pressure

is removed and the sauerkraut is lifted out of the silo by a crane and then filled into smaller containers for further treatment

Page 20: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

3.4 Further Treatment

Page 21: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut ProductionPacking The raw or cooked

sauerkraut is packed into pouches of 500 g or 750 g

Each pouch is checked individually with regard to its weight

The loose sauerkraut is packed in 5kg, 10 kg or 25kg buckets

Page 22: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut ProductionPasteurisation after the weight is checked, all the pouches are

pasteurised by continuous pasteurisation machines

these facilities heat the goods up rapidly and chill them again quickly in a single operation, thereby preserving the precious ingredients

Page 23: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut ProductionPacking in containers for transport the pouches are checked individually for

tightness and for the correctly-declared contents packed in containers for transport.

Page 24: How to produce Sauerkraut…??? Ralf Aurich. Processing Lines Sauerkraut Production 1 History 2 Contents 3 Production 3.1 Plantation 3.2 Preparation 3.3.

Ralf Aurich Processing Lines

Sauerkraut Production

Enjoy Sauerkraut with sausage and potatoes, best food you can get!