How To Integrate Prototyping Into The Design Process Using 3D Printing
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Transcript of How To Integrate Prototyping Into The Design Process Using 3D Printing
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How To Integrate Prototyping Into The Design Process Using 3D Printing
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This webinar will be available afterwards at
designworldonline.com & via email
Q&A at the end of the presentation
Hashtag for this webinar: #DWwebinar
Before We Start
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Moderator
Leslie Langnau Design World
Presenter
Jim Warner Kaleidoscope
Gerry Berberian Stratasys
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Kaleidoscope is the world’s premier Integrated Design and Realization agency.
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We believe brand is an ecosystem. A collection of inter-connected elements that communicate a promise to people.
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Our consumer insight driven approach allows us to strategically position brands for maximum Impact within the retail context.
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Through Co-Creation, we combine multi-disciplinary team perspectives to solve problems and uncover new opportunities.
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Iterative Design Thinking. Through our process we explore, we resolve, we connect. We never stop learning and improving.
® Iterative Design Thinking™
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Integrated Services
User Research Consumer Journey Mapping Design & Brand Strategy Category Analysis Brand Design Structural Packaging Engineering Realization 2D/3D Production Liaison
Our teams provide strategic, creative and technical services seamlessly combined to create holistic brand and packaging results.
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Before beginning, you need to clearly define what prototype means to you.
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1. An example, sample, model 2. Breadboard, POC, looks-like, solid/hollow, rough/finished, 3D visuals 3. Aesthetical, function, technical/ manufacturing evaluation
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Now, you need to answer the following 3 very important questions…
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1. What business are you in? 2. What is your creative development/manufacturing process? 3. How do you make things?
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Based upon your analysis, you then need to redefine yourself per…
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1. Unveil your new process 2. Unveil your new Organizational Structure and staffing requirements 3. Procure new and advanced equipment
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Ah, which 3D printer should I purchase… which one is the best ?
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WAIT!
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…who ever said you need to get only ONE 3D printer ?
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Does a car mechanic have only ONE tool ?!
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NO!
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To make things in today’s business world, you need a vast array of different methods.
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You have to do things faster, bigger and better than you have before…
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…and have a culture, leadership and vision that supports your change, and remember -
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Process is KING !
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Iterative Design Thinking
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Rapid Ideation
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Iterative Prototyping
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Rapid Feedback
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Technical Refinement
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Consumer Validation
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Production Liaison
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Roll-Out/ Evaluate
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A Deeper Dive into the Overall Development Process Integrated with Model Making
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1 IDT RI IP RR TR PL
Cardboard
Foam Core
Clay
Carve
MakerBot
Fail Fast
Forward
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1 2 3 IDT RI IP RR TR PL
Cardboard
Foam Core
Clay
Carve
MakerBot
CNC Foam
Construct
Scan/Cut
REN
MakerBot
Objet
4-Axis Mill
CNC
Vac-Form
REN
Objet
SLA
RTV Mold
Cast
Decorate
Fail Fast
Forward
Develop
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1 2 3 4 IDT RI IP RR TR PL
Cardboard
Foam Core
Clay
Carve
MakerBot
CNC Foam
Construct
Scan/Cut
REN
MakerBot
Objet
4-Axis Mill
CNC
Vac-Form
REN
Objet
SLA
RTV Mold
Cast
Decorate
4-Axis Mill
CNC
Vac-Form
Objet
SLA
REN
RTV Mold
Cast
Soft Tool
Construct
Decorate
Fail Fast
Forward
Feedback Develop
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1 2 3 4 5 - 8 IDT RI IP RR TR PL
Cardboard
Foam Core
Clay
Carve
MakerBot
CNC Foam
Construct
Scan/Cut
REN
MakerBot
Objet
4-Axis Mill
CNC
Vac-Form
REN
Objet
SLA
RTV Mold
Cast
Decorate
4-Axis Mill
CNC
Vac-Form
Objet
SLA
REN
RTV Mold
Cast
Soft Tool
Construct
Decorate
Objet+
SLA
4-Axis Mill
Soft Tool
Hard Tool
Cast
Decorate
Objet+
Pilot Tool
Prod. Tool
Implement Develop Fail Fast
Forward
Feedback
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1 2 3 4 5 - 8 IDT RI IP RR TR PL
Implement Develop Fail Fast
Forward
Feedback
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What We Have Learned About Process and Model Making.
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1. Learn to Fail Often.
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1. Learn to Fail Often. 2. Think Different.
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1. Learn to Fail Often. 2. Think Different. 3. Be Upfront/Honest.
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1. Learn to Fail Often. 2. Think Different. 3. Be Upfront/Honest. 4. Don’t Settle For Less.
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1. Learn to Fail Often. 2. Think Different. 3. Be upfront/Honest. 4. Don’t Settle For Less. 5. Lead Your Technology.
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1. Learn to Fail Often. 2. Think Different. 3. Be Upfront/Honest. 4. Don’t Settle For Less. 5. Lead Your Technology. 6. Don’t Copy Others.
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Challenge to all attendees.
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Integrate.
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Integrate. Innovate.
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Integrate. Innovate. Model !
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Stratasys Overview Gerry Berberian
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Stratasys - A Powerful Resource
• Headquartered in Eden Prairie, MN and
Rehovot, Israel
• Global workforce of over 1100
employees
• $359M combined revenue (2012)
• 500 granted or pending additive
manufacturing patents globally
• 20 technology & leadership awards
• Over 29,000 3D Printers installed
worldwide
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Stratasys Customers
More than 8,000 customers worldwide
Global brands as well as smaller
companies
Our customers are from multiple
industries
Automotive
Aerospace & Defense
Industrial & commercial
Consumer products
Medical
Government
Education
Architecture
Toys
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A Stratasys for Every Product Stage
Concept Prototype
Production
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Rigid
– General purpose translucent
– Polypropylene-like
– High-temperature
– ABS-like
– Transparent Flexible, Rubber-like
– High-elongation
– Wide range of Shore Scale A
values (Hardness)
– High Tear Resistance
Medical
– Biocompatible for
Hearing Aids
– Biocompatible clear
material
– Dental
Digital Composite Materials
– Pre-defined Digital
Materials™
Durable
– ABS
– Production-grade
– Realistic parts
– Translucent
Functional
– Anti-static
– High strength
– Manufacturing tools
Industry-Ready
– High strength
– Sterilizable
– Food & drug
High-Performance
– Flame retardant
– Chemical-resistant
– Low-toxicity
– Finished parts
A World of Material Possibilities
Photopolymers Thermoplastics
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Polyjet & FDM Technologies
Polyjet
• Fine feature details
• Material Versatility (>120)
• Multi-material product realism
• Multiple thermoplastics
• Accuracy
• Durability
FDM
Material
Cartridge
Plastic
Filament
Liquefier
Extrusion UV Light
Material A
Material B
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Questions?
Design World Leslie Langnau [email protected] Phone: 440.234.4531 Twitter: @DW_RapidMfg
Kaleidoscope Jim Warner [email protected] Phone: 773.722.9300 Twitter: @Kaleidoscopechi
Stratasys Gerry Berberian [email protected] Phone: 978.495.5539
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Thank You
This webinar will be available at designworldonline.com & email
Tweet with hashtag #DWwebinar
Connect with
Twitter: @DesignWorld
Facebook: facebook.com/engineeringexchange
LinkedIn: Design World Group
YouTube: youtube.com/designworldvideo
Discuss this on EngineeringExchange.com
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