HOT TAPPING & LINE STOPPING BUYERS GUIDE · 2020-02-20 · Hot tapping is a high pressure...

HOT TAPPING & LINE STOPPING BUYERS GUIDE

20.02.2020

AT MIRAGE, WE DESIGN AND MANUFACTURE HIGH PERFORMING PORTABLE MACHINE TOOLS FOR PROFESSIONAL USERS WORLDWIDE. OUR COMPANY HAS GROWN FROM A SMALL FAMILY BUSINESS INTO A SUCCESSFUL GLOBAL COMPANY.

Decades of engineering know-how combined with a continuing drive to innovate has resulted in a broad range of world-class machining products - each one robust enough to handle the toughest of on-site machining challenges.

OUR MISSION IS TO HELP YOU CREATE SUCCESS STORIES, FOR BOTH YOU AND YOUR CUSTOMERS.

MIRAGEMACHINES.COM

MIRAGEMACHINES.COM

Page

Range Overview 4

LPHT3-12 Low Pressure Hot Tapping Machine (285psi) 6

HTM Manually Operated Hot Tapping Machines (1480psi) 9

MHT Hot Tapping Machine Range (1480psi) 12

CHT Hot Tapping Machine Range (5000psi) 16

CHT1000-SSSW Subsea Hot Tapping Machines (5000psi) 20

24LSA Line Stopping Actuator Range (1480psi)

CONTENTS

MIRAGEMACHINES.COM

Hot tapping is a high pressure intervention and the Mirage range of hot tapping machines can help towards a safe and effective solution. Industry-leading innovations used in our machines include a helical gear drive located as close to the cutting head as possible that ensures maximum efficiency, rotary pressure seals, and four fixed feeds.

Applications include: CONSTRUCTION TIE-INS

GAS DISTRIBUTIONPETROCHEMICAL PIPELINESSUBSEA PIPELINESTEMPORARY INSTALLATION

TRANSMISSION PIPELINESVALVE INSTALLATION AND REPAIRWATER MAINS PIPELINESWELLHEAD MAINTENANCE

Operates to 1480psiVersatile hot taps, bypass lines and completion plugsManual rotation & feed2” NPT connectionLightweight construction

HTM100 & HTM150xl

MANUAL HOT TAPPING TOOLS HTM100 – ½ TO 4” (18”) STROKE HTM150XL – ½ TO 6” (32”) STROKE

Operates up to 285 psi Pneumatic or hydraulic driveDepth stop to ensure correct hot tap distanceCan also be utilised to line stop 4 - 8”Auto feed unit optional extraOptional smaller drill sizes

LPHT LOW PRESSURE HOT TAPPING MACHINE

3”– 12”- 30” STROKE

HOT TAPPING

Pressure rating up to 1480 psiHelical geared drive situated close to the cutterHydraulic and pneumatic drive optionsIndustry standard connection flangesFast traverse feed motors availableCutter holders includedInterchangeable seal cartridge

MHT HOT TAPPING MACHINES

MHT312 3 TO 12” CAPACITY WITH 42” STROKE MHT420 4 TO 20” CAPACITY WITH 72” STROKE MHT824 8 TO 24” CAPACITY WITH 80” STROKEMHT1236 12 TO 36” CAPACITY WITH 110” STROKEMHT1242 12 TO 42” CAPACITY WITH 132” STROKEMHT2460 24 TO 60” CAPACITY WITH 180” STROKE

MACHINE RANGE

TAPPING DIAMETERS(MIN – MAX)

MAXSTROKE

MAXOPERATING PRESSURE

DRIVE POWER OPTIONS

PNEUMATIC HYDRAULIC

HTM ½ – 6” 18 – 32” 1480 psiLPHT 3 – 12” 30” 285 psi • •MHT 3 – 60” 42 – 180” 1480 psi • •CHT 3– 48” 32 – 150” 5000 psi • •

LSA LINE STOP 4 – 48” 72 – 165” 1480 psi •

MIRAGEMACHINES.COM

Working pressure capacity up to 5000psiDrive as close to the cut enhances cut efficiencyAuto feed - infinitely variable for differing cut conditionsConstant pressure seal monitoring portsInternally pressure balanced for higher pressure applications

Operates up to 1480 psi Hydraulic driveDepth measurementControl bar mechanical lock

[email protected]

LSA412 4 TO 12” CAPACITY WITH 72” STROKELSA1420 14 TO 20” CAPACITY WITH 105” STROKELSA2234 22 TO 34” CAPACITY WITH 140” STROKELSA3648 36 TO 48” CAPACITY WITH 165” STROKE

CHT HOT TAPPING MACHINES

LSA LINE STOPPING ACTUATORS

Mirage Line Stopping Actuators (LSA) are used in conjunction with the required line stop head and housings to carry out line stops in surface or subsea environments. The range is designed for easy use on pipelines in various materials and differing wall thickness. Their use provides temporary pipeline isolation, temporary or permanent bypass and no costly interruption of service.

HOT TAPPING

CHT1000 HOT TAP MACHINE 3” TO 12” CAPACITY WITH 43” STROKE CHT1675 HOT TAP MACHINE 3” TO 16” CAPACITY WITH 66” STROKE CHT3000 HOT TAP MACHINE 12” TO 48” CAPACITY WITH 150” STROKE

MACHINE MODEL DIAMETERS (MAX) MAX

STROKE

MAXOPERATING PRESSURE

DRIVE POWER

LSA4-12 12” 72” 1480 psi HYDRAULICLSA14-20 20” 105” 1480 psi HYDRAULICLSA22-34 34” 140” 1480 psi HYDRAULICLSA36-48 48” 165” 1480 psi HYDRAULIC

LPHT312_Hot-Tapping_Machines_UK_1.5_DS_052_0120www.miragemachines.com

APPLICATIONSThis compact Hot Tapping Machine is designed for pressures up to 285psi, making it ideal for utilities pipelines such as water and gas. The design enables the machine to fit into confined spaces and its manual feed enables safe efficient cutting.

Page 1 of 3

KEY FEATURES• Small and portable modular design• 30” stroke• Capable of drilling 3” – 12“ holes (smaller drill sizes

optional)• 285 Psi pressure rating• Pneumatic or Hydraulic drive options• Can also be utilized to line stop 4 – 8”.

DESCRIPTION

LPHT3-12Low Pressure

Hot Tapping Machines

Hot Tapping machines available in hydraulic and pneumatic drive options rated to 285 psi. Used for hot tapping from 3” through to 12” with 30” stroke.

SPECIFICATIONSMinimum hole diameter 76mm 3”

1/2" Twist Drill - 325mm Long

1/2" Extended Twist Drill (shell cutter)- 575mm Long

Maximum hole diameter 305mm 12”

Maximum stroke 762mm 30”

Maximum working pressure 19.7 Bar 285 psi

Temperature min / max -20 deg F 250 deg F

Connection Flange 3” CLASS 150

Boring bar diameter 65mm / 2.5”

Pneumatic drive motor power 3.0 Kw 4.0 Hp

Air supply required for peak power @90 psi (6 bar) 1.19 m3/m 42 Scfm

Hydraulic drive motor power 4kw 5.3HP

Hydraulic supply required 50 Lpm @80 Bar

Max rotation speed 38 RPM

Manual feed rate 3.5mm (0.137”) per revolution


LPHT3-12Low Pressure Hot Tapping Machines

Bolt Slitting Saw

Machine Weight 77kg 170 lbsShipping Weight 122kg 269 lbs

SHIPPING DIMENSIONSLength Width Height

cm inches cm inches cm inches144 57 53 21 53 21

WEIGHTS AND LIFTINGIn total 4x lifting points are provided on the machine

INCLUDED AS STANDARDMachines are supplied complete with the following items;

SET UP AND OPERATIONThe operator must be:• Trained and conversant with the LPHT312-H..• Able to identify the correct and incorrect use of

static or portable machines.• Comply with all local and internationally

recognised safe use of powered machines.

Page 2 of 3

LPHT312-H (3-12")Hydraulic Drive

LPHT312 (3-12") Pneumatic Drive

Stucchi quick release couplings

Gasket Toolkit Front cover protector for

transportation Storage / shipping box Pressure test certificate CE certificate Packing list and manual.

Air lubricator kit 2 off gasket seals:

2m x 1m x 4mm Toolkit Front cover protector for

transportation Storage / shipping box Pressure test certificate CE certificate Packing list and manual.

OPTIONAL ITEMSPlease consider a hydraulic power unit, operator training and accessories listed on page 3.


LPHT3-12Low Pressure Hot Tapping Machines

Bolt Slitting Saw

Page 3 of 3

Note: Minimum Valve Size is 2.5" Part Number Description

Cutters

LPC-3 3" Low Pressure Hot Tap Cutter - Actual cutter size 2.4" (61.5mm)LPC-4 4" Low Pressure Hot Tap Cutter - Actual cutter size 3.4" (86.9mm)LPC-6 6" Low Pressure Hot Tap Cutter - Actual cutter size 5.4" (137.7mm)LPC-8 8" Low Pressure Hot Tap Cutter - Actual cutter size 7.4" (188.5mm)LPC-10 10" Low Pressure Hot Tap Cutter - Actual cutter size 9.4" (239.3mm)LPC-12 12" Low Pressure Hot Tap Cutter - Actual cutter size 11.4" (290.1mm)

Standard, Extended and Holes Saw Drill Adaptor LPHT312-100 Standard, Extended and Holes Saw Drill Adaptor

Standard Drills from 1/2" to 2"

HTMD-1/2" 1/2" Hot Tapping Machine Twist Drill - 325mm Long HTMD-5/8" 5/8" Hot Tapping Machine Twist Drill - 347mm LongHTMD-3/4" 3/4" Hot Tapping Machine Twist Drill - 349mm LongHTMD-7/8" 7/8" Hot Tapping Machine Twist Drill - 363mm LongHTMD-1" 1" Hot Tapping Machine Twist Drill - 385mm LongHTMD-1-1/8" 1-1/8" Hot Tapping Machine Twist Drill - 393mm LongHTMD-1-1/4" 1-1/4" Hot Tapping Machine Twist Drill - 172mm LongHTMD-1-7/16" 1-7/16" Hot Tapping Machine Twist Drill - 172mm LongHTMD-1-1/2" 1-1/2" Hot Tapping Machine Twist Drill - 172mm LongHTMD-1-5/8" 1-5/8" Hot Tapping Machine Twist Drill - 172mm LongHTMD-1-3/4" 1-3/4" Hot Tapping Machine Twist Drill - 172mm LongHTMD-1-7/8" 1-7/8" Hot Tapping Machine Twist Drill - 172mm LongHTMD-2" 2" Hot Tapping Machine Twist Drill - 172mm Long

Extended Drills from 1/2" to 1-1/8"

HTMD-1/2"XL 1/2" Extended Hot Tapping Machine Twist Drill - 575mm Long HTMD-5/8"XL 5/8" Extended Hot Tapping Machine Twist Drill - 597mm LongHTMD-3/4"XL 3/4" Extended Hot Tapping Machine Twist Drill - 624mm LongHTMD-7/8"XL 7/8" Extended Hot Tapping Machine Twist Drill - 563mm LongHTMD-1"XL 1" Extended Hot Tapping Machine Twist Drill - 585mm LongHTMD-1-1/8"XL 1-1/8" Extended Hot Tapping Machine Twist Drill - 593mm Long

Hole SawsHTMHS3 3" Hole Saw - (Actual Size 2-7/8" : 73mm) - 38mm Cut Depth : Starrett Brand Bi-Metal.HTMHS4 4" Hole Saw - (Actual Size 3-1/2" : 89mm) - 38mm Cut Depth: Starrett Brand Bi-Metal.HTMHS6 6" Hole Saw - (Actual Size 5-1/2" : 140mm) 51mm Cut Depth Starrett Brand Bi-Metal.

Hole Saw Pilot Drills

HTMHSP2 Standard (Large) Holesaw Holder & Pilot Drill - 5/8" thread - 75mm long - 32-210mm (1-1/4 - 8-9/32") Ø

HTMHSP3 Long Series (Large) Holesaw Holder & Pilot Drill - 5/8 thread - 95mm long - 32-210mm (1-1/4 - 8-9/32") Ø

Pilot DrillsLPPD-4 3"-4" Low Pressure Pilot Drill LPPD-8 6"-8" Low Pressure Pilot Drill

LPPD-12 10"-12" Low Pressure Pilot Drill

Tap Adaptors

150-3FA 3" #150 Flange Adaptor 3" #150 Machine Interface150-4FA 4" #150 Flange Adaptor 3" #150 Machine Interface150-6FA-4 6" #150 Flange Adaptor 3" #150 Machine Interface150-8FA-4 8" #150 Flange Adaptor 3" #150 Machine Interface 150-10FA-4 10" #150 Flange Adaptor 3" #150 Machine Interface150-12FA-4 12" #150 Flange Adaptor 3" #150 Machine Interface

LPHT3-12 ACCESSORIES

HTM_Hot-Tapping_Machines_UK_1.0_DS_050_0818 E&OE. www.miragemachines.com

HTM RangeHot Tapping Machines

½” – 6” Diameter

KEY FEATURES• Choice of two sizes

• Manual rotation & feed

• 2” NPT connection

• Lightweight construction

• Pressure 102 bar (1480 psi)

DESCRIPTIONThe HTM range comprises of two manually operated hot tapping tools, each with a maximum working pressure capacity of 1480 p.s.i. Spindle strokes of are 18” and 32”, and maximum tapping diameters are 4” and 6”.

APPLICATIONSThe HTM100 and HTM150XL are specifically designed for the water, gas and petrochemical industries.

FEED RATES HTM100 HTM150XL

Manual Per Revolution 3.0mm/rev 0.118”/rev 3.0mm/rev 0.118”/rev

SPECIFICATIONS HTM100 HTM150XL

Minimum tapping hole diameter 13mm 1/2” 13mm 1/2”

Maximum tapping hole diameter 102mm 4” 152mm 6”

Maximum design operating pressure 102 Bar 1480 Psi 102 Bar 1480 Psi

Maximum operating temperature 200° C 392° F 200° C 392° F

Spindle bar travel 457mm 18” 813mm 32”

Optional pneumaticdrive RPM (min – max)

0 200 0 200

HTM_Hot-Tapping_Machines_UK_1.1 DS_050_0220 E&OE. www.miragemachines.com

INCLUDED AS STANDARD WITH MACHINEThe machine is supplied complete with the following items;

Toolkit All required hole saw adapters and drive

plates Storage / shipping box CE certificate Packing list and manual

SET UP AND OPERATIONThe operator must be:

• Trained and conversant with the product• Able to identify the correct and incorrect use of static

or portable machines.• Comply with all local and internationally recognised

regulations regarding safe use of powered machines.

MACHINE WEIGHTHTM100 19kg 42lbs

HTM150XL 32kg 70lbs

IMPORTANT PLEASE REVIEW OPTIONS, ACCESSORIES

AND SPARE PARTS ON NEXT PAGES

All weights and dimensions are approximate and for guidance only.

SHIPPING WEIGHTHTM100 44kg 97lbs

HTM150XL 68kg 150lbs


HTM100 126cm(50”)

40cm(16”)

36cm(14”)

HTM150XL 207cm (81”)

40cm (16”)

35cm (14”)


HTM_Hot-Tapping_Machines_UK_1.0_DS_050_0818 E&OE. www.miragemachines.com

HTM HOT TAPPING OPTIONS & ACCESSORIES


Part number Description Quantity

HTM100 (1/2” - 4”) HOT TAP MACHINE 1

HTM150418” STROKE SHORT DRILL SHAFT

1

FLANGE ADAPTERSTA2-2 2” NPT THREADED ADAPTER

2

FA2#1502” #150 FLANGE ADAPTER 1






STANDARD DRILLSHTMD1/2

1/2” STANDARD DRILL 1

HTMD11” STANDARD DRILL 1

HTMD11/41-1/4” STANDARD DRILL 1

HTMD11/2 1-1/2” STANDARD DRILL1

HOLE SAW TOOLINGHTMHSP2

2-3” HOLE SAW HOLDER & PILOTDRILL

1

HTMHSP33-6” HOLE SAW HOLDER & PILOTDRILL

1

HOLE SAW CUTTERSHTMHS2

2” HOT TAP HOLE SAW 1

HTMHS33” HOT TAP HOLE SAW 1

HTMHS44” HOT TAP HOLE SAW 1

MHT-Hot-Tapping-Range_UK_1.6_DS_048_1219 E&OE. www.miragemachines.com

MHT RangeHot Tapping Machines

Page 1 of 4

3 - 60” Diameter

KEY FEATURES• Drive situated close to the cutter• Helical geared drive• 1 speed feed gearbox• Hydraulic and pneumatic drive options (Pneumatic on

MHT3-12 only).• Cutter holders included• Industry standard connection flanges• Fast traverse feed motors available• Cutter holders included• Interchangeable seal cartridge• Industry standard connections

DESCRIPTIONA range of hot tapping machines are designed for low and medium pressure pipelines. Supplied with measuring rod and helical geared drive.

APPLICATIONSMHT Hot Tapping Machines are used make connections and branches on low to medium pressure pipelines without the need for shutdown.

SPECIFICATIONSMHT3-12 MHT4-20 MHT8-24 MHT12-36 MHT12-42 MHT24-60

Min Tapping Diameter 76mm (3”) 102mm (4”) 203mm (8”) 305mm (12”) 305mm (12”) 610mm (24”)

Max Tapping Diameter 305mm (12”) 508mm (20”) 610mm (24”) 914mm (36”) 1067mm (42”) 1524mm (60”)

Connection Size 4” #600 4” #600 6” #600 6” #600 6” #600 12” #600Max Operating

Pressure102bar

(1480psi)102bar

(1480psi)102bar

(1480psi)102bar

(1480psi)102bar

(1480psi)102bar

(1480psi)Max Operating TemperatureContinuous (Standard)

200°C (390°F)

200°C (390°F)

200°C (390°F)

200°C (390°F)

200°C (390°F)

200°C (390°F)

Boring Bar Travel 1066mm (42”) 1828mm (72”) 2032mm (80”) 2794mm(110”) 3352mm (132”) 4572mm (180”)

Boring Bar Diameter 63.5mm (2.5”) 75mm (3”) 102mm (4”) 102mm (4”) 102mm (4”) 165mm (6.5”)Cutter RPM, (Hydraulic) 0-31 5 - 40 5 - 40 5 - 40 5 - 40 1-25

Cutter RPM, (Pneumatic)

15 -33 (free speed) N/A N/A N/A N/A N/A

Drive Supply Required

(Hydraulic)

50Lpm (13 Gpm)@80 bar

50Lpm (13 Gpm)@80 bar

80Lpm(21 Gpm) @120 bar

80 Lpm(21 Gpm)@120bar



Drive Supply Required (Pneumatic)

2500 Lpm(90 CFM) @ 6 bar N/A N/A N/A N/A N/A

Manual Feed Rate Per Revolution

8.46mm (0.333”)

8.46mm (0.333”)

8.46mm (0.333”)

8.46mm (0.333”)

8.46mm (0.333”)

8.46mm (0.333”)

Auto Feed Rate (standard)

0.076mm (0.003”)

0.076mm (0.003”)

0.076mm (0.003”)

0.076mm (0.003”)

0.076mm (0.003”)

0.076mm (0.003”)

Fast Traverse Feed Rate

150mm/min (6”/min)






Fast Traverse Feed supplied as standard No No Yes Yes Yes Yes



Drive motor Air preparation (with pneumatic motors) Lifting brackets Cutter holders Hose connections Valve and pressure gauge Toolkit, Mounting studs, nuts, RTJ soft iron ring #600 RTJ connection spool Packing list, manual and certification





MACHINE WEIGHTS Machine kg lbs

MHT3-12 477 kg 1051 lbs

MHT4-20 596 kg 1314 lbs

MHT8-24 915kg 2017 lbs

MHT12-36 1371 kg 3023 lbs

MHT12-42 1229kg 2709 lbs

MHT24-60 2910 kg 6415 lbs



Page 2 of 4

MHTHot Tapping Machines

All weights and dimensions approximate and for guidance only. Weights vary depending upon options selected.

SHIPPING WEIGHTS Machine kg lbs

MHT3-12 648 kg 1429 lbs

MHT4-20 869 kg 1916 lbs

MHT8-24 1180 kg 2601lbs

MHT12-36 1703 kg 3754 lbs

MHT12-42 1614 kg 3558 lbs

MHT24-60 3383 kg 7458 lbs

SHIPPING DIMENSIONSMachine Length Width Height

MHT3-12 279cm (110”)

62cm (24”)

69cm (27.2”)

MHT4-20 270cm(106”)

69cm(28”)

74cm(29”)

MHT8-24 387cm(152”)

69cm (27”)

76cm(30”)

MHT12-36 462cm(182”)

69cm(16.5”)

76cm(30”)

MHT12-42 514cm (202”)

42cm(16.5”)

53cm(21”)

MHT24-60

Box 1 656cm (258”) 37cm (15”) 56cm (22”)

Box 2 135cm (53”) 135cm (53”) 177cm (70”)

Box 3 138cm (54”) 108cm (43”) 120cm(47”)

MHT-Hot-Tapping-Range_UK_1.6_DS_048_1219 E&OE. www.miragemachines.com E&OE.

HYDRAULIC POWER PACKS

MHT HOT TAPPING MACHINE OPTIONS & ACCESSORIES


Page 3 of 4

LADDERS

Details on request

Machine Power PackMHT312

PP8-VPMHT416MHT420MHT824

PP4-DMH1236MHT1242MHT24-60

SKIDS

Details on request

STANDARD HOT TAP CUTTERSSTANDARD FLANGE ADAPTORS

STANDARD HOT TAPPING PILOT DRILLSSTANDARD LINE STOPPING CUTTERS

STANDARD LINE STOPPING PILOT DRILLSRefer to tables below and attached

STANDARD FLANGE ADAPTORS 4”, 6”, 12” Class 600 ConnectionNominal Size ASME Class 150 ASME Class 300 ASME Class 600

Inches DN lbs kgs Part no. lbs kg Part no. lbs kg Part no.12 300 170 77 On request 232 105 On request 268 121.8 On request14 350 240 109 On request 255 116 On request 354 161 On request16 400 280 127 On request 315 143 On request 510 232 On request18 450 329 149 On request 363 165 On request 560 254 On request20 500 416 189 On request 465 211 On request 730 332 On request22 550 425 193 On request 567 257 On request 925 420 On request24 600 612 278 On request 786 357 On request 1125 510 On request26 650 633 287 On request 920 417 On request 1260 572 On request28 700 700 318 On request 1066 484 On request 1530 695 On request30 750 791 359 On request 1375 624 On request 1875 815 On request32 800 990 449 On request 1580 720 On request 2036 924 On request34 850 1250 568 On request 2250 1022 On request 2450 1113 On request36 900 1650 748 On request 2650 1200 On request 2615 1186 On request38 950 2044 929 On request 2768 1258 On request 4064 1856 On request40 1000 2242 1019 On request 2875 1307 On request 5042 2292 On request42 1050 2870 1305 On request 3410 1550 On request 5736 2067 On request

HIGH TEMPERATURE SEAL SETS

Temperature: 700 deg F 371 deg CSizes: 2.5”, 4”, 6.5”


Page 4 of 4


STANDARD HOT TAPPING CUTTERSNominal Size Actual Size Standard Hot Tap Cutters Standard Hot Tap Pilot Drills

Inches DN Inches mm lbs kg Part no. lbs kg Part no.12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD1214 350 12.75 323 42 19 HTC14 5.5 2.5 SHTPD1416 400 14.68 373 61 28 HTC16 6 2.7 SHTPD1618 450 15.06 383 73.5 33 HTC18 6 2.7 SHTPD1820 500 17 432 84 38 HTC20 6.5 3 SHTPD2022 550 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 600 21 533 125 57 HTC24 8 3.6 SHTPD2426 650 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 700 25 635 153 71 HTC28 10.5 4.7 SHTPD2830 750 27 686 232 105 HTC30 11 5 SHTPD3032 800 29 737 275 125 HTC32 15 6.8 SHTPD3234 850 31 787 330 150 HTC34 15 6.8 SHTPD3436 900 33 838 395 179 HTC36 18 8.1 SHTPD3638 950 35 889 430 195 HTC38 18 8.1 SHTPD3840 1000 36.87 937 450 204 HTC40 20 9 SHTPD4042 1050 38.87 387 523 238 HTC42 20 9 SHTPD42

MHT HOT TAPPING MACHINE OPTIONS & ACCESSORIES

STANDARD LINE STOPPING CUTTERSNominal Size Actual Size Standard Line Stop Cutters Standard Line Stop Pilot Drills

Inches DN Inches mm lbs kg Part no. lbs kg Part no.12 300 11.81 299.9 40.5 18 LSC12 2.5 1 LSPD1214 350 13.06 332 49 22 LSC14 5.5 2.5 LSPD1416 400 15.06 383 64 29 LSC16 6 2.7 LSPD1618 450 17 432 84 38 LSC18 6 3 LSPD1820 500 19 483 98 45 LSC20 6.5 2.9 LSPD2022 550 21 533 125 57 LSC22 7.5 3.4 LSOD2224 600 23 584 135 61 LSC24 8 3.6 LSPD2426 650 25 635 156 71 LSC26 8.5 3.8 LSPD2628 700 27 686 232 105 LSC28 10.5 4.7 LSPD2830 750 29 737 275 125 LSC30 11 5 LSPD3032 800 31 787 330 150 LSC32 15 6.8 LSPD3234 850 33 838 395 179 LSC34 15 6.8 LSPD3436 900 35 889 430 195 LSC36 18 8.1 LSPD3638 950 36.87 937 450 204 LSC38 18 8.1 LSPD3840 1000 38.87 987 523 238 LSC40 20 9 LSPD4042 1050 40.87 1038 606 276 LSC42 20 9 LSPD42

CHT-Hot-Tapping-Range_UK_1.1_DS_049_0120 E&OE. www.miragemachines.com

CHT High Pressure Hot Tapping Machines

Page 1 of 4

3 - 48” Diameter (Max)

KEY FEATURES• Drive positioned close to the cutter – for improved

cut efficiency• Auto feed - infinitely variable for differing cut

conditions• Geared mechanical depth display• Constant pressure seal monitoring ports• Internally pressure balanced for higher pressure

applications

DESCRIPTIONA range of hot tapping machines with CHT a working pressure capacity of 5000 p.s.i maximum.

APPLICATIONSCHT Hot Tapping Machines are used make connections and branches on high pressure pipelines and can be used for wellhead maintenance.

SPECIFICATIONSMin

TappingDiameter

Max Tapping Diameter

Max Operating Pressure

Standard Certified Pressure

MaxOperating

TemperatureContinuou

s

Bar Travel

Cutter RPM,

Hydraulic

Hydraulic Supply Required

CHT1000 76mm (3”) 305mm (12”) 345bar (5000psi) 102bar (1480psi)

200°C (392°F)

1000mm (40”) 10-40 60 L/min 15 Gal/min


200°C (392°F)

1675mm (66”) 15-40 60 L/min 15 Gal/min


200°C (392°F)

3000mm (120”) 5-30 100 L/min 25 Gal/min

CHT4000 305mm (12”) 1220mm (48”) 345bar (5000psi) 102bar

(1480psi)200°C (392°F)

4000mm (157”) 5-30 100 L/min 25 Gal/min

FEED RATESCHT1000 CHT1675 CHT3000

Manual Per Revolution 10mm (0.393”) 10mm (0.393”) 10mm (0.393”)

Auto Feed Ratesper rev

0 - 6mm / min(0 – 0.236”)

0 – 6mm / min(0 – 0.236”/min)

0 - 6mm / min(0 – 0.236”)

Fast Traverse Feed Rate 6mm / min 6mm / min 6mm / min

CHT-Hot-Tapping-Range_UK_1.1_DS_049_0120 E&OE. www.miragemachines.com


Feed and drive motors Mounting studs & nuts Connection spool Pressure certification 1480 psi (100 bar) Air preparation (when used with pneumatic motor) Lifting brackets Cutter holders Connection hoses Pressure gauge Toolkit Packing list, manual and CE certification





MACHINE WEIGHTSMachine kg lbs

CHT1000 345kg 761lbs

CHT1675 436kg 961lbs

CHT3000 2251kg 4963lbs

CHT4000 2688kg 5914lbs



Page 2 of 4

CHTHigh Pressure Hot Tapping Machines


SHIPPING WEIGHTSMachine kg lbs

CHT1000 517kg 1140lbs

CHT1675 622kg 1371lbs

CHT3000 2666kg 5878lbs

CHT4000 3138kg 6904lbs

SHIPPING DIMENSIONSMachine Length Width Height

CHT1000 228cm(90”)

93cm(36”)

70cm(28”)

CHT1675 308cm(121”)

66cm(26”)

79cm(31”)

CHT3000 487cm(192”)

100cm(40”)

76cm(30”)

CHT4000 541cm(213”)

140cm(55”)

124cm(48”)

CHT-Hot-Tapping-Range_UK_1.1_DS_049_0120 E&OE. www.miragemachines.com E&OE.


CHT HOT TAPPING MACHINE OPTIONS & ACCESSORIES

Page 3 of 4

STANDARD FLANGE ADAPTORS

(3 - 24”) #150, #300, #600150-3FA - 600-24FA

HOT TAP PILOT DRILLSWith wire retainers

Standard:SHTPD3 – SHTPD36

STANDARD HOT TAP CUTTERS

Part number:HTC3 – HTC36


PP8-VP100LPM

@ 100 barCHT1000-HCHT1675-H

PP4-D100LPM

@ 100 barCHT3000-H

EXTENDED HOT TAP CUTTERSFROM 3 - 36”

Part number:HTC3EX - HTC36EX

LINE STOP FOLDING HEADS 4 – 24”

Part number: LSFH4 – LSFH36

LINE STOP CUTTERS 4 -36”

Part number:LSC4 – LSC36

LINE STOP PILOT DRILLSWith wire retainers

LSPD4 – LSPD36

SPECIAL FLANGE ADAPTORS3 - 24” #900, #2500, PN16, API and line stop

EXTENDED HOT TAP PILOT DRILLSWith wire retainers

SHTPD3EX – SHTPD36EX

CHT-Hot-Tapping-Range_UK_1.1_DS_049_0120 E&OE. www.miragemachines.com E&OE.

Page 4 of 4


LADDERS

Part number:On request

SKIDSFrame for transportation and storage of hot tapping machine

LINE STOP ACTUATOR MACHINES

Manual and hydraulic

THIRD PARTY PRESSURE TEST WITH CALIBRATED TEST EQUIPMENT

Part number: CHT - 5000PT

CHT HOT TAPPING MACHINE OPTIONS & ACCESSORIES

CHT-SSSW Subsea Hot-Tapping_Machine_UK_1.0_DS_098_0419 E&OE. www.miragemachines.com

CHT1000-SSSWSubsea Hot Tapping Machine

3 - 12” Diameter

KEY FEATURES• Designed for use ROV use• Helical high geared torque drive• Drive positioned close to the cutter – for improved cut

efficiency• Auto feed - infinitely variable for differing cut

conditions• Geared mechanical depth display• Constant pressure seal monitoring ports• Internally pressure balanced for higher pressure

applications• Optional control panel with ROV handles, hot stab,

frame handles and flotation can be provided• Optional deployment basket can also available

DESCRIPTIONThe CHT1000-SSSW is a subsea hot tapping machine Hot Tapping Machine with a working pressure capacity of 5000 psi. The machine can hot tap from 3 – 12” and has a stroke of 40”

APPLICATIONSCHT1000-SSSW Hot Tapping Machines are used make connections and branches on high pressure pipelines in subsea environments of up to 300m depth.

PATENT 0703716.1- International wo2008/104753

FEED RATESManual Per Revolution 3.5mm 0.138”

Auto Feed Ratesper rev 0 – 0.2mm / rev 0 – 0.008” / rev

Fast Traverse Feed Rate 6mm / min 6mm / min

SPECIFICATIONS Minimum tapping hole diameter 157mm 3”

Maximum tapping hole diameter 305mm 12”

Maximum design operating pressure 345 Bar 5000 Psi

Maximum operating temperature standard 100° C 212° F

Spindle bar travel 1101mm 43”

Spindle bar minimum clearance 75mm 3”

R.P.M Min: 5 Max: 40

Drive – Hydraulic 4.0 Kw 5.4 Hp

Feed – Hydraulic 1.8 Kw 2.4 Hp

Hydraulic Flow Rate @80 Bar 50 L/min 13 Gal/min

CHT-SSSW Subsea Hot-Tapping_Machine_UK_1.0_DS_098_0419 E&OE. www.miragemachines.com


Certified lifting frame Feed and drive motors Mounting studs & nuts Connection spool Pressure certification 5000 psi (345 bar) Air preparation (when used with pneumatic motor) Lifting brackets (3-4”, 6-12”) Cutter holders Connection hoses Pressure gauge Toolkit Packing list, manual and CE certification





MACHINE WEIGHTIncluding frame kg lbs

CHT1000-SSSW 823kg 1814 lbs




SHIPPING WEIGHTIncluding frame kg lbs

CHT1000-SSSW 1361 kg 3000 lbs


CHT1000-SSSW 290cm 114”)

130cm (51”)

145cm (57”)


CHT-SSSW Subsea Hot-Tapping_Machine_UK_1.0_DS_098_0419 E&OE. www.miragemachines.com E&OE.


CHT1000-SSW HOT TAPPING MACHINE OPTIONS & ACCESSORIES

STANDARD FLANGE ADAPTORS

(3 - 24”) #150, #300, #600150-3FA - 600-24FA

HOT TAP PILOT DRILLSWith wire retainers

Standard:SHTPD3 – SHTPD36

STANDARD HOT TAP CUTTERS

Part number:HTC3 – HTC36

CHT815-H PP8-VP100LPM

@ 100 barCHT1000-HCHT1675-H

CHT2000-HPP4-D

100LPM @ 100 barCHT3000-H

EXTENDED HOT TAP CUTTERSFROM 3 - 36”

Part number:HTC3EX - HTC36EX

LINE STOP FOLDING HEADS 4 – 24”

Part number: LSFH4 – LSFH36

LINE STOP CUTTERS 4 -36”

Part number:LSC4 – LSC36

LINE STOP PILOT DRILLSWith wire retainers

LSPD4 – LSPD36

SPECIAL FLANGE ADAPTORS3 - 24” #900, #2500, PN16, API and line stop

EXTENDED HOT TAP PILOT DRILLSWith wire retainers

SHTPD3EX – SHTPD36EX


CHT-SSSW Subsea Hot-Tapping_Machine_UK_1.0_DS_098_0419 E&OE. www.miragemachines.com E&OE.

CHT HOT TAPPING MACHINE OPTIONS & ACCESSORIESLINE STOP ACTUATOR MACHINES

Manual and hydraulic

THIRD PARTY PRESSURE TEST WITH CALIBRATED TEST EQUIPMENT

Part number: CHT - 5000PT


HYDRAULIC POWER PACK

Diesel driven hydraulic power unit Part number: PP-DW

LSA_Line_Stopping_Range_UK_1.0_DS_003_0119 E&OE. www.miragemachines.com

LSA RangeLine Stopping Machines

4 - 48” Diameter

KEY FEATURES• Operates up to 1480 psi• Hydraulic drive• Depth measurement• Control bar mechanical lock

DESCRIPTIONThey utilize hydraulically operated cylinders with control bar with direct measurement reading for distance control, and a double lock for securing the line stop head in place. Industry standard connection flange adapter for existing equipment.

APPLICATIONSMirage Line Stopping Actuators (LSA) are used inconjunction with the required line stop head and housings to carry out line stops in surface or subsea environments. The range is designed for easy use on pipelines in various materials and differing wall thickness. Their use provides temporary pipeline isolation, temporary or permanent bypass and no costly interruption of service.

SPECIFICATIONSLSA412 LSA1420 LSA2234 LSA3648

Diameter min 102mm (4”) 355mm (14”) 588mm (22”) 915mm (36”)Diameter max 305mm (12”) 508mm (20”) 864mm (34”) 1219mm (48”)Stroke 1829mm (72”) 2591mm (102”) 3356mm (140”) 4191mm (165”)Drive Power Type Hydraulic Hydraulic Hydraulic HydraulicMax Operating Pressure 102bar (1480psi) 102bar (1480psi) 102bar (1480psi) 102bar (1480psi)

Max Operating TemperatureContinuous (Standard)

83°C (181°F)

83°C (181°F)

83°C (181°F)

83°C (181°F)

Hydraulic Supply Needed @ 70 bar Variable flow Variable flow Variable flow Variable flow

Weight 135kg (297 lb) 450kg (990 lb) 740kg (1631 lb) 1550kg (3410 lb)

Shipping Weight 195kg (430 lb) 525kg (1155 lb) 840kg (1848 lb) 1675kg (3685 lb)

Shipping Dimensions 354cm x 50cm x 50cm140” x 20” x 20”

354cm x 50cm x 50cm140” x 20” x 20”

450cm x 50cm x 50cm177” x 20” x 20”

525cm x 50cm x 50cm177” x 20” x 20”

All weights and dimensions approximate and for guidance only. Weights vary depending upon options selected.

INCLUDED AS STANDARD WITH EACH MACHINEEach machine is supplied complete with actuator, hydraulic valve and pressure relief, control bar protector and pressure test end cap, certified lifting bracket, connection hoses, all required mounting studs and nuts and #600 connection spool, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (102 bar).


LSALine Stopping Actuators

STANDARD LINE STOPPING CUTTERSNominal Size Actual Size Standard Line Stop Cutters Standard Line Stop Pilot Drills

Inches DN Inches mm lbs kg Part no. lbs kg Part no.

12 300 11.81 299.9 40.5 18 LSC12 2.5 1 LSPD1214 350 13.06 332 49 22 LSC14 5.5 2.5 LSPD1416 400 15.06 383 64 29 LSC16 6 2.7 LSPD1618 450 17 432 84 38 LSC18 6 3 LSPD1820 500 19 483 98 45 LSC20 6.5 2.9 LSPD2022 550 21 533 125 57 LSC22 7.5 3.4 LSOD2224 600 23 584 135 61 LSC24 8 3.6 LSPD2426 650 25 635 156 71 LSC26 8.5 3.8 LSPD2628 700 27 686 232 105 LSC28 10.5 4.7 LSPD2830 750 29 737 275 125 LSC30 11 5 LSPD3032 800 31 787 330 150 LSC32 15 6.8 LSPD3234 850 33 838 395 179 LSC34 15 6.8 LSPD3436 900 35 889 430 195 LSC36 18 8.1 LSPD3638 950 36.87 937 450 204 LSC38 18 8.1 LSPD3840 1000 38.87 987 523 238 LSC40 20 9 LSPD4042 1050 40.87 1038 606 276 LSC42 20 9 LSPD42

STANDARD LINE STOP HOUSINGSNominal Size Part number

In DN ASME Class 150 ASME Class 300 ASME Class 6004 100 LSH4-150 LSH4-300 LSH4-6006 150 LSH6-150 LSH6-300 LSH6-6008 200 LSH8-150 LSH8-300 LSH8-60010 250 LSH10-150 LSH10-300 LSH10-60012 300 LSH12-150 LSH12-300 LSH12-60014 100 LSH14-150 LSH14-300 LSH14-60016 150 LSH16-150 LSH16-300 LSH16-60018 200 LSH18-150 LSH18-300 LSH18-60020 250 LSH20-150 LSH20-300 LSH20-60022 550 LSH22-150 LSH22-300 LSH22-60024 600 LSH24-150 LSH24-300 LSH24-60026 650 LSH26-150 LSH26-300 LSH26-60028 700 LSH28-150 LSH28-300 LSH28-60030 750 LSH30-150 LSH30-300 LSH30-60032 800 LSH32-150 LSH32-300 LSH32-60034 850 LSH34-150 LSH34-300 LSH34-60036 900 LSH36-150 LSH36-300 LSH36-60038 950 LSH38-150 LSH38-300 LSH38-60040 1000 LSH40-150 LSH40-300 LSH40-60042 1050 LSH42-150 LSH42-300 LSH42-60044 1100 LSH44-150 LSH44-300 LSH44-60046 1150 LSH46-150 LSH46-300 LSH46-60048 1200 LSH48-150 LSH48-300 LSH48-600


STANDARD LINE STOP HEADS Nominal Size Part number

In DN Folding Head Class 600 Sealing Element Class 6004 100 LSFH4 LSSE4-6006 150 LSFH6 LSSE6-6008 200 LSFH8 LSSE8-60010 250 LSFH10 LSH10-60012 300 LSFH12 LSH12-60014 100 LSFH14 LSSE14-60016 150 LSFH16 LSSE16-60018 200 LSFH18 LSSE18-60020 250 LSFH20 LSH20-60022 550 LSFH22 LSSE22-60024 600 LSFH34 LSSE24-60026 650 LSFH26 LSSE26-60028 700 LSFH28 LSH28-60030 750 LSFH30 LSSE30-60032 800 LSFH32 LSSE32-60034 850 LSFH34 LSH34-60036 900 LSFH36 LSSE36-60038 950 LSFH38 LSSE38-60040 1000 LSFH40 LSSE40-60042 1050 LSFH42 LSH42-60044 1100 LSFH44 LSSE44-60046 1150 LSFH46 LSSE46-60048 1200 LSFH48 LSH48-600

LSALine Stopping Actuators

[email protected]

PORTABLE MACHINE TOOLS TO POWER YOUR SUCCESS

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MACHINE SERVICE AND REFURBISHMENTMaintaining machine tools helps to ensure they deliver accurate and consistent results for many years. So whatever the machine’s condition, age or whoever the original manufacturer is, we’d like to hear from you and develop a bespoke maintenance package.

MACHINE RENTALOur rental service is ideal for short to medium term needs - giving you the opportunity to try products before committing to buy. Rental stock is located across our global network - ready to help you complete your project successfully and on time.

AT MIRAGE, WE DESIGN AND MANUFACTURE HIGH PERFORMING PORTABLEMACHINE TOOLS FOR PROFESSIONAL USERS WORLDWIDE. OUR COMPANY HASGROWN FROM A SMALL FAMILY BUSINESS INTO A SUCCESSFUL GLOBAL COMPANY.

Decades of engineering know-how combined with a continuing drive to innovate has resulted in a broadrange of world-class machining products - each one robust enough to handle the toughest ofon-site machining challenges.

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HOT TAPPING & LINE STOPPING BUYERS GUIDE · 2020-02-20 · Hot tapping is a high pressure...

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Transcript of HOT TAPPING & LINE STOPPING BUYERS GUIDE · 2020-02-20 · Hot tapping is a high pressure...