GPS and Inertial Measurement Unit (IMU) as a Navigation System for the Visually Impaired
Honeywell HG1120CA50 IMU › uploads › … · The HG1120 MEMS Inertial Measurement Unit is made...
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22 Bd Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Honeywell HG1120CA50 IMU 9-axis high reliability and high ruggedness IMU System report by System report by Philippe VANDAR & Sylvain Hallereau January 2019 – version 1 REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
Transcript of Honeywell HG1120CA50 IMU › uploads › … · The HG1120 MEMS Inertial Measurement Unit is made...
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 1
22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Honeywell HG1120CA50 IMU9-axis high reliability and high ruggedness IMUSystem report by System report by Philippe VANDAR & Sylvain HallereauJanuary 2019 – version 1
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 2
Table of Contents
Overview / Introduction 4
o Executive Summary
o Main Chipset
o Reverse Costing Methodology
o Glossary
o Characteristics IMU
Company Profile 10
o Honeywell International.Inc
Teardown Analysis 14
o Views and Dimensions of the System
o System Opening
o CPU Board
Top Side – Global view
Top Side – High definition photo
Top Side – PCB markings
Top Side – Main & ICs components markings
Top Side – Main components & ICs identification
Bottom Side – Global view
Bottom Side – High definition photo
Bottom Side – PCB markings
Bottom Side – Main Components markings
Bottom Side – Main Components identification
o MEMS Board
o Sensor components
6-axis MEMS IMU
high-g 3-axis accelerometer
3-axis compas
o Comparison with Sensonor STIM210 and ADI ADIS16460 Industrial IMUs
Cost Analysis 63
o Accessing the BOM
o CPU Board PCB Cost
o Mems Board PCB Cost
o PCB Cost
o BOM Cost – CPU Board
o BOM Cost – Mems Board
o Upper Housing – Estimation
o BOM Cost – IMU-Mechanical Parts
o Material Cost Breakdown by Sub-Assembly
o Material Cost Breakdown by Component Category
o Accessing the Added Value (AV) cost
o Electronic Board Manufacturing Flow
o Details of the Main Electronic Board AV Cost
o Details of the System Assembly AV Cost
o Added-Value Cost Breakdown
o Manufacturing Cost Breakdown
Estimated Price Analysis 93
o Estimation of the Selling Price
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Company Services 98
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 3
Overview / Introductiono Executive Summaryo Main Chipseto Reverse Costing
Methodologyo Glossary
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Executive Summary
This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling price of the HG1120 MEMS InertialMeasurement Unit supplied by Honeywell International.Inc (website).
The System is a Micro-Electro-Mechanical System (MEMS) based Inertial Measurement Unit (IMU) used in the agriculture, autonomous underwater vehicle,industrial equipment, robotics, survey/mapping, stabilized platforms, transportation, drone, and aircraft.
The HG1120 includes MEMS gyroscopes, accelerometers, and magnetometer.
Honeywell use 3 consumer IMUs MEMS sensors from a leader of the market for their tactical grade IMUs. The components are today mature and integratedin consumer product since two at four years. The ASIC dies and the MEMS dies are today qualified for long time applications. Honeywell guarantees a goodoperation of more than 1,000,000 hours at room temperature. But this choice of consumer IMUs results in medium performance with a bias stability of10°/hr for the gyroscope at room temperature.
We estimate that the device is manufactured and tested by Honeywell.Inc in USA for a volume of 10.000 units per year. So, the production cost and theselling price are calculated for 10.000 units in 2018. And we have calculated the cost for 1M units to estimate the price of this IMU module for a largeproduction if similar module would be integrated in autonomous car for example.
The HG1120 MEMS Inertial Measurement Unit is made with 2 electronic boards and 181 components and parts.
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 4
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo Views & Dimensionso System Openingo Electronic Boardo Sensor components
o LSM6DS33o H3LIS331Do LIS3MDL
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
Characteristics IMU
HG1120 Datasheet extract
Manufacturer Plant
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 5
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo Views & Dimensionso System Openingo Electronic Boardo Sensor components
o LSM6DS33o H3LIS331Do LIS3MDL
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
CPU board – Top Side – Global View
Cross section of CPU Board (6 layers)
M à J
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo Views & Dimensionso System Openingo Electronic Boardo Sensor components
o LSM6DS33o H3LIS331Do LIS3MDL
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o Characteristics IMUo Views & Dimensionso System Openingo Electronic Boardo Sensor components
o LSM6DS33o H3LIS331Do LIS3MDL
o Comparison
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
XXXX – Package Characteristics
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Assessing the BOMo PCB Costo BOM Cost – Electronicso Upper Housing - Estimationo BOM Cost-Mechanical
Partso Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Related Reports
About System Plus
BOM Cost – IMU-Mechanical Parts
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 9
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysiso Assessing the BOMo PCB Costo BOM Cost – Electronicso Upper Housing - Estimationo BOM Cost-Mechanical
Partso Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Related Reports
About System Plus
Manufacturing Cost Breakdown – 10K units
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 10
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Cost Analysis
Selling Price Analysiso Financial Ratioso Manufacturer Price
Related Reports
About System Plus
Estimation of the Selling Price
©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 11
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Related Reports
About System Plus
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
MEMS & SENSORS• Status of the MEMS Industry 2018• Sensors for Robotic Vehicles 2018• High-end Inertial Sensors for Defense, Aerospace, and Industrial Applications
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
• SP14152 – Sensonor STIM210• Analog Devices ADIS16460 6-axis MEMS Inertial Sensor• Honeywell HG4930CA51 6-Axis MEMS Inertial Sensor
Related Reports
Accurate motion capture sensors are
critical to the successful development of
robots, smart agriculture, autonomous
cars and drones. This requires high
accuracy and reliability, and long mission
life, which are not provided by standard
consumer solutions. Honeywell has thus
developed the HG1120CA50 inertial
sensor to address what it calls ‘the
Internet of Moving Things’ and related
applications.
The HG1120CA50 is a compact 44 mm ×
47 mm × 14 mm module designed to
serve platform control, navigation and
robotics applications. Mixing technologies
developed for military applications and
harsh environments with selected
consumer MEMS sensors, the
HG1120CA50 is a 9-axis inertial
measurement unit (IMU) with ±500°/sec
digital gyroscope sensing, a 16g
accelerometer and a ±16 gauss
magnetometer. It uses a low-cost MEMS
technology based on STMicroelectronics’
device process.
In order to achieve a cost effective and
small module, Honeywell uses five MEMS
components from STMicroelectronics
developed for the smartphone industry.
This design allows Honeywell to exploit
STMicroelectronics’ low-cost portfolio and
thus to optimize manufacturing cost.
The report contains a detailed physical
analysis with a process description and
manufacturing cost analysis. Also, a full
comparison with the Sensonor STIM210
and the ADIS16460 is included.
COMPLETE TEARDOWN WITH
• Detailed photos
• Precise measurements
• Material analysis
• Manufacturing process flow
• Supply chain evaluation
• Manufacturing cost analysis
• Selling price estimation
• Comparison with Sensonor
STIM210 and ADI ADIS16460
industrial IMU
The first high reliability and highly rugged 9-axis IMU for industrialapplications from Honeywell.
REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT
Title: Honeywell HG1120CA50 IMU
Pages: 102
Date: January 2019
Format: PDF & Excel file
Price: EUR 3,990
Honeywell HG1120CA50 9-Axis MEMS Inertial Sensor
IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY
TABLE OF CONTENTS
Overview/Introduction
• Executive Summary
• Main Chipset
• Reverse Costing Methodology
• Glossary
• Characteristics IMU
Company Profile
• Honeywell International Inc.
Physical Analysis
• Views and Dimensions of the System
• System Opening
• CPU Board
Top side – External view
Top side – Main and IC component markings
Top side – Main component and IC identification
Bottom side – External view
Bottom side – Main component identification
• MEMS Board
AUTHORS
• Sensor Components
6-Axis MEMS IMU
High-g 3-Axis accelerometer
3-Axis compass
• Comparison with Sensonor STIM210 and ADI ADIS16460 Industrial IMUs
Cost Analysis
• Accessing the BOM
• PCB Cost
• BOM Cost – CPU Board
• BOM Cost – Mems Board
• BOM Cost – IMU-Mechanical Parts
• Material Cost Breakdown by Sub-Assembly
• Material Cost Breakdown by Component Category
• Accessing the Added Value (AV) Cost
• Electronic Board Manufacturing Flow
• Details of the Main Electronic Board AV Cost
• Details of the System Assembly AV Cost
• Added-Value Cost Breakdown
• Manufacturing Cost Breakdown
Selling Price
HONEYWELL HG1120CA50 9-AXIS MEMS INERTIAL SENSOR
Honeywell HG4930CA51 6-AxisMEMS Inertial SensorAerospace performance integratedinto a tactical-grade 6-axis IMU forindustrial applications.January 2019 - Price: EUR 3,990*
Analog Devices ADIS16460 6-axis MEMS Inertial SensorHigh precision 6-Axis InertialMeasurement Unit for industrialand harsh environments.June 2018 - EUR 3,490*
Sensonor STIM210 – High-precision MEMS Gyro ModuleWorld highest performance siliconMEMS gyro available withoutexport control.March 2014 - EUR 4,490*
RELATED REPORTS
Philippe Vandar has joined System PlusConsulting as a Costing Analyst in ElectronicSystems in 2018. He is in charge of reversecosting, with a focus on electronic boardsand systems. He previously worked for PSAGroup, where he was in charge of costing.
Sylvain Hallereau is in charge of costinganalyses for IC, power and MEMS. He hasmore than 10 years of experience in powerdevice manufacturing cost analysis and hasstudied a wide range of technologies.
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Reverse Costing® is the process of disassembling a device (or asystem) in order to identify its technology and calculate itsmanufacturing cost, using in-house models and tools.
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Our analysis is performed with our costing tools MEMS CoSim+ and IC Price+.
System Plus Consulting offers powerful costing tools to evaluate any MEMS and System process or device,
the production cost and selling price, from single chip to complex structures. All these tools are on sale
under corporate license.
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ABOUT SYSTEM PLUS CONSULTING
System Plus Consulting is specialized
in the cost analysis of electronics
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A complete range of services and
costing tools to provide in-depth
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estimate the objective selling price of
a product is available.
Our services:
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©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 13
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©2018 by System Plus Consulting | Honeywell-IMU-HG1120CA50 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
Related Reports
About System Pluso Company serviceso Contact
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