Honda SH300/R SH300A/AR - Honda Motorcycles & Power · PDF fileHonda SH300/R - SH300A/AR...
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© Honda Italia Industriale S.p.A. 2007 OWNER’S MANUAL MANUAL DO PROPRIETÁRIO MANUAL DEL PROPIETARIO Honda SH300/R SH300A/AR
Transcript of Honda SH300/R SH300A/AR - Honda Motorcycles & Power · PDF fileHonda SH300/R - SH300A/AR...
© Honda Italia Industriale S.p.A. 2007
OWNER’S MANUAL
MANUAL DO PROPRIETÁRIO
MANUAL DEL PROPIETARIO
HondaSH300/RSH300A/AR
© Honda Italia Industriale S.p.A. 2007
OWNER’S MANUAL
HondaSH300/RSH300A/AR
IMPORTANT INFORMATION
• OPERATOR AND PASSENGERThis scooter is designed to carry the operator and one passenger. Never exceed themaximum weight capacity as shown on the accessories and loading label.
• ON-ROAD USEThis scooter is designed to be used only on the road.
• READ THIS OWNER’S MANUAL CAREFULLYPay special attention to the safety messages that appear throughout the manual. Thesemessages are fully explained in the “A Few Words About Safety” section which appearsbefore the Contents page.
This manual should be considered a permanent part of the scooter and should remain withthe scooter when resold.
All information in this publication is based on the latest production informationavailable at the time of approval for printing. Honda Italia Industriale S.p.A. reserves theright to make changes at any time without notice and without incurring any obligation.No part of this publication may be reproduced without written permission.
Honda SH300/R - SH300A/AROWNER’S MANUAL
WELCOME
The scooter presents you a challenge to master the machine, a challenge to adventure. Youride through the wind, linked to the road by a vehicle that responds to your commands as noother does. Unlike an automobile, there is no metal cage around you. Like an airplane, a pre-ride inspection and regular maintenance are essential to your safety. Your reward isfreedom.
To meet the challenges safely, and to enjoy the adventure fully, you should becomethoroughly familiar with this owner’s manual BEFORE YOU RIDE THE SCOOTER.
As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your scooter, other property, or theenvironment.
When servicing is required, remember that your Honda dealer knows your scooter best. Ifyou have the required mechanical “know-how” and tools, your dealer can supply you with anOfficial Honda Service Manual to help you perform many maintenance and repair tasks.
Pleasant riding, and thank you for choosing a Honda!
NOTICE
• Following codes in this manual indicate each country.
• The specifications may vary with each location.
E UKF FranceED European direct salesIIE UKIIF FranceIIIED European direct sales
SH300/R - SH300A/AR
Your safety, and the safety of others, is very important and operating this scooter safely is animportant responsibility.
To help you make informed decisions about safety, we have provided operating proceduresand other information on labels and in this manual. This information alerts you to potentialhazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated withoperating or maintaining a scooter. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
• Safety Labels - on the scooter.
• Safety Messages - preceded by a safety alert symbol n and one of three signal words: DANGER, WARNING, or CAUTION.
These signal words mean:
A FEW WORDS ABOUT SAFETY
n CAUTION
n WARNING
n DANGER You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
• Safety Headings - such as Important Safety Reminders or Important Safety Precautions.
• Safety Section - such as Scooter Safety.
• Instructions - how to use this scooter correctly and safely.
This entire manual is filled with important safety information – please read it carefully.
OPERATION
Page1 SCOOTER SAFETY1 Important safety information 2 Protective apparel 5 Load limits and guidelines
10 PARTS LOCATION13 Instruments and indicators
26 MAJOR COMPONENTS(Information you need to operate this scooter)
26 Suspension27 Brakes32 Coolant35 Fuel38 Engine oil39 Tubeless tyres
45 ESSENTIAL INDIVIDUAL COMPONENTS45 Ignition switch46 Keys48 Immobilizer system (HISS)51 Right handlebar controls52 Left handlebar controls
Page53 FEATURES
(Not required for operation)53 Steering lock54 Seat lock55 Helmet holder 56 Center compartment57 Left compartment58 Accessory socket59 Document compartment59 Shopping hook60 Headlight aim vertical adjustment
61 OPERATION61 Pre-ride inspection63 Starting the engine67 Running-in68 Riding75 Parking76 Anti-theft tips
MAINTENANCE
Page77 MAINTENANCE77 The importance of Maintenance78 Maintenance safety79 Safety precautions80 Maintenance schedule83 Tool kit84 Serial numbers85 Colour label86 Air cleaner88 Belt case air cleaner90 Crankcase breather91 Engine oil94 Engine oil and Filter97 Spark plug
100 Throttle operation101 Coolant102 Front and rear suspension inspection103 Side stand104 Brake pad wear 106 Battery108 Fuse replacement111 Bulb replacement
Page119 CLEANING
123 STORAGE GUIDE123 Storage125 Removal from storage
126 SPECIFICATIONS
130 CATALYTIC CONVERTER
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IMPORTANT SAFETY INFORMATIONYour scooter can provide many years ofservice and pleasure – if you takeresponsibility for your own safety andunderstand the challenges that you canmeet on the road.
There is much that you can do to protectyourself when you ride. You’ll find manyhelpful recommendations throughout thismanual. The following are a few that weconsider most important.
Always Wear a HelmetIt’s a proven fact: Helmets significantlyreduce the number and severity of headinjuries. So always wear an approvedmotorcycle helmet and make sure yourpassenger does the same.We also recommend that you wear eyeprotection, sturdy boots, gloves and otherprotective gear (page 2).
Make Yourself Easy to SeeSome drivers do not see scooters becausethey are not looking for them. To makeyourself more visible, wear bright reflectiveclothing, position yourself so other driverscan see you, signal before turning orchanging lanes, and use your horn when itwill help others notice you.
Ride Within Your LimitsPushing the limits is another major cause ofscooter accidents. Never ride beyond yourpersonal abilities or faster than conditionswarrant. Remember that alcohol, drugs,fatigue and inattention can significantlyreduce your abil ity to make goodjudgements and ride safely.
SCOOTER SAFETY
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Don’t Drink and RideAlcohol and riding don’t mix. Even one drinkcan reduce your abil ity to respond tochanging conditions, and your reaction timegets worse with every additional drink. Sodon’t drink and ride, and don’t let yourfriends drink and ride either.
Keep Your Bike in Safe ConditionsFor safe riding, it’s important to inspect yourscooter before every ride and perform allrecommended maintenance. Never exceedload limits and only use accessories thathave been approved by Honda for thisscooter. See page 5 for more details.
PROTECTIVE APPARELFor your safety, we strongly recommendthat you always wear an approvedmotorcycle helmet, eye protection, boots,gloves, long pants and a long-sleeved shirtor jacket whenever you ride. Althoughcomplete protection is not possible, wearingproper gear can reduce the chance of injurywhen you ride. Following are suggestions to help youchoose proper gear.
n WARNINGNot wearing a helmet increases thechance of serious injury or death in acrash.
Be sure you and your passenger alwayswear a helmet, eye protection and otherprotective apparel when you ride.
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Helmets and Eye ProtectionYour helmet is your most important piece ofriding gear because it offers the bestprotection against head injuries. A helmetshould fit your head comfortably andsecurely. A bright-coloured helmet canmake you more noticeable in traffic, as canreflective strips.
An open-face helmet offers someprotection, but a full-face helmet offersmore. Always wear a face shield or gogglesto protect your eyes and help your vision.
Additional Riding GearIn addition to a helmet and eye protection,
we also recommend: • Sturdy boots with non-slip soles to help
protect your feet and ankles. • Leather gloves to keep your hands warm
and help prevent blisters, cuts, burns andbruises.
• A motorcycle riding suit or jacket forcomfort as well as protection. Bright-coloured and reflective clothing can helpmake you more noticeable in traffic. Besure to avoid loose clothes that could getcaught on any part of your scooter.
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Shoes should be close-fitting,have low heels and offer ankle protection.
ALWAYS wear a helmet.You should also weara face shield or goggles.
Wear brightor reflective clothing.
Clothes should be close-fitting.
Wear gloves.
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LOAD LIMITS AND GUIDELINESYour scooter has been designed to carryyou, one passenger and a limited amount ofcargo. When you add cargo or carry apassenger, you may feel some differenceduring acceleration and braking. But so longas you keep your scooter well-maintained,with good tyres and brakes, you can safelycarry loads within the given limits andguidelines.
However, exceeding the weight limit orcarrying an unbalanced load can seriouslyaffect your scooter’s handling, braking andstability. Non-Honda accessories, impropermodifications, and poor maintenance canalso reduce your safety margin.
The following pages give more specificinformation on loading, accessories andmodifications.
LoadingHow much weight you put on your scooterand how you load it, are important to yoursafety. Anytime you ride with a passenger orcargo you should be aware of the followinginformation.
n WARNINGOverloading or improper loading cancause a crash and you can be seriouslyhurt or killed.
Follow all load limits and other loadingguidelines in this manual.
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Load limitsFollowing are the load limits for your scooter:
Maximum weight capacity:180 kg (397 lbs)
Includes the weight of the rider, passenger, all cargo and all accessories. Maximum cargo weight:
19 kg (42 lbs)The weight of added accessories will reduce the maximum cargo weight you can carry.
Putting too much weight in individual storage compartments can also affect stability andhandling. So be sure to stay within the limits given below:
Maximum weight:in center compartment 10 kg (22 lbs)in left compartment 0.5 kg (1.0 lbs)shopping hook 1.5 kg (3.0 lbs)rear carrier 3.0 kg (6.6 lbs)
Left compartment:weight limit:0.5 kg (1.0 lbs)
Shopping hook:weight limit:1.5 kg (3.0 lbs)
Rear carrier:weight limit:3.0 kg (6.6 lbs)
Center compartment:weight limit:10 kg (22 lbs)
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Loading GuidelinesYour scooter is primarily intended fortransporting you and a passenger.
If you wish to carry more cargo, check withyour Honda dealer for advice and be sure toread the information regarding accessorieson page 8.
Improperly loading your scooter can affectits stability and handling. Even if yourscooter is properly loaded, you should rideat reduced speeds whenever carryingcargo.
Follow these guidelines whenever you carrya passenger or cargo: • Check that both tyres are properly
inflated. • If you change your normal load, you may
need to adjust the rear suspension (seepage 26).
• To prevent loose items from creating ahazard, make sure the left compartmentand the center compartment are closedand that any other cargo is securely tieddown before you ride away.
• Place cargo weight as close to the centerof the scooter as possible.
• Balance cargo weight evenly on bothsides.
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Accessories and modificationsModifying your scooter or using non-Hondaaccessories can make your scooter unsafe.Before you consider making anymodifications or adding an accessory, besure to read the following information.
AccessoriesWe strongly recommend that you use onlygenuine Honda accessories that have beenspecifically designed and tested for yourscooter. Because Honda cannot test all otheraccessories, you must be personallyresponsible for proper selection, installationand use of non-Honda accessories. Checkwith your dealer for assistance and alwaysfollow these guidelines:
• Make sure the accessory does not obscureany lights, reduce ground clearance andbanking angle, limit suspension travel orsteering travel, alter your riding position orinterfere with operating any controls.
• Be sure electrical equipment does notexceed the scooter’s electrical systemcapacity (page 129). A blown fuse cancause a loss of lights or engine power.
n WARNINGImproper accessories or modifications cancause a crash in which you can beseriously hurt or killed.
Follow all instructions in this owner’smanual regarding accessories andmodifications.
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• Do not pull a trailer or sidecar with yourscooter. This scooter was not designedfor these attachments, and their use canseriously impair your scooter’s handling.
ModificationsWe strongly advise you not to remove anyoriginal equipment or modify your scooter inany way that would change its design oroperation. Such changes could seriouslyimpair your scooter’s handling, stability andbraking, making it unsafe to ride.
Removing or modifying your lights, mufflers,emission control system or other equipmentcan also make your scooter illegal.
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PARTS LOCATION
Rearviewmirror
Rear brakelever
Headlight dimmer switchPassing light control switch
Turn signal switch
Horn button Ignition switch
Start button
Throttle grip
Front brake lever
Rearviewmirror
Front brake fluidreservoir
Instruments
Engine stop switch
Rear brake fluidreservoir
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Coolant reserve tank Centerstand
Passengerfootpeg
Belt case aircleaner
Air cleaner housingHelmet holder
Shoppinghook
Side stand
Leftcompartment
12
Oil filler cap / dipstick Passenger footpeg
Fuel fill capBatteryMain fuseFuse box
Center compartmentTool kit
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INSTRUMENTS AND INDICATORSThe indicators are contained in theinstrument panel. Their functions aredescribed in the tables on the followingpages.
(1) Coolant temperature gauge(2) Left turn signal indicator(3) High beam indicator(4) Speedometer(5) Low oil pressure indicator(6) Right turn signal indicator(7) Fuel gauge(8) PGM-FI malfunction indicator(9) Clock button
(10) Multi-function display(11) Tripmeter reset button (TRIP)(12) Anti-lock brake system (ABS) indicator
(SH300A/AR)(13) Oil change indicator(14) Immobilizer system (HISS) indicator
(1) (2) (3) (4) (5) (6)
(7)
(8)
(9)(11) (10)
(13)
(12)
(14)
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(Ref. No.) Description Function
(1) Coolant temperature gauge Shows coolant temperature (page 22).The coolant temperature gauge needle wil swing to themaximum scale on the dial once when the ignitionswitch is turned ON.
(2) Left turn signal indicator (green) Flashes when the left turn signal operates.
(3) High beam indicator (blue) Lights when the headlight is on high beam.
(4) Speedometer Shows riding speed. This shows your speed inkilometers per hour (km/h) and/or miles per hour (mph)depending on the type.The speedometer needle wil swing to the maximumscale on the dial once when the ignition switch isturned ON.
(5) Low oil pressure indicator (red) Lights when the engine oil pressure is below normaloperating range. Should light when ignition switch isON and engine is not running. Should go out when theengine starts, except for occasional flickering at or nearidling speed when engine is warm.
Running the engine with insufficient oil pressure maycause serious engine damage.
NOTICE
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(Ref. No.) Description Function
(9) Clock button This button is used to set the time (page 20); it alsoserves for the oil change indicator reset procedure(page 24).
(7) Fuel gauge Shows approximate fuel supply available (page 23).The fuel gauge needle will swing to the maximumscale on the dial once when the ignition switch isturned ON.
(6) Right turn signal indicator (green) Flashes when the right turn signal operates.
(8) PGM-FI Malfunction Indicator Lamp (red)
Lights when there is any abnormality in the PGM-FI(Programmed Fuel Injection) system.It should also light for a few seconds and then go offwhen the ignition switch is turned ON and engine stopswitch is at (RUN).If it comes on at any other time, reduce speed and takethe motorcycle to your Honda dealer as soon aspossible.
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(Ref. No.) Description Function(10) Multi-function display The display includes the following functions;
This display shows the initial display (page 18).
Shows accumulated mileage (page 21)
Shows trip mileage (page 21)
Shows hours and minutes (page 20)
Odometer
Tripmeter A and B
Digital clock
(11) Tripmeter reset button (TRIP) The button is used to select the tripmeter A, thetripmeter B or the odometer (page 21).This button also serves for the oil change indicatorreset procedure. (page 24).
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(Ref. No.) Description Function
(13) Oil change indicator (yellow) Lights when specified maintenance interval forengine oil change is reached (page 24).
(12) Anti-lock brake system (ABS) indicator (red)(SH300A/AR)
This indicator light normally illuminates when theignition switch is set to ON and is extinguished whenthe scooter is ridden at a speed of more than 10km/h (6 mph). In the event of problems with the ABS system thisindicator flashes and remains on (page 28-29).
(14) Immobilizer system (HISS) indicator (red)
This indicator lights for a few seconds when theignition switch is turned ON and the engine stopswitch is at (RUN). It will go off if the properly-coded key has been inserted. If an improperly-codedkey has been inserted, the indicator will remain onand the engine will not start (page 48).When the blinking function of this indicator is validand the ignition switch is off, it keeps blinking for 24hours (page 49).
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Initial Display
When the ignition switch is turned ON, themulti-function display (1) will temporarilyshow all the modes and digital segments soyou can make sure the liquid crystal displayis fuctioning properly.
The unit “mile” (2) will be displayed only forE type.
Digital clock (3) and tripmeter (4) will reset ifthe battery is disconnected.
(1) (2)(3)
(1) Multi-function display(2) Mile (3) Digital clock(4) Tripmeter
(4)
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(1)
Multi-function DisplayMulti-function display (1) includes thefollowing functions:
Odometer/TripmeterDigital clock
(2)
(1) Odometer/Tripmeter(2) Digital clock
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Digital ClockShows hour and minute. To adjust the time,proceed as follows:1. Turn the ignition switch ON.2. Press and hold the CLOCK button (2) for
more than 2 seconds. The clock will beset in the adjust mode with the displayflashing.
3. To set the hour, press the CLOCK buttonuntil the desired time AM/PM displayed.• The time is advanced by one minute,
each time the button is pushed.• The time is advanced by ten minutes,
when the button is pushed and held.
4. To end the adjustment, press the CLOCK button 5 seconds after the lastadjustment, or turn the ignition switchOFF. (1) Digital clock
(2) Clock button
(1)
(2)
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Odometer/TripmeterThe odometer (1) shows accumulatedmileage.
Shows mileage per trip.There are two tripmeters, tripmeter A (2) andtripmeter B (3). Switch between the A and Bdisplays by pressing the Tripmeter resetbutton (4) repeatedly.
Resetting the tripmeterTo reset the tripmeter, push and hold theTripmeter reset button (4) with the display inthe tripmeter A or tripmeter B mode.
(1) Odometer(2) Tripmeter A
(3) Tripmeter B(4) Tripmeter reset
button
(1)
(2)
(3)
(4)
(4)
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Coolant temperature gauge The coolant temperature gauge (1) showscoolant temperature.When the needle begins to move above the“C” (Cold) mark, the engine is warm enoughfor the scooter to be ridden. The normaloperating temperature range is within thesection between the “H” and “C” marks. Ifthe needle reaches the red band (2), stopthe engine and check the reserve tankcoolant level.Read pages 32-33 and do not ride thescooter until the problem has been solved.
Exceeding maximum running temperaturemay cause serious engine damage.
NOTICE
(1) Coolant temperature needle(2) Red band
(1)
(2)
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Fuel gaugeThe fuel gauge (1) shows the approximatefuel supply available in a graduated display.When the gauge needle enters the red band(2), fuel will be low and you should refill thetank as soon as possible. The amount offuel left in the tank,with the vehicle setupright, when the needle enters the redband is approximately:
2.0 l
(1) Fuel gauge needle(2) Red band
(1)
(2)
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Oil change indicatorThe oil change indicator (1) illuminates whenthe distance covered by the scooter arrivesat the oil change interval specified in theuser and maintenance table program (page81).
Reset the indicator after every oil change, asfollows.1. Visualise the total distance travelled on the
display.2. With the ignition key turned ON, press and
hold the TRIP (2) and CLOCK (3) buttons forat least 2 seconds. The indicator will go out.
If the oil is changed before the oil changeindicator illuminates, remember that theindicator must anyway be reset. In thiscase, follow the procedure described atpoints 1 and 2, but when you continue tohold down the reset button the oil changeindicator will illuminate for 2 seconds andthen switch off. This sequence of eventsmeans that the indicator has been reset.
(1) Oil change indicator(2) TRIP button(3) CLOCK button
(1)
(2) (3)
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The first oil change is at 1000 km (600miles), but in this case the indicator shouldnot be reset. The indicator will appear afterthe scooter has covered approximately6000 km (4000 miles for the type E).Therefore, after the second engine oilchange as prescribed by the maintenancetable (page 81) remember to reset the oilchange indicator (page 24).
NOTE
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MAJOR COMPONENTS(Information you need to operate this scooter)
SUSPENSIONThe shock absorber (1) has 5 adjustmentpositions for different load or ridingconditions.Use a pin spanner (2) to adjust the rearshock.Always adjust the shock absorber positionin sequence (1-2-3-4-5 or 5-4-3-2-1).Attempting to adjuste directly from 1 to 5 or5 to 1 may damage the schock absorber.Position: 1 to 2 is for light loads and smoothroad conditions. Positions 4 to 5 increasespring preload for a stiffer rear suspension,and can be used when the scooter is heavilyloaded.Be certain to adjust both shock absorbersto the same position.Standard position: 3
(1) Shock absorber(2) Pin spanner
(1) (2)1 2 3 4 5
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BRAKESCombined Brake System (CBS)This scooter is equipped with a CombinedBrake System. Operating the rear brakelever applies the rear brake and a portion ofthe front brake. For ful l brakingeffectiveness, use both the front and rearbrake lever simultaneously, as you wouldwith a conventional scooter braking system.
As with a conventional scooter brakingsystem, excessively hard application of thebrake controls may cause wheel lock,reducing control of the scooter.
For normal braking, apply both the front andrear brake lever to match your road speed.For maximum braking, close the throttle andfirmly apply the front and rear brake lever.
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Anti-lock Brake System (ABS)(SH300A/AR)This model is also equipped with an Anti-lockBrake System (ABS) designed to help preventwheel lock up during hard braking on unevenor other poor surfaces while running straight.Although the wheel may not lock up - if youare braking too hard in a turn the scooter canstill lose traction, causing a loss of control.
In certain conditions, on uneven surfaces orloose terrain a scooter with ABS may have alonger stopping distance than a scooterwithout ABS.
The ABS system cannot compensate for roadconditions, errors of judgement, or improperuse of the brakes. It is always theresponsibility of the rider to adopt a suitableroad speed in relation to weather conditions,the road surface, and the traffic levels, whileleaving an ample margin of safety.The ABS system is self-regulating and always active.
• The ABS system may be engaged bysudden upward or downward leveldifferences in the road surface.Make sure you observe the prescriptionsconcerning tyres (page 39). The ABScomputer acts on the basis of thecomparative speeds of the front and rearwheel. The use of non-approved tyres canaffect the speed of the wheels and supplyconfusing information to the ABScomputer.
• The ABS system is not active at low speed(around 10 km/h (6 mph) or slower).
• The ABS system will not work if the batteryis discharged.
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ABS Indicator Light (SH300A/AR)
This indicator normally illuminates when theignition switch is set to ON and is extingui-shed when the scooter is ridden at a speed ofmore than 10 km/h (6 mph) .If there is a pro-blem with the ABS system, this light flashesand remains on. When the indicator light isilluminated the ABS system is not operative.
If the ABS indicator i l luminates whiletravelling, stop the scooter in a safe placeand switch off the engine.Return the ignition switch to ON. Theindicator should illuminate and then switchoff after the scooter has been ridden at aspeed of more than 10 km/h (6 mph). If theindicator fails to switch off, this means theABS system is not working, although thenormal braking system will continue to workand supply the normal stopping power. Inthese conditions however the systemshould be checked over by an authorized
Honda dealer as soon as possible.The ABS indicator may illuminate if the rearwheel is driven at high speed for more than30 seconds when the scooter is upright onthe stand. This reaction is perfectly normal.Set the ignition switch to OFF and thenreturn it to ON. The indicator light shouldilluminate and then switch off after thescooter has been ridden at a speed of morethan 30 km/h (19 mph).
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InspectionBoth the front and rear brakes are thehydraulic disc types.As the brake pads wear, the brake fluid leveldrops.There are no adjustments to perform, butfluid level and pad wear must be inspectedperiodically. The system must be inspectedfrequently to ensure there are no fluid leaks.If the control lever free travel becomesexcessive, and the brake pads are not wornbeyond the recommended limit (page 104-105), there is probably air in the brakesystem and it must be bled. See yourHonda dealer for this service.
Front Brake Fluid LevelWith the scooter in an upright position,check the fluid level. It should be above theLOWER level mark (1). If the level is at orbelow the LOWER level mark (1), check thebrake pads for wear (page 104-105).
Worn pads must be replaced. If the pads are not worn, have your brakesystem inspected for leaks.
The recommended brake fluid is HondaDOT 4 brake fluid from a sealed container,or an equivalent.
(1) LOWER level mark
Front
(1)
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Rear Brake Fluid LevelWith the scooter in an upright position,check the fluid level. It should be above theLOWER level mark (1). If the level is at orbelow the LOWER level mark (1), check thebrake pads for wear (page 104-105).
Worn pads must be replaced. If the pads are not worn, have your brakesystem inspected for leaks.
The recommended brake fluid is HondaDOT 4 brake fluid from a sealed container,or an equivalent.
Other checks:Make sure there are no fluid leaks. Checkfor deterioration or cracks in the hoses andfittings.
(1) LOWER level mark
Rear
(1)
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COOLANTCoolant recommendationThe owner must properly maintain thecoolant to prevent freezing, overheating andcorrosion. Use only high quality ethyleneglycol antifreeze containing corrosionprotection inhibitors specificallyrecommended for use in aluminum engines.(SEE ANTIFREEZE CONTAINER LABEL).
Use only low-mineral drinking water ordistilled water as a part of the antifreezesolution. Water that is high in mineralcontent or salt may be harmful to thealuminum engine.
Using coolant with silicate inhibitors maycause premature wear of water pump sealsor blockage of radiator passages.Using tap water may cause engine damage.
The factory provides a 50/50 solution ofantifreeze and distilled water in this scooter.This coolant solution is recommended formost operating temperatures and providesgood corrosion protection. A higherconcentration of antifreeze decreases thecooling system performance and isrecommended only when additionalprotection against freezing is needed. Aconcentration of less than 40/60 (40%antifreeze) will not provide proper corrosionprotection. During freezing temperatures,check the cooling system frequently andadd higher concentrations of antifreeze (upto a maximum of 60% antifreeze) ifrequired.
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InspectionThe reserve tank is located underneath, onthe left hand side of the footrest.Check the level of coolant in the reserve tank(1) when the engine is at normal operatingtemperature and the scooter is in a verticalposition.
If the coolant level is under the Lower levelmark (2) proceed as follows:1. Remove the footrest cover (page 34)2. Pull out the coolant tank compartment
cover (page 34)3. Remove the reserve tank cap (page 34)
and add coolant mix until the “UPPER”level mark (3) is reached.
Always add coolant to the reserve tank. Donot attempt to add coolant by removing theradiator cap.
If the reserve tank is empty, or if coolantloss is excessive, check for leaks and seeyour Honda dealer for repair.
• Be sure to turn the ignition switch OFFbefore adding the coolant.
(1) Reserve tank cap(2) LOWER level mark
(3) UPPER level mark
(3)
(2)
(1)
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Removing the footrest cover1. Remove the two screws (1).2. Remove the footrest cover with care (2).
To replace it, perform the aboveoperations in reverse order.
Removing the coolant tank compartmentcover1. Remove screw (1).2. Lift up the coolant compartment cover (2)
to uncover the reserve tank cap (3).To replace it, perform the aboveoperations in reverse order.
(1)(2)
(1) Screws(2) Footrest cover
(1) Screw(2) Coolant compartment cover(3) Tank cap
(1)
(2) (3)
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FUELFuel tankThe fuel tank is located under the seat. Fueltank capacity is: 9.10 l.
To open the fuel fill cap (1) unlock and lift upthe seat (page 54), then remove the fuel fillcap by turning it counterclockwise.Do not overfill the tank.There should be no fuel in the filler neck.After refueling, be sure to tighten the fuel fillcap (1) firmly by turning it clockwise.Make sure that the arrow marks (2) on thefuel fill cap and the fuel tank are aligned.Use unleaded petrol with a research octanenumber of 91 or higher. The use of leaded petrol wil l causepremature damage to the catalyticconverter.
(1) Fuel fill cap(2) Arrow marks(3) Marks
(1)
(2)
(3)
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If “spark knock” or “pinking” occurs at asteady engine speed under normal load,change brands of petrol. If spark knock orpinking persists, consult your Honda dealer.Failure to do so is considered misuse, anddamage caused by misuse is not coveredby Honda’s Limited Warranty.
NOTICE
n WARNINGPetrol is highly flammable and explosive.You can be burned or seriously injuredwhen handling fuel.
• Stop the engine and keep heat, sparks,and flame away.
• Refuel only outdoors.• Wipe up spills immediately.
37
Petrol containing alcoholIf you decide to use a petrol containingalcohol (gasohol), be sure it’s octane ratingis at least as high as that recommended byHonda. There are two types of “gasohol”: one containing ethanol, and the othercontaining methanol. Do not use petrol thatcontains more than 10% ethanol. Do notuse petrol containing methanol (methyl orwood alcohol) that does not also containcosolvents and corrosion inhibitors formethanol. Never use petrol containing morethan 5% methanol, even if it has cosolventsand corrosion inhibitors.
Fuel system damage or engine performanceproblems resulting from the use of fuels thatcontain alcohol is not covered under thewarranty. Honda cannot endorse the use offuels containing methanol since evidence oftheir suitability is as yet incomplete.Before buying fuel from an unfamil iarstation, try to find out if the fuel containsalcohol. If it does, confirm the type andpercentage of alcohol used. If you noticeany undesirable operating symptoms whileusing a petrol that contains alcohol, or onethat you think contains alcohol, switch to apetrol that you know does not containalcohol.
38
ENGINE OILEngine oil level checkCheck the engine oil level each day before ridingthe scooter.The level must be maintained between the upper(1) and the lower (2) level marks on the oil fillercap/dipstick (3).1. Start the engine and let it idle for 3-5 minutes.
Make sure the red low oil pressure indicatorgoes off. If the light remains on, stop theengine immediately.
2. Stop the engine and put the scooter on itscenter stand on level ground.
3. After 2-3 minutes, remove the oil f i l lercap/dipstick (3), wipe it clean, and reinsert theoil filler cap/dipstick without screwing it in.Remove the oil filler cap/dipstick. The oil levelshould be between the upper (1) and lower (2)level marks on the oil filler cap/dipstick.
4. If required, add the specified oil (page 91) upto the upper level mark. Do not overfill.
5. Reinstall the oil filler cap/dipstick. Check foroil leaks.
Running the engine with insufficient oil can causeserious engine damage.
NOTICE
(1) Upper level mark(2) Lower level mark(3) Oil filler cap/dipstick
(3)
(1)
(2)
39
TUBELESS TYRESTo safely operate your scooter, your tyresmust be the proper type and size, in goodcondition with adequate tread and correctlyinflated for the load you are carrying. Thefollowing pages give more detailedinformation on how and when to check yourair pressure, how to inspect your tyres fordamage and what to do when your tyresneed to be repaired or replaced.
Air pressureKeeping your tyres properly inflatedprovides the best combination of handling,tread life and riding comfort. Generally,underinflated tyres wear unevenly, adverselyaffect handling and are more likely to failfrom being overheated. Overinflated tyres make your scooter ridemore harshly, are more prone to damagefrom road hazards and wear unevenly.
We recommend that you visually check yourtyres before every ride and use a gauge tomeasure air pressure at least once a monthor any time you think the tyres might be low. Tubeless tyres have some self-sealingability if they are punctured. Howeverbecause leakage is often very slow, youshould look closely for punctures whenevera tyre is not fully inflated.
n WARNINGUsing tyres that are excessively worn orimproperly inflated can cause a crash inwhich you can be seriously hurt or killed.
Follow all instructions in this owner’smanual regarding tyre inflation andmaintenance.
40
Always check air pressure when your tyresare “cold” – when the scooter has beenparked for at least three hours. If you checkair pressure when your tyres are “warm” –when the scooter has been ridden for evena few miles – the readings will be higherthan if the tyres were “cold”. This is normal,so do not let air out of the tyres to matchthe recommended cold air pressures givenbelow. If you do, the tyres wil l beunderinflated.
The recommended “cold” tyre pressuresare:
InspectionWhenever you check the tyre pressures,you should also examine the tyre treads andsidewalls for wear, damage, and foreignobjects:
Look for: • Bumps or bulges in the side of the tyre or
the tread. Replace the tyre if you find anybumps or bulges.
• Cuts, splits or cracks in the tyre. Replacethe tyre if you can see fabric or cord.
• Excessive tread wear.
Also, if you hit a pothole or hard object, pullto the side of the road as soon as you safelycan and carefully inspect the tyres fordamage.
Driveronly
Driver andone passenger
FrontRear
200 (2.00, 29)225 (2.25, 33)
200 (2.00, 29) 225 (2.25, 33)
FrontRear
kPa (kgf/cm2,psi)
41
Tread WearReplace tyres before tread depth at thecentre of the tyre reaches the following limit:
Minimum tread depthFront: 1.5 mm (0.06 in)Rear: 2.0 mm (0.08 in)
< For Germany >German law prohibits use of tyres whosetread depth is less than 1.6 mm.
(1) Wear indicator (2) Wear indicator location mark
(2)
(1)
42
Tyre repairIf a tyre is punctured or damaged, youshould replace it not repair it. As discussedbelow, a tyre that is repaired, eithertemporarily or permanently will have lowerspeed and performance limits than a newtyre.
A temporary repair, such as an externaltubeless tyre plug may not be safe fornormal speeds and riding conditions. If atemporary or emergency repair is made to atyre, you should ride slowly and cautiouslyto a dealer and have the tyre replaced. Ifpossible you should not carry a passengeror cargo until a new tyre is installed.
Even if a tyre is professionally repaired witha permanent internal patch plug, it will notbe as good as a new tyre. You should not exceed 80 km/h (50 mph)for the first 24 hours, or 130 km/h (80 mph)at any time thereafter. In addition you maynot be able to safely carry as much weightas with a new tyre. Therefore, we stronglyrecommend that you replace a damagedtyre. If you choose to have the tyre repaired,be sure the wheel is balanced before youride.
43
Tyre replacement The tyres that came on your scooter weredesigned to match the performancecapabilities of your scooter and provide thebest combination of handling, braking,durability and comfort.
n WARNING
Installing improper tyres on your scootercan affect handling and stability. This cancause a crash in which you can beseriously hurt or killed.
Always use the size and type of tyresrecommended in this owner’s manual.
The recommended tyres for your scooterare:
Whenever you replace a tyre, use one thatis equivalent to the original and be sure thewheel is balanced after the new tyre isinstalled.
Front
Rear
110/70-16 M/C 52PBRIDGESTONE
HOOP B03 GPIRELLI
SPORT DEMON
130/70-16 M/C 61PBRIDGESTONE
HOOP B02 GPIRELLI
SPORT DEMON
Type TUBELESS
44
Important safety reminders • Do not install a tube inside a tubeless tyre
on this scooter. Excessive heat build-upcan cause the tube to burst.
• Use only tubeless tyres on this scooter.The rims are designed for tubeless tyresand during hard acceleration or braking atube-type tyre could slip on the rim andcause the tyre to rapidly deflate.
45
IGNITION SWITCHThe ignition switch (1) is on the right sidebelow the steering stem.The headlight and taillights will come onwhenever you turn the ignition switch ON. Ifyour scooter is stopped with the ignitionswitch ON and the engine is not running,the headlight and taillights will still be on,resulting in battery discharge.
The original Honda rear top box is openedwith the ignition key (only type IIE, IIF, IIIED).
NOTICE(1)
ESSENTIAL INDIVIDUAL COMPONENTS
(1) Ignition switch
Key Position Function Key Removal
LOCK Steering is locked. Engine and lights Key can be (steering lock) cannot be operated. removed.
OFF Engine and lights cannot be operated. Key can be removed.
ON Engine and lights can be operated. Key cannot be removed.
46
KEYSThis scooter has two keys and a keynumber plate.
You will need the key number if you everhave to replace a key. Store the plate in asafe place.
To reproduce keys, bring all keys, keynumber plate and scooter to your Hondadealer.
Up to four keys can be registered with theimmobilizer system (HISS), including theones in hand.
(1)(2)
(1) Keys(2) Key number plate
47
If all keys are lost, the PGM-FI unit/ignitioncontrol module must be replaced. To avoidthis possibility we recommend that if onlyone key is left, you immediately have itreproduced to ensure that a back up isavailable.
These keys contain electronic circuits thatare activated by the immobilizer system(HISS).They will not work to start the engine if thecircuits are damaged.
• Do not drop the keys or set heavy objectson them.
• Do not grind, drill or in any way alter theoriginal shape of the keys.
• Keep the keys away from magneticobjects.
48
IMMOBILIZER SYSTEM (HISS)
HISS is the abbreviation of Honda IgnitionSecurity System.The immobilizer system (HISS) protects yourscooter from theft. A properly-coded keymust be used in the ignition switch for theengine to start. If an improperly-coded key(or other device) is used, the engine’s startingcircuit is disabled.
When the ignition switch is turned ON andthe engine stop switch is at (RUN), theimmobilizer system (HISS) indicator lights fora few seconds, then goes off. If the indicatorremains on, it means the system does notrecognize the coding of the key. Turn theignition switch to OFF, remove the key, rein-sert and turn the switch ON again.
49
The immobilizer system (HISS) indicator (1)can continue to flash every 2 seconds during24 hours when the ignition switch is OFF.Once the time has elapsed, the indicatorlamp switches off automatically.To activate flashing mode:1. Set the ignition switch to ON.2. Display the main odometer (TOTAL).3. Press and hold the TRIP button (2) for more than
two seconds.4. The immobilizer system (HISS) indicator (1) will flash
once, to indicate that the function has been enabled.5. Turn the ignition switch to OFF. The indicator will
start to flash.The HISS is activated.
To disable flashing mode:1. Carry out steps 1,2,3 above.2. The immobilizer system (HISS) indicator (1) will
flash once, to indicate that the function has beendisabled.
3. Turn the ignition switch to OFF. The indicator willremain off.The HISS is deactivated.
When the ignition switch is turned ON, theindicator light function is deactivated.
If you removed the battery, after you haverefitted it, turn the ON/OFF switch to ON.The HISS mode is automatically reactivatedand the indicator light flashes.
(1)
(2)(1) Immobilizer system (HISS) indicator(2) TRIP button
50
If the system repeatedly does not recognizethe coding of your key, contact your Hondadealer.• The system may not recognize the key’s
coding if any other immobilizer key is nearthe ignition switch. To make sure thesystem recognizes the key code, keepeach immobilizer key on a separate ring.
• Do not attempt to alter the immobilizersystem (HISS) or add other devices to it. Electrical problems could result, making itimpossible to start your scooter.
• If all keys are lost, the PGM-FI unit/ignitioncontrol module must be replaced.
EC DirectivesThis immobilizer system complies with theR & TTE (Radio equipment and telecommuni-cations terminal equipment and the mutualrecognition of their conformity) Directive.
The declaration of conformity to R & TTEDirective is provided to the owner at thetime of purchase. The declaration ofconformity should be kept at a safe place.When the declaration of conformity is lost oris not provided, contact your Honda dealer.
51
(1) Engine stop switch(2) Start button
RIGHT HANDLEBAR CONTROLSEngine Stop SwitchThe engine stop switch (1) is next to thethrottle grip. When the switch is in the (RUN) position, the engine will operate.When the switch is in the (OFF) position,the engine will not operate. This switch isintended primarily as a safety or emergencyswitch and should normally remain in the
(RUN) position.
If your scooter is stopped with the ignitionswitch ON and the engine stop switch(OFF), the headlight and taillights will still beon, resulting in battery discharge.
Start ButtonThe start button (2) is below the engine stopswitch (1).When the starter button is pressed, thestarter motor cranks the engine. If theengine stop switch is in the (OFF)position, the starter motor will not operate. See page 63 for the starting procedure.
(1)
(2)
52
LEFT HANDLEBAR CONTROLS
Headlight dimmer switch (1)Push the dimmer switch to (HI) to select
high beam or to (LO) to select low beam.
Passing light control switch (2)When this switch is pressed down, theheadlight flashes on to signal approachingcars or when passing.
Turn signal switch (3)Move to (L) to signal a left turn, (R)to signal a right turn. Press to turn signal off.
Horn button (4)Press the button to sound the horn.
➪
➪
(1) Headlight dimmer switch(2) Passing light control switch(3) Turn signal switch(4) Horn button
(1)
(2)
(3)
(4)
53
STEERING LOCKTo lock the steering, turn the handlebars allthe way to the left; turn the ignition key (1)to LOCK while pushing in. Remove the ignition key.To unlock the steering turn the ignition keyto OFF.
Do not turn the ignition key to LOCK whileriding the scooter; loss of vehicle controlwill result.
(1) Ignition key(A) Push in(B) Turn to “LOCK”(C) Turn to “OFF”
To lock To unlock
(A)
(B) (A)
(C)
(1)
FEATURES(Not required for operation)
54
SEAT LOCKThe seat lock is on the ignition switch (1).To open the seat, insert the ignition key (2),push in the key and turn to the OFFposition, then turn it counterclockwise.Lift the seat.To lock the seat, lower and push down onthe reverse side of the hook (3) of the seatuntil it locks. Ensure the seat is securelylocked before riding the scooter.
Do not place luggage or clothing near theseat hook (3). It could make the seat difficultto open if it gets caught between the seathook and catch while closing the seat.
(1) Ignition switch(2) Ignition key(3) Hook
(1)
(3)
(2)
55
HELMET HOLDERThe helmet holder eliminates the need forcarrying your helmet after parking yourscooter. The helmet holder is located belowthe seat.Open the seat (page 54).Route either end of the helmet holder cable(1) through the helmet’s D-ring (2).Hook the loops of the wire onto the helmetholder (3) and lower the seat to lock.The helmet holder wire is furnished in thetool kit.Remove the helmet wire and store itin the tool bag when it is not used.
n WARNINGRiding with a helmet attached to the holdercan interfere with the rear wheel or thesuspension and could cause a crash inwhich you can be seriously hurt or killed.
Use the helmet holder only while parked. Donot ride with a helmet secured by the holder.
(1) Helmet holder cable(2) D-ring(3) Helmet holder
(3)
(1)
(2)
56
CENTER COMPARTMENTThe center compartment (1) is below theseat. Opening and closing:See “SEAT LOCK” (page 54).
MAXIMUM WEIGHT LIMIT:10 kg (22 lbs)
Never exceed the maximum weight limit;handling and stability may be severelyaffected.
The center compartment may becomeheated by the engine. Do not store food orother articles which are flammable orsusceptible to heat damage in thiscompartment.
Do not direct water under pressure againstthe center compartment as water will beforced into the compartment.
(1) Center compartment
(1)
57
LEFT COMPARTMENTThere is left compartment (1) below the leftside of the handlebar.The maximum allowable load in the leftcompartment shall be no more than:0.5 kg (1.0 lbs)
Do not open the left compartment whileriding the scooter.
To Open:• Push and hold the knob (2), then open
the left compartment (3).
To Close:1. Close the left compartment cover.
Make sure the left compartment cover isclosed before riding.When washing your scooter be careful not toflood this area with water.Do not store valuables or fragile articles inthe left compartment.
(3)
(1) Left compartment(2) Knob(3) Left compartment cover
(1)
(2)
58
ACCESSORY SOCKETThe accessory socket (1) is in the leftcompartment.Open the cover (2) to gain access to theaccessory socket.Rated capacity is: 12 watt (12 volt, 1amps).
To prevent battery run down or weakbattery, keep the engine running whiledrawing current from the socket.Set the headlight in the LO beam. Batteryrun down or damage to the accessorysocket cause result.To prevent entry foreign matter, be sure toclose the cover when the accessory socket isnot used.
(1)
(1) Accessory socket(2) Left compartment cover
(2)
59
DOCUMENT COMPARTMENTDocument compartment (1) is located in theleft compartment (page 57).
SHOPPING HOOKThe shopping hook (1) is provided below thehandlebar.
MAXIMUM WEIGHT LIMIT:1.5 kg (3.0 lbs)
Do not attach large luggage to the hook thatwould hang out from the scooter and/orinterfere with the movement of your feet.
(1) Shopping hook
(1)
(1)
(1) Document compartment
60
HEADLIGHT AIM VERTICAL ADJUSTMENT
Vertical adjustment can be made by turningthe screw (1) under front handle cover, in orout as necessary.Obey local laws and regulations.
(1) Screw (A) Up(B) Down
(B)(A)
(1)
61
PRE-RIDE INSPECTIONFor your safety, it is very important to take afew moments before each ride to walkaround your scooter and check itscondition. If you detect any problem, besure you take care of it or have it repairedby your Honda dealer.
1. Engine oil level - add engine oil if require(page 38). Check for leaks.
2. Fuel level - fill fuel tank when necessary(page 35). Check for leaks.
3. Coolant level - add coolant if required.Check for leaks (pages 32-33).
4. Front and rear brakes - check operation;make sure there is no brake fluid leakage(pages 27-31).
5. Tyres - check condition and pressure(pages 39-44).
6. Throttle - check for smooth opening andfull closing in all steering positions.
OPERATION
n WARNINGImproperly maintaining this scooter orfailing to correct a problem before ridingcan cause a crash in which you can beseriously hurt or killed.
Always perform a pre-ride inspectionbefore every ride and correct anyproblems.
62
7. Lights and horn - Check that the headlight,brake/tail light, turn signals, indicator lightsand horn are all working properly.
8. Engine stop switch- check for proper function(page 51).
9. Side stand ignition cut-off system - check forproper function (page 103).
63
STARTING THE ENGINEAlways follow the proper starting proceduredescribed below.
This scooter has a fuel-injected engine withan automatic choke.
This scooter is equipped with a side standignition cut-off system. The engine cannotbe started if the side stand is down. A running engine will shut off if the sidestand is lowered.
To protect the catalytic converter in yourscooter’s exhaust system, avoid extendingidling and use of leaded petrol.
Your scooter’s exhaust contains poisonouscarbon monoxide gas. High levels of carbonmonoxide can collect rapidly in enclosedareas such as a garage. Do not run theengine with the garage door closed. Evenwith the door open, run the engine only longenough to move your scooter out of thegarage.
Do not use the electric starter for more than5 seconds at a time. Release the starterbutton for approximately 10 seconds beforepressing it again.
64
Preparation1.Place the scooter on its center stand.2. Make sure that the engine stop switch is
at “RUN” (page 51).3. Turn the ignition switch (1) to ON.Confirm the following:
• The red low oil pressure indicator is ON.• The Immobilizer system (HISS) indicator
is OFF.• The PGM-FI malfunction indicator lamp
is OFF.• The ABS indicator is ON (page 17)
(SH300A/AR).
The low oil pressure indicator should gooff a 2-3 seconds after the engine starts.If the light keeps flashing, stop the engineimmediately and check the engine oillevel.
Operating the engine with insufficient oilpressure can cause serious engine damage.
NOTICE
(1) Ignition switch
(1)
65
4. Squeeze the rear brake lever (2).The electrical starter will only work whenthe rear brake lever is squeezed and theside stand is up.
5. With the throttle completely closed, pushthe start button (3). Release the starterbutton as soon as the engine starts.
The engine will not start if the throttle is fullyopen (because the electronic controlmodule cuts off the fuel supply).
(3) Starter button(2) Rear brake lever
(2)(3)
n CAUTIONContact with the spinning rear wheel cancause you to be hurt.
66
6. Be sure to keep the throttle closed lockedwhile warming up the engine.
7. Allow the engine to warm up before riding(see “RIDING” page 68).
Do not “BLIP” the throttle (open and closerapidly) as the scooter will move forwardsuddenly.Do not leave the scooter unattended whilethe engine is warming up.
Snapping the throttle or fast idling for morethan about 5 minutes at normal airtemperature may cause exhaust pipediscolouration.
CLOSE
67
Ignition cut-offYour scooter is designed to automaticallystop the engine and fuel pump if the scooteris over-turned (a banking sensor cuts off theignition system). Before restarting theengine, you must turn the ignition switch tothe OFF position and then back to ON.
RUNNING-INHelp assure your scooter’s future reliabilityand performance by paying extra attentionto how you ride during the first 500 km (300miles).During this period avoid, full-throttle startsand rapid acceleration.
68
RIDINGReview scooter safety (pages 1-9) beforeyou ride.
Make sure flammable materials such asdry grass or leaves do not come incontact with the exhaust system whenriding, idling or parking your scooter.
1. Make sure the throttle (1) is closedbefore moving the scooter off the centerstand.
2. Stand on the left side of the scooterand push it forward off the center stand.
(1) Throttle
CLOSE
(1)
69
3. Mount the scooter from the left sidekeeping at least one foot on the groundto steady the scooter.
70
4. Before starting off , indicate yourdirection with the turn signals, and checkfor safe traffic conditions.Grasp the handlebars firmly with bothhands.Never attempt one-handed operation:loss of vehicle control could result.
5. To accelerate, open the throttle (1)gradually; the scooter will move forward.Do not “BLIP” the throttle (open and closerapidly) as the scooter will move forwardsuddenly, causing possible loss ofcontrol.
6. To decelerate, close throttle.
(1) Throttle
CLOSE
OPEN
(1)
71
7. When slowing down the scooter,coordination of the throttle (1) and front(2) and rear brakes (3), is most important.
Both front and rear brakes should beapplied together. Independent use of onlythe front or rear brake reduces stoppingperformance.Excessive brake application may causeeither wheel to lock, reducing control of thescooter.
(1) Throttle (2) Front brake(3) Rear brake
(1)(3) (2)
72(1) Throttle (2) Front brake (3) Rear brake
(1)
8.When approaching a corner or turn,close the throttle (1) fully, and slow thescooter down by applying both front (2)and rear (3) brakes at the same time.
9. After completing the turn, open thethrottle gradually to accelerate thescooter.
(3) (2)
73
10. When descending a steep grade,close the throttle (1) fully and apply bothbrakes (2), (3) to slow the scooter.
Avoid continuous use of the brakes,which may result in overheating andreduction of braking efficiency.
(1) Throttle(2) Rear brake(3) Front brake
(1) (2) (3)
74
11. When riding on wet or loose surfaces,be especially cautious.
• When riding in wet or rainy conditions oron loose surfaces, the ability to maneuverand stop will be reduced.
For your safety:• Exercise extreme caution when braking,
accelerating or turning.• Ride at slower speeds and allow for extra
stopping distance.• Keep the scooter as upright as possible.• Use extreme caution when riding over
slippery surfaces such as railroad tracks,iron plates, manhole covers, paintedlines, etc.
75
PARKING1. After stopping the scooter turn the
ignition switch to the OFF position andremove the key.
2. Use the center stand to support the scooter while parked.
3. Lock the steering to help prevent theft(page 53).
Park the scooter on firm, level ground toprevent it from falling over.
If you must park on a slight incline, aim thefront of the scooter uphill to reduce thepossibility of rolling off the center stand or overturning.The exhaust pipe and muffler become veryhot during operation and remain sufficientlyhot to inflict burns if touched even aftershutting off the engine.Make sure flammable materials such as drygrass or leaves do not come in contact withthe exhaust system when parking yourscooter.
HOW TO USE CENTER STAND
76
ANTI-THEFT TIPS1. Always lock the steering and never leave
the key in the ignition switch. This soundssimple but people do forget (page 53).
2. Be sure the registration information foryour scooter is accurate and current.
3. Park your scooter in a locked garagewhenever possible.
4. Use an additional anti-theft device ofgood quality.This scooter is equipped with pre-wiringfor Honda anti-theft alarm.Please contact your dealer to install agenuine Honda alarm accessory.Only for E, F, ED, IIE, IIF, IIIED typemodels.
5. Put your name, address, and phonenumber in this owner's manual and keepit on your scooter at all times.Many times stolen scooters are identifiedby information in the owner's manualsthat are still with them.
NAME: _________________________________
ADDRESS: _____________________________
____________________________________________
____________________________________________
PHONE NO: _______________________________
LOCK STEERING
(A) Push in(B) Turn to lock
(A)
(B)
77
THE IMPORTANCE OF MAINTENANCEA well maintained scooter is essential forsafe, economical and trouble-free riding. Itwill also help reduce air pollution.
To help you properly care for your scooter,the following pages include a MaintenanceSchedule and a Maintenance Record forregularly scheduled maintenance.
These instructions are based on theassumption that the scooter will be usedexclusively for its designed purpose.Sustained high speed operation oroperation in unusually wet or dustyconditions will require more frequent servicethan specified in the Maintenance Schedule.Consult your Honda Dealer forrecommendations applicable to yourindividual needs and use.
If your scooter overturns or becomesinvolved in a crash, be sure your Hondadealer inspects all major parts, even if youare able to make some repairs.
MAINTENANCE
n WARNINGImproperly maintaining this scooter orfailing to correct a problem before youride can cause a crash in which youcan be seriously hurt or killed.
Always follow the inspection andmaintenance recommendations andschedules in this owner’s manual.
78
MAINTENANCE SAFETYThis section includes instructions on someimportant maintenance tasks. You canperform some of these tasks with the toolsprovided – if you have basic mechanicalskills.
Other tasks that are more difficult andrequire special tools are best performed byprofessionals. Wheel removal shouldnormally be handled only by a Hondatechnician or other qualified mechanic;instructions are included in this manual onlyto assist in emergency service.
Some of the most important safetyprecautions follow. However, we cannotwarn you of every conceivable hazard thatcan arise in performing maintenance. Onlyyou can decide whether or not you shouldperform a given task.
n WARNINGFailure to properly follow maintenanceinstructions and precautions can causeyou to be seriously hurt or killed.
Always follow the procedures andprecautions in this owner’s manual.
79
SAFETY PRECAUTIONS• Make sure the engine is off before you
begin any maintenance or repairs. Thiswil l help eliminate several potentialhazards; • Carbon monoxide poisoning from
engine exhaust. Be sure there is adequate ventilationwhenever you operate the engine.
• Burns from hot parts.Let the engine and exhaust systemcool before touching.
• Injury from moving parts.Do not run the engine unlessinstructed to do so.
• Read the instructions before you beginand make sure you have the tools andskills required.
• To help prevent the scooter from fallingover, park it on a firm, level surface, usingthe center stand to provide support.
• To reduce the possibility of a fire orexplosion, be careful when workingaround petrol or batteries. Use onlynonflammable solvent, not petrol, toclean parts. Keep cigarettes, sparks andflames away from the battery and all fuel-related parts.
Remember that your Honda dealer knowsyour scooter best and is fully equipped tomaintain and repair it.
To ensure the best quality and reliability,use only new genuine Honda parts or theirequivalents for repair and replacement.
80
MAINTENANCE SCHEDULEPerform the Pre-ride Inspection (page 61) at each scheduled maintenance period. I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATEThe following Maintenance Schedule specifies all maintenance required to keep your scooterin peak operating condition. Maintenance work should be performed in accordance withstandards and specifications of Honda by properly trained and equipped technicians. YourHonda dealer meets all of these requirements.* Should be serviced by your Honda dealer, unless the owner has the proper tools and service data andis mechanically qualified. Refer to the Official Honda Shop Manual.** In the interest of safety, we recommend these items be serviced only by your Honda dealer.Honda recommends that your Honda dealer should road test your scooter after each periodicmaintenance is carried out.
NOTES: (1) At higher odometer readings, repeat at the frequency interval established here.(2) Service more frequently if the scooter is ridden in unusually wet or dusty areas.(3) Service more frequently when riding in rain or at full throttle.(4) Replace every 2 years, or at the indicated odometer interval, whichever comes first.
Replacement requires mechanical skill.(5) Inspect every 12,000 km (8,000 mi) after replacement.(6) Replace every 2 years. Replacement requires mechanical skill.
81
ODOMETER READING [NOTE (1)]FREQUENCY COMESFIRST x 1000 km 1 6 12 18 24 30 36
0,6 4 8 12 16 20 24x 1000 miREFER TO
PAGE
-100
869097-
9194
6 12I I I
I I I
R R R R R R R
18 24 30 36MONTHNOTE
NOTE (2)
ITEM
FUEL LINETHROTTLE OPERATIONAIR CLEANERCRANKCASE BREATHER
SPARK PLUG
VALVE CLEARANCEENGINE OILENGINE OIL FILTERRADIATOR COOLANTCOOLING SYSTEMSECONDARY AIR SUPPLY SYSTEM
➞
➞
R R
R R RI
R R R R
NOTE (4) I
I
I
I
I
I
R
I
I
101
-
-
**
*
**
C C C C C CNOTE (3)
82
ODOMETER READING [NOTE (1)]FREQUENCY COMESFIRST
x 1000 km 1 6 12 18 24 30 36
0,6 4 8 12 16 20 24x 1000 miREFER TO
PAGE
88
-30-31
104-105-
--
-
6 12
I I I
18 24 30 36MONTHNOTE
NOTE (6)
ITEM
BELT CASE AIR CLEANERFINAL DRIVE OIL
BRAKE FLUIDBRAKE PADS WEARBRAKE SYSTEMHEADLIGHT AIMCLUTCH SHOES WEARSIDE STANDSUSPENSIONNUTS,BOLTS,FASTNERSWHEELS/TIRESSTEERING HEAD BEARINGS
➞
➞
I I R I I RI I I I I I
I I I I
I
I
I I I I I I
I I I
III
III
III
---
*
*
**
*** *
C CC
103I I I
NOTE (4)
* *
-I R I RNOTE (5)DRIVE BELT*
83
TOOL KIT
The tool kit (1) is in the center compartment(page 56). Some roadside repairs, minoradjustments and parts replacement can beperformed with the tools contained in thekit.
• Suspension adjusting pin spanner• 8 x 10 mm open end wrench• 12 x 14 mm open end wrench• No. 1 Screw driver• No. 3 Screw driver• Screw driver handle• 5 mm Hex wrench• Spark plug wrench• Helmet holder cable• Tool bag
(1) Tool kit
(1)
84
SERIAL NUMBERSThe frame and engine serial numbers arerequired when registering your scooter.They may also be required by your dealerwhen ordering replacement parts.Record the numbers here for your reference.
FRAME No. ________________________________________________
The frame number (1) is stamped on theright side of the frame body.The engine serial number (2) is stamped onthe lower left side of the crankcase near therear wheel.
ENGINE No. _____________________________________________________________
(2) Engine number(1) Frame number
(1)
(2)
85
COLOUR LABELThe colour label (1) is attached to the centercompartment (page 56).It is helpful when ordering replacementparts. Record the colour and code here foryour reference.
COLOUR ________________________________
CODE __________________________________
(1) Colour label
(1)
86
AIR CLEANERRefer to the Safety Precautions on page 79.The air cleaner should be serviced at regularintervals (page 86). Service more frequentlywhen riding in unusually wet or dusty areas.
1. First remove the air filter from the drivebelt case (1) (page 88).
2. Remove the seven screws (2) from the airfilter cover (3).Remove the cover itself.
(1) Belt case air cleaner (2) Screws(3) Cover air filter
(3)
(1) (2)
(2)(2)
(2)
87
3. Remove the air filter (4), unfastening thethree internal screws (5). Dispose of thefilter, and fit a replacement.
4. Use genuine Honda air cleanersexclusively. The use of air cleaners otherthan those specified may cause rapidengine wear and reduce performance.
5. Reinstall the removed parts in the reverseorder of removal.
(4) Air filter (5) Internal screws
(4)(5)
(5)
(5)
88
BELT CASE AIR CLEANERRefer to the Safety Precautions on page 79.
1. Place the scooter on its center stand.
2. Remove the belt case cover three bolts (1)and screw (2). Remove the belt case cover(3) by releasing the three couplings (4).
3. Remove the air cleaner (5).
(1) Bolts(2) Screw(3) Belt case cover
(4) Couplings(5) Air cleaner
(4)(5)
(1)
(3)
(4)
(2)
89
4. Wash the element in clean, nonflammableor high flash point solvent and let it drythoroughly.
• Never use petrol or low flash pointsolvents for cleaning the air cleaner. Afire or explosion could result.
• Allow the element to dry thoroughlybefore installation.
• Do not apply oil to the element; damageto the drive belt will occur.
5. For installation, reverse the removalprocedure.
90
CRANKCASE BREATHERRefer to the Safety Precautions on page 79.
1. Remove the drain tube (1) and draindeposits into a suitable container.
2. Reinstall the drain tube.
Service more frequently when riding in rain,at full throttle, or after the scooter is washedor overturned. Service if the deposit levelcan be seen in the transparent section ofthe drain tube.
(1) Drain tube
(1)
91
ENGINE OILRefer to the Safety Precautions on page 79.
Oil Recommendation
Your scooter does not need oil additives.Use the recommended oil.Do not use API SH or higher oils displayinga circular API “energy conserving” servicelabel on the container. They may affectlubrication.
Do not use non-detergent, vegetable orcastor based racing oils.
Suggested Oil
Honda “4-STROKE MOTORCYCLE OIL” or equivalent.
SG or higher exceptoils labeled as energyconserving on thecircular API servicelabel.
APIClassification
Viscosity SAE 10W-30
JASO T 903Standard
MB
NOT RECOMMENDED OK
92
Viscosity:Viscosity grade of engine oil should bebased on average atmospheric temperaturein your riding area. The following provides aguide to the selection of the proper grade orviscosity of oil to be used at variousatmospheric temperatures.
93
JASO T 903 standard The JASO T 903 standard is an index forchoosing engine oils for 4-strokemotorcycle engines.There are two classes: MA and MB.Oil conforming to the standard is labeled onthe oil container.For example, the followinglabel shows the MA classification.
(1) Code number of the sales company of theoil
(2) Oil classification
94
Engine Oil and FilterEngine oi l qual i ty is the chief factoraffecting engine service life. Change theeng ine o i l as spec i f i ed in themaintenance schedule (page 81).When running in very dusty conditions,oil changes should be performed moref requent l y than spec i f i ed in themaintenance schedule.
Please dispose of used engine oil in amanner tha t i s compat ib le w i th theenvironment. We suggest you take it ina sea led conta ine r to your loca lrecycling center or service station forreclamation. Do not throw in the trash orpour it on the ground or down a drain.
Used engine oil may cause skin cancerif repeatedly left in contact with the skinfor prolonged periods. Although this isunlikely unless you handle used oil on ada i l y bas is , i t i s s t i l l adv isab le to
thoroughly wash your hands with soapand water as soon as possible afterhandling used oil.
Changing the oil filter requires a specialoil filter tool and a torque wrench. If youdo no t have these too ls and thenecessary skill, we recommend that youhave your Honda dealer perform thisservice.
If a torque wrench is not used for thisinstallation, see your Honda dealer as soonas possible to verify proper assembly.
Change the engine oil with the engine atnormal operating temperature and thescooter on its side stand to assurecomplete and rapid draining.
95
1. Remove the oil filler cap/dipstick from theright crankcase cover (page 38).
2. Place an oil drain pan under thecrankcase and remove the oil drain plug(1).
3. Remove the oil filter (2) with a filter wrench and let the remaining oil drain out.Dispose of the used oil filter in a suitablecontainer.
(1) Drain plug
(1)
(2) Oil filter
(2)
96(3) Oil filter rubber seal
(3)
4. Apply a thin coat of engine oil to the newoil filter rubber seal (3).
5. Using a special tool and a torque wrench,install the new oil filter and tighten to atorque of:Oil filter torque: 26 N•m (2.7 kgf•m)
Use only the Honda genuine oil filter or afilter of equivalent quality specified for yourmodel. Using the wrong Honda filter or anon-Honda filter which is not of equivalentquality may cause engine damage.
6. Install oil drain plug and tighten to a torque of:Oil drain plug torque: 25 N•m (2.5 kgf•m)
7. Refill with the recommended engine oil: 1.4 l.
8. Install the oil filler cap/dipstick.
9. Start the engine and let it idle for 3-5minutes.
10. Stop the engine and after 2-3 minutescheck that the oil level is at the upperlevel mark on the oil filler cap/dipstickwith the scooter upright on firm, levelground.Make sure there are no oil leaks.
97
SPARK PLUGRefer to the Safety Precautions on page 79.Recommended plug:
Standard:LMAR8A-9 (NGK)
Never use a spark plug with an improperheat range. Severe engine damage couldresult.
1. Remove the maintenance l id (1) byremoving the two screws (2).
2. Disconnect the spark plug cap (3) fromthe spark plug.
3. Clean any dirt from around the spark plugbase. Remove the spark plug using theplug wrench furnished in the tool kit.
4. Discard the spark plug.NOTICE
(1) Maintenance lid (2) Screws (3) Spark plug cap
(3)
(1)
(2)
98
5. Check the new spark plug gap (4) using awire-type feeler gauge. If adjustment isnecessary, bend the side electrode (5)carefully.The gap should be:0.80 - 0.90 mm (0.031 - 0.035 in)Make sure the plug washer is in goodcondition.
6. With the plug washer attached, thread thespark plug in by hand to prevent cross-threading.
7. Tighten the spark plug:• If the old plug is good:
1/8 turn after it seats.• If installing a new plug, tighten it twice
to prevent loosening:a) First, tighten the plug:
NGK: 1/2 turn after it seats.b) Then loosen the plug.c) Next, tighten the plug again:
1/8 turn after it seats.
Improperly t ightened spark plug candamage the engine. If a plug is too loose, apiston may be damaged. If a plug is tootight, the thread may be damaged.
(4) Spark plug gap(5) Side electrode
(4)(5)NOTICE
99
8. Replace the cap properly on the sparkplug, taking care to insert the protrusion(6) on the valve cover into the hole (7) onthe spark plug cap rubber ring.
9. Install the remaining parts in the reverseorder of removal.
(6) Valve cover protrusion(7) Spark plug cap rubber ring hole
(7)
(6)
100
THROTTLE OPERATIONRefer to the Safety Precautions on page 79.
1. Check for smooth rotation of the throttlegrip from the fully open to the fully closedposition at both full steering positions.
2. Measure the throttle grip free play at thethrottle grip flange.The standard free play should beapproximately:
2-6 mm (0.08 - 0.24 in)
To adjust the free play, slide the throttlecable boot (1), then loosen the lock nut (2)and turn the adjuster (3).After adjustment, tighten the lock nut andreturn the throttle cable boot securely.
(1) Throttle cable boot(2) Lock nut(3) Adjuster
(1)
(3)(2)
101
COOLANTRefer to the Safety Precautions on page 79.
Coolant replacement Coolant should be replaced by a Hondadealer, unless the owner has proper toolsand service data and is mechanicallyqualified. Refer to an official Honda ShopManual.
Always add coolant to the reserve tank. Donot attempt to add coolant by removing theradiator cap.
n WARNINGRemoving the radiator cap while theengine is hot can cause the coolant tospray out, seriously scalding you.
Always let the engine and radiator cooldown before removing the radiator cap.
102
FRONT AND REAR SUSPENSION INSPECTIONRefer to the Safety Precautions on page79.
1. Check the fork assembly by locking thefront brake and pumping the fork up anddown vigorously. Suspension actionshould be smooth and there must be nooil leakage.
2. Swingarm bearings should be checkedby pushing hard against the side of therear wheel while the scooter is on thecenter stand. Freeplay indicates wornbearings.
3. Carefully inspect al l front and rearsuspension fasteners for tightness.
103
SIDE STANDRefer to the Safety Precautions on page 79.
Perform the following maintenance inaccordance with the maintenance schedule.
Functional Check:• Check the side stand spring (1) for
damage or loss of tension and the sidestand assembly for freedom ofmovement.
• Check the side stand ignition cut-offsystem:1. Place the scooter on its center stand.2. Put the side stand up and start the
engine.3. Lower the side stand. The engine
should stop as you put the side standdown.
If the side stand system does not operateas described, see your Honda dealer forservice.
(1) Side stand spring
(1)
104
BRAKE PAD WEARRefer to the Safety Precautions on page 79.
Brake pad wear depends upon the severityof usage, the type of riding, and roadconditions. (Generally, the pads will wearfaster on wet and dirty roads).Inspect the pads at each regularmaintenance interval (page 82).
Front brakeCheck the wear indicator mark (1) on eachpad.If either pad is worn to the wear indicatormark, replace both pads as a set. See yourHonda dealer for this service.
(1) Wear indicator mark
(1)
105
Rear BrakeCheck the cutouts (2) in each pad. If either pad is worn to the cutouts, replaceboth pads as a set. See your Honda dealer for this service.
(2) Cutout
(2)
106
BATTERYRefer to the Safety Precautions on page 79.
It is not necessary to check the batteryelectrolyte level or add distilled water asthe battery is a maintenance-free (sealed)type. If your battery seems weak and/or isleaking electrolyte (causing hard starting orother electrical troubles), contact yourHonda dealer.
Your battery is a maintenance-free type andcan be permanently damaged if the cap isremoved.
NOTICE
n WARNINGThe battery gives off explosive hydrogengas during normal operation.
A spark or flame can cause the battery toexplode with enough force to kill orseriously hurt you.
Wear protective clothing and a face shieldor have a skilled mechanic do the batterymaintenance.
107
Battery removal:The battery is located in the battery compartmentunder the footrest cover.1. Make sure that the ignition key is turned to OFF.2. Remove the battery compartment cover (1) by
removing the two screws (2).3. Unfasten the two screws in the battery holder
bracket (3) and remove the bracket itself.4. First disconnect the negative terminal (-) (4) of
the battery, and then the positive terminal (+) (5).5. Remove the battery (6) from the compartment.
Installation:1. Reinstall in the reverse order of removal.
Be sure to connect the positive (+) terminalfirst, then the negative (-) terminal.
2. Check all bolts and other fasteners aresecure.
(3) Bracket(4) Negative (-) terminal lead(5) Positive (+) terminal lead(6) Battery
(4)
(3)(5)
(6)
(1) Battery compartment cover (2) Screws
(1)
(2)
108
FUSE REPLACEMENTRefer to the Safety Precautions on page 79.
When frequent fuse failure occurs, it usuallyindicates a short circuit or an overload in theelectrical system. See your Honda dealer forrepair.
Turn the ignition switch OFF beforechecking or replacing fuses to preventaccidental short-circuiting.
Never use a fuse with a different rating fromthat specified. Serious damage to theelectrical system or a fire may result, causinga dangerous loss of lights or engine power
NOTICE Blown fuse
109
Fuse boxes:The fuse boxes are near the batterycompartment under the footrest cover.
The specified fuses are: 10A, 15A SH300/R10A, 15A, 30A SH300A/AR
Model SH300/R only has one fuse box.Model SH300A/AR has two fuse boxes.
1. Remove the battery compartment cover(page 107).
2. Open the fuse box cover (1).Remove the old fuse and install a newone. The spare fuses (2) are located in thefuse box.
3. Close the fuse box cover and refit theother parts as above in reverse order.
(1) Fuse box cover(2) Spare fuses
(1)
(2)
(SH300/R)
(SH300A/AR)
(1)
(2)
(2)
110
Main fuse:The main fuse (1) is near the batterycompartment under the footrest cover.The specified fuse is:
30A
1. Lift the battery compartment cover (page107).
2. Unfasten the two bolts on the batteryholder bracket and remove it (page 107).
3. Disconnect the wire connector (2) of thestarter magnetic switch.
4. Remove the old fuse and install a newone. The spare main fuse (3) is locatedalongside the magnetic starter switchhousing.
5. Reconnect the connector, the batteryholder bracket and install the batterycompartment cover.Refit the other parts as above in reverseorder. (1) Main fuse
(2) Wire connector(3) Spare fuse
(2)
(3)
(1)
111
BULB REPLACEMENTRefer to the Safety Precautions on page 79.
The light bulb becomes very hot while thelight is ON, and remains hot for a while afterit is turned OFF. Be sure to let it cool downbefore servicing.
Do not put finger prints on the headlightbulb, as they may create hot spots on thebulb and cause it to break.Wear clean gloves while replacing the bulb.If you touch the bulb with your bare hands,clean it with a cloth moistened with alcoholto prevent its early failure.
• Be sure to turn the ignition switch OFFwhen replacing the bulb.
• Do not use bulbs other than thosespecified.
• After installing a new bulb, check that thelight operates properly.
112
Headlight bulb1. Remove the right (1) and left (2) rearview
mirror.2. Remove the front screws (3) and the rear
screws (4) of the front handle fairing.3. Remove the headlight fair ing (5) by
disconnecting the four tabs. Be carefulnot to damage the tabs when you areremoving it.
(1) Right rearview mirror(2) Left rearview mirror(3) Front screws(4) Rear screws(5) Front handle fairing
(2)
(3)
(3)
(4)
(1)
(5)
113
4. Remove dust seal cover (6) and extractconnector (7).
5. Turn bulb holder (8) counterclockwiseand remove bulb (9).
To refit, perform the removal operations inreverse sequence ensuring you align thebulb locating tabs with the slots on the bulbsocket.
(6) Dust seal cover(7) Connector(8) Bulb holder(9) Bulb
(6)
(7) (8)
(9)
114
Position Lights Bulb1. Remove the front shield(1):
unfasten the top screws (2), disconnectthe two expansions pins (3) and removethe shield by disconnecting the bottomtabs(4). Be careful not to damage thetabs (4) at the bottom of the shield whenyou are removing it.
2. Remove the bulb socket (5) from its seat.3. Extract the bulb (6) without turning it.4. To replace the bulb perform the removal
operations in reverse sequence.
(5) Bulb socket (6) Bulb(1) Front shield (3) Expansions pins(2) Top screws (4) Bottom tabs
(2)
(2)
(6)(5)
(1)
(3)
(4)
115
Brake /Taillight bulb1. Remove the taillight lens (1) by removing
the two screws (2).2. Remove the bulb (3) by pressing in and
turning counterclockwise.3. Install a new bulb in the reverse order of
removal.
(1) Taillight lens (2) Screws(3) Bulb
(1)
(3)(2)
Front Turn Signals Bulb1. Remove the front shield (page 114).2. Remove the bulb socket (1) from its seat
by turning it counterclockwise.3. Unscrew bulb (2) by turning it
counterclockwise to remove it.4. To replace the bulb perform the removal
operations in reverse sequence.• Use only the amber bulb.
(1) Bulb socket (2) Bulb
(2)
(1)
116
Rear turn signal bulb1. Remove the taillight lens (1) (page 115).2. Remove the screw (2) from the turn signal
bulb glass (3), and remove the glass.3. Remove the bulb (4) from its seat by
pressing in and turning counterclockwise.4. Install a new bulb in the reverse order of
removal.• Use only the amber bulb.
(1) Taillight lens (2) Screw(3) Turn signal bulb glass(4) Bulb
(1)
(2)(3) (4)
117
118
(3)
(4)(2)
(1)
License Light Bulb1. Remove the screw (1).2. Remove the license light cover (2).3. Pull out the connector (3). 4. Pull out the bulb (4) without turning.5. Install a new bulb in the reverse order of
removal.
(1) Screw(2) License light cover(3) Connector(4) Bulb
119
Clean your scooter regularly to protect thesurface finishes and inspect for damage,wear, and oil, coolant or brake fluid leakage.
Avoid cleaning products that are notspecifically designed for scooter orautomobile surfaces. They may contain harsh detergents orchemical solvents that could damage themetal, paint, and plastic on your scooter.
If the scooter is still warm from recentoperation give the engine and exhaustsystem time to cool off.
We recommend avoiding the use of highpressure water spray (typical in coin-operated car washes).
High pressure water (or air) can damagecertain parts of the scooter.
Washing the scooter1. Rinse the scooter thoroughly with cool
water to remove loose dirt. 2. Clean the scooter with a sponge or soft
cloth using cool water.Avoid directing water to muffler outletsand electrical parts.
3. Clean the plastic parts using a cloth orsponge dampened with a solution of milddetergent and water. Rub the soiled areagently rinsing it frequently with fresh water.Take care to keep brake fluid or chemicalsolvents off the scooter.They will damage the plastic and paintedsurfaces. The inside of the headlight lens may beclouded immediately after washing thescooter. Moisture condensation inside theheadlight lens will disappear gradually bylighting the headlight in high beam. Runthe engine while keeping the headlight on.
NOTICE
CLEANING
120
4. After cleaning, rinse the scooterthoroughly with plenty of clean water.Strong detergent residue can corrodealloy parts.
5. Dry the scooter, start the engine and let itrun for several minutes.
6. Test the brakes before riding the scooter.Several applications may be necessary torestore normal braking performance.
Braking efficiency may be temporarilyimpaired immediately after washing thescooter. Anticipate longer stopping distance to avoida possible accident.
TEST BRAKES
121
Finishing Touches After washing your scooter, consider using acommercially available spray cleaner/polishor quality liquid or paste wax to finish thejob. Use only a non-abrasive polish or waxmade specifically for motorcycles orautomobiles. Apply the polish or waxaccording to the instructions on thecontainer.
Removing Road SaltThe salt contained in the road surfacefreezing prevention medicine which a roadwas sprayed with in winter, and theseawater becomes the cause which rustoccurs in.Wash your scooter by the following pointafter it runs through such a place.
1. Clean the scooter using cool water (page119).
Do not use warm water.This worsens the effect of the salt.
2. Dry the scooter and protect the surfaceof the metal with wax.
122
Painted Aluminum Wheel MaintenanceAluminum may corrode from contact withdirt, mud, or road salt. Clean the wheelsafter r iding through any of thesesubstances. Use a wet sponge and milddetergent. Avoid stiff brushes, steel wool, orcleaners containing abrasives or chemicalcompounds.
After washing, rinse with plenty of water anddry with a clean cloth.
Exhaust Pipe MaintenanceThe exhaust pipe is stainless steel but maybecome stained by oil or mud. If necessary,remove heat stains with a liquid abrasive.
Clean The Windshield(optional accessory)Using plenty of water, clean the windshield witha soft cloth or sponge, (avoid using detergentsor any kind of chemical cleaner on thewindshield). Dry with a soft, clean cloth.
To avoid possible scratching or other damage,use only water and a soft cloth or sponge toclean the windshield.
For a dirtier windshield, use a diluted neutraldetergent with a sponge and plenty of water.Make sure to wash off all the detergent,(Detergent residue may cause windshieldcracks).Replace the windshield if scratches cannot beremoved and they obstruct clear vision.
Do not let battery electrolyte, brake fluid orother acid chemicals get on the windshield andscreen garnish.They will damage the plastic.
123
STORAGE GUIDEExtended storage, such as for winter,requires that you take certain steps toreduce the effects of deterioration from non-use of the scooter. In addition, necessaryrepairs should be made BEFORE storing thescooter; otherwise these repairs may beforgotten by the time the scooter isremoved from storage.
STORAGE1. Change the engine oil and filter.2. Make sure the cooling system is filled
with a 50/50% antifreeze solution.3. Empty the fuel tank into an approved
petrol container using a commerciallyavailable hand siphon or an equivalentmethod. Spray the inside of the tank withan aerosol rust-inhibiting oil.Reinstall the fuel fill cap on the tank.
n WARNINGPetrol is highly flammable and explosive.You can be burned or seriously injuredwhen handling fuel.
• Stop the engine and keep heat, sparksand flame away.
• Refuel only outdoors.• Wipe up spills immediately.
124
4. To prevent rusting in the cylinder,perform the following:• Remove the spark plug cap from the
spark plug. Using tape or string,secure the cap to any convenientplastic body part so that they arepositioned away from the spark plug.
• Remove the spark plug from theengine and store it in a safe place. Donot connect the spark plug to thespark plug cap.
• Pour a tablespoon (15-20 cm3) ofclean engine oil into the cylinder andcover the spark plug hole with a pieceof cloth.
• Crank the engine several times todistribute the oil.
• Reinstall correctly the spark plug andspark plug cap (page 99).
5. Remove the battery. Store it in an areaprotected from freezing temperatures anddirect sunlight.Slow charge the battery once a month.
6. Wash and dry the scooter. Wax allpainted surfaces. Coat chrome withrustinhibiting oil.
7. Inflate the tyres to the recommendedpressures. Place the scooter on blocks toraise both tyres off the ground.
8. Cover the scooter (do not use plastic orother coated materials) and store in anunheated area, free of dampness with aminimum of daily temperature variation.Do not store the scooter in directsunlight.
125
REMOVAL FROM STORAGE1. Uncover and clean the scooter.2. Change the engine oil if more than 4
months have passed since the start ofstorage.
3. Charge the battery as required.Install the battery.
4. Drain any excess aerosol rust-inhibitingoil from the fuel tank. Fill the fuel tankwith fresh petrol.
5. Perform all Pre-ride Inspection checks(page 61-62).Test ride the scooter at low speeds in asafe riding area away from traffic.
126
DIMENSIONSOverall length 2096 mmOverall widht 730 mmOverall height 1187 mm Wheelbase 1430 mm
CAPACITIESEngine oil
(after draining) 1.2 l
(after draining and oil filter change) 1.4 l
(after disassembly) 1.7 l
Transmission oil(after draining) 0.28 l
(after disassembly) 0.30 l
Fuel tank 9.10 l
Cooling system capacity 1.10 l
Passenger capacity Operator and one passengerMaximum weight capacity 180 kg
SPECIFICATIONS
127
ENGINEBore and stroke 72 x 68.5 mm
Compression ratio 10.5:1Displacement 279 cm3
Spark plugStandard LMAR8A-9 (NGK)
Spark plug gap 0.80 - 0.90 mm
Idle speed 1.500 ± 100 min-1 (rpm)
128
CHASSIS AND SUSPENSIONCaster 27° 30’
Trail 98 mmTyre size, front 110/70 - 16M/C 52P TubelessTyre size, rear 130/70 - 16M/C 61P Tubeless
POWER TRANSMISSIONPrimary reduction V-BeltFinal reduction 8.571
129
ELECTRICALBattery 12V - 11(10)AHGenerator 0,368kW / 5.000 min-1 (rpm)
LIGHTSHeadlight 12V - 55/60W Stop/Tail light 12V - 21/5W Turn signal light Front 12V - 21W x 2
Rear 12V - 21W x 2Position light 12V - 5W x 2Instrument light LED x 5Turn signal indicator 12V - 1.4W x 2High beam indicator 12V - 1.4W Low oil pressure indicator 12V - 1.4WPGM FI indicator LEDOil change indicator LEDHISS indicator LED ABS indicator LED...................SH300A/ARLicense light 12V - 5W
FUSEMain fuse 30AOther fuse 10A, 15A.............SH300/R
10A, 15A, 30A.....SH300A/AR
130
This scooter is equipped with a catalyticconverter.The catalytic converter contains preciousmetals that serve as catalysts, promotingchemical reactions to convert the exhaustgasses without affecting the metals.The catalytic converter acts on HC, CO,and NOx. A replacement unit must be anoriginal Honda part or its equivalent.
The catalytic converter must operate at ahigh temperature for the chemical reactionsto take place. It can set on fire anycombustible materials that come near it.Park your scooter away from high grasses,dry leaves, or other flammables.
A defective catalytic converter contributesto air pollution, and can impair yourengine’s performance. Follow theseguidelines to protect your scooter’scatalytic converter.
• Always use unleaded petrol. Even a smallamount of leaded petrol can contaminatethe catalyst metals, making the catalyticconverter ineffective.
• Keep the engine tuned-up.
• Have your scooter diagnosed andrepaired if it is misfiring, backfiring,stalling or otherwise not running properly.
CATALYTIC CONVERTER
