Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper...
-
Upload
cynthia-pribble -
Category
Documents
-
view
221 -
download
2
Transcript of Honda 450 Installation Manual. STEP 1: Remove the (4) SHCS from the ATV swing arm Install the upper...
Honda 450Installation Manual
STEP 1:Remove the (4) SHCS from the ATV swing armInstall the upper track kit swing arm bracket as shownDo not tighten
1-855-KTRACKS
STEP 2:Remove the ATV skid plate and install the lower track kit mounting bracketInstall the (3) SHCS washers and Nyloc nutsReinstall the skid plate and tighten SHCS
1-855-KTRACKS
STEP 3:Remove rear ATV tiresInstall right & left track assembliesUse blue Loctite on the lug nuts
1-855-KTRACKS
STEP 4:Install Swing arm Kit AssemblyBogie mounts will clear the bogie wheels if positioned and rotated as shown (See next steps)
1-855-KTRACKS
STEP 5:Swing Arm Installation
1-855-KTRACKS
LH RH
STEP 6:Install Bolt into track kit swing arm mountPlace washers as shownInstall Nyloc nut
1-855-KTRACKS
STEP 7:Install (4) 5/16” bolts into bogie mountUse Blue LoctiteInstall (2) retainer platesInstall Nyloc nuts
1-855-KTRACKS
Note: It helps to put a 2X4 under the track to lift up on the rear of the bogie assemblyAdjust the out side tension bar to align the 5/16 holes so the bolts slip into place
Installed Track Kit1-855-KTRACKS
STEP 9:Install 3rd link (part 1 of 3)Remove upper shock mount nutDo not remove bolt
1-855-KTRACKS
1-855-KTRACKS
STEP 10:Install 3rd link (part 2 of 3)Hold in place as shown
1-855-KTRACKS
STEP 11:Install 3rd link (part 3 of 3)Install clamp plate utilizing 5/16” SHCSTighten evenly and then tighten shock bolt
STEP 12:Install 3rd link Bar
1-855-KTRACKS
STEP 13:Install 3rd link bar onto swing armInstall ½”-13NC bolt, washers, Nyloc nut and tighten
1-855-KTRACKS
STEP 14:Initial Track Adjustment:
1-855-KTRACKS
Measurements must be taken off head of 1/2-13NC (rear) and 5/8-11NC (front) bolts flat to flat Adjust to 18 1/8 inches
Measure from this point
Measure to back of Bogey mount
Adjust to 9”
NOTE: Both sides must be adjusted equally
NOTE: Both sides must be adjusted equally
Ski Bracket Instructions:1-855-KTRACKS
Step 1:Remove ATV front tiresRemove ATV front brake calipersRemove hubs
1-855-KTRACKS
Step 2:Reinstall front calipers using supplied (4) bolts and (4) washers
1-855-KTRACKS
Step 3:Install (2) spacersMount ski leg bracketInstall (2) Ski end caps
1-855-KTRACKS
Step 4:Install supplied washersInstall supplied flange nutsTighten
1-855-KTRACKS
Final Assembly1-855-KTRACKS