Spare Parts List

Shock absorber HONDA MSX 125

HO 4240

2

SAFETY PRECAUTIONS

Warnrng!⚠The shock absorber/front fork/steering damper is an important part of the vehicle and will affect the stability.

Warnrng!⚠After installing the Öhlins product, take a test ride at low speed to make sure your vehicle has maintained stability.

Warnrng!⚠Some of Öhlins products contain pressurized nitrogen gas (N2). Do not open, service or modify pressurized products without proper education (approved Öhlins dealer/distributor) and proper tools.

NNotg!1Read and ensure you understand the information in this manual and other technical documents provided by Öhlins, before you use the product.

NNotg!1Öhlins Asia Co., Ltd can not be held responsible for any damage to the shock absorber/front fork/steering damper, vehicle, other property or injury to persons, if the instructions for mounting, usage and maintenance are not obeyed.

Warnrng!⚠If the suspension makes an abnormal noise, or the function is irregular, or if you notice any leakage from the product, stop the vehicle immediately and return the product to an Öhlins Service Centre.

Warnrng!⚠The product warranty shall only apply if the product has been operated and maintained in accordance with recommendations in this manual. If you have any questions regarding usage, service, inspection and/or maintenance contact Öhlins.

NNotg!1When working with the Öhlins product, read the Vehicle Service Manual.

Warnrng!⚠This product was developed and designed exclusively for a specific vehicle model and shall only be installed on the intended vehicle model in its original condition as delivered from the vehicle manufacturer.

© Öhlins Asia Co.,Ltd. All rights reserved. Any reprinting or unauthorized use without the written

permission of Öhlins Asia Co.,Ltd is prohibited.

SAFETY SYMBOLSIn this manual, mounting instructions and other technical documents, important information concerning safety is distinguished by the following symbols:

The Safety Alert Symbol means: Warning! Your safety is involved.

Warnrng!⚠The Warning Symbol means: Failure to follow warning instructions can result in severe or fatal injury to anyone working with, inspecting or using the shock absorber, or to bystanders.

CWaonNrg!✋The Caution Symbol means: Special precautions must be taken to avoid damage to the shock absorber.

NNotg!1The Note Symbol indicates information that is important regarding procedures.

SPL HO 4240

CNrotrosFigure 1 - Body Assy ......................................3Figure 2 - Compression Valve Assy ...............4Figure 3 - Damping Assy + Seal head Assy ...5Figure 4 - Shaft Assy ......................................6Figure 5 - Reservoir Assy ...............................7

3

SPL HO 4240

Fnnaat 1 - BNdy AssyPNs PWao NN Pcs DtscanponNr NNots1-1 01218-10 2 Spacer1-2 00638-82 2 O-ring1-3 03250-01 1 Cylinder head1-4 00382-07 1 Screw M5x81-5 00438-33 1 O-ring1-6 00536-13 1 Ball joint1-7 00338-02 1 O-ring1-8 04300-46 1 Cylinder tube1-9 00128-01 1 Circlip1-10 00417-02 1 Support sleeve1-11 63065-02 1 End cap1-12 60155-02 1 Lock nut1-13 60154-02 1 Spring platform1-14 60281-07 1 Spring1-15 00116-07 1 Spring clip

1

6

8

234 5

9

10

11

12

13

14

15

7

4

SPL HO 4240

Fnnaat 2 - CNmpatssnNr VWlvt AssyPNs PWao NN Pcs DtscanponNr NNots2-1 00828-01 1 Screw2-2 00820-02 1 Knob2-3 00884-07 2 Ball2-4 00833-01 2 Spring2-5 01473-06 1 Circlip2-6 01242-07 1 Adj. needle2-7 00338-79 1 O-ring2-8 00338-27 1 O-ring2-9 01243-10 1 End piece2-10 01247-01 1 Check valve housing2-11 01246-01 1 Wave washer2-12 01245-01 1 Check valve2-13 01244-07 1 Valve2-14 - - Shim stack See spec2-15 00641-01 1 Washer2-16 00430-07 1 Nut

1

3

45

6

8

2

7

9

1011

1213

1415

16

5

SPL HO 4240

Fnnaat 3 - DWmpnrn Assy + StWl HtWd AssyPNs PWao NN Pcs DtscanponNr NNots3-1 00539-01 1 Lock nut3-2 00578-01 1 Washer3-3 00519-07 1 Stop washer3-4 - - Reb shim See spec3-5 03377-40 1 Piston3-6 03078-01 1 Piston ring3-7 - - Comp shim See spec3-8 03068-01 1 Valve stop3-9 00436-01 1 Circlip3-10 03269-02 1 Spacer3-11 06098-02 1 Bleed washer3-12 03164-07 1 Seal head assy3-13 03067-02 1 Stop rubber3-14 04752-02 1 Washer3-15 04717-02 1 Seal3-16 01032-09 1 Back-up ring3-17 04729-02 1 Shim3-18 63064-03 1 Seal head3-19 00338-09 1 O-ring3-20 01056-12 1 Bushing3-21 03070-02 1 Scraper

1

3

5

7

9

14

2

4

6

8

10

13

15

17

19

16

18

20

12

11

21

6

SPL HO 4240

Fnnaat 4 - ShWfo AssyPNs PWao NN Pcs DtscanponNr NNots4-1 01021-03 1 Shaft jet4-2 01055-03 1 Adj. needle4-3 00338-14 1 O-ring4-4 03566-24 1 Adj.shaft4-5 03062-10 1 Shaft4-6 03063-02 1 Bump rubber4-7 63117-01 1 Stop washer4-8 01016-01 2 Seal rebound adjuster4-9 01030-01 1 Pin4-10 01128-01 1 Adjustment knob4-11 21154-01 1 End eye4-12 00536-13 1 Ball joint4-13 00638-82 2 O-ring4-14 01218-10 2 Spacer

1

23

4

5

6

78

910

11 12

13

14

7

SPL HO 4240

Fnnaat 5 - RtstavNna AssyPNs PWao NN Pcs DtscanponNr NNots5-1 00438-26 1 O-ring5-2 00403-01 1 Reservoir5-3 00196-01 1 Sticker Warning5-4 60191-10 1 Sticker Öhlins5-5 00438-27 1 O-ring5-6 00405-01 1 Reservoir piston5-7 00340-03 1 Teflon band5-8 00161-04 1 Reservoir top assy5-9 00438-27 1 O-ring5-10 00604-01 1 Rubber valve5-11 03165-01 1 Reservoir end5-12 00338-59 1 O-ring5-13 01050-01 1 Screw5-14 00329-04 1 Circlip

1

2

3 4

5

6

7

8

9

1011

1213

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Your Öhlins retailer:

Phone: +66 (0)38 212 291-6Fax: +66 (0)38 212 297

www.ohlins.com

Öhlins Asia Co.,Ltd700/937 Moo5, Nongkhaka,Phantong Chonburi 20160Thailand

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