HLX5 parts.pdf

DD310-26 4477

SECTION 2

ROCK DRILL, FLUSHING HEADPERFORATEUR, TETE D’INJECTION

DRAWING NUMBERREFERENCE PLAN

MODIF.MODIF.

DESIGNATIONDESCRIPTION

BILL OF MATERIALNOMENCLATURE

5504 6599 aa HLX5 ROCK DRILLPERFORATEUR HLX5

5504 6599

1 / 30805 DMSVB 550 465 99aa

2005 SANDVIK TAMROCK CORP. TAMPERE PLANTP.O.Box 100FIN--33311 TAMPERE, FINLAND Trade Reg. No. 2.852Tel. +358 205 44 121, Telex 22335 parts fiTelefax +358 205 44 4771

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HYDRAULIC ROCK DRILL HLX 5

WATER FLUSHING, HYDRAULIC MOTOR OMS 80

550 465 99

PAGE 2

PAGE 3

PAGE 2

S P A R E P A R T S

0805 DMSVB 2 / 3550 465 99aa


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550 465 99

1

2

8

9

17

20

23

26

39

44

60

2759

18

1916

19

21

46

47

42

Ref Part No. Description Standard designation Qty

1 152 749 48 FLUSHING DEVICE ASSEMBLY SEP. PART LIST, INCL. PART 39 12 550 466 28 GEARBOX SEP. PART LIST 18 550 577 98 ROTATION BUSHING INCL. PART 60 19 550 508 28 COUPLING 116 154 194 08 GEAR WHEEL 1

17 154 217 48 ROTATION SHAFT 118 550 007 62 BEARING BUSHING INCL. PART 59 119 150 797 18 SLIDE WASHER 220 152 716 38 STUD 621 152 525 68 CAP NUT 6

23 550 034 00 SCREW 426 887 946 09 SHAFT SEAL TG3100300--T10 127 511 108 30 DEEP GROOVE BALL BEARING 139 152 748 18 GASKET 142 800 658 09 O--RING 74,5X3--1, SMS 1586 144 853 575 89 O--RING 41,2X3--1 , NBR , 70 SHORE A 1

46 047 689 68 RUBBER COVER 1 1/2“ SHANK 147 280 678 90 HOSE CLAMP 50 SMS 2298 159 888 097 49 BEARING 160 152 723 68 CHUCK 1

PARTS TO BE ORDERED SEPARATELY:

550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 26. 39. 44550 065 07 SPECIAL TOOLS SEP. PART LIST

3 / 30805 DMSVB 550 465 99aa


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550 465 99

14

13

24

5

11

12

10

2543

42

22

41

42

28

1

36

42 15

3837

4, 28, 29, 30

2930

42


1 550 103 31 BODY SEP. PART LIST 14 550 036 25 LOW PRESSURE ACCUMULATOR SEP. PART LIST 15 550 036 27 HIGH PRESSURE ACCUMULATOR SEP. PART LIST 110 152 715 08 FRONT BUSHING 111 302 969 08 PISTON 1

12 550 047 84 CYLINDER PILOT CYLINDER 113 152 576 38 DISTRIBUTOR 114 550 023 18 BUSHING REAR BUSHING ASSY 115 550 026 37 COVER REAR 122 550 097 85 ROTATION MOTOR SEP. PART LIST 1

24 887 944 59 PISTON ROD SEAL 225 887 945 89 PISTON ROD SEAL 228 550 042 26 GASKET PLATE ACCUMULATOR 229 802 198 29 BOLT M16X70 -- 8.8 830 850 687 49 DOUBLE LOCK WASHER M16 8

36 550 046 25 GASKET 137 800 470 59 HEX. HEAD SCREW M12X30 -- 8.8 438 851 068 09 DOUBLE LOCK WASHER M12 441 801 368 49 O--RING 59,5X3, NBR 242 800 658 09 O--RING 74,5X3--1 SMS 1586 8

43 550 091 05 O--RING 55X2 90 SHORE A 2


550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 24. 25. 28. 36. 41--43550 065 07 SPECIAL TOOLS SEP. PART LIST

152 749 48da1205 DMMK 1 / 2


E

8 9 780

53,89

1,50

52

51

6 13 7 5

3

82 83

2 7 4

81

888786

7857 85

12

10,84

152 749 48da 1205 DMMK2 / 2


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FLUSHING DEVICE ASSEMBLYHLX5 AND HLX5T, UNDERGROUND APPLICATIONS, SHANK 45

152 749 48Ref Part No. Description Standard designation Qty

1 550 056 39 FRAME ASSEMBLY INCL. PARTS 50--53 12 152 745 38 FRONT COVER INCL. PARTS 80--81 13 152 747 98 SHANK BUSHING INCL. PARTS 82--83 14 150 809 18 GASKET PLATE 1x95 15 300 637 10 O--RING 62,2X3, NBR, 70 SHORE A 1

6 152 748 18 GASKET PLATE 1x182x184 17 872 189 39 U--SEAL 45--60X10 58 442 218 50 HEXAGON HEAD SCREW M1640 m8.8 SFS 2064 49 850 687 49 DOUBLE LOCK WASHER M16 410 550 695 68 SEAL HOUSING INCL. PARTS 84--85 1

12 550 056 76 ADAPTER ASSEMBLY INCL. PARTS 86--88 113 800 816 79 O--RING 124,5X3--1 150 NSS FLUSHING DEVICE BODY 151 881 140 79 PLUG R1/2”, E336--1/2” 152 865 683 09 PLUG R1/8”, E336--1/8” 1

53 550 093 63 PLUG INCL. PART 89 1


80 NSS FRONT COVER FOR PART 2 181 152 744 08 BEARING BUSHING D55 d45 L70, FOR PART 2 182 152 697 08 BUSHING D68 d45 L56, FOR PART 3 183 NSS SHANK BUSHING D68 d47 L43,5, FOR PART 3 184 550 653 80 SEAL HOUSING, GUIDE RINGS FOR PART 10 1

85 550 668 36 SLYD--RING FOR PART 10 286 550 032 32 ADAPTER FOR PART 12 187 812 949 59 LOCK NUT R 3/4”, FOR PART 12 188 800 348 19 USIT--SEAL U 27,2x36x2, FOR PART 12 189 871 692 89 PLUG R1/4”, E336--1/4”, FOR PART 53 1

SEAL KIT FOR ROCK DRILL INCL. PARTS 4--7,13

NSS = NOT SOLD SEPARATELY

550 466 28a0804 DMJT 1 / 1


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GEARBOX

550 466 28

2

4

5

6

3

8

9

720


2 152 711 08 BEARING BUSHING D135 d130 L40 13 550 356 04 BEARING BUSHING 14 150 259 08 BEARING HOUSING INCL. PART 20 15 865 683 09 PLUG R1/8” 16 522 107 40 O--RING 26,2X3--1 1

7 550 036 03 SCREW 18 801 802 69 USIT--SEAL U 13,7X22X1,5 D2=15,4 19 871 692 89 PLUG R1/4” 120 815 035 19 BEARING d=3/4” D=1” B=5/8” 1

550 103 31c1205 DMMK 1 / 2


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15 17

49

1816

48

12

13

13

11

10

9

1

8

7

48

14

4

7

40

5

414

8

76,42

41

4

2, 3

4

4

14

8

12

16, 18

2, 3

15, 17

48, 49

REAR VIEW OFTHE DRIFTER

8 4 2, 3

8 4

16

550 103 31c 1205 DMMK2 / 2


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BODY ASSEMBLYHLX5 ROCK DRILL


1 NSS BODY 12 150 221 58 PLUG SCREW R1/2 23 522 067 70 O--RING 17,3x2,4--1, NBR, 70 SHORE A 24 881 140 79 PLUG SCREW R1/2”, E336--1/2” 115 882 322 79 SPRING--TYPE STRAIGHT PIN 5x12 1

6 550 093 63 PLUG SCREW INCL. PART 42 17 871 692 89 PLUG SCREW R1/4” 38 881 139 09 PLUG SCREW R3/8”, E336--3/8” 109 152 538 58 PLATE ACCUMULATOR PLACE SHIELD 110 152 539 88 GASKET PLATE D110 d38 s0,5 1

11 818 735 39 O--RING 32,2X3 112 800 537 39 HEXAGON HEAD SCREW M16x35 m8.8 SFS 313 850 687 49 DOUBLE LOCK WASHER M16 314 881 141 09 PLUG R3/4” (E336--3/4”) 615 817 094 69 STRAIGHT THREAD ADAPTER 1/2 x3/4--16 JIC 2063--8--8 1

16 816 768 29 STRAIGHT THREAD ADAPTER 1,1/16”--12 JIC 217 817 097 49 PLUG 210292--8 3/4--16 JIC 118 816 909 59 PLUG 1,1/16 12JIC 2


40 550 152 17 O--RING 245X3, NBR 141 808 788 39 O--RING 22,3X2,4, NBR 156, 90 SHORE A 342 871 692 89 PLUG R1/4”, E336--1/4”, FOR PART 6 148 816 698 29 STRAIGHT THREAD ADAPTER 7/8--14JIC 249 816 749 39 PLUG 7/8--14JIC 2

550 252 93 SEAL KIT FOR ROCK DRILL INCL. PARTS 3,10,11,40,41


550 036 251102 DMJAS 1 / 1


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LOW PRESSURE ACCUMULATOR

550 036 25

8

4

9

7

3 5 6


3 092 602 98 DIAPHRAGM 14 807 590 69 VALVE ASSY INCL. PARTS 8. 9. 15 522 134 90 O--RING 129,5X3 , NBR , 70 16 819 532 09 O--RING 64,5X3 64,5X3 SMS 1586, 88 NBR/156, 90 ShA 17 151 548 58 PLATE 1

8 808 010 69 O--RING 14X1,78 19 851 682 19 CAP 1

SEAL KIT FOR ROCK DRILL INCL. PARTS 5--6

550 036 27a1102 DMJAS 1 / 1


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HIGH PRESSURE ACCUMULATOR

550 036 27

3

4

5

6

8

9

7


3 092 602 98 DIAPHRAGM 14 807 590 69 VALVE ASSY INCL. PARTS 8. 9. 15 522 134 90 O--RING 129,5X3 , NBR , 70 16 819 532 09 O--RING 64,5X3 64,5X3 SMS 1586, 88 NBR/156, 90 ShA 17 151 548 58 PLATE 1

8 808 010 69 O--RING 14X1,78 19 851 682 19 CAP 1

SEAL KIT FOR ROCK DRILL INCL. PARTS 5--6

550 097 85ba0106 DMMK 1 / 1


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ROTATION MOTOR ASSEMBLY KITHLX5 AND HLX5T OMS80

550 097 85

PART 3 IS INSTALLED INSIDE OF THE ROTATION SHAFT

1

2

56

7

3

828

82

4

808183


1 NSS GEAR MOTOR INCL. PARTS 80--83, EXCL. PART 8 12 NSS GEAR MOTOR COVER 13 150 800 78 THRUST BUTTON FOR ROTATION SHAFT 14 800 658 09 O--RING 74,5X3--1 SMS 1586 15 550 065 90 STUD FOR OMS--MOTORS 4

6 851 068 09 DOUBLE LOCK WASHER M12 47 811 260 29 LOCK NUT M12 m8 BH8 48 855 207 09 O--RING 70X2 1


80 855 206 89 O--RING 45X2 181 814 872 89 O--RING 24X2 182 550 091 04 O--RING 82X2 283 550 351 48 SPRING WASHER 1

SEAL KIT OF ROCK DRILL INCL. PARTS 4,8,80--82


550 065 07c0405 DMSR 1 / 2


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30

2851

22

23

25

24

31

2627

52

29

2

5717 18

54

53

16 21

19

20

8

55 56

10

1

5

9

76

3

1211 13

4

34 35 36 37 38 39

40

32

41 42 43

14

15

550 065 07c 0405 DMSR2 / 2


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SPECIAL TOOLS FOR ROCK DRILLS HLX / HFX 5 SERIES


1 550 056 57 PUNCH NEEDLE BEARING ASSY Ø 30mm, STAB 12 152 248 88 PUNCH FRONT BEARINGS ASSY 13 550 055 88 PUNCH FOR SEAL HOUSING REMOVAL 14 550 057 30 PUNCH FOR CHUCK BEARING REMOVAL 15 150 545 68 PUNCH FRONT BEARINGS 1

6 550 055 68 PUNCH FRONT BEARING ASSY 17 151 866 08 HANDLE FOR PUNCHES 18 550 056 20 PUNCH FOR PILOT CYLINDER REMOVAL 19 150 546 98 THRUST FRONT BEARINGS OUT 110 150 551 68 PUNCH FRONT NEEDLE BEARING OUT 1

11 550 055 57 PUNCH REAR BEARING ASSY. Ø 112mm 112 550 054 94 PUNCH FOR REAR BEARING REMOVAL 113 550 054 80 PUNCH FOR FRONT BEARING REMOVAL 114 150 746 48 GAGE NO--GO GAGE FOR SEAL GROOVE 115 550 103 96 PUNCH ASSEMBLY OF NEEDLE BEARINGS, HLX5 1

Ø 19mm, Ø 30mm, BASIC

16 550 067 40 MOUNTING SUPPORT INCL. PARTS 53, 54 117 449 701 50 LIFTING EYE M24 C15 DIN 580 218 449 697 70 LIFTING EYE M16 C15 DIN 580 219 150 678 08 PUNCH FOR STABILATOR PISTON SEAL MOUNTING 120 150 679 28 PUNCH FOR STABILATOR PISTON SEALS 1

21 150 680 98 PUNCH STABILATOR PISTON SEAL MOUNTING 122 550 058 64 STAND STAND FOR ACCUMULATOR 123 152 501 38 OPENER ACCUMULATOR 124 096 876 58 STAND FOR ACCUMULATOR 125 152 098 78 TOOL FOR ACCUMULATOR BOTTOM 1

26 090 300 38 CHECKING GAUGE HP (0--100 bar) 127 090 845 48 CHECKING GAUGE LP (0--10 bar) 128 153 936 18 FILL. DEVICE FOR HYDR--ACCUMUL. INCL. PART 51 129 833 710 99 SEALS REMOVING SET SEALS 130 550 067 39 SPECIAL TOOLS INCL. PARTS 1

870 492 19 TORQUE WRENCH 1870 495 09 SOCKET 24MM 1870 493 49 SOCKET 19MM 1880 976 79 OPEN END SOCKET 1870 504 19 HAMMER 1

870 498 89 SPANNER 1870 499 09 WRENCH 1870 510 19 EXTENSION BAR 1836 746 09 SOCKET KLM 7 1836 747 39 SOCKET KLM 8 1870 511 49 ADAPTER 1

31 886 364 09 END SOCKET REAR MOUNTING TO 132 872 445 79 SOCKET 46MM 46mm 3/4” 134 550 435 36 PUNCH FOR HLX5 135 550 435 37 PUNCH FOR HLX5 136 550 416 59 FLANGE FOR HLX5, special tools 1

37 550 398 97 GREASE NIPPLE FOR HLX5T 138 550 439 65 FLANGE FOR HLX5T, special tools 139 550 439 66 SCREW FOR HLX5T, special tools 140 550 398 70 PUNCH FOR HLX5 141 550 098 84 STOPPER LIMITER OF ASSEMBLY DEPTH 1

42 550 099 24 PUNCH REMOVAL OF REAR BEARING, HLX5 143 550 099 31 PUNCH REMOVAL AND ASSEMBLY OF CHUCK, HLX5 151 152 280 08 HOSE ASSY FOR FILLING DEVICE 152 869 598 69 PRESSURE SEAL FOR PARTS 26, 27 253 550 057 27 ASSEMBLY STAND STAND FOR ROCK DRILL HLX5 1

54 098 067 79 STAND 155 550 056 18 ROD 156 550 056 17 PUNCH 157 550 479 73 SPECIAL TOOL KIT FOR THE SITE INCL. 22, 23, 24, 25, 26, 27, 28, 30, 31, 52 1

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