HKS MainCatalogue

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MAINCATALOGUE HKS Group Made in Germany www.hks-partner.com

description

We position you best We take innovation for granted – which is to your advantage, because this way with HKS products you always have state of the art at your fingertips. We provide top quality, since we produce almost 100% on the spot. This applies equally to all HKS rotary actuators, rotary lift combinations, vane or rack and pinion actuators, in both series and special production.

Transcript of HKS MainCatalogue

Page 1: HKS MainCatalogue

MAINCATALOGUEHKS Group

Made in Germany

www.hks-partner.com

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Experience the HKS world

04 We turn the world for you

06 What are rotary actuators?

08 Ideas which drive

10 A 3rd generation of 100% quality

11 Manufacturing your rotary actuators

12 The path towards the future

14 Transparency creates confidence

16 Product overview

18 Construction technology

20 Industrial technology

22 Automotive technology

24 Mobile applications

26 Mining and heavy duty

28 Onshore and offshore

30 Aluminium lightweight construction

32 Rack and pinion actuators

34 Rotary lift combinations

36 Cylinders

38 Vane rotary actuators

40 Component production – Walter Höhn GmbH

42 Machinery

44 Quick finder

46 Sales partners worldwide

48 Specifications

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Onshore and offshorePage 28

Industrial technologyPage 20

Automotive technologyPage 22

Construction technologyPage 18

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We turn the world for youFor more than 40 years

Why us? You as the client are the absolute focal point for whom we create efficient solutions. We manufacture hydraulic rotary actuators precisely according to your requirements with a torque of up to 350,000 Nm and angles of rotation up to 1,500°. We manufacture both single and series production and this for more than 40 years.

We position you bestHKS products operate permanently and with precision wherever rotation and tiliting, precision acceleration, braking, positioning and stopping are required. “Made in Germany” represents the top demand made on us and is simultaneously the standard by which we measure our products. We can provide any type of special product in our design department manned by an experienced and dynamic team and will be delighted to do so in joint project work with you, our client.

We can satisfy your demands to the optimum. This also includes producing a prototype. We take innovation for granted – which is to your advantage, because this way with HKS products you always have state of the art at your fingertips. We provide top quality, since we produce almost 100% on the spot. This applies equally to all HKS rotary actuators, rotary lift combinations, vane or rack and pinion actuators, in both series and special production.

Core competence

Brand quality HKS products are used worldwide. The excellence in quality our rotary ac-tuators have is internationally acknowledged. This is based on our innova-tive developments, use of the best qualities of materials and manufacture with the highest possible precision. All of which achieves the optimum for use in sectors such as machine construction, vehicle construction, building machinery, in power stations, marine, offshore and underwater applica-tions, as well as in many other fields.

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What are rotary actuators?

Introduction HKS rotary actuators are used wherever big loads are tilted or turning mo-vements involving high torque are required. They are easy to control and only need a small mounting space, despite the huge power realised.

Typical applications

PrincipleThe oil pressure exerted by both connections causes a rotational movement in the primary shaft. In doing so, the linear move-ment of the piston is transfor-med into rotational movement due to multiple contradirectional quick-acting screw threads on the housing, piston and shaft.

Valves, flaps, ball valves, fittings

Conveyors

linear transport

Crank drives

Lid operation

Drilling appliances, mining gear, tunnel drilling machines

Swivelling table

Container tipper

Pipe and plate bending machines

Doors, gates, mechanical devices

Tool changers

Mixers

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Helical principleAny intermediate angle of rotation can be started and maintained using a helical actu-ator. This can be designed extremely flexibly as regards its external dimensions, so that limiting building space needs can be fulfilled for. Very different requirements for rotatio-nal movements with high torque can be met using numerous options, such as angle ad-justment, cushioning and the possibility of mounting sensor technology. A multiple contradirectional helical gear forms the basis for this design. The linear movement of the piston is transformed into an integrated rotational movement through

the helical gear. The rotational movement increases the longer the piston’s linear path is. While the principle is simple, however, in order to give the rotary actuators their func-tion and their reliability, precision close to the limits of the possible is demanded du-ring manufacture. The mechanical angle of rotation cycle can be reduced to less than 10 angular minutes. These rotary actuators are used in tool machines, working plat-forms, vehicle construction, waste disposal vehicles, side and rear loaders, tunnel ad-vance working machines and construction machinery.

Rack and pinion principleThe rack and pinion actuator is ideal for the highest demands on torque. It permits ex-tensive swivelling where there is restricted building room in an axial direction. Addi-tional options are as numerous as for the helical principle. The rack and pinion actu-ator requires considerably larger dimensi-ons compared with the rotary vane motor to transfer two torques of equal size. This is created and transferred through a rack and pinion piston located diagonally to the

propelling tappet developed with a pinion. The lateral forces arising from the teeth and affecting the back of the piston opposite are counterbalanced hydraulically or supported by rolling bearings depending on design. This rotary actuator is particularly suitable for high torque. Actuators operating on this principle are used in cement factories, in the tyre industry, in power stations, in the steel industry and in rudder movement, for ex-ample.

Vane principleWe recommend vane actuators where there is extremely high endurance with high rota-tional speeds and a constant control of mo-vement without the need to maintain the load in a particular position. The particular feature the rotary vane actuator has is the segments firmly arranged within it, the so-called vanes. A vane segment is firmly at-

tached to the housing, the piston segment is firmly attached to the primary shaft. The rotary vane actuator permits the design to be very compact. Here the pivoting angle is between a maximum of 270° to 300°. This actuator is used in tool machines, robotics and for handling containers, for instance.

Functional principles

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Ideas which driveUsing our ideas we solve your actuator problems

Inspiration In addition to our standard products, we can provide individual solutions to meet your demands. We can develop the innovative HKS rotary actu-ator for you to suit based on a precise analysis of your requirements. We employ an experienced team of technicians and development engineers to soak up all the inspiration and to translate this into an optimum design to meet your needs. They work closely together with you as the client. The result of this cooperation is the completed rotary actuator with the appli-cations you specifically require. We are delighted to meet your challenges and to do so with passionate enthusiasm.

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100% quality in the 3rd generation

The best quality is the demand which runs as a key note through the company’s history. The found-ation for the HKS Group was laid in 1970, more than 40 years ago. Even today in the third generation, important values have always re-mained an indispensable part of the company philosophy. This includes thinking and acting in a forward-looking manner, always treating the client as a welcome visitor, satisfy-ing his needs efficiently and even making the highest demands on products and fulfilling them. De-velopment, design, manufacturing

and sales at two locations, in Wäch-tersbach-Aufenau and in Neukirch/Lausitz. Approximately 170 emplo-yees work at both locations. With Lena Resch (nee Höhn) the third generation is now in the enterpri-se. Mrs Resch runs the company together with her father, Günter Höhn. They are leading a compe-tent and dynamic team into the fu-ture. This means that all the experi-ence and all the knowledge present to a great degree are permanently being developed further. The high-est possible benefit should always be realized for you the client.

Family enterprise

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Günter and Anette Höhn

Lena andFlorian Resch

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HKS Dreh-Antriebe GmbH®

Walter Höhn GmbH

HKS Dreh-Antriebe GmbH & Co. KG

Leipziger Straße 53-55D-63607 Wächtersbach

Walter Höhn GmbH started here in 1973 producing com-ponents. The continuous fa-vourable development of the business is evident up to today in four expansions. Today pro-duction takes place on an area of 5,000 m². Quality control and the training of apprentices also take place here.

The expanded HKS production started in 1996 at this new location. Expansion also took place at this location. New production premises and of-fices were built in 2006, now the area totals 2,500 m².

Growth made this new buil-ding in 2012 possible. Moun-ting of the rotary actuators, design, order processing and marketing are located in an area of 1,300 m².

Bönnigheimer Ring 23D-01904 Neukirch/Lausitz

In den Pflanzenländern 9-11D-63607 Wächtersbach

Manufacturing your actuatorsThe best German art of mechanical engineering – the highest standard of craftsmanship

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The path towards the future

DA-1-HRotoBoxTiltRotator

Development

Future With Lena Resch (nee Höhn) the third generation of the family has taken over the management of the company. The fact that she has joined the management provides the precondition that the tradition and values of the family enterprise will also be continued in the future.

What started in the 1970’s with manufacturing orders for rotary, milling and gearing parts developed in the 1980’s into the production of rotary actuators. Today the product range stretches from the rotary actuator to the tilt rotator as far as the rotary lift combination.

The current generation of products described here represents perfect tech-nology which has developed from permanent further development. HKS is innovation and success.

The newest generati-on of the HKS rotary actuator was presen-ted in March 2011. Operating pressure up to 250 bar, torque up to 100,000 Nm, sur-face hardened, latest sealing technology, small installation size, precise control system. This is the future.

The RotoBox was also presented at bauma 2010. Using this tech-nology attachments on excavators can be rota-ted 360 degrees end-lessly and this can be done with a flow rate which for instance also permits hydraulic cut-ters to work without a problem. This is even possible using excava-tors up to 50 tonnes.

The HKS TiltRota-tor was presented at bauma 2010. Using it attachments on exca-vator can be tilted and endlessly rotated at the same time. Thus three-dimensional positio-ning permits unexpec-ted operative ranges for your attachments. This leads to markedly higher profitability.

Current

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2006

2008

2007

2009

2010

2011

2005

2002

2000

1998 1996

1992

Growth

An important principle for HKS was, is and will be to continue to grow. The values of the family enterprise: reliabi-lity, confidence, cooperation, highest quality, technical and personal further development form the basis of healthy development.

2012170 employees

2011132,142 rotary actuators

200082 employees

200033,159 rotary actuators

19856 employees

1985196 rotary actuators

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Transparency creates confidence

Proceeding together

We create clarity from the first contact. You experience our competence, where and how we develop, manufacture, assemble, test and the service we also offer after delivery. You will sense something else also at HKS. Our employees derive pleasure from the challenge and the manufacture of rotary actuators. The result of this is partnerships in existence for over 40 years.

For HKS words and actions belong together. You will experience this on a visit to Wächtersbach and Neukirch. You will find considerably more than 60 production machines in a manufacturing area of over 5,000 m², most of which are CNC-controlled. Naturally they are produced by first class manufacturers. Our employees have perfect mastery of the production machines. The foundation for this is continuous employee training and further education. This way we live permanent further development. The numerous apprentices we train like to remain at HKS. This ensures quality – also for the future.

Convince yourself

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30 years of optimum solutions for you

Equipped with the latest hardware and software, our highly qualified de-signers develop efficient HKS products for you. At the same time partnership, exchange at the highest technical le-vel, and teamwork are important cor-nerstones. The excellent HKS products only come about in cooperation with you as our client, and of course also with our technical client support team experienced in practice.

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Product overviewThese products turn the world for you

DA-1-H

XT

DA-1-H

DA-H

RB

F1

DKA

TR

F2/F4

F5

M-DA-H

F10

F3 F6 F7

Construction technologyPage 18 onwards

Industrial applicationsPage 20 onwards

Automotive technologyPage 22 onwards

MobileapplicationsPage 24 onwards

Mining andHeavy DutyPage 26 onwards

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Onshore andoffshore,fittings,marinePage 28 onwards

Aluminiumlightweight constructionPage 30 onwards

Rotary lift combinationsCylinderPage 34 onwards

Machinery, industryVane rotary actuatorsPage 36 onwards

Steel and power production Page 32 onwards

F8 SA-H

DEK

DHK-H-ZV

HPSD

DA-H

F9

DEK1

SS

M-DA-H

AFR

ZH

DZK

DHK-H-ZH

MP HS

F3

Recommendations for applications on page 44

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Construction technologyBetter without cylinders

XtraTilt RotoBox TiltRotatorProduct series

Technical features

Additional information

Construction technology

TiltRotatorTiltRotator

General instructions

All HKS construction technology products are compatible for all carrier devices and quick couplers.

Combined with the sandwich system (quick coupler above and below) a product can be connected to several carrier devices. This increases profita-bility and saves money.

The HKS XtraTilt is dis-tinguished by its com-pact and robust style. The tilting angle is up to 2 x 90° and is sui-table for all carrier de-vices and quick chan-gers up to 100 t.

The HKS RotoBox rota-tes your attachments endlessly by 360° left/right. Available for car-rier devices from 2 t to50 t. An extra wide oil turn duct optimally supplies your attach-ments.

Thanks to the HKS TiltRotator you are in a position to simultane-ously tilt your attachments 2 x 55° and to rotate it 360° endlessly. The way to best reach working positions.

up to 250 bar

Nm holding torque up to165,000 Nm

100° / 140° / 180°

44 models in 17 sizes

up to 175 bar

Nm torqueup to 12,000 Nm

endlessly left/right

up to 8 rotations per minute

up to 210 bar

Nm torqueup to 43,000 Nm

Nm holding torque up to 90,000 Nm

110°

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HKS Rotobox HKS XtraTilt HKS TiltRotator

The HKS TiltRotator in use

The HKS TiltRotator increases the reach of your attachments by two axes. This way new areas of work arise and at the same time productivity is increased by up to 40%. A multifunctional machi-ne.

More information

Using the QR code, download the cur-rent HKS construction technology ca-talogue.

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Industrial technologyTool machines, automation, machine construction

DA-1-H DA-H DKAProduct series

Technical features

General instructions The following points are amongst the remarkable features of the industrial actuators:

» Rapid load change » High torque » Continuous primary shaft »Wear-resistant sliding surfaces » Individual tilting angles » End of travel cushioning » Control tappet » Position inquiry

» Various shaft types (DIN and ISO standards, hollow shaft, external spline, square) » Angle adjustment » Special varnish » High degree of corrosion prevention possible » Angle of rotation adjustment » Adjustable shaft position

up to 250 bar

Nm up to 250,000 Nm

up to 1,080°

up to 1,500°Special angle of rotation

Series cushioning, angle adjustment and reversing shaft

Progressive readjustment of the adjustment spring

up to 210 bar

Nm up to 250,000 Nm

up to 1,080°

up to 1,500°Special angle of rotation

up to 100 bar

Nm up to 5,380 Nm

up to 360°

Short version

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Facts about DA-H and DKA series:

• Highest load change numbers on the

market

• Fastest tilt times

• Internal impermeability = holding position

• Best modifiability of length, diameter and

torque

Test bench Lid opening

Drill rod changingLid openingTilt container

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Automotive technologyVehicle construction, working platforms, municipal technology

M-DA-H F1 F2 / F4Product series

Technical features up to 210 bar

Nm up to 43,000 Nm

up to 360°

Transitional drilling for conduits or cables

Economical alternative for short and slow load change

Simple connection and fitting

up to 210 bar

Nm up to 8,000 Nm

up to 360°

Simplest foot fixing

High load suspension

Simplest connection and fitting

up to 210 bar

Nm up to 30,000 Nm

up to 360°

Simple foot fixing

Double sided shaft

Small diameter

High load suspension

High load change

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Garbage truck

Street sweeperForkliftGarbage truck

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Mobile applicationsVehicle construction, working platforms, municipal technology

F3 F6 F7Product series

Technical features

General instructions » Considerable safety due to directly connected load holding valve technology.

up to 210 bar

Nm up to 5,000 Nm

up to 360°

Load holding valve optional

Direct bolting to the arm

up to 210 bar

Nm up to 4,800 Nm

up to 360°

With load holding valve

Transitional drilling for conduits or cables

Economical alternative for short and slow load change

Simple connection and fitting

up to 210 bar

Nm up to 8,000 Nm

up to 180°

With load holding valve

Simplest foot fixing

High load suspension

Simplest connection and fitting

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Facts:

The highest safety criteria are observed

using the appropriate material and load

holding valve technology.

Working platform

MowerWorking platform

Concrete pump

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Mining and heavy dutyAbove and below ground

F5 F10 DA-1-HProduct series

Technical features

General instructions These rotary actuators are most suitable for extreme conditions. Extremely sturdy and protected against environmental influences. Thus low maintenance and en-suring high degree of durability. Our rotary actuators have been operating reliably and safely in the biggest mines in the world for many years.

up to 210 bar

Nm up to 85,000 Nm

up to 360°

Simple foot fixing

Simple connection and assembly

High holding torque

Highest axial and radial power absorption

Highest bending moment

Double sided shaft

Load holding valve optional

up to 210 bar

Nm up to 85,000 Nm

up to 360°

Fixing flange

Output flange

Load holding valve

High load suspension

up to 250 bar

Nm up to 250,000 Nm

up to 1,080°

up to 1,500° Special angle of rotation

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Facts:

• Maximum carrying capacity

• Precise positioning to the millimetre

Gun mounting

Ladder adjustmentDrill rod changing

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Onshore and offshoreFittings, marine, boat building

F8

SA-H

F9

AFR

Product series

Product series

Technical features

Technical features

» Connection to all common fittings » ATEX

up to 210 bar

Nm up to 8,000 Nm

up to 180°

Small installation space

Double sided shaft

Simple assembly

Foot fixing

up to 210 bar

Nm up to 250,000 Nm

up to 90°

ISO 5211 Flange and addi-tional standard and special flanges possible

Emergency operation

Special angle possible

Ability to position precisely

up to 250 bar

Nm up to 12,000 Nm

up to 360°

Bending moments up to 100,000 Nm

Maximum axial and radial force

Simple assembly

Can take over arrangement of bearings

up to 350 bar

Nm up to 38,000 Nm

Spring reset single-acting

Opening moment up to 38,000 Nm

Closing moment up to 7,000 Nm

Safety function through spring reset

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Facts:

• Extremely durable

• Low maintenance and very few servicing

cycles

Adjustment of fittings

Container handlingFlap control

Steering adjustment

Valve control

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Lightweight constructionReduced weight due to aluminium housing

M-DA-H-AL F3-AL DA-H-ALProduct series

Technical features

General instructions » High-strength aluminium housing »Marked weight reduction compared with steel housing

up to 210 bar

Nm up to 4,800 Nm

up to 360°

Reduced weight

up to 210 bar

Nm up to 5,000 Nm

up to 360°

Reduced weight

up to 210 bar

Nm up to 16,000 Nm

up to 1,500°

Reduced weight

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Facts:

• Weight reduction

• Quality requirements and safety stan-

dards are met

Working platform

Tool positioningWorking platform

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Steel and power productionPower stations, steel industry, tyre industry, ship building

Product series

General instructions »Maximum torque » Short axial overall length » Very short angle play » Extremely study

up to 210 bar

Nm up to 40,000 Nm

up to 720°

Flange or foot fixing

up to 250 bar

Nm up to 60,000 Nm

up to 360°

Flange or foot fixing

up to 250 bar

Nm up to 350,000 Nm

up to 360° (bigger on request)

Flange or foot fixing

DEK

DEK1

DZK

Rac

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Bending machine

Tool positioning

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Rotary lift combinationTool machines, handling technology

Product series

up to 160 bar

Nm up to 16,000 Nm

up to 360°

Lift up to 1,200 mm

Lifting power up to 360,000 N

Tensile force up to 180.000 N

up to 210 bar

Nm up to 14,700 Nm

up to 360°

Lift up to 700 mm

Lifting power up to 150,000 N

Tensile force up to 110.000 N

DHK-H-ZV DHK-H-ZH

General instructions An increasing number of motion sequences have to be automated in the course of technology. The HKS rotary lift combinations offer the ideal solu-tion for rotary and lift movements which are intended to be under-taken synchronologically or separately.

In this connection the well-proven HKS rotary actuator is combined with a double linear unit to form a compact modular unit.

The optimum modular unit can be selected from two lines of products for the use in question.

Technical features

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Emergency basket

Use in a blasting furnace

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CylindersMachinery, construction machinery, scrap cutters

ZH

General instructions » Oil supply possible through the piston rod

up to 350 bar

Piston diameter up to 500 mm

Stroke length up to 4,000 mm

Product series

36

Technical features

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Facts:

• High quality components

• Durability

• Extremely sturdy

Scrap cutter

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Machinery, industryMachinery, automation technology, robotics

Product series

HPSD

MP

SS

HS

Van

e p

rin

cip

le

up to 140 bar

Nm up to 16,800 Nm

up to 270°

up to 210 bar

Nm up to 40,000 Nm

up to 280°

up to 210 bar

Nm up to 4,577 Nm

up to 280°

up to 69 bar

Nm up to 11,565 Nm

up to 280°

General instructions »Maximum endurance » Fast tilt and fast tilting times » Variable fixing possible (foot, flange) » Aluminium or steel versions » Very small and light » Variable shafts

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Robotics

Automation

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Component productionWalter Höhn GmbH – a strong partner in the HKS Group since 1970

Precise Individual High quality

Individual solutions

Our products

Our production methods

Additional offerings

We produce everything from an individual part to assemblies to the end product precisely and reliably according to your information and drawings.

» Drive wheels » Primary shafts » Bevel gears » V-belt pulleys » Spline shafts

» Chain wheels » Running wheels » Pinion shafts »Worm wheels »Worm shafts

» Helical gears » Gearwheels » Crown gears » Toothed racks

» Turning on a lathe »Milling » Gear tooth forming » Grinding » Honing

» Broaching » Splicing » Grooving » Surface finishing

» Individual and series production » Full or part production » Sample production »Manufacture of prototypes

» Assembly fitting » Design and consulting services

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Our machinerySee for yourself.

14 CNC automatic lathes» Okuma, Mazak, Gildemeister, Graziano, Iberimex, CMZ» turning diameter up to 910 mm » turning length up to 2,000 mm

9 CNC processing centres» Okuma, Stama, Famup, Matec, Mazak, Soraluce» up to 5 axes » travel X3,500 mm Y1,200 mm Z1,250 mm

2 CNC gear cutting machines» module 1.0 to 6.0 » Richardon R 300 CNC» module 1.0 to 6.0 » Richardon R 125 CNC » 1,000 mm Z-path

Other CNC machines» CNC cylindrical grinder » Kellenberger» CNC honing machines vertical » diameter up to 450 mm » honing length up to 750 mm

12 conventional and cycle controlled lathes» Böhringer, Weiler, Geminis» swing up to 1,000 mm » turning length up to 4,000 mm

5 conventional milling and boring machines» Gillardon, Deckel» travel X1,970 mm Y1,610 mm Z1,300 mm » spindle size MK 4

8 conventional gear cutting machines» module 0.5 to 10.0 » Pfauter, Heckert

Other machines» cylindrical grinders » diameter up to 300 mm » grinding length up to 1,400 mm » Schaudt, Rema» surface grinder » 250 x 600 mm » WMW» vertical broaching machine » groove width up to 20 mm » Henning» vertical slotting machine » groove width up to 25 mm » Ravensburg» hydraulic pressure exertion » up to 100 tonnes » Blitz, Walter» horizontal honing machine » diameter up to 80 mm » honing length up to 200 mm » Sunnen» sawing » diameter up to 400 mm » Kasto, Jaespa» burring machine » Gratomat» 3D measuring machine » MH3D Tesa Swiss Made» sand blasting plant» varnishing plant

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Production building Neukirch» 2.000 m²

Production building Wächtersbach» 3.000 m²

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Construction technology Helical rotary actuator Helical rotary actuator Rack and pinion

actuator

Rot

ary

lift

com

bina

tion

Hyd

raul

ic c

ylin

der

Vane rotary actuator

Product

Xtra

Tilt

Rot

oBox

TiltR

otat

or

DA

-1-H

DA

-H

DK

A

M-D

A-H

F1 F2 F4 F3 F6 F7 F5 F10

F8 F9 SA

-H

AFR

M-D

A-H

-AL

F3-A

L

DA

-H-A

L

DE

K

DE

K1

DZK

DH

K-H

-ZV

DH

K-H

-ZH

ZH

HP

SD

SS

MP

HS

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Demolition and scrapping off technology • • • • • •Butterfly valves • •Work platforms • • • • • • • • • • • • •Fittings • •Automotive industry • • • • • • • • • • • •Shovels and other attachments • • •Construction machines • • • • • • • • • • • •Mining machines • • • • • • • • • • •Concrete spray machines • • •Bending machines • • • • • •Container cranes • • •Printing presses • • • •Vehicle assemblies • • •Vehicle construction • • • • • • •Automotive technology • • •Forestry business • • • • • • • • •Foundry • • • • • • •Grinding technology • • •Handling technology • •Municipal vehicles • • • • • • • • • •Crane construction (marine and mobile) • • •Agricultural machinery • • • • • • • • • • • • • • •Food and butchering industry • •Ventilation technology • • • • •Machine construction • • • • • • • • • • • • • • • • • • • • • • • • • • • • •Mining, drilling machines • • • • • • • • • • • • •Mixing technology • •Assembly lines • • • • • • • • •Waste disposal vehicles • • •Onshore and offshore • • • •Pharmaceutical industry • • • • • • • •Test bench • • • •Refineries • • • •Tyre industry • •Robotics •Ship building • • • • • • • • • •Ship cranes • • • •Ship rudder adjustment • • • • • • •Spreaders •Steel industry • • • • •Textile machines • • • • • • •Transfer lines • • •Tunnel driving machines • • • • •Entertainment industry • • •Packaging machines • • •Traction pile-driving • • • •

We can do much more!Are you unable to find your application? Not a problem. Challenge us. Our technical customer consultants will support you competently, to-gether with our design, so that your ideas can be successfully realised.

Quick finderThe fastest way to the right product

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Construction technology Helical rotary actuator Helical rotary actuator Rack and pinion

actuator

Rot

ary

lift

com

bina

tion

Hyd

raul

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Vane rotary actuator

Product

Xtra

Tilt

Rot

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TiltR

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DA

-1-H

DA

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DK

A

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Page 18 18 18 20 20 20 22 22 22 22 24 24 24 26 26 28 28 28 28 30 30 30 32 32 32 34 34 36 38 38 38 38

Demolition and scrapping off technology • • • • • •Butterfly valves • •Work platforms • • • • • • • • • • • • •Fittings • •Automotive industry • • • • • • • • • • • •Shovels and other attachments • • •Construction machines • • • • • • • • • • • •Mining machines • • • • • • • • • • •Concrete spray machines • • •Bending machines • • • • • •Container cranes • • •Printing presses • • • •Vehicle assemblies • • •Vehicle construction • • • • • • •Automotive technology • • •Forestry business • • • • • • • • •Foundry • • • • • • •Grinding technology • • •Handling technology • •Municipal vehicles • • • • • • • • • •Crane construction (marine and mobile) • • •Agricultural machinery • • • • • • • • • • • • • • •Food and butchering industry • •Ventilation technology • • • • •Machine construction • • • • • • • • • • • • • • • • • • • • • • • • • • • • •Mining, drilling machines • • • • • • • • • • • • •Mixing technology • •Assembly lines • • • • • • • • •Waste disposal vehicles • • •Onshore and offshore • • • •Pharmaceutical industry • • • • • • • •Test bench • • • •Refineries • • • •Tyre industry • •Robotics •Ship building • • • • • • • • • •Ship cranes • • • •Ship rudder adjustment • • • • • • •Spreaders •Steel industry • • • • •Textile machines • • • • • • •Transfer lines • • •Tunnel driving machines • • • • •Entertainment industry • • •Packaging machines • • •Traction pile-driving • • • •

Page 46: HKS MainCatalogue

46

Rotary actuators on the spotWe are always near you

SpainNorwayBelgium

SlovakiaFrance Poland

AustriaFinland Czechia

Great Britain SloveniaRussia and the CIS

South AfricaNetherlands Switzerland

Italy Sweden

Page 47: HKS MainCatalogue

South Korea

Canada AustraliaChina

IndiaUSA New Zealand

Contact information under http://www.hks-partner.com/en/contact/distribution-partners-worldwide

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Page 48: HKS MainCatalogue

Application questionnaireOur customer consultants will be delighted to help you

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2. Loads requirements

Is this quantity based on a nonrecurring project or a permanent annual quantity?

How is the application currently being performed (e.g. systems, devices, mechanisms, etc.)Are there any alternative designs or methods being considered?

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Mass moment of inertia (kgm² or lbs-inch-sec²)

Estimated annual quantity

Max. axial load exerted on the output shaft of the actuator (kg or lbs)

*Max. radial load exerted on the output shaft of the actuator (kg or lbs)

*If external bearings are used, is it possible that any misalignment of the structure will cause binding loads in the actuator? Yes No

Are there any dynamic loads applied to the actuator? Yes No

*Will the loads be supported by: The actuator? External bearings?

How often will the loads be applied?

Do all above loads include dynamic and/or other potential overloads? Yes No - Explain

Will the actuator be exposed to shock loads? Yes No - Explain

3. Torque requirements

*Will torque be transmitted from one or both ends of the actuator? One side Both Sides

Required holding torque (Nm or inch-lbs)

Arm length from rotation centre point to centre point of weight (m or inch)

Weight to be rotated (kg or lbs)

*Bending moment (Nm or Inch-lbs)

*Required output torque (Nm or inch-lbs) @ (bar or PSI)

1. General information

Brief description: what the actuator should be used for

Page 49: HKS MainCatalogue

So as to be able to select the best actuator for your application, please answer the following questions as accura-tely as possible. Any type of photograph, detailed installation drawings, load graphs or a simple sketch by hand are a great advantage. Lack of information or incorrect information can lead to damage to the actuator and/or the operating unit. We will be delighted to advise you in detail and to support you with your planning.

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5. Pressure and fluid requirements

6. Additional required options and other considerations

4. Rotation requirements

Is the fluid compatible with nitrile and polyurethane seals and glass reinforced nylon bearing materials? Yes No

In which direction is the actuator output shaft mounted? vertical horizontal

What is the flow rate on normal operation? (ltr/Min or gpm)

*What is the max. required speed? degrees in sec

*What is the cycle frequency? cycles per sec

What is the expected life of the actuator? years or cycles

What kind of hydraulic fluid will be used? Standard petroleum-based Synthetic Other

How much working hours will the actuator do in a day/Month/Year? cycles per day/month/year

What are the hydraulic fluid temperatures of the actuator? (°C or °F) : Min. Max.

What is the surrounding temperature the actuator is operated in? (°C or °F) : Min. Max.

Are there any special dimension or weight limitations?

*What is the hydraulic working pressure? (bar or PSI) Max. Min. Normal

Load holding valve required? Yes No Cushioning in end position required? Yes No

*Rotation required (degrees)

How much mechanical backlash is acceptable? (degrees)

How accurately does the load need to be positioned? (degrees)

How will the actuator be stopped at the end of rotation?

Internally External stops Other

Angle adjustment required? Yes No Position indication required Yes No (Inductive, encoder, other

*Output shaft requirements? Pivot Hollow Splined tapped flange other

7. Rotary Lift Combination

What is the minimum pull force? (N or LBS)

Max. radial load exerted on the output shaft of the piston rod? (Kg or LBS)

What is required stroke? (mm or inch)

Speed of hydr. cylinder (mm) in seconds

What is the working pressure of hydr. cylinder? (bar or PSI)

What is the minimum push force? (N or LBS)

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Will the actuator be sprayed with high pressure fluids? Yes No

Page 50: HKS MainCatalogue

Notes

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Page 51: HKS MainCatalogue

TGA-ZM-05-07-00

CERTIFICATEDIN EN ISO 9001:2008

Management system as per

Evidence of conformity with the above standard(s) has been furnished and is certified in accordance with TÜV PROFiCERT procedures for

scope

Page 1 of 5. This certification was conducted in accordance with the TÜV PROFiCERT auditing and certification procedures and is subject to

regular surveillance audits. Verifiable under www.tuev-club.de. Original certificates contain a glued on hologram. TÜV Technische Überwachung Hessen GmbH, Rüdesheimerstr. 119, D-64285 Darmstadt, Tel. +49 6151/600331

Certificate registration No. 73 100 1661

Audit Report No. 4242 2863

Valid until 2015-03-12

englisch

HKS UnternehmensgruppeLeipziger Straße 53-55D-63607 Wächtersbach

Development, design, production and sale of hydraulic and pneumatic components and systems

(rotary actuators, rotary-lift combinations, lineal cylinders, attachments of construction engineering, special appliances and

aggregates as well as turning, milling and gear parts)

Darmstadt, 2012-03-13 Certification body of TÜV Hessen - Head of Certification body -

Page 52: HKS MainCatalogue

Rotterdam Port

HamburgPort

HKS Plant 2HKS

Plant 1

FrankfurtAirport

Copyright 2012 HKS Dreh-Antriebe GmbH®

DIN EN ISO 9001:2008 TÜV certified Illustrations similar. Information no liability assumed. Subject to alteration. Status: 04/2012

HKS Dreh-Antriebe GmbH®

Leipziger Straße 55D-63607 Wächtersbach-Aufenaufon: +49 (0) 6053 / 6163-0

Walter Höhn GmbHLeipziger Straße 53D-63607 Wächtersbach-Aufenaufon: +49 (0) 6053 / 6163-0

HKS Dreh-Antriebe GmbH & Co.KGBönnigheimer Ring 23D-01904 Neukirch/Lausitzfon: +49 (0) 35951 / 3490-0

Made in Germany

HKS GROUP

www.hks-partner.com

Find out more at

From a logistics viewpoint the HKS Group plant 1 is located in the centre of the EU regionally linked to Europe’s biggest cargo airport and also within easy reach of the biggest freight ports of Rotterdam and Hamburg. Our plant 2 is in a strategi-cally convenient location for the Eastern European market.